Cornelius PLBBD Installation Manual
ãIMICorneliusInc;1988-9
1
INSTALLATION MANUAL
PRESSURIZED LIQUID-BASE
Beverage Dispenser
FRONT
ACCESS PANEL
CUP
REST
24VOLT
TRANSFORMER
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303--6234
Telephone(612)421--6120
Facsimile (612) 422--3232
Design data
Overall Dimensions:
Width 7 3/4”
Height 15 1/2”
Depth 8 5/8”
Weight 9 lbs
Electrical Requirements:(if applicable)
15 Amp Circuit, 115v 60hz
.52 Amp Unit Curent Draw
24v 60hz, Dispensing valves
Installation Check List :
Counter Top with asscess to route
concentrate supply lnes.
DRIP
TRAY
SUPPL YINLET
Cold Water Supply, With Shutoff
15 Amp,115v60hz Outlet, Within 5’
(if applicable)
RECEIVING
Each Unit is completely tested under operating conditions and thoroughly inspected before shipment. At time of
shipment, the carrier accepts the Unit and any claim for damage in transit must be made with the carrier. Upon
receiving Unit from the delivering carrier, carefully inspect the carton for visible indication of damage. Any damage or irregularities should be noted at time of delivery (or not later than 15 days from date of delivery) and immediately reported to the delivering carrier. Request a written inspection report from the Claims Inspector to
substantiate claim. File claim with the delivering carrier, not with IMI Cornelius Inc.
INSTALLATION
Place Unit in selected location and make connections as follows:
Plain Water Source Connections:
1. Flush plain water source thoroughly before connecting to Unit.
2. Connect plain water source to middle 1/4 inch flare fitting labeled ‘‘WATER’’. Use tapered plastic gasket.
Concentrate Line(s) Connection:
1. Connect .265 I.D. concentrate lines to the appropriate inlet fittings. Seal connections using tapered plastic
gaskets. DO NOT CONNECT SOURCE LINES TO CONCENTRATE TANKS AT THIS TIME.
Transformer Connections:
1. On Units with electric valves; connect Unit cord two-pin connector to the mating connector on the transformer output (24V) cord.
300387001
Steps of final installation:
1. Plug transformer power cord into electrical outlet with proper electrical requirements.
2. Open shutoff valve in plain water source line.
3. Inspect connections for leaks.
4. Place a waste container under each nozzle and operate valve(s) to remove air from the plain water line.
5. Connect concentrate tanks to concentrate system.
6. Connect nitrogen pressurization lines to the concentrate tanks.
7. Open nitrogen cylinder shutoff valve to apply the calculated pressure to the concentrate.
8. Adjust the concentrate nitrogen regulator according to these guidelines: Set the nitrogen gas regulator at
30 PSI plus one pound for every five feet over ten feet of concentrate line length, and one pound for every
two feet of vertical lift.
As an example, if total concentrate line length is 20 feet, and total vertical lift is 6 feet then 30 PSI plus two
PSI (one pound for every 5 feet over 10 feet) plus three PSI (one pound for every two feet of vertical lift)
totals 35 PSI, the correct setting.
9. Operate each dispensing valve to remove air from the lines.
10. Check all lines for leaks.
11. Adjust Dispensing Valves for Water-To-Concentrate “Ratio” of dispensed drinks as instructed on ”BRIXING
VALVES” instructions.
NOTE: Concentrate system must be sanitized before Unit is put into operation. Refer to
Owners/Opereators Manual for procedure.
12. On four-flavor Units, apply decals to touch-switches following Decal Installation Sheet Instructions.
ADJUSTABLE WATER
FLOW REGULATOR
WATER OR
CARBONATED WATER IN
CONCENTRATE IN
ONE SINGLE-FLAVOR
DISPENSING VALVE
ADJUSTABLE CONCENTRATE
FLOW REGULATOR
CONCENTRATE NO. 1 IN
WATER IN
CONCENTRATE NO. 2 IN
1
2
TWO SINGLE-FLAVOR
DISPENSING VALVES
CONCENTRATE NO. 1 IN
CONCENTRATE NO. 2 IN
WATER IN
CONCENTRATE NO.3 IN
CONCENTRATE NO.4 IN
1
2
3
4
FLOW DIAGRAMS
2
TWO TWO-FLAVOR
DISPENSING VALVES
300387001
September 6, 1994
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