Country Flame INGLS 24-P, INGLS 24-N User Manual
COUNTRY FLAME TECHNOLOGIES
INSTALLLATION, OPERATION, AND MAINTENANCE MANUAL
INGLENOOK FIREPLACE GAS LOG SET
MODEL INGLS 24-N OR INGLS 24-P
NATURAL GAS OR PROPANE CONVERSIOIN KIT
Country Flame Technologies
A Division of American Products, LLC
900 George Street
Marshfield, MO 65706
417-859-0990
417-859-0192
www.countryflame.com
USA & CANADA TEST: TESTED BY:
Harmonized ANSI Z21.60-2003 WARNOCK HERSEY
CGA 2.26-MO3 & CAN/CGA-21.7.M91
WARNING: If the directions contained in this manual are not followed
exactly, a fire or explosion may result causing property damage, personal injury
or loss of life.
•
Do not light any appliance.
Do not touch electrical switches; do not use the phone in your
•
building.
•
Immediately call the gas company from a neighbor’s phone.
Follow gas company instructions.
•
Call the Fire Department if Gas Company doesn’t answer.
•
IF YOU SMELL GAS
FOR YOUR SAFETY
Do not store or use gasoline or any flammables (vapors or liquids) in the vicinity of
this or any other appliance.
Installation and repair must be performed by a qualified service person or gas supplier.
FOR YOUR SAFETY
© 2004 COUNTRY FLAME
TABLE OF CONTENTS
INTRODUCTION ...........................................................................................................................4
SAFETY INFORMATION .............................................................................................................5
INSTALLATION PREPARATION................................................................................................6
CLEANING ................................................................................................................................ 6
NEW INSTALLATION ............................................................................................................. 6
INGLENOOK PARTS REMOVAL........................................................................................... 7
INSTALLATION, GAS LINE ........................................................................................................8
PRESSURE TESTING ............................................................................................................... 8
SIT 820 NOVA mV GAS CONTROL VALVE......................................................................... 9
INGLENOOK GAS LOG KIT ........................................................................................................9
INSTALLATION FACTOR A:.................................................................................................. 9
INSTALLATION FACTOR B:.................................................................................................. 9
LIQUID PROPANE CONVERSION KIT ............................................................................... 10
NATURAL GAS CONVERSION KIT .................................................................................... 10
ALTITUDE LIMITATIONS.................................................................................................... 10
INGLENOOK GAS LOG KIT SPECIFCATIONS.......................................................................11
SHUTTER SETTING............................................................................................................... 11
INSTALLATION, BURNERS......................................................................................................12
INSTALLATION, EMBERS ........................................................................................................16
INSTALLATION, GAS LOGS.....................................................................................................17
OPERATING INSTRUCTIONS ...................................................................................................21
LIGHTING INSTRUCTIONS.................................................................................................. 21
TO TURN OFF GAS TO INGLENOOK ................................................................................. 21
FIRST FIRE.............................................................................................................................. 21
MAINTENANCE INSTRUCTIONS ............................................................................................22
SPECIFIC TASKS.................................................................................................................... 22
CLEANING BURNERS AND CONTROLS....................................................................... 22
REPLACE OLD EMBERS .................................................................................................. 22
CHECK FLAME AND PILOT ............................................................................................ 22
CHECK VENT SYSTEM..................................................................................................... 23
GENERAL INSPECTIONS ..................................................................................................... 23
GENERAL VENT INSPECTION........................................................................................ 23
GENERAL CLEANING REQUIREMENTS....................................................................... 23
GENERAL SAFETY............................................................................................................ 23
GENERAL PERIODIC INSPECTIONS.............................................................................. 24
GENERAL CLEANING, PAINTED SURFACES .............................................................. 24
GENERAL CLEANING, PLATED SURFACES................................................................ 24
MAIN ORIFICES ................................................................................................................. 24
GAS FLAME INSPECTION................................................................................................ 24
PROPANE FUEL CONVERSION INSTRUCTIONS..................................................................25
NATURAL GAS CONVERSION............................................................................................ 27
THERMOSTAT/FAN CIRCUIT...................................................................................................27
TROUBLESHOOTING INSTRUCTIONS...................................................................................28
TROUBLESHOOTING INSTRUCTIONS (cont’d).....................................................................29
TROUBLE-SHOOTING GUIDE..................................................................................................30
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TABLE OF CONTENTS
NOVA mV SET-UP GUIDE.........................................................................................................31
SAFETY LABEL...................................................................................................................... 32
REPLACEMENT PARTS – INGLS 24N or INGLS 24P.............................................................33
LIMITED 10 YEAR WARRANTY ..............................................................................................34
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INTRODUCTION
THANK YOU and CONGRATULATIONS on the purchase of a new Inglenook gas log kit. The Inglenook
fireplace is a solid fuel (wood only) burning appliance; however, many Country Flame customers requested
the capability to convert their Inglenook fireplace to a natural gas or a propane gas log set instead of being
required to use solid fuel. Inglenook owners are already part of the thousands of members referred to as
Country Flame Family. To ensure continued product satisfaction, Country Flame designed, developed and
manufactured the new Inglenook gas log set for Inglenook owners that want to convert their product from
wood to gas. This Country Flame gas log set is the only product certified for use and can only be used in the
Inglenook solid fuel fireplace. Using this certified Country Flame gas log set in the Inglenook fireplace
protects the environment while obtaining maximum value from the purchase.
Each employee at Country Flame pledges to ensure every one of our customers has our continuing
commitment of product support. Country Flame dedicates its product support to ensuring a customer obtains
the greatest level of satisfaction from the proper use of our products. Thank you for continuing to select
Country Flame to satisfy your hearth needs. We look forward to hearing from you, as this product becomes
part of your home heating solution.
Country Flame wrote this manual to assure proper installation, proper maintenance, and correct operation of a
gas log set in an Inglenook Solid Fuel (wood) fireplace. Once converted, the Inglenook Fireplace CANNOT
be used to burn solid wood fuel unless it is re-converted back to solid fuel operation. In the event of any
questions or confusion on the installation or operation of the Inglenook, contact Country Flame or a certified
professional before undertaking the installation or operation of this appliance.
Country Flame wishes you a lifetime of warmth and happiness.
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SAFETY INFORMATION
- The Inglenook gas log kit is designed to be installed only in an Inglenook solid-fuel burning fireplace
that has a working flue constructed of noncombustible materials.
-
Maintain a minimum permanent free flue opening of 50.2 square inches provided by the Inglenook
fireplace chimney and chimney damper system to vent flue gasses. Maintain this permanent free flue
opening by keeping the damper in the fully open position during gas log use. See FIGURE 2.
-
Solid fuels will not be burnt in the Inglenook fireplace while the Inglenook gas log set is installed.
The Inglenook fireplace damper is to remain the open position, see FIGURE 2, at all times during the
-
use of the Inglenook gas log set. Attach a damper clamp as shown in this manual.
-
A fireplace screen must be in place at all times when operating the Inglenook gas logs. The
Inglenook combustion air vent is to be installed and open during gas log burning.
-
The Inglenook and the Inglenook gas valve is to be disconnected from the gas supply line during any
gas supply system testing where test pressures exceed ½ pounds per square inch gauge (psig) (3.5
kPa).
-
Do not use the Inglenook gas log system if any part of the system has been under water. Immediately
contact a certified service technician to inspect the appliance. Replace any part(s) of the control
system or the gas valve that has been under water.
-
Do not store or use gasoline or other flammables near this appliance.
Do not place clothing or flammable material on or near this appliance.
-
Due to high operating temperatures, this appliance should be located out of high traffic areas and
-
away from furniture and draperies.
-
Children and adults should be alerted to the hazards of high surface temperatures. Maintain safe
clearances (stay away) to avoid burns or clothing ignition.
-
Always supervise young children playing in the same room as this operating appliance.
Any safety screen, guard or other parts removed for servicing this appliance must be replaced prior to
-
operation.
-
A CERTIFIED GAS TECHNICIAN SHOULD PERFORM INSTALLATION AND REPAIR.
ONCE INSTALLED, AN ANNUAL INSPECTION NEEDS TO BE PERFORMED BY A
CERTIFIED GAS PROFESSIONAL.
-
The interior of a gas stove is subject to surface rust due to moisture in the combustion air as well as
condensation created during the initial warm up and firing of the gas appliance. At a minimum,
annually clean and repaint the interior surfaces of the firebox to prevent deterioration. More frequent
cleaning may be required due to carpet lint, bedding material, dust, etc. being drawn into the
appliance. It is imperative that this appliance’s control compartment, burners, circulating air system
is kept clean.
-
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR
MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS
MANUAL FOR ASSISTANCE OR FOR ADDITIONAL INFORMATION CONSULT A
QUALIFIED INSTALLER, SERVICE AGENCY, OR GAS SUPPLIER.
-
ALWAYS use high temperature rated silicone or sealing compound at 600OF (316OC) or higher.
-
The Inglenook gas logs are designed to operate with the doors fully open or fully closed.
WARNING: AN INGLENOOK GAS LOG KIT IS DESIGNED FOR A VENTED INGLENOOK
-
FIREPLACE WITH AN 8 INCH DIAMETER CHIMNEY PIPE A MINIMUM OF 8 FEET TALL
TO A MAXIMUM OF 50 FEET TALL. REFER TO PAGE 32 AND 33 OF THE INGLENOOK
OWNER’S MANUAL FOR PROPER CHIMNEY INSTALLATION.
PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
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INSTALLATION PREPARATION
IMPORTANT NOTE: Read and comprehend all instructions in this manual before beginning installation.
Failure to follow these installation instructions may result in a fire hazard, may result in personal injury,
voids the warranty, and may affect a homeowner’s insurance policy.
CLEANING
The Inglenook fireplace requires advanced preparation before installation of a gas log set is completed. The
amount of preparation time will depend greatly on whether the Inglenook fireplace has been in use (and for
how long) or whether this is a new installation. If the Inglenook has been in use, it will necessary to
contract with a professional cleaning service, such as a chimney sweep. Professional cleaning will be
required both of the Inglenook’s firebox and the chimney system. Once cleaning is complete, perform a
system check. This system check should ensure the damper is operating freely and properly and that the
combustion air vent has no blockage allowing free airflow into the combustion chamber.
NEW INSTALLATION
For first time Inglenook fireplace installations, complete ALL installation instructions contained in the
installation, operation, and maintenance manual that was provided with the Inglenook fireplace before
beginning installation of the Inglenook gas log set. Failure to adhere to all installation requirements for an
Inglenook solid fuel fireplace can create installation or operational problems when converting or operating
the Inglenook gas log system. Contact a local authorized dealer or Country Flame to resolve any confusion
or issues associated with installation. To maintain a valid Country Flame warranty, the use of a certified
installer is required.
Once installation of the Inglenook solid fuel fireplace is complete, the installer can begin installation of the
Inglenook gas log kit. The following pages take the installer through systematic requirements of this gas
log installation procedure. In the event there is any confusion or questions, please contact a local authorized
dealer or Country Flame direct.
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INGLENOOK PARTS REMOVAL
Once cleaning or installation of the Inglenook solid fuel fireplace is complete, it is time to remove some
parts that will not be required for gas operation. FIGURE 1 identifies each of these parts and TABLE 1 lists
each of these parts along with the Country Flame Part Number. Use TABLE 1 as a check sheet when
removing these parts. Once removed, the wood burning parts need to be properly packed and stored away
for potential future use. The homeowner should ensure proper storage of the Inglenook solid fuel parts.
Future conversion of the Inglenook gas log system back to a solid wood fuel system will require the use of
these parts. If the parts are lost, damaged, or worn, contact Country Flame or an authorized dealer to obtain
new parts before attempting wood burning operations in the Inglenook fireplace again.
FIGURE 1: INGLENOOK SOLID FUEL PARTS REMOVAL
TABLE 1 should be used as a checklist to ensure all solid (wood burning) fuel parts are removed. Once
removed, these parts should be stored for potential future conversion from gas logs back to solid wood
burning fuel.
FIGURE 1 ITEM PART DESCRIPTON PART NUMBER REMOVED
(1) Log Retainer IN-201
(1) ¼ by 20 by ½ Security Bolt PP-1225
(1) ¼ by 20 by ½ Security Bolt PP-1225
(2) Starter Air Intake Assembly IN-54
(2) ¼ by 20 by ½ Bolt HHCS PP-766
(2) ¼ by 20 by ½ Bolt HHCS PP-766
(3) Ash Grate IN-47
(4) Bottom Fire Brick #X1, 4 each PP-868
(4) Bottom Fire Brick #X2, 2 each IN-202
(4) Bottom Fire Brick #X3, 2 each IN-203
(4) Bottom Fire Brick #X4, 2 each IN-204
(5) Ash Pan Box IN-93
(5) Ash Pan Handle PP-1192
(6) Ash Pan Compartment Side Plate IN-72
(6) #8 by 32 by 3/8 TEK SMS, 4 each PP-159
(7) Gas Line Knock Out (left side) disposable
TABLE 1: INGLENOOK SOLID FUEL PARTS REMOVAL
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INSTALLATION, GAS LINE
Installation of the Inglenook fireplace and the Inglenook gas log kit must conform to National Standards,
NFPA 54 (natural gas) or NFPA 58 (propane). The installation of gas line and leak testing must conform to
the National Fuel Gas Code ANSI Z223.1 (United States) and CAN/CGA B-149 (Canada) Installation Code
and all local codes and gas supplier restrictions. The Inglenook fireplace has been tested and approved for
installation using a (7/8" O.D. / 1/2" I.D.) Model #1650 N Dormont Flex Connector supplied with the unit.
A licensed plumber will be required to install a gas line and a supply cut-off valve to the Inglenook
fireplace. Purge air from the gas supply line before connection is made to the Inglenook fireplace. The
shut-off connection between the gas line and the Inglenook gas logs will be installed similar to that shown
in FIGURE 2. Do not install gas supply lines in chimneys, gas vents, dumb waiters, elevator shafts, clothes
chutes, or other air ducts. Gas piping should be sloped ¼” for every 12 feet of horizontal run. The slope
will run from the gas meter down to the Inglenook. Horizontal runs of gas piping require mechanical
support every 10 feet by suitable gas pipe hangars or straps. Install drip leg traps where condensate might
accumulate in the gas supply line. Verify local code requirements for sediment traps. Traps collect
moisture and sediment that might otherwise block the Inglenook gas log orifices or valves. Blockages can
prevent the gas log system from operating properly. Depending on the length of gas line installed from the
gas company meter to the Inglenook gas control valve, different size piping is required. Check with the
local gas company for requirements but NEVER use plastic or galvanized pipe. Always follow the flow
direction marked on all gas line connectors. Once installation of the gas line is complete, the Inglenook
fireplace damper setting should remain in the fully open position as shown in FIGURE 2.
OPEN
CLOSED
GAS LOG
GAS SUPPLY
GAS LINE
CUT-OFF
PILOT
ADJ
I
ON
H
PILOT
OFF
O
L
IN OUT
SIT 820 NOVA mV GAS
CONTROL VALVE
LOWER GRILL
SHOWN OPEN
FIGURE 2: INGLENOOK GAS LINE INSTALLATION
PRESSURE TESTING
The Inglenook and its control valve are to be isolated from the gas supply piping system by closing its
individual cut-off valve during any pressure testing of the gas supply piping system at test pressures equal
to or less than ½ psig (3.5 kPa). If pressures above ½ psig (3.5 kPa) are present, the Inglenook and its gas
valve must be disconnected from the gas supply piping during any pressure testing.
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SIT 820 NOVA mV GAS CONTROL VALVE
The SIT 820 NOVA mV gas control value is part of the drop in assembly provided with the Inglenook gas
log kit. This unit sits in the bottom of the Inglenook fireplace with the SIT 820 extending through the ash
grate opening. The SIT 820 NOVA mV gas control valve, when properly located will be visible through
the opening in the ash pan housing. Remember, the grate and ash pan were removed in previous steps parts.
The SIT 820 control valve is connected to the gas supply cut-off valve. FIGURE 3 shows the valve with an
explanation of its features as follows:
1. The left knob controls the ON/PILOT/OFF functions.
2. The right knob controls the manifold pressure to the burners and is labeled HI/LO.
3. There is an adjust screw for the pilot flame that should only be adjusted by a certified technician.
4. The SIT 820 has an input pressure test point labeled IN.
5. The SIT 820 has an output pressure test point labeled OUT.
To use either of the pressure test points to measure pressure requires test equipment and knowledge
required by a certified service technician. Improperly adjusting the pilot adjust or the manifold pressure can
cause damage to the SIT 820 control valve and should only be accomplished by a certified professional.
For lighting instructions, refer to the section on first fire in this manual or on the units control panel.
PILOT
ADJ
I
H
O
L
IN
ON
PILOT
OFF
OUT
FIGURE 3: SIT 820 mV NOVA GAS VALVE
NOTE: TP stands for thermopile, TH for thermostat, and TP TH for thermopile and thermostat. See FIGURE 28.
INGLENOOK GAS LOG KIT
All the Inglenook fireplace solid fuel parts should now be removed and properly stored. The gas log kit is
unpacked and ready for installation; however, before starting the installation, the installer should answer
two important questions. These two questions are called FACTOR A and FACTOR B and are defined as
follows:
INSTALLATION FACTOR A:
Factor A defines the type of gas log fuel that will be used with a specific installation. The homeowner and
installer must verify that the expected fuel usage and the type of fuel the gas log kit is designed to use are
one in the same. Correct any discrepancy between the gas log kit’s fuel type and the fuel being used.
WARNING: Do not use a Country Flame gas log kit with the wrong fuel. Improper fuel use is dangerous
to facilities and occupants and immediately voids Country Flame’s product warranty. Consult a certified
installer or authorized dealer.
INSTALLATION FACTOR B:
Factor B requires an inventory of the gas log kit to be completed. This inventory will ensure all kit
components are present and not damaged. Contact Country Flame or an authorized dealer to resolve any
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discrepancy or to obtain necessary parts to replace any missing or damaged components. TABLE 2
provides a gas log kit part’s list for both natural gas and propane kits. Use the appropriate version of
TABLE 2 as a check sheet while verifying the presence and condition of each kit part. Again, contact
Country Flame or an authorized dealer to resolve any issues before converting the Inglenook gas log set to a
different fuel.
LIQUID PROPANE CONVERSION KIT
ITEM QTY PART NUMBER ITEM DESCRIPTION
Regulator 1
Pilot 1
Front Spud Orifice 1
Rear Spud Orifice 1
Conversion Label 1
Instructions 1
GC-3905-01
BV-4613
IN-6513
IN-6514
IN-6521
IN-6523
SIT 820 NOVA mV Gas Valve
#51 DMS Pilot Injector Orifice
#31 DMS NG Front Orifice Spud
#43 DMS NG Rear Orifice Spud
Conversion LP to NG
Conversion Kit Instructions
TABLE 2a: IN-6504 CONVERSION KIT (to natural gas)
NATURAL GAS CONVERSION KIT
ITEM QTY PART NUMBER ITEM DESCRIPTION
Regulator 1
Pilot 1
Front Spud Orifice 1
Rear Spud Orifice 1
Conversion Label 1
Instructions 1
GC-3906-01
BV-4614
IN-6515
IN-6516
IN-6522
IN-6524
SIT 820 NOVA mV Gas Valve
#35 DMS Pilot Injector Orifice
#48 DMS LP Front Orifice Spud
#55 DMS LP Rear Orifice Spud
Conversion NG to LP
Conversion Kit Instructions
TABLE 2b: IN-6503 CONVERSION KIT (to propane)
It should be noted that conversion from one type of fuel to another type of fuel requires the adjustment of
both the front and rear burner air shutters. Refer to the specifications in this manual and verify local codes
and other site-specific conditions to ensure proper setting of all parameters involved in the fuel conversion
process.
ALTITUDE LIMITATIONS
In the United States, the Inglenook gas log input ratings are determined at sea level operation. The
Inglenook gas logs do not require any operational changes up to and including 610 meters. Gas log
operations above 610 meters require the Inglenook burners to be set as stated in TABLE 3. Exception: As
permitted by the authority having jurisdiction.
Canadian input ratings of this unit are determined at seal level operation. No Inglenook input rating needs
to be change up to 4,500 feet above sea level in Canada. Installation of the Inglenook gas logs at altitudes
above 4,500 feet is subject to field test of the individual installation and approval by the local authority
having jurisdiction.
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INGLENOOK GAS LOG KIT SPECIFCATIONS
TABLE 3 provides specifications for both Inglenook natural gas and propane gas fuel log kits. The installer
and homeowner must understand the differences in these kits both for the type of fuel being used and the
impact that altitude has on specific fuel operations. Test procedures for verifying the fuel pressures are
provided as part of the SIT 820 control valve operation provided in this manual. Contact a local authorized
dealer or Country Flame direct to resolve any issues with specifications or the requirements thereof.
TABLE 3: INGLENOOK LOG SET SPECIFICATIONS
DESCRIPTION NATURAL GAS PROPANE GAS
INPUT RATING (Btu/hr) 0 - 610 Meters*
MIN INPUT RATING (Btu/hr) 0 – 610 Meters
ORIFICE SIZE (DMS) 0 – 610 Meters front/rear
MINIMUM SHUTTER SETTING (inches)
PILOT ORIFICE (DMS)
INPUT RATING (Btu/hr) 610 – 1370 Meters
ORIFICE SIZE (DMS) 610 – 1370 Meters
MANIFOLD PRESSURE (Inches of Water Column)
MANIFOLD PRESSURE, Low Setting (Inches of W.C.)
MINIMUM INLET PRESSURE (Inches of W.C.)
MAXIMUM INLET PRESSURE (Inches of W.C.)
*ANSI standards are SAFETY STANDARDS not PERFORMANCE STANDARDS. Performance standards are defined as
efficiency standards, A.F.U.E ratings, and efficiency test protocol that is established by the United States Department of Energy.
65,000 65,000
42,600 43,000
31/43 48/55
0 1/8
51 35
59,000 58,700
32/44 49/56
3.5 10.0
1.4 4.2
4.5 11.0
7.0 14.0
SHUTTER SETTING
Verify that the adjustable burner air shutter is set according to TABLE 3. FIGURE 4 shows the rear burner
assembly (Item B) and the adjustable burner air shutter (Item A). Loosen the locking screw that holds the
air shutter in place. Use a proper sized drill bit shank to set the correct opening of the air shutter. Retighten
the locking screw. To set the burner air shutter for the front burner assembly, repeat the process.
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FIGURE 4: ADJUSTABLE BURNER AIR SHUTTER
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