Cornelius I SERIES, ED300 Installation Instructions Manual

Cornelius “I” Series Ice Maker ED300 Ice Baffle Kit Installation Instructions

!

WARNING:

!

WARNING:

!

WARNING:

INSTALLATION INSTRUCTIONS

FOR CORNELIUS “I” SERIES ICE MAKER

ED300 ICE BAFFLE KIT, P/N 629082901

Table 1. Loose Shipped Parts

Item No. Part No. Name Qty.

1 620701902 Acorn Nut, 8-32 Nylon 6

2 620701901 Sealing Washer 4

3 620505801 Insulation Strip - ED300 1

4 50456 Clamp, 1/423 Nylon 2

5 621701903 #8 Nylon Washer 2

6 620037006 Baffle, Ice ED300 1

7 70171 8-32 x 3/8 SS Phil. Head Screw 2

8 50377 Clamp, 1/823 Nylon 2

9 50309 Tubing, Vinyl 1/8 x 1/2 26”

10 631500000* Bin Star Kit 1

NOTE: *The installation of a Bin Stat Kit is optional and is suggested for locations where high humidity

conditions are encountered. Disregard Steps 6 through 10, 13 and 14 if a Bin Stat Kit is not used.

Disconnect power to the unit before installing the adaptor following all lockout/tag out procedures established by the
user. Verify that all the power is off to the unit before performing any work.

Failure to comply could result in serious injury, death or damage to the equipment.

All ice baffle plates and bin stats, if included or recommended in this kit, must be installed as directed in this manual or
the equipment manufacturer’s instructions.

Failure to comply could result in serious injury, death or damage to the equipment.

All of the attachment screws and plates must be installed as directed in this manual.

Failure to comply could result in serious injury, death or damage to the equipment.

Refer to Figure 1 and Figure 2

1. Remove the manual fill cover from the unit.

2. Empty all ice out of dispenser into clean and sanitary containers or plastic bags.

3. Use plastic insulation strip (item 3) as a drill template. Place edge of template flush with front edge of “J” channel
and center left to right on adapter. Tape in place.

4. Drill (4) 3/16” diameter holes using care to catch and remove all metal shavings from the dispenser.

5. Remove tape and the plastic insulator strip.

6. Mount optional Bin Stat Kit (P/N 631500000) as instructed, except for the Bin Stat capillary tube mounting.

7. Pull 32” of capillary out of bottom of the ice maker. Slit and place plastic sleeve (item 9) over the capillary tube
leaving 6” of bare capillary tube exposed between capillary “S” bend and sleeving.

8. Assembly (2) 1/8” plastic clamps (item 8) to the back side of the SS baffle (item 6) with (2) 8-32 x 3/8” screws
(item 7) and plastic acorn nuts (item1). Do not tighten.

Revision Date: April 04, 2014 www.cornelius.com Revision: C

© 1997-2014, Cornelius Inc. - 1 - Publication Number: 620908301

Cornelius “I” Series Ice Maker ED300 Ice Baffle Kit Installation Instructions

9. Pull capillary tube through 5/8” slot in baffle as shown in Figure 1 and Figure 2.

10. Position (2) 1/4” plastic clamps (item 4) on first (2) studs of SS baffle (item 6) and (2) plastic flat washers (item 5)
on remaining (2) studs as shown in Section YY.

11. Place plastic insulation strip over the (4) studs and insert baffle assembly into the adapter lid.

12. Place (4) sealing washers (item 2) over studs and fasten in place with (4) plastic acorn nuts (item 1).

13. Route and form capillary as shown in Figure 1 and Figure 2. Tighten (2) plastic clamps (8-32 x 3/8” screws) to
hold capillary tube in place.

14. Turn bin stat adjustment screw clockwise until it stops. Then turn it counterclockwise 1/8 of a turn. Verify Bin Stat
is working by holding ice on the bare capillary tube. The bin stat will allow the ice machine cycle to complete and
harvest ice. Then the machine will shut down. Remove the ice from the capillary tube and warm the tube with
hand heat. The ice machine should start in approximately 60 seconds.

15. Load previously removed ice into the dispenser through the manual fill opening. Occasionally dispense ice out of
both dispensing areas to assure the dispenser will fill properly with ice.

16. If the plastic acorn nuts interfere with the positioning of the plastic manual fill cover, it may be necessary to make
small notches in the cover to clear the acorn nuts.

Publication Number: 620908301 - 2 - © 1997-2014, Cornelius Inc.

Figure 1. ED300 Baffle Kit