Cornelius QLT-180 PARTS LIST
QUEST ELITE QLT 2000
Operator’s, Installation and Service Manual
Release Date: December 10, 2013
Publication Number: 620058442
Revision Date: March 25, 2014
Revision: B
Visit the Cornelius web site at www.cornelius.com for all your Literature needs.
The products, technical information, and instructions contained in this manual are subject to change without notice.
These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possi
ble contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic,
and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and
construction requirements are being met, in addition to the information contained in this manual.
This Product is warranted only as provided in Cornelius’ Commercial Warrant applicable to this Product and is subject to all of the restrictions and limitations contained in the Commercial Warranty.
Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting
from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal
service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident,
(6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained per
sons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, operating, cleaning or maintenance instructions, (12) use of “non-authorized” parts (i.e., parts that are not 100%
compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the
product dispensed which are adversely impacted by changes in liquid scale or chemical composition.
Contact Information:
To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact:
www.cornelius.com
800-238-3600
-
-
Trademarks and Copyrights:
This document contains proprietary information and it may not be reproduced in any way without permission from
Cornelius.
This document contains the original instructions for the unit described.
CORNELIUS INC
101 Regency Drive
Glendale Heights, IL
Tel: + 1 800-238-3600
Printed in U.S.A.
TABLE OF CONTENTS
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Read and Follow ALL Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Different Types of Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Qualified Service Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Shipping And Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Counter Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Recommended Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Water Booster System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Electric Booster Installation Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Gas-operated Booster Installation Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Booster Installation Notes: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Water Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Flushing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Filling the Water Bath . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Programming the Portion Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Loading With Concentrate Pouches – 6.5 Liters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Loading with Concentrate Pouches – 3.0 & 4.5 Liters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Connecting the silicone tube onto the Mixing Chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Planned Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Daily – Flushing the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Weekly – Sanitizing Dispense Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Weekly – Check Ratio (Prodecure) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Monthly - Clean the Air Condenser Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Semi-Annually - Clean the Water Inlet Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Wiring Drawing for Quest Elite Qlt-2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Qlt 2000 Final Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Qlt 2000 Door Assembly Reference (Pushbutton & Portion Control) . . . . . . . . . . . . . . . . . . . . . . . 25
Cabinet Assembly Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Tank Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Refrigeration Frame Assembly Qlt 2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Platform Assembly QLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Valve Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Electrical Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
P/N 720521000 (For QLT Dispensers Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Pouch Holder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Recommended Spare Parts Based on 10 Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Quest Elite QLT 2000
!
DANGER:
!
WARNING:
CAUTION:
!
!
WARNING:
!
SAFETY INSTRUCTIONS
READ AND FOLLOW ALL SAFETY INSTRUCTIONS
Safety Overview
• Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/caution labels on the unit (decals, labels or
laminated cards).
• Read and understand ALL applicable OSHA (Occupational Safety and Health Administration) safety regulations before
operating this unit.
Recognition
Recognize Safety Alerts
This is the safety alert symbol. When you see it in this manual or on the unit,
be alert to the potential of personal injury or damage to the unit.
DIFFERENT TYPES OF ALERTS
Indicates an immediate hazardous situation which if not avoided WILL result in serious injury, death or equipment
damage.
Indicates a potentially hazardous situation which, if not avoided, COULD result in serious injury, death, or equipment
damage.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury or equipment
damage.
SAFETY TIPS
• Carefully read and follow all safety messages in this manual and safety signs on the unit.
• Keep safety signs in good condition and replace missing or damaged items.
• Learn how to operate the unit and how to use the controls properly.
• Do not let anyone operate the unit without proper training. This appliance is not intended for use by very young children or
infirm persons without supervision. Young children should be supervised to ensure that they do not play with the appliance.
• Keep your unit in proper working condition and do not allow unauthorized modifications to the unit.
QUALIFIED SERVICE PERSONNEL
Only trained and certified electrical, plumbing and refrigeration technicians should service this unit. ALL WIRING AND
PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES. FAILURE TO COMPLY COULD RESULT IN
SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE.
Publication Number: 620058442 - 1 - © 2013-2014, Cornelius Inc
Quest Elite QLT 2000
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WARNING:
CAUTION:
!
CAUTION:
!
SAFETY PRECAUTIONS
This unit has been specifically designed to provide protection against personal injury. To ensure continued protection
observe the following:
Disconnect power to the unit before servicing following all lock out/tag out procedures established by the user. Verify
all of the power is off to the unit before any work is performed.
Failure to disconnect the power could result in serious injury, death or equipment damage.
Always be sure to keep area around the unit clean and free of clutter. Failure to keep this area clean may result in
injury or equipment damage.
SHIPPING AND STORAGE
Before shipping, storing, or relocating the unit, the unit must be sanitized and all sanitizing solution must be drained
from the system. A freezing ambient environment will cause residual sanitizing solution or water remaining inside the
unit to freeze resulting in damage to internal components.
© 2013-2014, Cornelius Inc. - 2 - Publication Number: 620058442
Quest Elite QLT 2000
24.85
29.30
2.10
8.65
19.30
30.7
30.04
15.15
UNIT SPECIFICATIONS
Figure 1. Unit Dimension
Model QUEST ELITE QLT - 2000, 115 VAC, 5 amps, 1 phase 60 hertz, 6.00 oz. (170gms) R-134a refrigerant.
Test press: High side 400 psi (2757.9 kilo pascals), (27.6 bar). Low side 88 psi (606.7 kilo pascals), (6.1 bar).
Model QUEST ELITE QLT - 2000, 230 VAC,
2 amps, 1 phase 50 hertz, 6.00 oz. (170gms) R-134a refrigerant.
Test press: High side 400 psi (2757.9 kilo pascals), (27.6 bar). Low side 88 psi (606.7 kilo pascals), (6.1 bar).
Publication Number: 620058442 - 3 - © 2013-2014, Cornelius Inc
Quest Elite QLT 2000
4”
4”
4”
12”
INSTALLATION INSTRUCTIONS
RECEIVING
Each unit is completely tested and inspected before shipment. At time of shipment, the carrier accepts the unit and
any claim for damage must be made with the carrier.
Upon receiving from the carrier, please, inspect the carton for visible damage. If damage exists, have the carrier make
note on the bill of lading and file a claim with the carrier.
a
UNPACKING
• Remove staples securing carton to pallet.
• Lift carton up and off of unit.
• Remove top insert and shipping bag.
• Open upper cabinet door and remove installation kit.
• Remove bolts securing unit to pallet.
• Lift unit off of pallet.
• Open the package, take the legs and secure them to the bottom of the unit.
NOTE: Do not lay the unit on sides or on the back. This may cause vital oils to drain from the compressor
resulting in damage during start-up and consequently voiding the warranty.
Tilt the unit only when securing legs.If the unit is to be t
remove the unit from the pallet. Transport it on the pallet to the installation site.
ransported from the place where it was unpacked, do not
COUNTER LOCATION
Select a location in a well ventilated area, close to a grounded electrical outlet. If possible do not place the unit close
to hot and/or steaming machines. The minimum Airflow clearance is: 4" (10.16 cm) in back and 12" (30.48 cm) on top,
4” (10.16cm) on sides and open to the front is required. The space between bottom of the unit and counter cannot be
obstructed.
IMPORTANT: Condenser air is drawn from the rear and discharged out the top. Failure to maintain
learance space will reduce capacity of the unit and cause premature compressor failure.
c
Recommended Clearance
12” (30.48 cm) on top and 4” (10.16 cm) required in back for air circulation and 4”(10.16cm) at the sides of the unit.
Figure 2.
© 2013-2014, Cornelius Inc. - 4 - Publication Number: 620058442
Quest Elite QLT 2000
CAUTION:
!
INSTALLATION
Electrical Connection
6 ft. long (1.83 m) power cord with 3-prong plug attached to dispenser. Export models are shipped with a European
plug. The plug is accessible after installation
Only trained and certified electrical technicians should replace the power cord or the unit should be returned to an
Authorized Service Center for power cord replacement.” The replacement cord must meet all requirements of the
original equipment manufacturer.
Failure to comply could result in serious injury, death or damage to the equipment.
Power Supply
10 amps at 230 volts dedicated power supply.
Water Booster System
Install the Water Booster system on the dedicated Quest Elite Water supply line.Preferred location is in the Back
Room Area and close to water- gas and/or electricity supply.
Electric Booster Installation Details
Gas-operated Booster Installation Details
Figure 3.
Figure 4.
Publication Number: 620058442 - 5 - © 2013-2014, Cornelius Inc
Quest Elite QLT 2000
Booster Installation Notes:
Refer to the OEM manufacturers installation instructions
Boosters and accumulator tanks should be fed with AMBIENT
equipment failure, do not install the water booster assembly in the refrigerated water supply circuit.
water only. To avoid condensation and premature
To prevent pressure drops in the water supply line, use 3/8”
restrictions s.a. shut-off valves, manifolds and/or fitting.
/ 9.5 mm ID supply lines only. Limit the amount of flow
Water Connection
3/8 in. (0.95 cm) SAE male flare fitting on dispenser (see figure 5).
Figure 5.
The Quest Elite QLT 2000 series Juice Dispensing machine is designed to dispense juice at a high flow rate. It is very
important that the incoming water line is dedicated for the unit, or at least does not have other machines connected
which could cause a water surge, i.e., a dish washing or coffee machine.
Notes:
The unit should be fed by an insulated chilled water line from the soft drink beverage system. To achieve both optimal
brix control and sanitation, assure that the incoming water pressure is at least 60 psi (4.2 bar) dynamic coming from
the water booster system.
IMPORTANT:The water supply should be consistent with proper w
and should not be connected to a water softener. It is the installer’s responsibility to ensure that all water connections
to the dispenser are sized, installed with adequate backflow protection and maintained to comply with Federal, State,
and Local Laws.
A. Secure the 3/8” (0.95 cm) swivel nut on the flexible supply tubing to the water inlet located at the rear of the
ispenser. Make sure that the flared gasket is used (flared gasket P/N 311304000 is included with the
d
installation kit)
.
ater quality standards (neutral pH of 7.0 to 8.0),
Figure 6.
B. When securing flare nut, use backup wrench on male side of the inlet fitting (unit side) to prevent twisting of
the copper tube inside the unit and/or possible damage to the water strainer/solenoid.
© 2013-2014, Cornelius Inc. - 6 - Publication Number: 620058442
Quest Elite QLT 2000
Flushing System
To properly prime the unit with water and remove air pockets in the
system, open the cabinet door and make sure the protective dust cap
is in place on top of the mixing chamber. Close the door and push the
“STOP” Button for a few seconds. Repeat until a steady flow of water is
observed.
NOTE: Water splashing may occur during this purge cycle.
Figure 7.
Filling the Water Bath
1. Remove the Splash Panel (2 screws next to drip tray brack-
ets) .
2. Release filling tube.
3. Remove the red cap.
4. Install the filling tube onto the RH
dispense nozzle.
5. Assure that the RH mixing chamber is capped off to prevent
he cabinet flooding with water.
t
6. Close the cabinet door, and push the dispenser button – dis-
pense water only
7. Fill the water bath until water e
vacuates from the overflow
8. Evacuate approx. ½ liter of water. This Eliminates dripping
rom the overflow when building the ice bank
f
9. Install the red cap onto the filling
tube, and replace into the
bracket
10. Allow the cabinet to reach 4°C prior to load any concentrate
to the cabinet. This takes approx. 1 hour
in
Figure 8.
Figure 9.
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Quest Elite QLT 2000
REFILL
Programming the Portion Control
1. Simultaneously, press and hold “small” and “extra large” push button switches on the Portion Control Module until the “REFILL” light in the corner of the module starts blinking. Release the switches. The blinking
ht indicates the programming mode is active.
lig
2. Place the cup under the white mixing valve nozzle and push the selected size button (small, medium, large,
xtra large). Hold the button in until the cup fills to the desired portion, then release the button. Repeat
or e
the above procedure for the remaining sizes.
3. After programming all the drink sizes, press and release the “STOP BUTTON” to return the Portion Control
o the operational mode. The blinking REFILL light will go out.
t
Figure 10.
If in future it is decided to change the portion size of the drinks, the individual sizes can be adjusted by the above
procedure. It is not necessary to re-program every size. Additionally the portion control has a full memory retention in
case of a power failure.
To pour a drink without using a pre-programmed portion control size, simply push and hold the STOP BUTTON.
Release when the
glass is full.
© 2013-2014, Cornelius Inc. - 8 - Publication Number: 620058442
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