Cornelius P-N 629087003, P-N 629087002 User Manual

IMI CORNELIUS REMCOR INC g 500 REGENCY DRIVE g GLENDALE HEIGHTS, IL 60139--2268

Telephone [phone] Facsimile (800) 519--4423

INSTALLATION INSTRUCTIONS

FOR

ICEMAKER ADAPTER KIT (P/N 629087002) AND (P/N 629087003)

For Hoshizaki Model Series: KM/KML 200/250/400/450/500/600/630/650

Kit Part No.

629087002
629087003

Table 1. Loose-Shipped Parts

Item

No. Part No. Name Qty .

1 620034802

620034902

2 620034808

620034901
3 22127 Bracket, Icemaker Mounting 2
4 620701601 Screw, Sheetmetal, No.10 by !/2--inch Long 12
5 70209 Thumbscrew, No. 8--32 by 3/8--inch Long 1
6 50904 RTV, 3--oz. Tube 1
7 620028305 Bracket, Bin Thermostat 1
8 70164 Screw, Truss--Head, No. 8--32 by 3/4--inch Long 2
9 70100 Nut, Nylok, No. 8--32 2

Adapter Lid (629087002 Kit)
Adapter Lid (629087003 Kit )

Manual Ice Fill Cover (629087002 Kit)
Manual Ice Fill Cover (629087003 Kit)

DF/ED150 -- 6 Valve (22 inches wide)
DF/ED 150 -- 8 Valve (24--1/2 inches wide)

Dispenser Model

1

1

10 91957 Label, “Disconnect Power Before Cleaning” 1

11 620917305 Installation Instructions 1

CAUTION: Disconnect electrical power to the dispenser before proceeding with this
installation.

1. Unpack kit. Make sure all parts in Kit are present and in good condition.

2. Position the Icemaker adapter lid on the Dispenser flush with the rear of the cabinet as shown in Figure 1.

3. Seal Icemaker to top of the Dispenser adapter lid as follows:
A. Locate the Icemaker flush with the rear of the lid and centered (for 24--1/2 inches wide Dispenser) as

shown in Figure 1. Run a bead of RTV on the lid inside the perimeter of the Icemaker base outline so
that the Icemaker will set on the RTV.

EIMI Cornelius Inc; 1999

Rev B

September 1999

620917305

B. Set the Icemaker onto the lid. Note: If installing the Icemaker from front of the Dispenser, use a

length of 3/4--inch diameter or larger PVC pipe as a “roller” to slide the Icemaker over the front
“drip” flange of the Dispenser lid.

C. Wipe away any excess RTV.

4. Using the slotted holes in the adapter lid as a template, drill four (4) .147 diameter holes (No. 26 drill) into
the Dispenser cabinet (see detail A of Figure 1). Use extreme care not to drill into the ice storage bin.
Secure the lid to the Dispenser with four (4) No. 10 sheetmetal screws.

5. Install Icemaker mounting brackets two (2) as shown in Figure 1. Using the brackets as templates, drill
.147 inch diameter holes into the Icemaker cabinet and the adapter lid. Use extreme caution not to drill
into any Icemaker components (condenser, tubing, etc.). Secure the brackets to the Icemaker cabinet
with the No. 10 sheetmetal screws provided in the kit.

6. Follow the Icemakers Manufacturer’s instructions to complete installation of the Icemaker.

7. IMPORTANT: The bin thermostat bracket (item 7) must be installed (see Figure 2) in order to pre-

vent overfilling the ice storage bin

A. Remove the Icemaker front panel.
B. Locate the bin thermostat on the lower--right side wall of the ice drop area and remove the two (2)

thumbscrews that hold the bin thermostat in place.
C. Mount the bin thermostat to the bracket (item 7) provided with the kit as shown in Figure 2.
D. Using the thumbscrews from step B preceding, secure the “kit” bracket/bin thermostat assembly from

step C preceding to the same ice drop area position. The purpose of this “kit” bracket is to lower the

bin thermostat for proper filling of the ice storage bin.
E. Replace the Icemaker front panel.

8. Install the caution label (item 10) on the manual fill cover (item 2) and secure the cover to the adapter lid
with the No. 8--32 thumbscrew.

9. The Icemaker/Dispenser is ready for operation.

NOTE: Bin Thermostat must not interfere with the agitator rotation.

620917305

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