Cornelius PRISM Owner's Manual

PRISM

Owner’s Manual

Release Date:

Publication Number: 548000096

Revision Date: November 5, 2018

Revision: C

Visit the Cornelius web site at

www.cornelius.com for all your Literature needs.

The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and con struction requirements are being met, in addition to the information contained in this manual.

This Product is warranted only as provided in Cornelius’ Commercial Warranty applicable to this Product and is subject to all of the restrictions and limitations contained in the Commercial Warranty.

Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident, (6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained persons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, operating, cleaning or maintenance instructions, (12) use of “non-authorized” parts (i.e., parts that are not 100% compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the product dispensed which are adversely impacted by changes in liquid scale or chemical composition.

Contact Information:

To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact:

www.cornelius.com

+1 800-238-3600

Trademarks and Copyrights:

This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius.

This document contains the original instructions for the unit described.

CORNELIUS INC

101 Regency Drive

Glendale Heights, IL

Correct Disposal of this Product

This marking indicates that this product should not be disposed with other household wastes throughout the EU. To prevent possible harm to the environment or human health from uncontrolled waste disposal, recycle it responsibly to promote the sustainable reuse of material resources. To return your used device, please use the return and collection systems or contact the retailer where the product was purchased. They can take this product for environmental safe recycling

Prism Owner’s Manual

TABLE OF CONTENTS

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Read and Follow all Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Different Types of Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Qualified Service Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Prism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Optifill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Sanitary Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Push Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Cleaning Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Daily Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

User Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

How to Check Prism Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Knock Out Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Knock Out Punch Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Knock Out Adapter Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Knock Out Adapter Plate and Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Installation Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Back Block Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Valve Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Locking Valve with Back Block Using Lock Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Syrup and Water Maps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Touch Module and Cover Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Plumbing Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Prism Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Prism Owner’s Manual

DANGER:

WARNING:

CAUTION:

SAFETY INSTRUCTIONS

READ AND FOLLOW ALL SAFETY INSTRUCTIONS

Safety Overview

• Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/caution labels on the unit

(decals, labels or laminated cards).

• Read and understand ALL applicable OSHA (Occupational Safety and Health Administration) safety regulations

before operating this unit.

• Must wear required PPE before you start to service or maintain the equipment.

Recognition

Recognize Safety Alerts

This is the safety alert symbol. When you see it in this manual or on the unit,

be alert to the potential of personal injury or damage to the unit.

DIFFERENT TYPES OF ALERTS

Indicates an immediate hazardous situation which if not avoided WILL result in serious injury, death or equipment damage.

Indicates a potentially hazardous situation which, if not avoided, COULD result in serious injury, death, or equipment damage.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury or equipment damage.

SAFETY TIPS

• Carefully read and follow all safety messages in this manual and safety signs on the unit.

• Keep safety signs in good condition and replace missing or damaged items.

• Learn how to operate the unit and how to use the controls properly.

• This appliance can be used by children aged from 8 years and above and persons with reduced physical,

sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or

instruction concerning use of the appliance in a safe way and understand the hazards involved. Children

shall not play with the appliance. Cleaning and user maintenance shall not be made by children without

supervision.

• Keep your unit in proper working condition and do not allow unauthorized modifications to the unit.

• Any modifications to be done by Factory Authorized Service personnel only.

• Any part replacement in the system shall be conducted with like components.

Prism Owner’s Manual

WARNING:

CAUTION:

QUALIFIED SERVICE PERSONNEL

Only authorized service personnel shall service the valve. ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES. FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE.

SAFETY PRECAUTIONS

This unit has been specifically designed to provide protection against personal injury. To ensure continued protection observe the following:

Disconnect power to the unit before servicing following all lock out/tag out procedures established by the user. Verify all of the power is off to the unit before any work is performed.

Failure to disconnect the power could result in serious injury, death or equipment damage.

Always be sure to keep area around the valve clean and free of clutter.

Failure to keep this area clean may result in injury or equipment damage.

PRISM

Plain or Carbonated Water

FRONT COVER

REAR VIEW

Front Cover

Prism Owner’s Manual

OPERATION

The Cornelius Prism is capable of dispensing 3 CARBONATED BRANDS / SYRUP OR 3 NON CARBONATED BRANDS / SYRUP and comes with 3 variants as below, refer Table 1 on page 4.

NOTE: Both carbonated and non carbonated beverages

VALVE

Figure 1.

CANNOT BE DISPENCED IN THE SAME

Optifill

The user places a cup against the dispensing lever, press the brand, and the valve automatically shuts off after the cup begins to overflow.

Sanitary Lever

The user manually dispenses a beverage by selecting a brand and then pressing the cup against the dispensing lever.

Push Button

The user manually dispenses a beverage by pressing the brand until the cup is full.

Prism Owner’s Manual

DIFFUSER

NOZZLE

DIFFUSER

CAUTION:

Table 1

Part No. Description

Sanitary Lever Valves

620069302 Prism, Ceramic regulator, with

mounting block and covers

620070464 Prism, Ceramic regulator, with covers

Push Button Valves

620069304 Prism, Ceramic regulator, with

mounting block and covers

620070465 Prism, Ceramic regulator, with covers

Optifill Lever Valves

620069308 Prism, Ceramic regulator, with

mounting block and covers

620070466 Prism, Ceramic regulator, with covers

CLEANING INSTRUCTION

Daily Cleaning

1. Remove nozzle and diffuser from the valve and clean with warm soapy water.Soak with sanitization with 2-

3 minutes and Rinse with clean water, reinstall them back onto the valves and allow to air dry.

2. Wash external surfaces with mild soap solution, rinse with clean water, and wipe dry.

NOTE: While cleaning the valve do not use abrasive or harsh cleaners on the unit.

NOTE: Diffuser is only compatible with Prism valve.

All sanitizing solution must be drained from the system. A freezing ambient environment will cause residual sanitizing solution or water remaining inside the valve to freeze resulting in damage to internal components.

USER INSTRUCTION

The user will have to pour directly from the valve into the ratio cup. User will have to pour water & syrup separately (not at the same time).

3. “The user has to enter into “ratio mode” via the dip switche Figure 4. First adjust the water flow rate then press the water button. The valve will dispense a preset

mount of water. Adjust the flow rate using the valve flow control until the flow rate is adjusted properly.

ter water is adjusted properly - use the Brand buttons to dispense a preset amount of syrup. Adjust the

rresponding Brand flow control until the Brand flow rate is adjusted properly

Figure 2.

s on the board. Set the dip switches as shown in

Prism Owner’s Manual

Top

Bottom

PUSH TO POUR

SANITARY LEVER

RATIO MODE

OPTIFILL

Touch UI: 1x4

Figure 3.

Key 1 - Brand 1

Key 2 - Brand 2

Key 3 - Brand 3

Key 4 - Water

NOTE: The switch is located in the upper right hand corner of the back of the valve faceplate.

Figure 4.

Prism Owner’s Manual

CAUTION:

to Capacitive touch modules

Wires from valve body

Rear Cover

Valve Body

Capacitive Touch Module

Valve Body

ratio mode

HOW TO CHECK PRISM RATIO

Do not expose the capacitive touch module wire to water.

Table 2.

1. Remove the capacitive touch mo

dule by lifting it upward and pulling out. Remove the rear valve cover. Leave the wire attached to the capacitive touch module.

2. Place the ratio cup under the valve.

3. Place the dip switch into “ratio mo

de”.

4. Press the water button to activate a time dispense of 5.8 sec. Target

14.5 oz into the water chamber of the ratio cup.

NOTE: After the water flow is

justed, note the level of

ad the ratio cup. Do not adjust the water again for the syrup.

Figure 5.

Ratio Mode

Figure 6.

Figure 7.

+ 22 hidden pages

Cornelius PRISM Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual