Cornelius QUEST 2000 Parts List

®

QUEST 2000

IPL Manual

l

Release Date: December, 2004

Publication Number: 720529901IPL

Revision Date: December 20, 2010

Revision: F

Visit the IMI Cornelius web site at www.cornelius.com

for all your Literature needs.

The products, technical information, and instructions contained in this manual are subject to change without notice.
These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible
contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s)
working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and
mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and con­struction requirements are being met, in addition to the information contained in this manual.

This Product is warranted only as provided in Cornelius’ Commercial Warrant applicable to this Product and is subject
to all of the restrictions and limitations contained in the Commercial Warranty.

Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting
from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal
service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident, (6)
alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained persons
to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, operating,
cleaning or maintenance instructions, (12) use of “non-authorized” parts (i.e., parts that are not 100% compatible with
the Product) which use voids the entire warranty, (13) Product parts in contact with water or the product dispensed
which are adversely impacted by changes in liquid scale or chemical composition.

Contact Information:

To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact:

www.cornelius.com

800-238-3600

Trademarks and Copyrights:

This document contains proprietary information and it may not be reproduced in any way without permission from
Cornelius.

Printed in U.S.A.

TABLE OF CONTENTS

Final Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Refrigeration Chassis Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Refrigeration Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Tank Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Cabinet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Door Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Lower Door Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Lower Door Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Platform Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Platform Assembly - OLT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Platform Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Bottle Adapter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Valve Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Electrical Box Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Electrical Box Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Generic Bottle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Quest 2000 IPL Manual

!

DANGER:

!

WARNING:

CAUTION:

!

!

WARNING:

!

SAFETY INSTRUCTIONS

READ AND FOLLOW ALL SAFETY INSTRUCTIONS

Safety Overview

• Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/caution labels on the unit (decals, labels or
laminated cards).

• Read and understand ALL applicable OSHA (Occupational Safety and Health Administration) safety regulations before
operating this unit.

Recognition

Recognize Safety Alerts

This is the safety alert symbol. When you see it in this manual or on the unit,

be alert to the potential of personal injury or damage to the unit.

DIFFERENT TYPES OF ALERTS

Indicates an immediate hazardous situation which if not avoided WILL result in serious injury, death or equipment
damage.

Indicates a potentially hazardous situation which, if not avoided, COULD result in serious injury, death, or equipment
damage.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury or equipment
damage.

SAFETY TIPS

• Carefully read and follow all safety messages in this manual and safety signs on the unit.

• Keep safety signs in good condition and replace missing or damaged items.

• Learn how to operate the unit and how to use the controls properly.

• Do not let anyone operate the unit without proper training. This appliance is not intended for use by very young children or
infirm persons without supervision. Young children should be supervised to ensure that they do not play with the appliance.

• Keep your unit in proper working condition and do not allow unauthorized modifications to the unit.

QUALIFIED SERVICE PERSONNEL

Only trained and certified electrical, plumbing and refrigeration technicians should service this unit. ALL WIRING AND
PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES. FAILURE TO COMPLY COULD RESULT IN
SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE.

© 2004-2010, IMI Cornelius Inc. - 1 - Publication Number: 720529901IPL

Quest 2000 IPL Manual

!

WARNING:

CAUTION:

!

CAUTION:

!

SAFETY PRECAUTIONS

This unit has been specifically designed to provide protection against personal injury. To ensure continued protection
observe the following:

Disconnect power to the unit before servicing following all lock out/tag out procedures established by the user. Verify
all of the power is off to the unit before any work is performed.

Failure to disconnect the power could result in serious injury, death or equipment damage.

Always be sure to keep area around the unit clean and free of clutter. Failure to keep this area clean may result in
injury or equipment damage.

SHIPPING AND STORAGE

Before shipping, storing, or relocating the unit, the unit must be sanitized and all sanitizing solution must be drained
from the system. A freezing ambient environment will cause residual sanitizing solution or water remaining inside the
unit to freeze resulting in damage to internal components.

Publication Number: 720529901IPL - 2 - © 2004-2010, IMI Cornelius Inc.

FINAL ASSEMBLY
P/N 721542110 (115VAC)
P/N 721542101 (115VAC) N

OT SHOWN

P/N 721542102 (230VAC) NOT SHOWN

Quest 2000 IPL Manual

Figure 1. Final Assembly

© 2004-2010, IMI Cornelius Inc. - 3 - Publication Number: 720529901IPL

Quest 2000 IPL Manual

Table 1: Final Assembly P/N 721542110

Item

No.

1 S3354 Gasket Sealing Bowl Spout

2 06060 Label NSF Small

3 0704101 Screw, #8-32 X 3/8” Lg., THMS

4 0704105 Screw, #8-32 X 1/2” Lg., THMS

5 07061003 Screw, #10 Type “F” HHWF, 3/8” Lg.

6 07115001 Screw TF 8-32 TRPH 12SS

7 0720405 Nut, 1/4-20 KEPS

8 720500202 Rear Panel, Quest 2000

9 720500301 Panel, Right Side, Quest

10 720500302 Panel, Left Side, Quest

11 720500402 Top Panel, Quest 2000

12 720500502 Splash Panel Guard, Quest 2000

13 0700201 Screw #6-21X 1/4” Lg. BHMS

14 720401801 Platform Assembly, Quest 2000/4000 IHOP

15 720500102 Drip Tray, Quest 2000

16 720507502 Kit Packaging, Quest 2000

17 720500797 Insulator for P/N 720500796

18

19 720500799 Compressor Wire Harness

20 720500054 Door Assembly PC, Quest 2000

21

22 720504701 Bracket Driptray Left QST 4/2

23 720504702 Bracket Driptray Right Quest

24 720500763 Washer Nylon .437 O.D. X .195 I.D.

25 720529900 Kit Literature PKG., Quest 2000

26 45371 Fitting, Tube-to-Hose Barb-Drain

27 720501227 Clip, Split Routing

28 720520501 Grill, Drip Tray - Quest 2000

29

30 720703901 Lock Assembly

31 620700101 Rivet Pop 125D 188-250 Alum. Black

Part No. Name

720520102 Merchandiser Florida’s Natural Growers

Pride, Quest

720201910 Frame & Tank Assembly 11/50, Quest 2000

SLJ

720202404 Cabinet Assembly 115V FNG, Quest 2000/

SJL

Table 1: Final Assembly P/N 721542110

Item

No.

32 720500800 Wire harness to Power Cord

33 720511201 Kit Flavor Strip, Quest #1

34 720507101 Nozzle Static Mixer Assembly, Quest

35 720511202 Kit Flavor Strip, Quest #2

36 720601502 Handle-Merchandiser, Quest

37 720705301 Spacer Stand-off, 8-32 X 3/8 lg. 1/4 hex

38 720500030 Terminal, 3/16 Female 18-22 AWG

39

40 720201440 Bracket-Catch Striker Plate, Quest

41 720500010 Bracket Assembly sight Tube Cover, Quest

42 6775 C814-832-4 Tin Clip

43 720504902 Base Frame Assembly, Quest 2000

44 720701405 Screw, 6-18 Type “B“ PAPH 12 SS

45 30580 Tape-Insulation, White

46 720702704 Pin-Door Latch, Quest-NT

47 720500034 Jumper Blue 22 GA. 6” 1/4 Female X1

48 720500802 Connector Electrical Housing 4 Pin

49 720202009 Catch Door W. Switch, Quest-NT

50 37958 Leg Level 4”

51 7245079 Label-Brix Table, SLJ

52 720901714 Harness Wire Catch Switch, Quest-NT

53 720500008 Wire Harness E-Box Ext. Interface

54 720503101 Tube Assembly Agit Water in Quest

55

56 720703501 Gasket Rubber, Quest 4000

57 720801305 S-Wrap Driptray, Quest 2000

58 720801601 Tape, Duct 2” Wide Yellow

59 07301029 Washer, .312 O.D. x .125 I.D. (Nylon)

60 720201510 Shelf, Platform QST-NT 2 SJL

61 720532102 Door Platform SLJ Quest 2000 NT

62

63 60204001 Cap Plug 5/8-18 Thread Red CD-6A

Part No. Name

720901001 Label-Cleaning & Sanitizing Quest 2000/

QLT2

720701507 Tube Assembly Water Inlet W/ Shutoff,

Quest

720703301 Grommet, Seal Platform Cover SLJ Quest

2000/4000

Publication Number: 720529901IPL - 4 - © 2004-2010, IMI Cornelius Inc.

FINAL ASSEMBLY
P/N 721542101 (115VAC)
P/N 721542102 (230)

Table 2 : Final Assembly P/N 721542101 & 721542102

Item

No.

1 720500202 Rear Panel

2 720500301 Right Side Panel

3 720500302 Left Side Panel

4 720500502 Splash Panel

5 720520501 Grill, Drip Tray

6 720500102 Drip Tray

7

8 720522301 Refrigeration Chassis Assembly

9 720500770 Hinge, Top

10 720401302 Merchandiser, Generic Graphics, Black

11 720500771 Hinge, Bottom

12 720500763 Washer, Nylon, 0.437 OD X 0.195 ID

13 720522501 Lower Door Assembly

14 720522400 Door Assembly

15 720529900 Kit, Literature Package

Part No. Name

720522201 Cabinet & Frame Assembly, 115 VAC

720522202 Cabinet & Frame Assembly, 230 VAC

Quest 2000 IPL Manual

Table 2: Final Assembly P/N 721542101 & 721542102

Item

No.

16 720522901 Installation Manual

17 720507004 Flavor Strip

18

* 720507103 Static Mixer Only

* 31525037 Nozzle O-ring

21 720520002 Pad, Counter Top

23 720511299 Kit, Flavor Strip, Magnetic Receptacle

24 0704105 Screw, #8-32 X 1/2” Lg., THMS

25 720511201 Kit, Flavor Strip

26 720507201 NPLT

27 720500402 Top Panel

28 720201506 Shelf, Cabinet, SLJ

29

30 S3354 Gasket Sealing

32 720500713 Switch, Cutout, 10 A

Part No. Name

720507101 Nozzle Static Mixer (Includes O-ring,

nozzle, & static mixer)

720506402 Platform Assembly, SLJ

720522100 Platform Assembly, QLT

© 2004-2010, IMI Cornelius Inc. - 5 - Publication Number: 720529901IPL

Quest 2000 IPL Manual

REFRIGERATION CHASSIS ASSEMBLY
P/N 720522301 (115VAC)
P/N 720522302 (230VAC)

Figure 2. Refrigeration Chassis Assembly

Table 3: Refrigeration Chassis Assembly -

720522301 & 720522302

Item

No.

1 720500902 Foamed Water Bath Tank Assembly

2

3 0702609 Screw, MA 8-32 BDPH 24 SS

4 3110001 Fastener, Rivet 8-32

Publication Number: 720529901IPL - 6 - © 2004-2010, IMI Cornelius Inc.

Part No. Name

720522311
720522312

Frame Assembly, Refrigeration, 115 V
Frame Assembly, Refrigeration, 230V

Table 3: Refrigeration Chassis Assembly -

720522301 & 720522302

Item

No.

5 60204001 Cap-Plg 5/8-18 THD RED CD-GA

6 720509227 Fitg-push 3/8 Tube x 3/8 Male

7 45371 Fitg Tube to Hose Barb, Drain

8 48114002 Clamp OETR .669 Open STPLS #17.0

Part No. Name

REFRIGERATION FRAME ASSEMBLY
P/N 720522311 (115VAC)
P/N 720522312 (230VAC)

Quest 2000 IPL Manual

Figure 3. Refrigeration Frame Assembly

© 2004-2010, IMI Cornelius Inc. - 7 - Publication Number: 720529901IPL