Cornelius IDC255 Parts List

IDC 255 PROGATE DRIVE THRU

ILLUSTRATED PARTS LIST

IDC/NGF 255BCHP

Release Date: June 27, 2006

Publication Number: 621057419IPL

Revision Date: June 25, 2012

Revision: E

Visit the IMI Cornelius web site at

www.cornelius.com for all your Literature needs.

The products, technical information, and instructions contained in this manual are subject to change without notice.

These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possi­ble contingency in the installation, operation or maintenance of
son(s) working on the equipment have been trained and are skilled in w
and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and
construction requirements are being met, in addition to the information contained in this manual.

this equipment. This manual assumes that the per-

orking with electrical, plumbing, pneumatic,

This Product is warranted only as provided in
ject to all of the restrictions and limitations contained in the Commercial Warranty.

Cornelius will not be responsible for any repair, replacement or
from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal
service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident,
(6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained per­sons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, oper­ating, cleaning or maintenance instructions, (12) use of
compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the
product dispensed which are adversely impacted by changes in liquid scale or chemical composition.

Cornelius’ Commercial Warrant applicable to this Product and is sub-

other service required by or loss or damage resulting

“non-authorized” parts (i.e., parts that are not 100%

Contact Information:

To inquire about current revisions of this and other documentation or for assistance with any Cornelius product con­tact:

www.cornelius.com

-238-3600

800

Trademarks and Copyrights:

This document contains proprietary information and it may not be reproduced in any way without permission from
Cornelius.

This document contains the original instructions for the unit described.

IMI CORNELIUS INC

101 Regency

Glendale Heights, IL

Tel: + 1 800-238-3600

Drive

Printed in U.S.A.

IDC 255 Progate Drive Thru Illustrated Parts Manual

CLADDING COMPONENTS AND OVERALL ASSEMBLY DETAIL

Item

No.

1 620046285 Drip Tray
2 620913803 Cup Rest
3 52084 Guard Splash R/L

4

5 10145 Drip Tray Mounting Pin
6 71010 Captivating Washer
7 70555 Screw Stainless

8

9 620046723

10 620517069 Lid Holder Asy Xlrg
11 620517068 Lid Holder Asy Sml & Med

Part No. Name

620052335 Panel Assembly

620052923 Panel Assembly (Non-Progate)

620053003 Cover Weldment

620520578 Cover, Weldment (NGF 255)

Holder Straw IDC/Yum Crew
Serve

Figure 1.

Item

No.

12 620517067 Lid Holder Asy Large
13 620517034 Lid IDC255 Black

14 32977

15 620705801

16 620050537 Foamed Cold Plate Cover
17 620516645 Cover Coldplate Access

18 70970

Part No. Name

Keyswitch Assem. (Keys
Included) Replacement Keys
Only (70739)

Phillips Truss Head Screw, #8-18
X 1/2” Long, Stainless Steel

4” Adjustable Leg, 3/8” - 16,
Black Plastic with Nickel Plated
Foot

© 2006-2012, IMI Cornelius Inc. - 1 - Publication Number: 621057419IPL

IDC 255 Progate Drive Thru Illustrated Parts Manual

ELECTRICAL BOX ASSEMBLY DETAIL

Item

No.

1

2

3

4

5

6

7

Part No. Name

620052685 Control Box Mounting Brkt

620314025 NO/NC 25 Vac Relay

620314152 Electric Box

620313711 Solenoid Asy IDC/Progate Air

31107 Terminal Board

720500795 Transformer 120 V 60 Hz.

620717212 Capacitor Mount

Figure 2.

Item

No.

8

9

10

11

12

13

Part No. Name

560002379 Capacitor, 20 Mfd, 230 V, 50 Hz.

620314825 Main Electrical Board

325925000 Electrical Board Support

70120 Machine Screw, #10-32, Gnd

70015 Hex Nut, #10-32, KEPS

60569001 Relay

Publication Number: 621057419IPL - 2 - © 2006-2012, IMI Cornelius Inc.

IDC 255 Progate Drive Thru Illustrated Parts Manual

ICE DISPENSING ASSEMBLY DETAIL

Figure 3.

Item

No.

1
2

3

4
5

© 2006-2012, IMI Cornelius Inc. - 3 - Publication Number: 621057419IPL

Part No. Name

15087 Agitator Retainer
620042770 Agitator Disk
620042766 Agitator
620042723 Agitator (opt w/no disk reqd.)
620711105 Gear Box Shaft Seal
52876 Gear Box Shaft Gasket

Item

No.

6

7

8

Part No. Name

620314923

620314913

168833000

70260

Service Motor (Without Gear Box)
Motor a

Lock Washer .262” ID X .489” OD
X .062” Thic

Self-Loc
Screw,

nd Gear Box Assembly

king Socket Head Cap

1/4-20, 1” Long, SS

k, SS

IDC 255 Progate Drive Thru Illustrated Parts Manual

BEVERAGE DISPENSING ASSEMBLY DETAIL

Item

No.

1

2

3

4

Part No. Name

1956

620520596 Back Valve Cover

561000155 UFB Lever Valve Assembly

620055292

1935 Water Only Lever Bar

Front Valve Cover 
(For lever valves only)

UFB-1 OptiFill, High Ratio Diet

e without Back Block and

Valv
Covers

Figure 4.

Item

No.

5

6
7

Part No. Name

560001788

620045786 Base Assy Ed 2XX Jordan
620407060 FDAMED 19 X 28 8FL C-Plt Assy.

Sheetmetal Screw, #6-32 X 3/16”
Long Pa

n Head Slotted, Stainless

Publication Number: 621057419IPL - 4 - © 2006-2012, IMI Cornelius Inc.

IDC 255 Progate Drive Thru Illustrated Parts Manual

BEVERAGE PANEL ASSEMBLY DETAIL

Item

No.

1 620720814

2 1919 UF1 Valve Back Block Assy

3 620709068

4 620718989 Y-Fitting, Carbonated Water
5 620718990 Y-Fitting, Non-Carbonated Water

Part No. Name

Machine Screw, #10-32 X 1” Long
Round Phillips Head, Stainless
Steel

Elbow Dole Fitting, 1/4 barb w/ O­Ring

Figure 5.

Item

No.

6 620407772

7 620607436

8 50299

9 31827 Valve Power Harness

Part No. Name

Totalflex Manifold Assy 4 Valve,
One Side, (5 Valve 620407770)

Polyethylene Tubing, .380” ID X
.593” OD: Supplied in 12’ Lengths

Polyethylene Tubing, .265” ID X
.465” OD: Supplied in 12’ Lengths

© 2006-2012, IMI Cornelius Inc. - 5 - Publication Number: 621057419IPL

IDC 255 Progate Drive Thru Illustrated Parts Manual

CARBONATOR TANK ASSEMBLY

DETAIL

Item

No.

1

2
3

4

5
6
7

Part No. Name

77040100

1

78025100 Male Gasket Flare Fitting

64677001 Check Valve Fitting

398033002

6

4686 Check Valve Sleeve SS
64560 Check Valve Ball, .3125” SS
64678 Spring

L-Swivel Fitting 7/16”-20 (1/4” FFL)
FL X 1/4” Barb, SS

O-Ring .239” ID .070” CS 70 DU

N

BU-

Figure 6.

Item

No.

8

9

10

11
12

Part No. Name

31525012

07108

6206

31525007

01122 Relief Valve

6300
620518322 Carb Tank Complete Assembly

O-Ring .301” ID .070” CS 60 DU
BU-N

Liquid Level Control Probe: Must
be purchase
10 (O-ring).

O-Ring .488” ID 103 CS 60 DU
BU-N

d together with item

Publication Number: 621057419IPL - 6 - © 2006-2012, IMI Cornelius Inc.

IDC 255 Progate Drive Thru Illustrated Parts Manual

PUMP AND MOTOR ASSEMBLY DETAIL

Item

No.

1
2
3

4

Part No. Name

60170 Pump, 125GPH
620608773 Check Valve 3/8MPT 5/8-18
311527000 Detiker Clamp #8.7

111337000

Straight Fitting 3/8 MPT X 3/8 MF,

ass

Br

Figure 7.

Item

No.

5

6
7
8

Pa

rt No. Name

174004000

6207098
60030058 Motor Pump
187483000 Clamp

02 Pressure Regulator, 75 PSIG

Polyethylene Tubing .156” ID X
.312” OD

© 2006-2012, IMI Cornelius Inc. - 7 - Publication Number: 621057419IPL

IDC 255 Progate Drive Thru Illustrated Parts Manual

ICE CHUTE ASSEMBLY DETAIL

Figure 8.

Item

No.

1
2
3
4
5
6
7

Publication Number: 621057419IPL - 8 - © 2006-2012, IMI Cornelius Inc.

Part No. Name

91776 Label, Warning Hazardous Moving
620518520 Ice Chute Cover
620518521 Ice Chute Jordan Progate

620710113 Gasket Ice Chute IDC Low Duro

620720630 Fitg, 1/4 Tube X 1/8 MPT
620200411 Cylinder, Air Double Acting 2-1/2
620702505 Bushing, Mach 5/8 X 1 X .048 SS

Item

No.

8

9
10
11
12
13

Part No. Name

620705901 Screw Sm #04 PAPH 12 SS
620314527 Sensor, Position Ice Chute Jordon
620701208 Nut, Hex, 5/8-18 SS Jam-SPC
620701202 Nut, Hex Jam 1/4-28 SS 400 SER
620048712 Gate Slide Assy Jordan Progate
620200418 Cylinder Enclosure Progate

IDC 255 Progate Drive Thru Illustrated Parts Manual

ICE CHUTE ASSEMBLY DETAIL

Figure 9.

Item

No.

1

2

3

4

5

6

7

8

© 2006-2012, IMI Cornelius Inc. - 9 - Publication Number: 621057419IPL

Part No. Name

620518523 Upper Ice Chute Assembly

620518513 Lower Ice Chute

620710113 Ice Gate Gasket

620046504 Ice Gate Restrictor Plate

620518517 Ice Chute Push Bar

620709311 Ice Chute Lever (not shown)

620051502

620709432 Hairpin Cotter, SS

620048706 Ice Gate

Clevis Pin, .250” Dia X 2.75” Long,
SS

Item

No.

9

10

11

12

14 70066

Part No. Name

620709132 Hex Nut, 1/4-20 Nylock, SS

620314527 Ice Chute Position Sensor

V25248 Flat Washer, #10 SS

0704105

Machine Screw, #08-32 Truss

illips Head

Ph

Flat Washer, .265” ID X .750” OD

” Thick, SS

X .055

, 1/2” Long, SS

IDC 255 Progate Drive Thru Illustrated Parts Manual

CONTROL BOX ASSEMBLY DETAIL

Figure 10.

Item

No.

1
2
3
4

Publication Number: 621057419IPL - 10 - © 2006-2012, IMI Cornelius Inc.

Part No. Name

620045207 Pad, Key IDC/Progate2
31934 2230 Switch
A5810 Switch, Rocker (SAN) HCL30
620043256 Keypad Control Box

Item

No.

5
6
7
8

ar

t No. Name

P

620313267 Switch, PB Lighted
620314840 Control Board
V25237 Nylon Washer, Flat, #8

188117000 Screw, SM 08 TA TRPH 12 S TZI

IDC 255 Progate Drive Thru Illustrated Parts Manual

SPLASH PANEL ASSEMBLY DETAIL

Figure 11.

Item

No.

1
2
3

© 2006-2012, IMI Cornelius Inc. - 11 - Publication Number: 621057419IPL

Part No. Name

70178 Screw, MA 08-32 TRPH 16 SS
70959 8-32 Hex Nutsert

620052336 Stainless Steel Panel

Item

No.

4
5
6

ar

t No. Name

P

620710809 Shroud Cylinder
70188 Screw, WG 08-32 KN 16

620711948 Splash Panel Insulation

IDC 255 Progate Drive Thru Illustrated Parts Manual

Publication Number: 621057419IPL - 12 - © 2006-2012, IMI Cornelius Inc.

IMI Cornelius Inc.

www.cornelius.com