Cornelius P-N 620037008, P-N 630460064, P-N 630000408, P-N 630900413, P-N 630000413 User Manual
IMI CORNELIUS INC g One Cornelius Place g Anoka, MN 55303-6234
Telephone (800) 238-3600 Facsimile (800) 535-4321
INSTALLATION INSTRUCTIONS, BIN STAT KIT, P/N 630000408
These Bin Stat kits apply to all “I” Series Ice makers
Table 1. Loose–Shipped Parts
Item No. Part No. Name Qty.
1 630900413 Spacer, Hex 5/8” Long x 8–32 SS 1
2 70894 Screw MA 08–32 TRPH 24 SS 1
3 51348 Spacer 1
4 630000413 Thermostat Asy 1
5 620037008 Bin Stat Support 1
6 630460064INS Installation Instruction, Thermostat 1
7 168833002 Washer SR 4W SS E#8 1
1. Disconnect power.
2. Remove front cover of the unit and the electrical box cover plate.
3. Carefully insert the coiled capillary tube through the bottom hole in the electrical box where the electrical wires are coming through (see Figure 4).
4. If there is not a hole already in the chassis base, drill a ½” hole in the chassis base as indicated in
Figure 3.
5. Straighten approximately 12” of cap tube to go through hole. Re–coil the remainder. Do not disturb
coiled end.
6. Insert the “1/4” diameter wire form support into the coiled end of capillary tube and insert the assembly through the hole in the chassis base. Route capillary tube to follow support as closely as possible.
7. Remove the 8–32 nut (closest to the ½” DIA hole) that holds the compartment wall to the base. The
adapter kits that have a single level, adapter kits P/N’s 02390, 630200153, 08006, 02388, 08004,
630000191 and 08010) require a 7/8” high spacer be used to mount the binstat support. Thread the
8–32 x 5/8” hex spacer on to the compartment stud. Then fasten the thermostat support to the hex
spacer using the ¼” high plastic spacer, #8 flat washer and 8–32 x ¾” long phil. head screw. The
spacers are not to be used on the elevated adapter kits. Refer to Figure 2.
8. Any excess capillary tubing must be pulled back into the compressor compartment to prevent ice
from damaging it during dispenser operation.
9. Seal ½” diameter hole with sealant (RTV).
IMI CORNELIUS INC. 2004
1 Rev A
March 2, 2004
630460064INS
10. To mount bin thermostat in electrical box:
A. Clean the mounting area by rubbing briskly with Scotch Brite pad (see Figure 4 for location).
B. Wipe down the cleaned area with rubbing alcohol and let dry.
C. Pull paper strip off of double sided tape on thermostat mounting bracket.
D. Being sure that bin thermostat is facing the correct direction, (see Figure 4) affix the thermostat
in the electrical box. Press firmly down on the mounting bracket to bound the tape.
11. Connect the bin thermostat lead to the circuit board (see Figure 1).
12. Turn bin stat adjustment screw clockwise until it stops. Then turn it counterclockwise 1/8 of a turn.
13. Reinstall the front cover of the electrical box and the ice machine and reconnect the power. Verify
that the Bin Stat is working by holding ice on the coiled bare capillary tube. The bin stat will allow the
ice machine cycle to complete and harvest ice. Then the ice machine will shut down. Remove the ice
from the capillary tube and warm the tube with hand heat. The ice machine should start in approximately 60 seconds.
On
S3–2S3–11
Off
On
S3–1
2
S3–1
3
S3–1
4
5
6
7
DUE TO UPGRADING OF CIRCUIT BOARD
NOTE LOCATION OF SENSORS AND WIRE
CONNECTIONS ON NEW BOARD.
FOLLOW SETTINGS #1–#4 FOR HARVEST SETTINGS.
FOLLOW SETTINGS #5–#7 FOR NUMBER OF CURTAINS.
S3–2
Off
On
S3–2
Off
On
S3–2
Off
1On2 3
SW4
Off
On
1 233
SW4
Off
On
1 2
SW4
Off
SINGLE CURTAIN
5 CURTAIN SWITCH CONNECTED
TO ANY BIN CONNECTOR (J4–J7).
SW4–1 ON
SW4–2 ON
SW4–3 ON
DUMP CYCLE
WATER CURTAIN
DIP SWITCH
PLUG BIN THERMOSTAT ON
TOP TWO PINS OF STACKING
CABLE PLUG
DIP SWITCH
External Error
LED Connection
Suction line
Sensor
Bridge
Thickness
pot.
Curtain
Selection
Switch
Bin
Switches
S3–1 S3–2
1
OFF OFF DUMP EVERY HARVEST (FACTORY SETTING)
2
ON OFF DUMP EVERY THIRD HARVEST
3
OFF ON DUMP EVERY SEVENTH HARVEST
ON ON FLAKER
4
Figure 1
Cond.
RD
Error
GR
GR
Hot
Stack
S3–2
Triac
GR
Gas
Valve
Water
Dump
Valve
GR
GR
Manual
Harvest/Test
Switch
On
S3–1
Off
Micro
Processor
(Manufacturing Date)
On
36430001
312
Off
YL
1
YL
2
YL
3
YL
4
In
Out
Com
DUAL CURTAINS
6 CURTAIN SWITCH MUST
BE CONNECTED TO J4 AND
J5,J6, OR J7.
SW4–1 OFF
SW4–2 ON
SW4–3 ON
Triac
Cond.
Fan
Comp.
Transformer
#7 YL Water Pump
#6 BL Condenser Fan
#5 BL P.S.
#4 BL
#3 RD Hot Gas
#2 RD L2
#1 BR L1
FOUR CURTAINS
7 CURTAIN SWITCH MUST
BE CONNECTED TO J4,J5,J6, AND J7.
SW4–1 OFF
SW4–2 OFF
SW4–3 OFF
IMI CORNELIUS INC. 2004
2 Rev A
March 2, 2004
630460064INS
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