Cornelius IMD GLACIER 500-30, IMD GLACIER 600-30 Installation Manual

COUNTERTOP ICE MAKER IMD GLACIER SERIES

Installation Manual

Release Date: May 11, 2018

Publication Number: 620068501INS

Revision Date: May 11, 2018

Revision: A

Visit the Cornelius web site at

www.cornelius-usa.com for all your Literature needs.

The products, technical information, and instructions contained in this manual are subject to change without notice.

RECYCLE

These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible
contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s)
working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and
mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and con
struction requirements are being met, in addition to the information contained in this manual.

This Product is warranted only as provided in Cornelius’ Commercial Warranty applicable to this Product and is sub­ject to all of the restrictions and limitations contained in the Commercial Warranty.

Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting
from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal
service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident, (6)
alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained persons
to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, operating,
cleaning or maintenance instructions, (12) use of “non-authorized” parts (i.e., parts that are not 100% compatible with
the Product) which use voids the entire warranty, (13) Product parts in contact with water or the product dispensed
which are adversely impacted by changes in liquid scale or chemical composition.

Contact Information:

To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact:

www.cornelius.com

800-238-3600

Trademarks and Copyrights:

This document contains proprietary information and it may not be reproduced in any way without permission from
Cornelius.

-

This document contains the original instructions for the unit described.

CORNELIUS INC

101 Regency Drive

Glendale Heights, IL

Tel: + 1 800-238-3600

Printed in U.S.A.

Correct Disposal of this Product

This marking indicates that this product should not be disposed with other household wastes throughout the EU. To
prevent possible harm to the environment or human health from uncontrolled waste disposal, recycle it responsibly to
promote the sustainable reuse of material resources. To return your used device, please use the return and collection
systems or contact the retailer where the product was purchased. They can take this product for environmental safe
recycling.

Countertop Icemaker IMD Glacier Series Installation Manual

TABLE OF CONTENTS

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Read and Follow ALL Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Different Types of Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Qualified Service Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Shipping And Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Mounting in or on a Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Noise Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Fire Hazard Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Specification Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Remove Ice maker from Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Unpacked Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Cabinet Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Auger Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Preparation of Installation Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Water Inlet Hook-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Electrical Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Drain Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Initial Start Up, Checks & Adjustment Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Cabinet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Guide To Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Ice maker Cleaning and Sanitizing Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Quarterly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Semi-Annually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Water Level Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

How Water Level Control Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Purpose of Water Level Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

To Replace Water Level Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

To Replace Water Level Safety Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Ice Level Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Refrigeration System Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Expansion Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Adjustment and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Gear Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Auger & Extruding Head Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Installation And Shaft Seal Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Upper Nut and Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

To Replace Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

© 2018, Cornelius Inc. Publication Number: 620068501INS

Countertop Icemaker IMD Glacier Series Installation Manual

Troubleshooting Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Electrical Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Overload Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Compressor Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Capacitor Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Troubleshooting Gear Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

The Gear motor will not run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

The Gear motor Starts but Trips Repeatedly on the Overload Protector . . . . . . . . . . . . . . . . . 25

The Motor Runs but Output Shaft does not Rotate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Overload Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Motor Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Safety Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Guide To Good Ice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Trouble shooting instructions for IMD Gacier 500-30, 230v / 50Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Trouble Shooting Instructions for IMD Gacier 600-30, 115v / 60hz . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Troubleshooting chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Wiring Schematic for IMD Gacier 500-30, 230v / 50hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Wiring Schematic IMD Glacier 600-30, 115v / 50hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Motor Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Publication Number: 620068501INS © 2018, Cornelius Inc.

Countertop Icemaker IMD Glacier Series Installation Manual

!

DANGER:

!

WARNING:

CAUTION:

!

!

SAFETY INSTRUCTIONS

READ AND FOLLOW ALL SAFETY INSTRUCTIONS

Safety Overview

• Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/caution labels on the unit
(decals, labels or laminated cards).

• Read and understand ALL applicable OSHA (Occupational Safety and Health Administration) safety regu­lations and/or national and local codes before operating this unit.

Recognition

Recognize Safety Alerts

This is the safety alert symbol. When you see it in this manual or on the unit, be

alert to the potential of personal injury or damage to the unit.

Different Types of Alerts

Indicates an immediate hazardous situation which, if not avoided, WILL result in serious injury, death or equipment
damage.

Indicates a potentially hazardous situation which, if not avoided, COULD result in serious injury, death, or equipment
damage.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury or equipment
damage.

SAFETY TIPS

• Carefully read and follow all safety messages in this manual and safety signs on the unit.

• Keep safety signs in good condition and replace missing or damaged items.

• Learn how to operate the unit and how to use the controls properly.

• Do not let anyone operate the unit without proper training. This appliance is not intended for use by very
young children or infirm persons without supervision. Young children should be supervised to ensure that
they do not play with the appliance.

• Keep your unit in proper working condition and do not allow unauthorized modifications to the unit.

NOTE: The dispenser is not designed for a wash-down environment and MUST NOT be placed in an area

where a water jet could be used.

© 2018, Cornelius Inc. - 1 - Publication Number: 620068501INS

Countertop Icemaker IMD Glacier Series Installation Manual

!

WARNING:

!

WARNING:

CAUTION:

!

CAUTION:

!

!

WARNING:

!

WARNING:

QUALIFIED SERVICE PERSONNEL

Only trained and certified electrical, plumbing and refrigeration technicians should service this unit. ALL WIRING
AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES. FAILURE TO COMPLY COULD
RESULT IN SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE.

IF THE SUPPLY CORD IS DAMAGED, IT MUST BE REPLACED BY THE MANUFACTURER, ITS SERVICE
AGENT OR SIMILARLY QUALIFIED PERSONS IN ORDER TO AVOID A HAZARD.

SAFETY PRECAUTIONS

This unit has been specifically designed to provide protection against personal injury. To ensure continued protection,
observe the following:

Disconnect power to the unit before servicing following all lock out/tag out procedures established by the user. Verify
all of the power is off to the unit before any work is performed.

Failure to disconnect the power could result in serious injury, death or equipment damage.

Always be sure to keep area around the unit clean and free of clutter. Failure to keep this area clean may result in
injury or equipment damage.

SHIPPING AND STORAGE

Before shipping, storing, or relocating the unit, the unit must be sanitized and all sanitizing solution must be drained
from the system. A freezing ambient environment will cause residual sanitizing solution or water remaining inside the
unit to freeze resulting in damage to internal components.

MOUNTING IN OR ON A COUNTER

When installing the unit in or on a counter top, the counter must be able to support a weight in excess of 400 lbs. (182
kg.) to insure adequate support for the unit.

Failure to comply could result in serious injury, death or damage to the equipment.

NOISE LEVEL

This unit emits acoustical noise with an A-weighted sound pressure level no greater than 75dB, as measured in

accordance with ED 60335-2-75.

FIRE HAZARD WARNING

50Hz unit contains a flammable refrigerant. Keep all flammable materials away from the compressor area. Always be
sure to keep the area around the unit clean and free of clutter. Failure to keep this area clean may result in a fire
hazard, injury or equipment damage.

Publication Number: 620068501INS - 2 - © 2018, Cornelius Inc.

Countertop Icemaker IMD Glacier Series Installation Manual

!

WARNING:

!

WARNING:

Keep ventilation openings, in the appliance enclosure or in the built-in structure, clear of obstruction.

Do not damage the refrigerant circuit.

© 2018, Cornelius Inc. - 3 - Publication Number: 620068501INS

Countertop Icemaker IMD Glacier Series Installation Manual

Shipping WT (IMD Glacier 500-30) 240 lbs (109 Kg’s). (APPROX)
Shipping WT (IMD Glacier 600-30) 240 lbs (109 Kg’s). (APPROX)

GENERAL INFORMATION

SPECIFICATION CHART

Models

IMD Glacier

0-30

50

IMD Glacier

0-30

60

NOTE: Unit intended for use in a commercial environment for food service or similar application such as

Condensing

Uni

t

Air Cooled 220/

Air Cooled 115 60 1 16 1 1.25 22 623.7 R404a 20

restaurants, kitchens, cafeterias, convenience stores etc...

VAC Hz Ph

50 1 5.7 0.5 1.25 4.8 136 R290 20

240

Dimensions shown in the [ ] are in mm.

Comp

RLA

Fan

Amps

Grmtr Amps

Refrigerant

Oz. Grams Type

Circuit

Fuse

.

Figure 1. Dimension Drawing IMD Glacier 500-30/600-30

Publication Number: 620068501INS - 4 - © 2018, Cornelius Inc.

Countertop Icemaker IMD Glacier Series Installation Manual

INSTALLATION INSTRUCTIONS

REMOVE ICE MAKER FROM PACKAGING

1. Keep the unit in the upright position, first remove the top panel (No:1) of the wooden package by un-stapling/
un-screwing.

2. Remove the staples/screws from the right panel (No:2) of the package to remove the right side panel.

3. Remove the staples/screws from the left panel (No:3) of the package to remove the left side panel.

4. Remove the staples/screws from the front panel (No:4) of the package to remove the front panel.

5. Remove the staples/screws from the back panel (No:5) of the package to remove the back panel.

6. Remove the two bolt (No:6) that secures the unit on the pallet (Can be located at the bottom of the pallet). To

-bolt it tilt the unit to its side (either left or right) so that the 3/8” (M10) bolts are easy to access.

un

NOTE: Make sure that the unit side is not touching the floor.

NOTE: To unbolt a Socket head wrench is needed.

7. Inspect the unit for damage, upon inspection of unit, if any damage is found, file a claim with carrier immedi­ately.

8. Locate Start-up Card either on outs
copy to factory, and other copy to Distributor. Postage is prepaid.

ide of container or on plastic liner. Fill in proper information and send one

NOTE: Do not lay the unit on its side or back. This may cause vital oils to drain from the compressor

sulting in damage during start-up and consequently voiding the warranty

re

© 2018, Cornelius Inc. - 5 - Publication Number: 620068501INS

Figure 2.

Countertop Icemaker IMD Glacier Series Installation Manual

UNPACKED UNIT

Publication Number: 620068501INS - 6 - © 2018, Cornelius Inc.

Figure 3

Countertop Icemaker IMD Glacier Series Installation Manual

CAUTION:

!

CABINET REMOVAL

Disconnect the power before removing the panels.

1. Un-screw the two screws as shown in Figure 4
on either side of the Ice Bin Cover. To remove
the ice bin cover hold it up firmly then lift the ice
bin cover up slightly and pull back.

2. To Remove the splash panel-

a) Remove the ice chute cover first by removing

e two screws that secure it as shown in Figure 5

th

b) Un-screw the 3 screws that is shown in Fig-

ure 5A. To remove the splash panel cover hold it up

mly then lift the splash panel up slightly and pull

fir
back.

NOTE: Disconnect the dispense switch har-

ness after removing splash panel

m unit.

fro

Figure 4.

Figure 5

.

© 2018, Cornelius Inc. - 7 - Publication Number: 620068501INS

Figure 5A

Countertop Icemaker IMD Glacier Series Installation Manual

3. Remove both the screws, as shown in Figure 6,
after unscrewing pull out the drip tray.

Figure 6.

4. Remove the top cover by pushing it back and
lifting it up as shown in the Figure 7.

Alternative : Only to remove the top cover
Unscrew the 4 screws and lift it up as shown in
Figure 7A.

Figure 7.

Publication Number: 620068501INS - 8 - © 2018, Cornelius Inc.

Figure 7A