Cornelius QUANTUM User Manual

INSTALLATION & SERVICE MANUAL
IMI CORNELIUS INC.
QUANTUM SERIES
www.cornelius.com
Part Number- 720901120 Revision B - November 23, 2004
TABLE OF CONTENTS
PREINSTALLATION........................................................................... 2
Receiving ..............................................................................................................2
Unpacking............................................................................................................. 2
Counter Location ..................................................................................................2
installation specifications ...............................................................3
Water Supply ........................................................................................................3
Electrical................................................................................................................3
Space ...................................................................................................................3
Connecting Water Supply .....................................................................................3
Filling Unit with Water ...........................................................................................3
Flushing and Sanitizing on Start Up .....................................................................4
Programming Portion Control (optional) ...............................................................4
Cancel/Pour Button.............................................................................................. 4
Concentrate loading and brixing ....................................................5
Placing Concentrate Products on Dispensing Platform........................................ 5
Changing Concentrate Flavor ...............................................................................5
Pump Priming....................................................................................................... 5
Brix Setting........................................................................................................... 5
Cleaning and sanitizing procedures ...............................................6
Daily: System Flush Procedure............................................................................ 6
Daily: Part Washing.............................................................................................. 6
Weekly: Sanitizing Procedure............................................................................... 6
Weekly: Check Brix Setting.................................................................................. 7
Semi-Annual: General Cleaning........................................................................... 7
Yearly: Replace Pump Tubing.............................................................................. 7
Quantum Series Installation and Service Manual
UNIT SPECIFICATIONS
Clearance Recommended: 12” (30.48 cm) on top and 4” (10.16 cm) required in back for air circula­tion if sides are blocked off. If sides are open only 2” (5.08) are required in back. Space between bottom of unit and counter cannot be obstructed in foot print area.
Electrical Connection: 6ft. long (1.83m) power cord with 3-prong plug attached to dispenser. Export models have line cord less plug.
Power Supply: 15 amps at 120 volts or 10 amps at 220 volts. Water Connection: 3/8” (0.95 cm) SAE male flare fitting on dispenser. Water Supply Requirements: 80 psi (5.5 bar) maximum static pressure. 20 psi (1.4 bar) minimum
dynamic pressure; i.e., flowing pressure measured at dispenser water inlet with 3.0 ounces (88.7ml) per second water flow.
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Quantum Series Installation and Service Manual
PREINSTALLATION
RECEIVING
Each unit is completely tested and inspected before shipment. At time of shipment, the carrier accepts the unit and any claim for damage must be made with the carrier.
Upon receiving from the carrier, please, inspect the carton for visible damage. If damage exists, have the carrier make a note on the bill of lading and file a claim with the carrier.
UNPACKING
Remove staples securing carton to pallet.
Lift carton up and off of unit.
Remove top insert and shipping bag.
Open the upper cabinet door and remove installation kit.
Remove bolts securing unit to pallet.
Lift unit off of pallet.
Open the package, take legs and secure them to the bottom of the unit.
NOTE: Do not lay the unit on sides or on the back.
Tilt the unit only when securing legs.
If the unit is to be transported from the place where it was unpacked, do not remove the unit from the pallet. Transport it on the pallet to the installation site.
COUNTER LOCATION
Select location in well ventilated area, close to grounded electrical outlet. If possible do not place the unit close to hot and/or steaming machines.
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Quantum Series Installation and Service Manual
INSTALLATION
SPECIFICATIONS
WATER SUPPLY
The Quantum Juice Dispensing machine is designed to dispense juice at a high flow rate. It is very important that the incoming water line is dedicated for the unit, or at least does not have other machines connected which could cause a water surge; i.e., a dishwashing machine.
NOTE: For increased cooling capacity the unit should be connected to a remote recirculating cooling unit. If the location is equipped with a dedicated beverage wa­ter supply system the juice dispenser should be connected to it.
NOTE: The water supply should be consistent with proper water quality standard (neutral ph of 7.0 to 8.0), and should not be connected to a water softener. The wa­ter cooling coil is Copper, and may be affected by poor water conditions (i.e. severe corrosion and pitting).
Water connections shall be sized, installed, and maintained according to Federal, State, and Local Laws.
ELECTRICAL
A minimum of 15 amps electrical service is needed for 120V power supply or 10 amps for 220V supply.
SPACE
The minimum clearance is: 4” (10.16cm) in back and 12” (30.48cm) on top and open to the front if sides are blocked off. If the sides are open then only 2” (5.08cm) is required in the back. Space between the bottom of the unit and the counter cannot be obstructed.
NOTE: Condenser air is drawn from the bottom and discharged out the back. Fail­ure to maintain clearance space will reduce capacity of the unit and cause prema­ture compressor failure.
CONNECTING WATER SUPPLY
1. Secure 3/8” (0.95cm) flexible hose to the unit water inlet. Make sure that the seal washer is used (hose and seal washer are included with the installation kit).
2. When securing flare nut use backup wrench on male side of the fitting (unit side) to prevent twisting of the copper tube inside the unit and/or possible damage to the water strainer/sole­noid. A water shut off outside the unit is recommended.
FILLING UNIT WITH WATER
To properly prime the unit with water, without air pockets in the system, push the dispensing switches simultaneously for a few seconds each. Repeat above until a steady flow of water is observed.
NOTE: Water splashing may occur during the purge cycle.
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Quantum Series Installation and Service Manual
FLUSHING AND SANITIZING ON START UP
Follow standard sanitizing and flushing procedure.
PROGRAMMING PORTION CONTROL (OPTIONAL)
The portion control supplied with your orange juice dispenser has been programmed to pour 7, 12, and 16 ounce drinks. The “XL” size has also been programmed to pour 16 ounces. Should pour size adjustments be required, please follow the instructions below:
1. Simultaneously, press and hold “S” (small) and “XL” (extra large) push button switches on the Portion Control Module until the led “REFILL” light in the corner of the module starts blinking. Release the switches. The blinking led indicates the programming mode is active.
2. Place the cup under the white mixing valve nozzle and push the selected size button (small, medium, large, or extra large). Hold the button in until the cup fills to the desired portion, then release the button repeat the above procedure for the remaining sizes.
3. After programming all the drink sizes, press and release the “cancel/pour” switch to return the Portion Control to the operational mode. The blinking led light will go out.
If at a future date, it is decided to change the portion size of the drinks, the individual sizes can be adjusted by the above procedure. It is not necessary to reprogram every size.
The portion control has a full memory retention in case of a power failure.
CANCEL/POUR BUTTON
Push and release the cancel/pour button to stop the valve from dispensing.
Push and hold for a continuous pour.
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Quantum Series Installation and Service Manual
CONCENTRATE
LOADING AND BRIXING
PLACING CONCENTRATE PRODUCTS ON DISPENSING PLATFORM
To engage the concentrate container, place it in the desired position and press down into bottle adapter opening on dispensing platform tray (inside the cabinet).
NOTE: Make sure o-ring seal on the container adapter is lubricated; otherwise, you may experience difficulties with container replacement.
NOTE: Concentrate in the containers must be completely thawed and be within the temperature range of 35 °F - 40°F (1.6°C - 4.4°C). Failing to supply concentrate inside the recommended temperature range, especially below 35°F (1.6°C), will cause an out of brix drink.
It is recommended the concentrate be thawed in a refrigerated (35°F - 40°F) (1.6 °C - 4.4°C) com- partment for 36 to 48 hours before use.
It is recommended that the thawed concentrate be thoroughly shaken before use.
CHANGING CONCENTRATE FLAVOR
1. Perform flush cycle
2. Move valve handle to “Dispense” position
3. Replace concentrate container
PUMP PRIMING
1. Follow instructions in paragraph “Placing Concentrate Products on the Dispensing Platform”
2. Close the door (or unit will not activate)
3. Depress the push button until concentrate appears at the dispensing nozzle.
BRIX SETTING
1. Make two (2) full clockwise turns of the corresponding brix knob from the “all the way out” po­sition (factory set). These two turns will bring you within one turn of proper brix setting. (Refer to brix table located on the inside of the refrigerated compartment door).
2. Dispense 1/2 cup of juice and discard.
3. Dispense 1/2 cup of juice and use refractometer to check brix level.
4. Clockwise rotation of the knob decreases brix level for example from 13% to 11.5%. Counter­clockwise will increase brix level for example from 11.5% to 13%.
If a brix problem is experienced, refer to troubleshooting guide.
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Quantum Series Installation and Service Manual
CLEANING AND
SANITIZING
PROCEDURES
DAILY: SYSTEM FLUSH PROCEDURE
1. A 1 quart (0.95 liters) (32 fluid oz. minimum) empty container is needed. Place the empty con­tainer on the drip tray grill under the nozzle of the dispensing station to be flushed.
2. Open the cabinet door.
3. Choose the valve handle that corresponds with dispensing station to be flushed.
4. Move chosen handle from “dispense” position to the “flush” position.
5. Close the door.
6. Depress and hold push button corresponding with dispensing station to be flushed, until clear water is dispensed from the nozzle.
7. Move the handle to the “dispense” position.
8. Depress the push button for approximately 0.5 sec. and release. This will release water pres­sure from the pump system.
It is recommended to use one or more quarts of water to flush a single dispensing station.
DAILY: PART WASHING
1. Remove and wash dispensing nozzle, static mixer, splash plate, drip pan, bracket, and grille in a mild detergent solution. Rinse thoroughly.
WEEKLY: SANITIZING PROCEDURE
1. Remove juice concentrate container from unit and place in separate refrigerated compart­ment.
2. Perform flush procedure.
3. Fill a clean empty concentrate container with one quart of extremely hot tap water, approxi­mately 140°F (60°C) and place into unit. Run the hot water completely through unit into a large container. When complete remove concentrate container.
4. Remove nozzles and static mixers from unit and rinse under hot tap water to remove excess pulp.
5. Place nozzles and static mixers in separate container with 1 quart (0.95 liter) of sanitizing so­lution and agitate vigorously, using brush (P/N 07932) to remove any excess pulp or concen­trate (allow to soak for 2 minutes).
6. Clean bottle adaptor’s inlet area along with dispensing platform tray with brush and sanitizing solution to remove concentrate and pulp.
7. Clean valve mixing chambers with brush and sanitizing solution. (This is the cavity from which the nozzle is removed).
8. Replace nozzles and static mixers into proper location.
720901120 - 6 -
Quantum Series Installation and Service Manual
9. Fill a clean empty concentrate container with 2 quarts (1.9 liters) of sanitizing solution, place on dispensing platform, and insert bottle fitting into bottle adapter.
NOTE: Do not reuse the same sanitizing solution used to clean nozzles, static mix­ers, etc.
10. Place handle in dispense position and close door.
11. Run dispensing station for 90 seconds then stop; allow sanitizing solution to remain in lines for 5 minutes.
12. Dispense remaining sanitizing solution (approximately 90 seconds).
13. Replace sanitizing solution container with a concentrate container, and close door.
14. Depress and hold push buttons until juice appears at outlet of dispensing nozzle.
15. Dispense and discard two 8 oz. cups (236.6 ML) of juice.
NOTE: Wipe internal and external surfaces of cabinet with a clean damp cloth.
WEEKLY: CHECK BRIX SETTING
Tools: Hydrometer or Refractometer
1. Dispense required ounces of juice per brix testing device instructions.
2. Test concentrate to water ratio of dispensed juice per brix testing device instructions.
3. Clockwise rotation of knob decreases brix level (i.e. from 13% to 11.5%). Counterclockwise rotation of knob increases brix level (i.e. from 11.5% to 13%).
NOTE: If brix problem persists, refer to trouble shooting guide.
SEMI-ANNUAL: GENERAL CLEANING
1. Remove access port of Y-shaped water solenoid located on water inlet in lower cabinet, clean stainless steel strainer and reinstall.
2. Clean condenser fins.
3. Clean air inlet grille located in base of unit.
4. Clean lower cabinet interior.
5. Wipe fan blade clean.
YEARLY: REPLACE PUMP TUBING
Removal of Platform (see figure 1):
1. Remove concentrate container from the dispenser and place in a refrigerator.
2. Remove the product shelf.
3. Depress the button on the water line quick disconnect and lift the water line away from the platform.
4. Unplug the platform electrical connector at the inside rear of the cabinet.
5. Release the catch at the front of the platform by pulling the tab towards yourself with on finger.
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Quantum Series Installation and Service Manual
6. Remove the nozzle and static mixers.
7. Carefully lift and pull the platform from the dispenser and place it in a clean and well lit area for service.
Replacement of Pump Hose (see figure 2):
1. Remove platform as described above in removal of platform instructions.
2. Remove the two white plastic hose clamps from the pump tube connections. Remove the two stainless steel concentrate delivery tubes from the hose ends.
3. Loosen and remove the four thumb screws from the pump body.
4. Remove the rear half (only) of the pump body to reveal the hose and rollers.
5. Remove the old hose from the pump body. If the rollers come out with the hose, place in back into the housing being sure to align the roller assembly shaft keyway to the motor shaft key so that the two interlock (see figure 3 for step by step pictorial instructions).
6. Firmly press the new hose into the pump body around the roller assembly, being sure to keep the protruding ends even with each other. Once the hose is in place, replace the outer half of the pump body. Hold the tubing in place inside pump housing with one hand, capture the lower part of the tubing with the outer housing, then proceed to capture the shaft of the roller assem­bly and push the housing straight onto the pump/motor portion of the assembly. Make sure to capture the hose within the body and not pinch it between the halves. Do not use any tool other than your finger tips to manipulate the hose into the housing or damage to the hose will result.
7. While holding the pump halves together by hand, reinsert the four thumb screws and tighten them in a criss-cross pattern until the two halves are pressed together.
8. Insert the two stainless tubes into the hose ends and fasten them with new clamps using pliers to tighten the clamps.
Replace platform in unit, reinstall nozzles and static mixers, connect water, install product shelf and concentrate, and reconnect power to unit.
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Quantum Series Installation and Service Manual
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Quantum Series Installation and Service Manual
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Quantum Series Installation and Service Manual
TROUBLE-SHOOTING
GUIDE
The following pages contain trouble-shooting charts designed to aid an experienced serviceman in diagnosing any operating problems that may be experienced. In order to gain maximum benefit from the charts, please note:
1. Start at the beginning of the chart and supply the appropriate answer to each question.
2. Do not skip any section, unless instructed to do so. You may miss the solution to your prob­lem.
3. Evaluate the possible problem causes in the sequence in which they are presented. In gen­eral, they began with the most likely and/or easiest to check, and proceed to the less likely and/or more complicated.
4. If, after checking all indicated causes, the problem is not resolved, it is recommended that you try a second time. Evaluate symptoms carefully and modify your answers as necessary.
5. If you are unable to resolve a problem after several attempts, contact customer service de­partment at (1-800-238-3600) for assistance.
PROBLEM PROBABLE CAUSE REMEDY
Totally Inoperative No power to dispenser due
to tripped circuit breaker.
Loose or broken power sup-
ply connection inside dispenser.
No cooling Line voltage is not within
+10% of nameplate specifications causing compressor overload to trip
Both thermostats in OFF
position
Reset circuit breaker. Confirm that
breaker is correct size and no other equipment is operating on the same circuit. Also confirm that supply voltage is +10% of nameplate specifications.
Repair connection
Contact an electrician
Turn ON thermostats and recali-
brate the temperatures to 34oF
-40 oF (1.1 oC –4.5 oC).
Defective compressor over-
load or start capacitor
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Replace
Quantum Series Installation and Service Manual
No cooling (con’t) Defective start relay located
on upper rear shelf inside dispenser
Compressor starts but
hums and trips overload
Compressor starts but does
not switch off of start winding
Compressor short cycles on
overload
Refrigerant leak Repair leak. Evacuate and
No water dispensed,
concentrate only.
No water to dispenser Restore water
There should be line voltage on the
black wire of the relay when there is line voltage present on the orange OR yellow wire. Replace relay if it fails this test.
Seized or shorted compressor,
replace.
Relay or compressor is defective.
Test and replace faulty item.
Excessively high discharge pres-
sure due to restricted con­denser or inoperative condenser fan motor
recharge system.
Water supply line inside
refrigerated cabinet dis­connected from pump platform
Water solenoid located on
pump platform clogged or defective
Main water solenoid/
strainer located at base of dispenser is clogged, binding or defective
Water supply pressure is
greater than 80 psi (5.5 bar)
Reconnect
Disassemble and clean solenoid.
Replace if necessary.
Remove and clean strainer. Con-
firm 28VDC is present at sole­noid during dispense. Confirm solenoid coil is not open. Disas­semble and clean solenoid.
Add external regulator and lower
pressure to 50 psi (3.5 bar)
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Quantum Series Installation and Service Manual
No water dispensed,
concentrate only (con’t).
No water and no con­centrate, refrigeration is working
Freeze-up of water coil or
concentrate chamber
Unplug dispenser and allow 2-4
hours to thaw. Water or concen­trate thermostat set too low, recalibrate to 34oF -40 oF (1.1
o
C - 4.5 oC).
Defective water or concentrate thermostat, replace.
Refrigerant solenoid stuck open or not closing fully. Evacuate system, replace solenoid valve and recharge
Service switch located
Turn on switch under drip tray in OFF position
Door switch open Door switch must be closed in
order to operate pump. Check switch operation and replace if necessary
No water and no con­centrate, refrigeration is working
6.25 amp Fuse inside front electrical box blown
No output from Transformer
located on rear upper shelf
Defective voltage regulator
board (VRB) located inside front electrical box
Defective portion control
board
Replace with 6.25 amp, 250VAC
slow blow fuse and test
Confirm transformer output by
measuring for 26VAC at fuse. Replace transformer if neces­sary
Measure across the blue and black
wire located in the upper left corner of the board. There should be 28VDC present when the dispense button is pressed. Replace VRB if necessary
Disconnect wire harness from rear
of portion control, close door switch and short the orange and black wires together on the harness. If unit dispenses por­tion control board is defective. If it does not dispense the voltage regulator board is defective.
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Quantum Series Installation and Service Manual
No concentrate dis-
pensed, water only
Excessive remnant left
in empty concen­trate pouch
Dispense tube not fully
engaged into recepta­cle on concentrate pouch
Dispense tube discon-
nected from mixing chamber
Slide block on pump in
open position
Switch on pump platform in
FLUSH position
Concentrate too cold, not
properly thawed
Defective pump motor Replace pump motor Concentrate pouch improp-
erly thawed
Refer to Concentrate Loading sec-
tion of this manual
Refer to Concentrate Loading sec-
tion of this manual
Close and lock the slide block.
Refer to Concentrate Loading section of this manual
Move switch to RUN position
Concentrate should be 34oF -40 oF
(1.1 oC –4.5 oC) prior to loading
Concentrate should be 34oF -40 oF
(1.1 oC –4.5 oC) prior to loading
Concentrate refill light
comes on prema­turely
Concentrate refill light
does not come on at all
Concentrate pouch and/or
dispense tube improp­erly installed
Concentrate pouch improp-
erly thawed
Concentrate pouch and/or
dispense tube improp­erly installed
Loose wiring Check wiring connections between
Bad VRB board Replace VRB board Bad pump motor Replace pump motor Pump improperly locked or
pump is open
Refer to Concentrate Loading sec-
tion of this manual
Concentrate should be 34oF -40 oF
(1.1 oC –4.5 oC) prior to load­ing.
Refer to concentrate loading sec-
tion of this manual
the pump motor and the VRB board
Close and lock Pump
Run/flush switch is in the
FLUSH position
720901120 - 14 -
Move switch to the RUN position
Quantum Series Installation and Service Manual
Concentrate refill light
does not come on at all (con’t)
Warm Drink Incoming water supply too
Improperly loaded tube Refer to concentrate loading sec-
Bad VRB board Replace VRB board Bad portion control Replace portion control
warm
Ambient air too warm Relocate dispenser Excessive demand on dis-
penser
Dirty condenser coil Clean condenser coil Inoperative condenser fan Replace condenser fan motor Defective water thermostat Replace thermostat Loss of refrigerant charge
due to leak in system
tion of this manual
Optimum performance is achieved
when the dispenser utilizes water from a pre-cooler
Add water pre-cooler or second
dispenser
Repair leak and recharge system
Water continuously drips
from nozzle when in OFF mode
No Flush Cycle Run/Flush switch on pump
Concentrate warm,
water cold
Main water solenoid at base
of unit or water solenoid on pump platform not shutting off tightly
platform in Run mode
Defective Run/Flush switch
on pump platform (con­centrate continues to dispense while in Flush mode)
Concentrate thermostat is
turned off or not cali­brated properly
Concentrate thermostat defective (stuck open)
Defective start relay located
on upper rear shelf inside dispenser
Clean solenoid(s), replace parts as
necessary
Move switch to Flush position
Replace Run/Flush switch
Calibrate to be 34oF -40 oF (1.1 oC
–4.5 oC)
Replace thermostat and calibrate
to 34oF -40 oF (1.1 oC –4.5 oC)
There should be line voltage on the
black wire of the relay when there is line voltage present on the orange OR yellow wire. Replace relay if it fails this test.
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Quantum Series Installation and Service Manual
Concentrate warm,
water cold (con’t)
Brix Problem Water supply pressure too
Loss of refrigerant charge
due to leak in system
low, less than 20 psi (1.4 bar) flowing or water pressure fluctuates sharply
Water flow control binding
or spring is defective
Improperly thawed concen-
trate. Brix changes as the concentrate temper­ature changes (concen­trate becomes thinner as temperature rises)
Check that the rollers on the
pump are spinning freely with no tube in place
Repair leak and recharge system
Correct water supply problem to
ensure a constant 40 psi (3 bar) flowing to the dispenser
Clean and/or replace parts as nec-
essary
Concentrate should 34oF -40 oF
(1.1 oC –4.5 oC) prior to loading
If they are sticky or locked up see
platform removal and cleaning procedure.
Pump Inoperative Pump motor defective 28VDC should be present at pump
motor during dispense. If volt­age is present and motor does not start, replace pump motor
No power to transformer or
no 28VAC output from transformer
Defective voltage regulator
board (VRB) located inside front electrical box
Defective portion control
board
Confirm transformer has line volt-
age present on primary side. If no 28VAC output from the sec­ondary replace transformer
Measure across the blue and black
wire located in the upper left corner of the board. There should be 28VDC present when the dispense button is pressed. Replace VRB if necessary
Disconnect wire harness from rear
of portion control, close door switch and short the orange and black wires together on the harness. If unit dispenses por­tion control board is defective. If it does not dispense the voltage regulator board is defective.
720901120 - 16 -
Quantum Series Installation and Service Manual
Machine continues to
dispense after dis­pense button is released or dis­penses without operator input
Sold Out light illumi-
nates when concen­trate no longer passes through the pump.
Portion control pad stuck in
on position
Relay on voltage regulator
board (VRB) stuck on.
The concentrate is improp-
erly thawed. The tem­perature is not maintained between 34×F - 40×F(1.1-4.5×C)
Disconnect the wire harness from
the rear of the portion control and close the door. If unit does not dispense on its own the por­tion control is bad (stuck on)
Disconnect the 4-wire harness
from the lower right corner of the VRB. If the unit continues to dispense on its own the VRB is defective (relay stuck on)
Assure proper thawing procedures
have been followed per the Minute Maid company instruc­tions.
Check that McDonald’s walk-in
cooler temperature is on the proper set point.
Check the dispenser cabinet tem-
perature is at 34×F - 40×F(1.1-
4.5×C).
High Brix readings result in
a poor, pulsating/splash­ing dispense, erratic pump amp draw, and consequently erratic sold-out indications.
Check drink brix in procedure
described on equipment P.M. card using the hydrometer pro­vided.
Check the drink flow rate under
normal operating conditions. The dispenser should pour a drink at a flow rate of approxi­mately 1.5 oz. Per second or greater. If the flow rate is less, a check described in the Sold Out section should be completed.
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Quantum Series Installation and Service Manual
Sold Out light illumi-
nates when concen­trate no longer passes through the pump.(con’t)
Improper loading proce-
dures will usually result in low brix conditions and thus erratic sold out indications.
Tube has been stretched
through pump when it was loaded. Pouch may not be seated correctly.
Check that the rollers on the
pump are spinning freely with no tube in place.
Check that the pouch of juice is
properly loaded in the pouch holder. Tube fitting should be located at the bottom of the pouch holder and the tube should be approximately cen­tered in the bottom portion of the opening of the holder.
Check that the tube is correctly
loaded in the pump and the pump is fully locked (top and bottom slide pins should be fully engaged into the pump body).
Adjust pouch. If pouch is loaded
correctly there should be ample tube to reach the mixing cham­bers without stretching the tube.
If the rollers are sticky or locked up
see the platform removal and cleaning procedure.
Sold Out light fails to
reset itself after door is opened and closed (Sold Out light stays illumi­nated)
Check the operation of the
reset switch located at the bottom left hand side of the door.
Adjust Switch.
720901120 - 18 -
IMI Cornelius Inc.
One Cornelius Place
Anoka, MN 55303-1592
U.S.A.
Total Systems Commitment
QUANTUM SERIES JUICE DISPENSER
MODEL NO.
45200001 45200002 45200003 45200004 45200101 45200102 45200103 45200104 45400001 45400002 45400101 45400102 45400103 45400104 45500001 45500002 45500101 45500102 45650001 45650003 45650101 45650103 45650104 45650105
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
QUANTUM SERIES
1 of 16
Rev A
Manual Part No. 7 2 0 9 0 1120IPL
4-25-2001 Rev: 12-3-01
IMI Cornelius Co., 2001
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
12
19
18
24 36
40
39
23
36
36
35
3
2
41
16
21
9
25
41
6
2
3
5
20
13
17
11
29
31
27
4
30
14
39
41
2 3
38 37
15
1
10
78
32
36
42
28
22
36
35
34
36
36
33
36
26
36
Manual Part No. 7 2 0901120IPL 4-25-2001 Rev: 12-3-01 IMI Cornelius Co., 2001
FIGURE 1. GENERAL ASSEMBLY
2 of 16
Rev A
QUANTUM SERIES
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255
www.cornelius.com
Item
No. Part No. Name
1 0720405 Nut 1/4-20 2 0730202 Washer No. 10 Split Lock 3 0706903 Screw No. 10-32 x 1/2” TH SS
115V 60HZ
07061002 Screw No. 10 x 5/8” HHWF
230V 50HZ 4 07344 Bushing Snap 3000 and 4000 Series 5 45366 Brkt and Tube Drain
3000 and 4000 Series 6 0733904 Bushing Snap 7 45107 Cover Elec Box 1000 and 2000
Series
7245669 Cover Elec Box 3000 Series 45408 Cover Elec Box 4000 Series
8 45159001 Panel Splash 1000 and 2000 Series
45667100 Panel Splash 3000 Series 45459100 Panel Splash 4000 Series
9 45003 Nozzle Mixer O-Ring Asy
31525037 O-Ring .739 I.D. 45123 Mixer Static
48808001 Nozzle Mixing 10 470725 Plug Butn 11 45354 DoorAsy 1000 Series(SeeFigure8)
45241 DoorAsy 2000 Series(SeeFigure8)
45390 DoorAsy 3000 Series(SeeFigure8)
45470 DoorAsy 4000 Series(SeeFigure8) 12 7245550 Cover Asy 1000 Series
(See Figure 10)
45296006 Cover Asy 2000 Series
(See Figure 10)
45394005 Cover Asy 3000 Series
(See Figure 10)
45481006 Cover Asy 4000 Series
(See Figure 10)
13 309852000 Clamp 1000, 2000 and 3000 Series
77060900 Fitg T-Brb 3/8 1000, 2000 and 3000
Series
49034 Tube 1000, 2000 and 3000 Series 14 45439 Washer Nylon 15 Refrigeration Asy (See Figure 2) 16 Cabinet Asy (See Figure 3) 17 45115 Platform Asy 1000 Series (See
Figure 4)
45215 Platform Asy 115V 60HZ, 2000 and
4000 Series (See Figure 4)
45215001 Platform Asy 230V 50HZ, 2000 and
4000 Series (See Figure 4)
45315 Platform Asy 115V 60HZ, 3000
Series (See Figure 4)
18 45129001 Drip Tray, 1000 Series
45129100 Drip Tray, 2000 Series
45678100 Drip Tray, 3000 Series
45430100 Drip Tray, 4000 Series
Item
No. Part No. Name
19 45155001 Cup Rest, 1000 Series
45255003 Cup Rest, 2000 Series 45677003 Cup Rest, 3000 Series 45455003 Cup Rest, 4000 Series
20 45158 Shelf, 1000 Series
45117 Shelf, 2000 Series 45317 Shelf, 3000 Series
45417 Shelf, 4000 Series 21 45444 Strap 22 Electrical Box Asy (See Figure 12) 23 45151 Brkt Water Coil 1000 and 2000
Series 45666 Brkt Water Coil 3000 Series 45451 Brkt Water Coil 4000 Series
24 46546 Arm Asy
45152 Brkt Asy Drip Tray 1000 Series
(Not Shown)
25 96561 Plate Door Support 1000 Series
45436 Plate Door Support 2000, 3000 and
4000 Series
26 7245443 Panel RH Side 27 49154 Plate Hinge Upper 28 45165100 Coil Wtr Asy 29 49155 Hinge Bolt Shoulder 30 309852000 Clamp 31 49157 Bushing Upper Hinge 32 45199 Panel Top 1000 and 2000 Series
45659 Panel Top 3000 Series 45445 Panel Top 4000 Series
33 45125 Panel Back 1000 and 2000 Series
7245665 Panel Back 3000 Series 45425 Panel Back 4000 Series
34 7245765 Brkt Cabinet 1000 and 2000 Series
7245763 Brkt Cabinet 3000 Series 7245764 Brkt Cabinet 4000 Series
35 07115001 Screw TF 08-32 TRPH 12 36 0704106 Screw 8-32 x 1/4” THMS 37 45088 Cover Botm Hinge 38 45087 Cover Top Hinge 39 0702901 Screw 8-32 x 3/8” FHM 40 45164 Brkt Flavor Strip 2000 Series
45032 Holder Flavor Label 3000 Series 45464 Holder Flavor Label 4000 Series
41 0730104 Washer Plain Flat 10 42 0720406 Nut No. 10-32 43 Item Not Used
QUANTUM SERIES
3 of 16
Rev A
Manual Part No. 720901120IPL
4-25-2001 Rev: 12-3-01
IMI Cornelius Co., 2001
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
13
12
14
11
16
17
18
22
21
20
1
4 15
10
2
3
5
19
7
6
9
8
Manual Part No. 7 2 0901120IPL 4-25-2001 Rev: 12-3-01 IMI Cornelius Co., 2001
FIGURE 2. REFRIGERATION AND FRAME ASSEMBLY
4 of 16
Rev A
QUANTUM SERIES
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
(SEE FIGURE 2)
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255
www.cornelius.com
Item
No. Part No. Name
Refrigeration and Frame Ass’y
1 729011105 Kit Compressor, 120V 60HZ
729011106 Kit Compressor, 230V 50HZ 2 08474 Clip Spring 3 07301046 Washer Ft .468 I.D. 4 08467 Grommet Compressor 5 45163001 Mtr Asy and Cond 115V 60HZ (See
Figure 9)
45163002 Mtr Asy and Cond 230V 50/60HZ
(See Figure 9) 6 7240691 Grommet 7 45148 Baffle Cond (1000 and 2000 Series)
45670 Panel Baffle Cond (3000 Series)
45448 Panel Baffle Cond (4000 Series) 8 289521 Screw No. 8-32 xy 3/8 HHS 9 45073 Dryer
Item
No. Part No. Name
10 45373010 Solenoid Valve 120V 60HZ
45373020 Solenoid Valve 230V 50/60HZ 11 Box Elec Asy (See Figure 11) 12 45105100 Frame (1000 and 2000 Series)
45671100 Frame (3000 Series)
45405100 Frame (4000 Series) 13 07115001 Screw TF 08-32 TRPH 12 14 60342002 Insert Thd 3/8-16 15 2124713 Fitg Stght 3/8MF x 3/8MPT 16 45091001 Valve Water Solenoid 24V 17 03824001 Nut Jam 7/8-14 18 30041001 Fitg Bulkhead 19 04442 Spacer 20 0702609 Screw MA 8-32 BDPH 24 21 7221320 Strain Relief 22 46384 Cord Serv 115V 60HZ
46384001 Cord Serv 220V 50HZ
QUANTUM SERIES
5 of 16
Rev A
Manual Part No. 720901120IPL
4-25-2001 Rev: 12-3-01
IMI Cornelius Co., 2001
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
16
3
5
12
2
14
11
13
1
10
4
Manual Part No. 7 2 0901120IPL 4-25-2001 Rev: 12-3-01 IMI Cornelius Co., 2001
15
9
6
FIGURE 3. UPPER CABINET ASSEMBLY
6 of 16
Rev A
8
QUANTUM SERIES
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
(SEE FIGURE 3)
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255
www.cornelius.com
Item
No. Part No. Name
Upper Cabinet Asy 1 45051 Stud Latch No. 10-32 2 45119 Gasket Liner (1000 and 2000
Series)
45662 Gasket Liner (3000 Series) 45419 Gasket Liner (4000 Series)
3 45141 Wrap Front (1000 and 2000 Series)
45657 Wrap Front (3000 Series) 45441 Wrap Front (4000 Series)
4 45142 Panel Botm Front (1000 Series)
45207 Panel Botm Front (2000 Series) 45664 Panel Botm Front (3000 Series) 45407 Panel Botm Front (4000 Series)
5 45167 Liner Inner Asy (1000 Series)
45220 Liner Inner Asy (2000 Series) 45654100 Liner Inner Asy (3000 Series) 45420100 Liner Inner Asy (4000 Series)
Item
No. Part No. Name
6 45027001 Bushing 7 11761 Harn Door (1000 Series: Not
Shown)
11762 Harn Door (2000 Series: Not
Shown)
11763 Harn Door (3000 Series: Not
Shown)
11823 Harn Door (4000 Series: Not
Shown) 8 0704105 Screw No. 8-32 x 1/2 THMS 9 0704101 Screw MA No. 8-32 TRPH 12
10 04441 Spacer Lower 11 0702609 Screw MA No. 8-32 BDPH 24 12 46366 Bushing Hinge 13 45132 Brkt Conn Platform (1000 Series)
45232 Brkt Conn Platform (2000 and 4000
Series)
45632 Brkt Conn Platform (3000 Series) 14 0704001 Screw No. 8 x 3/8 15 47121004 Magnet Door Seal 16 47121005 Magnet Door Seal (1000 and 2000
Series)
47121006 Magnet Door Seal (3000 Series)
QUANTUM SERIES
7 of 16
Rev A
Manual Part No. 720901120IPL
4-25-2001 Rev: 12-3-01
IMI Cornelius Co., 2001
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
27
7
19
21
27
2
22
27
18
12
4
6
27
8
16
15 13
26
10
1
3
25
20
23
24
9
11
17
5
Manual Part No. 7 2 0901120IPL 4-25-2001 Rev: 12-3-01 IMI Cornelius Co., 2001
14
18
28
FIGURE 4. PLATFORM ASSEMBLY
8 of 16
Rev A
27
QUANTUM SERIES
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
(SEE FIGURE 4)
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255
www.cornelius.com
Item
No. Part No. Name
45115 Platform Asy (1000 Series) 45215 Platform Asy (2000 and 4000
Series)
45315 Platform Asy (3000 Series) 1 0704101 Screw MA 8-32 TRPH 12 2 71822081 Washer Holdown 3 309852000 Clamp 4 45026 Adapter Bottle Asy (See Figure 5) 5 45033 Support Bottle Right 6 45034 Support Bottle Left 7 45391001 Adapter Caddy Support (1000
Series)
45391002 Adapter Caddy Support (2000 and
4000 Series)
45391003 Adapter Caddy Support (3000
Series)
8 45137 Panel Splash Platform (1000 Series)
45236 Panel Splash Valves (2000 and
4000 Series)
45345004 Cover Platform (2000 and 4000
Series) 7245036 Panel Splash Valves (3000 Series) 45345003 Cover Platform (3000 Series)
9 45185 Pump and Mtr Asy (See Figure 7)
10 7245174 Manifold Asy Water (1000 Series)
45274 Manifold Asy Water (2000 and 4000
Series) 45041 Manifold Asy Water (3000 Series)
11 45283 Bushing 12 45045 Block Valve Asy 13 45046 Latch
Item
No. Part No. Name
14 45047 Guide Latch 15 45048 Washer Latch 16 720800077 Rivet Latch 17 45114 Platform (1000 Series)
45214 Platform (2000 and 4000 Series)
45314 Platform (3000 Series) 18 07032001 Screw No. 8-18 x 7/16 19 45173 Tube Asy Suction (1000 Series)
45276 Tube Asy Suction (2000 and 4000
Series)
45068003 Tube Asy Suction (3000 Series) 20 45069 Line Discharge Asy (1000 and 3000
Series)
45273 Tube Asy Discharge (2000 and 4000
Series)
21 45160 Brkt Botl Adapter (1000 Series)
7245262 Brkt Support Botl Adap (2000 and
4000 Series)
45339 Brkt Caddy Support (3000 Series) 22 398033000 O-Ring .239 I.D. 23 48195006 Clamp Hose 24 481950062 Clamp 25 45275 Tube Asy Discharge (2000 and 4000
Series)
26 45068001 Line Suct Asy (3000 Series)
45277 Tube Asy Suction (2000 and 4000
Series)
45068002 Tube Asy Center Suction (3000
Series) 27 0704001 Screw No. 8-x 3/8 28 0704105 Screw No. 8-32 x 1/2 THMS
QUANTUM SERIES
9 of 16
Rev A
Manual Part No. 720901120IPL
4-25-2001 Rev: 12-3-01
IMI Cornelius Co., 2001
21
10
22
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
13
7
5
4
25
27
12
28
23
6
9
3
26
8
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255
www.cornelius.com
20
2
24
23
15 16
19
17
18
23
FIGURE 5. VALVE BLOCK ASSEMBLY
Item
No. Part No. Name
45045 Block Valve Asy 1 45177 Holder Poppet Seal 2 0720406 Nut No. 10-32 3 71815321 Ring Retaining 4 7215323 Armature 5 18070002 Gasket Rubber Valve Block 6 18367 Spring Armature 7 19695001 Guide 8 31525021 O-Ring 1.114 I.D. 9 18071 Seat Armature
10 48258005 Spring Syrup 11 45192 Valve Body Mixing 12 45193 Valve Body Water 13 45029 Plate Coil Retainer 14 47011 Diaph Valve
14
23
28
11
1
Item
No. Part No. Name
15 45180 Spring Acutuator 16 45189 Poppet 17 45179 Support Diaphram 18 45195 Plate Front Valve Block 19 45186 Spring 20 48520001 Coil Asy 24V DC 21 48978 Flo Cntl Bonnet Asy 22 48979103 Sleeve and Piston Asy Water
60281001 Sleeve Syrup Ceramic 23 07032001 Screw No 8-18 x 7/16 24 16779003 Frame Solenoid 25 49612 Port Valve Water 26 31525020 O-Ring .176 I.D. 27 31525060 O-Ring .459 I.D. 28 48378 Brkt Support Valve
Manual Part No. 720901120IPL 4-25-2001 Rev: 12-3-01 IMI Cornelius Co., 2001
10 of 16
Rev A
QUANTUM SERIES
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255
www.cornelius.com
Item
No. Part No. Name
45026 Adapter Bottle Asy 1 45060001 Adapter Caddy Top 2 45060002 Adapter Caddy Run and Flush 3 45060003 Adapter Caddy Bottom 4 31525062 O-Ring .118 I.D. 5 31525014 O-Ring .489 I.D. 6 31525061 O-Ring 1.489 I.D. 7 07015001 Screw No. 8-18 x 3/4 8 45043 Pin Sensor Soldout 9 31525064 O-Ring .488 I.D.
10 60068021 Switch Snap Portion Control 11 45076 Pin Actuator 12 60067086 Screw No. 2-56 x 7/16 13 45084001 Plate Support Bottle
FIGURE 6. BOTTLE ADAPTER ASSEMBLY
6
11
1
8
12
5
10
6
2
9
6
3
13
4
7
5
3
1
FIGURE 7. PUMP AND MOTOR ASSEMBLY
Item
No. Part No. Name
45185 Pump and Motor Asy 1 45016001 Motor Pump 2 45728001 Rotor Asy 3 45050 Block Asy Mtg Pump and Motor 4 45017001 Screw Thumb Pump 5 0702905 Screw No. 8-32 x 3/4 FHMS
QUANTUM SERIES
8
11 of 16
Rev A
7
2
7
4
Item
No. Part No. Name
6 45037001 Tubg Neoprene .250 I.D. (Sold by
7 45727 Body Pump Asy 8 45283 Bushing 9 45098 Kit Pump Tube Replacement
the Foot)
Manual Part No. 720901120IPL
4-25-2001 Rev: 12-3-01
IMI Cornelius Co., 2001
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
Item
No. Part No. Name
45241 Door Asy Back (1000 and 2000
Series) 45390 Door Asy Back (3000 Series) 45470 Door Asy Back (4000 Series)
1 45281 Panel Rear Door (1000 and 2000
Series) 45386 Panel Rear Door (3000 Series) 45477 Panel Rear Door (4000 Series)
2 7233023 Switch Safety 3 7245120 Gasket Door Mag (1000 and 2000
Series) 45320 Gasket Door Mag (3000 Series) 45431 Gasket Door Mag (4000 Series)
4 7245780 Frame Door Gasket (1000 and 2000
Series) 7245781 Frame Door Gasket (3000 Series) 7245782 Frame Door Gasket (4000 Series)
5 7245779 Rivet .236 Dia. 6 45432 Switch Rocker
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255
www.cornelius.com
4
6
3
1
2
5
FIGURE 8. REAR DOOR ASSEMBLY
Item
No. Part No. Name
45175001 Motor Asy Fan 9W 120V 60HZ 45175002 Motor Asy Fan 9W 230V 50/60HZ
1 0726802 Nut Tinnerman 2 45159 Panel Splash 3 41757 Washer 4 48004 Motor Fan 9W 120V 60HZ
48013 Motor Fan 9W 230V 50/60HZ
5 45168 Blade Fan 6 96285001 Screw No. 8-36 x 3/8 7 45161 Cond Coil
FIGURE 9. CODENSER MOTOR ASSEMBLY
Manual Part No. 7 2 0901120IPL 4-25-2001 Rev: 12-3-01 IMI Cornelius Co., 2001
12 of 16
Rev A
7
1
5
3
4
2
6
QUANTUM SERIES
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
1
4
9
3
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255
www.cornelius.com
6
5
FIGURE 10. DOOR COVER ASSEMBLY
Item
No. Part No. Name
45296006 Cover Asy Merchndsr Push Button
(2000 Series) 45296007 Cover Asy Merchndsr Portion
Control (2000 Series) 45296009 Cover Asy Merchndsr Portion
Control, Illuminated (2000 Series) 45394005 Cover Asy Merchndsr Push Button
(3000 Series) 45394007 Cover Asy Merchndsr Push Button,
Illuminated (3000 Series) 45394008 Cover Asy Merchndsr Portion
Control, Illuminated (3000 Series) 45481006 Cover Asy Merchndsr Push Button
(3000 Series) 45481007 Cover Asy Merchndsr Portion
Control (4000 Series) 45481008 Cover Asy Merchandsr Push Button,
Illuminated (4000 Series) 45481009 Cover Asy Merchandsr Portion
Control, Illuminated (4000 Series)
2
7
Item
No. Part No. Name
1 45224004 Cover Merchndsr (2000 Series)
45224005 Cover Merchndsr Illuminated (2000
Series) 45377004 Cover Merchndsr (3000 Series) 45377005 Cover Merchndsr Illuminated (3000
Series) 45472004 Cover Merchndsr (4000 Series) 45472005 Cover Merchndsr Illuminated (4000
Series)
2 07301029 Washer Ft .125 I.D. 3 0712901 Screw No. 4 x 5/16 4 45018001 Board Push Button
49280001 Portion Cntl Board
5 49230 Overlay Asy Push Button
49231 Overlay Asy Portion Control
6 7245399 Bezel Push Button
45398 Bezel Portion Control
7 45435 Lock and Keys 8 11771 Jumper Asy Strain Relief
(Not Shown)
9 04037 Clip
QUANTUM SERIES
13 of 16
Rev A
Manual Part No. 720901120IPL
4-25-2001 Rev: 12-3-01
IMI Cornelius Co., 2001
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
2
14
8 9
3
11
1
FIGURE 11. ELECTRICAL BOX (DC) ASSEMBLY
Item
No. Part No. Name
Box Elec Asy 1 07061001 Screw No. 10 x 3/8 2 0733903 Bushing Snap 3 07115001 Screw TF 8-32 TRPH 12 4 0734801 Rivet Pop 5 59328001 Fuse 6.25 Amp 6 7245059 Fuseholder 7 45106 Box Elec (1000 and 2000 Series)
45673 Box Elec (3000 Series) 45414 Box Elec (4000 Series)
10
5
4
6 7
12
13
Item
No. Part No. Name
8 45138 Reg Voltage Asy (1000 Series)
45238 Reg Voltage Asy (2000 and 4000
Series)
45674 Reg Voltage Asy (3000 Series)
9 46306 Thermostat Concentrate 10 46307 Thermostat Water Evap 11 49273 Block Term 12 45432 Switch 13 07061003 Screw No. 10 x 3/8 HHWF 14 348871 Screw No. 8-32 x 1/4
Manual Part No. 720901120IPL 4-25-2001 Rev: 12-3-01 IMI Cornelius Co., 2001
14 of 16
Rev A
QUANTUM SERIES
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255
www.cornelius.com
Item
No. Part No. Name
Box Elec Asy
1 45110 Box Elec (1000 and 2000 Series)
45668 Box Elec (3000 Series)
45410 Box Elec (4000 Series) 2 07061001 Screw No. 10 x 3/8 3 49273 Block Term 4 46308 Relay Start 115V 60HZ
463081 Relay Start 220V 50HZ 5 0735201 Bushing 6 07061003 Screw No. 10 x 3/8 7 45028 Transfrmr 1 15V 60HZ (Not Shown)
45028001 Transfrmr 240V 50HZ (Not Shown) 8 60600002 Ballast (Not Shown)
FIGURE 12. ELECTRICAL BOX (AC) ASSEMBLY
6
3
4
2
5
1
QUANTUM SERIES
15 of 16
Rev A
Manual Part No. 7 2 0 9 0 1120IPL
4-25-2001 Rev: 12-3-01
IMI Cornelius Co., 2001
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
Item
No. Part No. Name
45138 Reg Voltage Asy (1000 Series)
45238 Reg Voltage Asy (2000 and 4000
Series)
45338 Reg Voltage Asy (3000 Series) 1 45162 Brkt Voltage Regulator
45675 Brkt Voltage Regulator (3000 Series) 2 45056 Support P.C. Board 3 45012002 Board Voltage Regulator 4 45004 Kit Mounting 5 45004001 Insulator Voltage Reg
FIGURE 13. VOLTAGE REGULATOR ASSEMBLY
Item
No. Part No. Name
45190 Tank Asy 1 46433 Retainer 2 463571 Tank Ball Check 3 7229192 Gasket Adaptor 4 31525010 O-Ring .737 I.D. 5 1836701 Spring Adapter 6 7245246 Fitg Adaptor Tank 7 45260001 Lid Tank 8 45260 Tank 9 45248 Adaptor Asy Tank
5
FIGURE 14. TANK ASSEMBLY
4
1
2
3
4
7 8
3
9
1
5 2
6
4
Manual Part No. 7 2 0901120IPL 4-25-2001 Rev: 12-3-01 IMI Cornelius Co., 2001
16 of 16
Rev A
QUANTUM SERIES
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