Cornelius Flavor Fusion Parts List

FLAVORFUSION WITH COLD CARBONATION

Illustrated Parts List

Release Date: February 20, 2012 Publication Number: 620055764IPL Revision Date: March 04, 2014 Revision:D

Visit the Cornelius web site at

www.cornelius.com for all your Literature needs.

The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and con struction requirements are being met, in addition to the information contained in this manual.

This Product is warranted only as provided in Cornelius Commercial Warrant applicable to this Product and is subject to all of the restrictions and limitations contained in the Commercial Warranty.

Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident, (6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained persons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, operating, cleaning or maintenance instructions, (12) use of non-authorized parts (i.e., parts that are not 100% compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the product dispensed which are adversely impacted by changes in liquid scale or chemical composition.

-

Contact Information:

To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact:

www.cornelius.com

800-238-3600

Trademarks and Copyrights:

This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius.

Printed in U.S.A.

TABLE OF CONTENTS

Cladding Components and Overall Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Electrical Box Assembly Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Ice Dispensing Assembly Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Beverage Dispensing Assembly Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Keypad Assembly Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Carbonator Tank Assembly Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Carbonator Tank Assembly Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Pump and Motor Assembly Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

FlavorFusion Illustrated Parts List Manual

CLADDING COMPONENTS AND OVERALL ASSEMBLY

Figure 1.

FlavorFusion Illustrated Parts List Manual

Item

No.

1

2

3

4

5

6

7

8

9

Part No. Name

620920085 Merchandiser Graphic (Generic)

620921021 No Bonus Graphic

620518216 Merchandiser Lens

620054783 Merchandiser Asy (Black)

620058350

620054784 Merchandiser Asy (Green)

620058523

620054781 Merchandiser Asy (Silver)

620054782 Merchandiser Asy (Orange)

620517088 Lid (Black)

620517089 Lid (Green)

620517086 Lid (Orange)

620517087 Lid (Silver)

51908 Mounting Hole Plug(Not Shown)

33300 Keyswitch Asy (Keys Included)

2007 Replacement Key Only

620054790 Wrap Flavor Fusion

620516645

70970

Merchndsr Asy Black FF (Not Sh

Merchndsr Asy Green FF (Not Sh

Coldplate Access Cover (Not Sho

4" Adjustable Legs, 3/8"-16 Black Plastic With Nickle

Plated Foot

own)

wn)

Item

No.

10

11

12

13

14

15

16

17

18

19

20

21

22

Part No.

53011

50335

51774

70750

620046247

620046272

620046273

620046274

10145

620708534

620055148

620055695

620055259

620716108

620052950

620408124

620921337

620043354

Name

Rubber Elbow Fitting For Cold Plate Drain (Not Shown)

Armaflex Insulation 1-3/8" IDx 3/8" W

all (Not Shown)

Clear Vinyl Tubing 1" ID X 1/8" Wall (Not Shown)

Hose Clamp (Not Shown)

Drip Tray Asy (Black)

Drip Tray Asy (Green)

Drip Tray Asy (Orange)

Drip Tray Asy (Silver)

Drip Tray Mounting Pin

Cup Rest

Splash Panel (Drip Tray)

Splash Panel ("Z" Style)

Plumbing Label Diagram (Not Shown)

Keypad Asy (Generic)(Not Shown)

Keypad Asy (No Bonus)(Not Shown)

Pump And Motor Assembly

Generic Decal Set (Not Shown)

Cold Plate Cover Assembly

FlavorFusion Illustrated Parts List Manual

ELECTRICAL BOX ASSEMBLY DETAIL

Item

No.

1

2

3

4

5

6

7

8

9

10

11

12

13

Part No. Name

620047655 Transformer

560002379 Capacitor

620717212 Capacitor Mount

620314825 Main Electrical Board

325925000 Electrical Board Support

70120 Machine Screw, #10-32, Ground

70015 Hex Nut, 10-32 Keps

31621 Ballast

31620 Starter

31928 Fluorescent Bulb 23"

30794

620316445

620316456

Agitator Motor Heater (Not Shown)

Agitator Motor Harness (Not Shown)

Carb Pump And Motor Harness (Not Sho

wn)

Figure 2.

Item

No.

14

15

16

17

18

19

20

21

22

Part No. Name

30995

620316455

620316457

620314824 Electrical Interface Board

620316487 Interface Harness (Not Shown)

620317468 Interface Harness (No Bonus)

620316288

620316444

620055260

187876000 Terminal Block (Not Shown)

Power Cord (Not Shown)

Liquid Level Control Harness

ot Shown)

(N

Ice Chute Position Sensor Harness (Not Shown)

Main Board To Interface Board

nization Harness (Not

Syncro Shown)

Solenoid Valve Harness (Not Sho

wn)

Wiring Diagram Label (Not Shown)

NOTE : SEE WIRING DIAGRAM FOR CONNECTION DETAILS.

FlavorFusion Illustrated Parts List Manual

ICE DISPENSING ASSEMBLY DETAIL

Item

No.

1

2

3

4

5

6

7

8

9

10

Figure 3.

Part No. Name

15087 Agitator Retainer

620042770 Agitator Disk

620042766 Agitator

620042723 Agitator (opt. w/no disk reqd)

620711105 Gear Box Shaft Seal

52876 Gear Box Shaft Gasket

620314923 Service Motor (Without Gear Box)

620314913 Motor and Gear Box Assembly

186294000

620720590

620051502

620709432 Hairpin Cotter, SS

Lock Washer .262 ID X .489 OD X .062 Thic

Self-Locking Socket Head Cap Screw, 1/4-20, 1 Long, SS

Clevis Pin, .250 Dia X 2.75 Long, SS

k, SS

Item

No.

11

12

13

14

15

16

17

18

19

20

21

22

Part No. Name

620518517 Ice Chute Push Bar

620709311 Ice Chute Lever (not shown)

620518523 Upper Ice Chute Assembly

620709132 Hex Nut, 1/4-20 Nylock, SS

70066

620518513 Lower Ice Chute

620048706 Ice Gate

620710113 Ice Gate Gasket

620046504 Ice Gate Restrictor Plate

0704105

V25248 Flat Washer, #10 SS

620314527

90432 Heater Caution Label (Not Shown)

Flat Washer, .265 ID X .750 OD X .055 Thic

Machine Screw #08-32 Truss Phillips Head, 1/2 Long, SS

Ice Chute Position Sensor (Not Shown)

k, SS

FlavorFusion Illustrated Parts List Manual

BEVERAGE DISPENSING ASSEMBLY DETAIL

Item

No.

10

11

12

13

14

15

Part No. Name

1

620607737

2

620607738

3

LBJ0602141 Torsion Spring Clamp 19/64

4

620708932

5

620716708 Valve removal tool

6

620042932

7

620043130 Cap

8

311527000 Oetiker clamp # 8.7

9

620716317 O-ring 2.050" 103CS 65-70 Duro

620716316 O-ring 1.864" 070CS 65-70 Duro

620518712

620516520 Brand Outer Nozzle

620516522 Bonus Outer Nozzle (Optional)

620518139 Valve Back Block

620700601

Water Valve: DO NOT SWITCH WITH ITEM 2

Syrup Valve: DO NOT SWITCH WI

TH ITEM 1

Tygon Tubing 5/16 OD X 3/16 ID: Supplied in 6 Lengths. Co

nnects between Valve Outlet and

Baffle.

Diffuser: Requires item 9. Cap un

used baffle inlets with item 7

Diffuser Assembly: Comes with item 10

. For brand syrup valves only.

Screw, 10-16 Thread Forming Sheetmetal Phillips Head SS, 1.25 Long

Figure 4.

Item

No.

16

17

18

19

20

21

22

23

24

Part No. Name

620709068

50126

50326 Insulation Tape

312926000 Oetiker Clamp # 12.3

620708933

50126

50326 Insulation Tape

50163

77900800 Y-Fitting (2) 1/4 X 3/8 Barb,

50126

50326 Insulation Tape

620607436

50249

321471000

620516691

Elbow Fitting, 1/4 Barb X 1/4 Dole, SS

Must fully insulate with Prestite Insulation

Tygon Tubing 7/16 OD X 1/4 ID: Su

pplied in 6 Lengths

Must fully insulate with Pres lation

Armaflex Insulation 3/8 ID X 3/8 W

ALL: Supplied in 6' lengths.

Must fully insulate with Prestite Insulation

Polyethylene Tubing .380" ID X .593" OD:

Supplied in 6' lengths.

Armaflex Insulation Tubing 1/2 ID X 3

/8 WALL: Supplied in 6' lengths.

Dow 111 Lubricant: Ap

ply around O-rings.

No Bonus Cover Assembly (Optional)

tite Insu-

FlavorFusion Illustrated Parts List Manual

KEYPAD ASSEMBLY DETAIL

Figure 5.

Item

No.

1

2

3

4

5

6

7

8

9

10

11

Part No. Name

620045210

620045209

620709634 Pine Tree Push In Clip .118" DIA

620716106 Front Bezel Panel (Generic)

620716113 Front Bezel Panel (No Bonus)

620719401 Brand Bezel

620719402 Bonus Bezel (Optional)

620314836 Ice Icon Circuit Board

620719405 Brand Push Button

620719406 Bonus Push Button (Optional)

318036000 Push Nut, .125" DIA

620518222 Multicolor Indicator Lens

Brand Keypad: Order must include item 19

Bonus Keypad (Optional): Order m

ust include item 19

Item

No.

12

13

14

15

16

17

18

Part No. Name

620716907 Stand Off 6-32 Threaded

320734000

000251107

V25248 #10 Flat washer, SS

620720587

70171

620317462

Machine Screw, #06-32 Pan H

ead Phillips with Lock Washer,

3/8" Long

Double Sided Tape 1" Wide: Apply tape as shown so back lighting of icons is not blocked. Supplied on a roll.

Shoulder Head Screw, #08-32 Ph

illips Head, SS

Machine Screw, #8-32 Truss Phillips Head, 3/8" Long, SS

Keypad to E-board Transition Har

ness (not shown)

-

FlavorFusion Illustrated Parts List Manual

9

8

6

4

2

1

3

5

7

10

11

12

CARBONATOR TANK ASSEMBLY DETAIL

Item

No.

1 77040100

Part No. Name

L-Swivel Fitting 7/16-20 (1/4 FFL) FL X 1/4Barb, SS

2 178025100 Male Gasket Flare Fitting

3 64677001 Check Valve Fitting

4 398033002

O-Ring.239 ID.070 CS 70 DU BU-N

5 64686 Check Valve Sleeve SS

6 64560 Check Valve Ball,.3125 SS

Figure 6.

Item

No.

Part No. Name

7 64678 Spring

8 31525012

O-Ring.301 ID.070 CS 60 DU BU-N

Liquid Level Control Probe: Must be

9 620607108

rchased together w/ Item 10

pu (ORing)

10 31525007

O-Ring.488 ID 103 CS 60 DU BU-N

11 318362000 Valve Relief Yel Cabonator

12 620043354 Cold Plate Cover Assembly

FlavorFusion Illustrated Parts List Manual

CARBONATOR TANK ASSEMBLY

DETAIL

Item

No.

1

2

3

4

5

6

7

Part No. Name

77040100

178025100 Male Gasket Flare Fitting

77401400 Check Valve Fitting

398033002

64686 Check Valve, SS

64560 Check Valve Ball, .3125 SS

64678 Spring

L-Swivel Fitting 7/16-20 (1/4 FFL) FL X 1/4 Barb, SS

O-Ring .239 ID .070 CS 70 DU

N

BU-

Figure 7.

Item

No.

8

9

10

11

12

Part No. Name

31525012

620607108

31525007

318362000 Valve Relief Yel Carbonator

620518322 Carb Tank Complete Assembly

O-Ring .301 ID .070 CS 60 DU BU-N

Liquid Level Control Probe: Must

rchased together with item

be pu 10 (O-ring).

O-Ring .488 ID 103 CS 60 DU

-N

BU

FlavorFusion Illustrated Parts List Manual

PUMP AND MOTOR ASSEMBLY DETAIL

Item

No.

1

2

3

4

Part No. Name

60170 Pump, 125GPH

620608773

620709802 Pressure Regulator 75 PSIG

60030058 Motor Pump

Check Valve 3/8MPT 5/8-18

Figure 8.

Item

No.

5

6

7

8

Part No. Name

187483000 Clamp

111337000

174004000

311527000 Oetiker Clamp #8.7

Straight Fitting 3/8 MPT X 3/8 MF,

ass

Br

Polyethylene Tubing .156 ID X .312 OD

FlavorFusion Illustrated Parts List Manual

Item

No.

Part No. Name

620055148 Splash Panel

620055695 Z Style Splash Panel

620055760 ADA Z Style Splash Panel

1

620055759 ADA Splash Panel

620056477 ADA Panel (Flavor Overload)

620056479 ADA Z Style Panel (Flavor Overload)

Figure 9.

Item

Part No. Name

No.

620055739 Lower Gasket

2

620050223 Lower Gasket (Flavor Overload)

620055740 Key Pad Assembly

3

620051142 Key Pad Assembly (Flavor Overload)

4 620051389 Screw, Philips Pan

Cornelius Inc.

www.cornelius.com