Cornelius PR150 BC Installation Manual
Operator’s Manual
THE PROFILE™ ICE/DRINK DISPENSER
Model: PR150 BC
Release Date: October 5, 2001
Publication Number: 620918702
Revision Date: March 27, 2014
Revision: G
Visit the Cornelius web site at
www.cornelius.com for all your Literature needs.
The products, technical information, and instructions contained in this manual are subject to change without notice.
These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possi
ble contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic,
and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and
construction requirements are being met, in addition to the information contained in this manual.
This Product is warranted only as provided in Cornelius’ Commercial Warrant applicable to this Product and is subject to all of the restrictions and limitations contained in the Commercial Warranty.
Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting
from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal
service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident,
(6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained per
sons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, operating, cleaning or maintenance instructions, (12) use of “non-authorized” parts (i.e., parts that are not 100%
compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the
product dispensed which are adversely impacted by changes in liquid scale or chemical composition.
Contact Information:
To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact:
www.cornelius-usa.com
800-238-3600
-
-
Trademarks and Copyrights:
This document contains proprietary information and it may not be reproduced in any way without permission from
Cornelius.
This document contains the original instructions for the unit described.
CORNELIUS INC
101 Regency Drive
Glendale Heights, IL
Tel: + 1 800-238-3600
Printed in U.S.A.
TABLE OF CONTENTS
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Read And Follow All Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Recognition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Different Types Of Alerts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Qualified Service Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Shipping And Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Co2 (Carbon Dioxide) Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Mounting In Or On A Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Countertop Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cleaning And Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Daily Cleaning: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Daily Maintenance: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Weekly Cleaning: (In Addition To Daily Procedures) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Monthly Cleaning: (In Addition To Daily And Weekly Procedures). . . . . . . . . . . . . . . . . . 8
Yearly Maintenance: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Unit Requiring Remote Carbonator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Adjusting Syrup Source Co2 Regulator.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Adjusting Dispensing Valves Water Flow Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Adjusting Water-to-syrup “ratio” (Brix) Of Dispensed Product . . . . . . . . . . . . . . . . . . . . . . . 10
Start-up And Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Auger Assembly Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cleaning And Sanitizing Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Cleaning Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1. Cleaning Exterior Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2. Cleaning Interior Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Cleaning Dispensing Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Sanitizing Syrup Tanks System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Sanitize B–I–B Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Ice Auger Speed Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Blown Fuse Or Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Agitator Does Not Turn, Auger Does Not Turn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Ice Dispenses Continuously. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Slushy Ice. Water In Hopper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Agitator Turns, Auger Does Not Turn.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Agitator Turns, Auger Does Not Turn (Cont’d) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Auger Turns, Agitator Does Not. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Beverages Donot Dispense . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Beverages Too Sweet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Beverages Not Sweet Enough . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Beverages Not Cold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
PR 150 BC Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
PR150 BC Ice Drink Dispenser Operator’s Manual
!
DANGER:
!
WARNING:
CAUTION:
!
!
WARNING:
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SAFETY INSTRUCTIONS
READ AND FOLLOW ALL SAFETY INSTRUCTIONS
Safety Overview
• Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/caution labels on the unit (decals, labels or
laminated cards).
• Read and understand ALL applicable OSHA (Occupational Safety and Health Administration) safety regulations before
operating this unit.
Recognition
Recognize Safety Alerts
This is the safety alert symbol. When you see it in this manual or on the unit,
be alert to the potential of personal injury or damage to the unit.
DIFFERENT TYPES OF ALERTS
Indicates an immediate hazardous situation which if not avoided WILL result in serious injury, death or equipment
damage.
Indicates a potentially hazardous situation which, if not avoided, COULD result in serious injury, death, or equipment
damage.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury or equipment
damage.
SAFETY TIPS
• Carefully read and follow all safety messages in this manual and safety signs on the unit.
• Keep safety signs in good condition and replace missing or damaged items.
• Learn how to operate the unit and how to use the controls properly.
• Do not let anyone operate the unit without proper training. This appliance is not intended for use by very young children or
infirm persons without supervision. Young children should be supervised to ensure that they do not play with the appliance.
• Keep your unit in proper working condition and do not allow unauthorized modifications to the unit.
QUALIFIED SERVICE PERSONNEL
Only trained and certified electrical, plumbing and refrigeration technicians should service this unit. ALL WIRING AND
PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES. FAILURE TO COMPLY COULD RESULT IN
SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE.
©2001-2014, Cornelius Inc. - 1 - Publication Number: 620918702
PR150 BC Ice Drink Dispenser Operator’s Manual
!
WARNING:
CAUTION:
!
CAUTION:
!
!
DANGER:
!
WARNING:
SAFETY PRECAUTIONS
This unit has been specifically designed to provide protection against personal injury. To ensure continued protection
observe the following:
Disconnect power to the unit before servicing following all lock out/tag out procedures established by the user. Verify
all of the power is off to the unit before any work is performed.
Failure to disconnect the power could result in serious injury, death or equipment damage.
Always be sure to keep area around the unit clean and free of clutter. Failure to keep this area clean may result in
injury or equipment damage.
SHIPPING AND STORAGE
Before shipping, storing, or relocating the unit, the unit must be sanitized and all sanitizing solution must be drained
from the system. A freezing ambient environment will cause residual sanitizing solution or water remaining inside the
unit to freeze resulting in damage to internal components.
CO2 (CARBON DIOXIDE) WARNING
CO2 displaces oxygen. Strict attention MUST be observed in the prevention of CO2 gas leaks in the entire CO2 and
soft drink system. If a CO
contaminated area before attempting to repair the leak. Personnel exposed to high concentrations of CO
experience tremors which are followed rapidly by loss of consciousness and DEATH.
2 gas leak is suspected, particularly in a small area, IMMEDIATELY ventilate the
2 gas
MOUNTING IN OR ON A COUNTER
When installing the unit in or on a counter top, the counter must be able to support a weight in excess of 450 lbs. to
insure adequate support for the unit. FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY, DEATH OR
EQUIPMENT DAMAGE.
NOTE: Many units incorporate the use of additional equipment such as icemakers. When any addition
equipment is used you must check with the equipment manufacturer to determine the additional weight the
counter will need to support to ensure a safe installation.
.
Publication Number: 620918702 - 2 - © 2001-2014, Cornelius Inc.
PR150 BC Ice Drink Dispenser Operator’s Manual
DESCRIPTION
The Undercounter ice dispenser solves your ice service needs in a sanitary, space saving, economical way.
Designed to be manually filled with ice this dispenser will dispense cubes (up to 1-1/4” in size), cubelets and hard
chipped or cracked ice.
SPECIFICATIONS
Model:
Dimensions
Electrical
Recommended Electrical
Supply
Clearance Required
Drain
CO
or Air Requirements
2
Flavor Selections
Cup Selection
Ice Requirements
Water Supply
Drink Draw Rate
PR150 BC Ice Drink Dispenser (Eight-Flavor)
31-7/8 inches wide X 27-7/8 inches Deep X 21-1/4 inches High with
29 inches Depth Below Countertop
120 VAC/1 Phase/60 Hz/5.2 Amps Total Current Draw
115 VAC/60 Hz/15.0 Amps, 3-Wire Grounded Circuit
54–In. above counter front access.
Base Unit is plumbed for PVC or flex plastic tubing installed to local code.
CO
80-100 PSI supply (preferred) or air = 70 PSI minimum supply.
2 =
Maximum of eight syrup flavors plus plain water and carbonated water.
Five Sizes (12, 16, 21, 32, and 42 0z.)
Ice bin capacity is 150 pounds of ice.
60-PSI flowing pressure (3/4 inch supply with shutoff valve)
Dispenses seven 21 oz. drinks per minute at or below 40° F
continuous.
©2001-2014, Cornelius Inc. - 3 - Publication Number: 620918702
PR150 BC Ice Drink Dispenser Operator’s Manual
!
WARNING:
INSTALLATION INSTRUCTIONS
COUNTER HEIGHT
(INCHES)
30 29 1 CONSULT FACTORY
31 29 2 CONSULT FACTORY
32 29 3 620517502
33 29 4 629087406
34 29 5 629087406
34-1/2 29 5-1/2 629087412
35 29 6 629087412
36 29 7 629087412
DISPENSER
(INCHES
COUNTERTOP INSTALLATION
DEPTH
AVAILABLE SPACE
BELOW DISPENSER
(INCHES)
USE KIT NO.
AND
629087406
AND
620517502
It is the responsibility of the installer to ensure that the water supply to the dispensing equipment is provided with
protection against backflow by an air gap as defined in ANSI/ASME A112. 1.2-1976; or an approved vacuum breaker
or other such method as proved effective by test and must comply with all federal, state and local codes.
Failure to comply could result in serious injury, death or damage to the equipment.
Water pipe connections and fixtures directly connected to a potable water supply shall be sized, installed, and
maintained according to federal, state and local laws.
1. Locate the dispenser indoors on a level countertop.
must
The dispenser
opening that
dimension on the countertop using the dimensions given or use the full size template enclosed.
Apply a continuous bead of NSF International (NSF) listed silastic sealant (Dow 732 or equivalent) approximately
1/4 inch inside the dispenser outline dimensions and around all openings. Position the dispenser on the
countertop within the outline dimensions. All excess sealant
2. The drain tube is routed through the large opening in the bottom of the dispenser. See the MOUNTING TEMPLATE (see Figure 1) for locating the required clearance hole in the countertop for these utility lines. The
power cord is routed through hole in the side of the dispenser electrical control box.
3. SINK DRAIN ASSEMBLY: Connect the drain tube to an open drain. Additional drain tubing is provided with the
Dispenser. The drain tube
result.
A. Use 3/4-inch nominal plastic pipe.
B. To assure proper drainage,
must
bottom of the dispenser.
be sealed to the countertop. The MOUNTING TEMPLATE (see Figure 1) indicates the
be cut in the countertop. Locate the desired position for the dispenser, then mark the outline
must
be wiped away immediately.
must
continuously pitch downward and contain no “traps” or improper drainage will
do not
allow a “trap” to form in the drain line.
Be sure
drain line runs flat with
Publication Number: 620918702 - 4 - © 2001-2014, Cornelius Inc.
PR150 BC Ice Drink Dispenser Operator’s Manual
COUNTER CUTOUT
FOR
UNIT DROP IN
FRONT OF COUNTERTOP
FOOT PRINT OF UNIT
ON COUNTERTOP
29 - 5/8
27-3/16
25-3/4
31-7/8
THE ABOVE FIGURE SHOWS THE REQUIRED CUTOUT FOR PLACING THE ICE DISPENSER INTO A COUNTERTOP. THE DASHED
LINE IS THE ACTUAL CUTOUT DIMENSIONS WHILE THE SOLID LINE SHOWS THE AMOUNT OF OVERHANG FOR THE DISPENSER.
4. Clean the hopper interior (See CLEANING INSTRUCTIONS).
5. Connect dispenser power cord to 120 VAC 60 HZ 15-Amp 3-wire grounded receptacle.
©2001-2014, Cornelius Inc. - 5 - Publication Number: 620918702
Figure 1. Mounting Template
PR150 BC Ice Drink Dispenser Operator’s Manual
Figure 2. Flow Diagram
Publication Number: 620918702 - 6 - © 2001-2014, Cornelius Inc.
PR150 BC Ice Drink Dispenser Operator’s Manual
!
WARNING:
CAUTION:
!
CLEANING AND MAINTENANCE INSTRUCTIONS
These instructions are used on all Cornelius ice drink dispensers. Some models may have additional cleaning
requirements. Those models will have addition procedures listed later in the manual.
Disconnect power to the unit before cleaning or servicing following all lock out / tag out procedures established by
the user. Verify all of the power is off to the unit before performing any work.
Failure to comply could result in serious injury, death or damage to the equipment.
Do not use metal scrapers, sharp objects or abrasives on the ice storage hopper, top cover, agitator disc or exterior
surfaces as damage to the unit may result. Do not use solvents or other cleaning agents as they may attack the
material resulting in damage to the unit.
Soap solution – Use a mixture of mild detergent and warm (100° F ) potable water.
Sanitizing Solution – Dissolve 2 packets (4 oz) of Stera Sheen Green Label into 2 gallons of warm (80 – 100° F)
potable water to ensure 200 ppm of chlorine.
Daily Cleaning:
1. Remove cup rest from drip tray and clean with warm soapy water, rinse with clean water and allow to air
dry.
2. Wipe down the exterior of the unit with warm soapy water, rinse with clean water and allow to air dry.
3. Remove valve nozzles and diffusers and wash in warm soapy water, rinse in clean water and allow to air
dry.
4. Clean the interior of the ice chute using the brush provided with the unit with warm soapy water, rinse with
clean water and allow to air dry.
5. Spray the ice chute inside and out with sanitizer and allow to air dry.
6. Pour warm soapy water down the drains to keep them clean and flowing smoothly.
7. Spray the nozzles and diffusers inside and outside with approved sanitizing solution, reinstall them on the
valves and allow to air dry.
8. Reinstall the cup rest into the drip tray.
9. Pour all remaining sanitizer solution down the drains to help keep the drain clear.
Daily Maintenance:
1. Check the temperature, smell and taste of the product.
2. Check the water pressure coming to the unit using the pressure gauges on the back room package.
3. Check carbonation of the drink
4. Check level of CO2 supply to the system.
5. Check the date on all of the BIB’s (bags in boxes).
Weekly Cleaning: (In addition to daily procedures)
Remove the ice chute cover and clean it along with the back half with warm soapy using the brush provided with
the unit. Rinse with clean water and reinstall on the unit. Spray the ice chute assembly with approved sanitizer
allowing it to air dry.
©2001-2014, Cornelius Inc. - 7 - Publication Number: 620918702
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