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VIPER 4 FLAVOR
ILLUSTRATED PARTS LIST
Release Date: May 21, 2009
Publication Number: 621460142IPL
Revision Date: September 10, 2012
Revision: M
Visit the IMI Cornelius web site at www.cornelius.com
for all your Literature needs.
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The products, technical information, and instructions contained in this manual are subject to change without notice.
These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of
son(s) working on the equipment have been trained and are skilled in w
and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and
construction requirements are being met, in addition to the information contained in this manual.
This Product is warranted only as provided in
ject to all of the restrictions and limitations contained in the Commercial Warranty.
Cornelius’ Commercial Warrant applicable to this Product and is sub-
this equipment. This manual assumes that the per-
orking with electrical, plumbing, pneumatic,
Cornelius will not be responsible for any repair, replacement or
from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal
service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident,
(6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained persons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, operating, cleaning or maintenance instructions, (12) use of
compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the
product dispensed which are adversely impacted by changes in liquid scale or chemical composition.
other service required by or loss or damage resulting
“non-authorized” parts (i.e., parts that are not 100%
Contact Information:
To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact:
www.cornelius.com
-238-3600
800
Trademarks and Copyrights:
This document contains proprietary information and it may not be reproduced in any way without permission from
Cornelius.
This document contains the original instructions for the unit described.
IMI CORNELIUS INC
101 Regency
Glendale Heights, IL
Tel: + 1 800-238-3600
Drive
Printed in U.S.A.
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TABLE OF CONTENTS
Cladding Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Foam Pack/Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Faceplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Motorman Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Product Delivery System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Refrigeration System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
E-Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Merchandiser Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
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Viper Illustrated Parts List Manual
Figure 1. Cladding Assembly
Table 1. Cladding Assembly
Item Part No. Description
620045246 Merchandiser Assy (See Fig. 8)
1
620047362 Merchandiser Assy - Short (Not Shown)
2 620054965 Side Panel Right
3 620054964 Side Panel Left
620048672 Top Panel 4FL -SS
4
620049770
5 620045257 Rear Panel 4FL - SS
629096980 Kit-Splash Panel 4FL
629096981 Kit-Splash Panel 4FL ICEE
6
629096978
Top Panel 4FL - SS (For Short Merchandiser, Not Shown)
Kit-Splash Panel 4FL - Extended (Not
Shown
Item Part No. Description
7 620045269 Drip Tray -4FL
8 620045270 Cup Rest -4FL
9 620042793 Strut Gas Lift 3/4FL Viper
10 560001783 Latch Door 2 Piece PLSTC
11 620045298 Screw 10-32 X 3/8” Type F TRPH STZ1
12 620045297 Screw 10-32 X 3/4'' Type F TRPH STZ1
13 620054014 Brkt, Mounting Tray Drip Viper
14 70970 Leg 4.00” Adj. 3/8-16 Stud
15 620720840 Screw Mach. 10-32 X 3/4” SS
NOTE: When switching merchandiser types (Item
Table 1. Cladding Assembly
#1), correct top panel must also be used.
Order Item #4, if necessary.
© 2009-2012, IMI Cornelius Inc. - 1 - Publication Number: 621460142IPL
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Viper Illustrated Parts List Manual
Figure 2. Foam Pack/Drive Assembly
Table 2. Foam Pack/Drive Assembly
Item Part No. Description
1 629096941 Kit-Serv Foam Pack Viper 4 Barrel
2 629096854
3 629097101 Kit 60 Hz Gear Motor W/drive Shaft
560004631 Door Frz Cyl Assy. Kit SPH (See Fig. 4)
4
620045519
5 2392 Bushing Split Flange .5011D NYL
Publication Number: 621460142IPL - 2 - © 2009-2012, IMI Cornelius Inc.
Kit-Adapter Drive Shaft w/Set Screw &
Dowel
Door Frz Cyl Assy. Kit Motorman (See
Fig. 4)
Item Part No. Description
6 620715735 Body Beater Viper
7 620049806 Blade Scraper Freeze Cyl Viper
8 620045383 Seal Viper Barrel Pack of 10
9 620043162 Spacer Plastic for Utex Seal Viper
10 560003345
11 620314318
12 320553001 Nut Hex 7/16-14 Brch
Table 2. Foam Pack/Drive Assembly
Bolt Mach 1/4-20 X 5/8'' Slotted Hex
STZ1
Capacitor Run 4.0 uF 450VAC Plastic - 60
Hz
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Viper Illustrated Parts List Manual
Figure 3. Faceplate Assembly
Table 3. Faceplate Assembly
Item Part No. Description
1 620047456 Valve Assy SPH Retaining Ring
2 620045520 Valve Disp Assy Motorman (See Fig. 5)
3 325954000 Stem Assy R-Val FCB
4 325918000 Door Frz Cyl 2FCB Va
5 320678000 O-Ring 4.60ID 210CS 70DU EY-P
6 2361 Shaft Pivot Faceplate FCB V3+
Table 3. Faceplate Assembly
Item Part No. Description
7 321269001 Spinner Frz Cyl
8 322441000 Sensor Visc Mld
9 2358 Pin Beater Bar FCB V3+
10 620047188 Retaining Ring
11 321653000 O-Ring 862ID 103CS 70DU EY-P
12 620047347 Kit SPH-Valve Repair
13 629096997 Kit SPH-Valve Replacement
© 2009-2012, IMI Cornelius Inc. - 3 - Publication Number: 621460142IPL
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Viper Illustrated Parts List Manual
Figure 4. Motorman Valve Assembly
Table 4. Motorman Valve Assembly
Item Part No. Description
1 620046168 Body Valve FCB w/Stop
2 1554 Body Valve Ribbed
3 1576 Housing Spring FCB Valve
4 1575 Retainer Spring Valve
5 325305000 Spring Torsion HC FCB
6 321651000 Lever Valve
7 1555 Knob White
Publication Number: 621460142IPL - 4 - © 2009-2012, IMI Cornelius Inc.
Item Part No. Description
8 325647000 Plate Val FCB
9 317784000 Screw, TC 08-18 TRPH 16 SSPA 25
10 2818 O-Ring Caged FCB Val
11 321653000 O-Ring 862ID 103CS 70DU EY-P
12 1544 Spring Compression .500LG .42OD SS
13 1543 Tube Release .438OD.049 Wall
14 321652000 Nut-Shank 1-1/16-16Thd
15 325936000 Spacer Val 2F FCB VA
Table 4. Motorman Valve Assembly
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Viper Illustrated Parts List Manual
Figure 5. Product Delivery System
Table 5. Product Delivery System
Item Part No. Description
1 620056072 Switch, Barrel Fill - 4 FL Viper
2 620518367 Tank Expansion 33 Oz FloJet
3 629096937 Kit-Pump Water FloJet
4 620054693 Reg Water 30 PSIG W 3/8 Fittings
5 620043083 Switch Sold Out Water - Viper
6 183446016 Reg S SQ 60 RV CRTN
7 620313290 Switch Sold Out CO2 - 4 FL Viper
8 183460016 Reg S SQ 30 ORA CTN
9 620608747 Valve Solnd Assy Wtr 0.82GPM
10 620608746 Valve Solnd Assy Syr 0.21GPM
11 620313722 Solenoid Pull 24VAC 50/60 C.D.
12 560002991 Valve Chk 7/16F X 7/16M CHUD
13 620313291 Switch Sold Out Syrup - 3 FL Viper
14 620609162 Valve Chk 1/4 BARB (2) SMC
15 620609161 Valve Sol CO
16 183287000 Gage 60PSI 400KPA
© 2009-2012, IMI Cornelius Inc. - 5 - Publication Number: 621460142IPL
2 Mtr KIP
Item Part No. Description
17 183099000 Kit Repair Reg. Secondary (Not Shown)
18 620609164 Valve Shut Off 3-Way
19 620716343 Orifice .030ID SS
20 620720662 Fitg U-Brb 1/4 X 1/4 FL (2)
21 620522949 Condensation Tray
22 620720658 Fitg L-Brb 10/13MM X Port FloJet
23 620720673 Fitg Barb 3/8 X Port SS FloJet
24 620720672 Fitg CO2 L-Brb 1/4 X Port BR FloJet
25 620720659 Fitg Barb 1/4 Schrader
26 325012000 Valve Shut-Off 1/4Barb Plastic
27 174478100 1/4'' Beverage Tubing X 100' Roll
28 174292100 3/8'' Beverage Tubing X 100' Roll
29 620720663 Fiting-Push L 3/8 Stem X 1/4 Barb
30 620045375 Insulation w/Adhesive Exp Tank
Table 5. Product Delivery System
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Viper Illustrated Parts List Manual
Figure 6. Refrigeration System
Table 6. Refrigeration System
Item Part No. Description
1 629096902 Kit Condenser Fan Viper 50/60Hz
2 620045372 Accum Suction Foamed Viper
3 629096901
4 620045290 Receiver, 90Cu In.
5 60686 Dryer 27 IN3 Sngl 381ID R404
6 629096938 Kit-Sensor Thermistor 5K Ohm Viper
7 629096942 Kit-Sw. Therm. C/O Leaded Set 120F
8 620313726 Solenoid Coil EVU 24VAC 50/60HZ
9 620609157 Valve, Solenoid EVU-3
10 620609156 Valve, Expansion Automatic A7-B
Publication Number: 621460142IPL - 6 - © 2009-2012, IMI Cornelius Inc.
Kit-Comp Scroll Copeland 404A 60 Hz ZB19
Item Part No. Description
11 620608618 Filter, Air 18.00" X 19.00" 4 FL Viper
12 620608016 Cond-Coil Assy - 4 FL Viper
13 620314318 Capacitor, Run 4.0uF 450VAC Plastic
14 620314319 Cap., Run 45uF 370VAC Stud-Mnt - 60 Hz
15 620314540 Sensor Transducer 500 PSI Refrig
16 620314539 Sensor Transducer 300 PSI Refrig
Table 6. Refrigeration System
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Viper Illustrated Parts List Manual
Table 7. E-Box Assembly
Item Part No. Description
1 620710739S
2 620710739S
620314869S
3
620314869-100S
620314871S Kit-Board Viper Ctl_U/I Board Ver. 2
4
620314871-100S Kit-Board Viper Ctl_U/I Board Ver. 3
5 629096275S Kit-Key Pad Ctl Viper
6 620045351-100S
7 620314029
629096930TC
629096930SC
629096931TC
8
629096931SC
629096931KR
629096931SP
629096931JP
9 620314870S
Transformer 60+75VA 240V:24V 50/
60HZ
Transformer 60+75VA 240V:24V 50/
60HZ
Kit-Board Viper Ctl_Main I/O Board Ver.
2
Kit-Board Viper Ctl_Main I/O Board Ver.
3
Kit-Board Viper Ctl_Motor Control
Board
Relay Compress 24VAC Coil 600VAC
Contacts
Kit, Langauage Chip - Chinese Traditional UI Software Ver. 2 (not shown)
Kit, Language Chip - Chinese Simple UI
Software Ver. 2 (Not Shown)
Kit, Language Chip - Chinese Traditional UI Software Ver. 3 (Not Shown)
Kit, Language Chip - Chinese Simple UI
Software Ver. 3 (Not Shown)
Kit, Language Chip - Korean UI Software Ver. 3 (Not Shown)
Kit, Language Chip - Spanish UI Software Ver. 3 (Not Shown)
Kit, Language Chip - Japanese UI Software Ver. 3 (Not Shown)
Kit Brd Expander 3/4FL Viper CTL Main
IO Brd
Table 8. Harness Assemblies (Not Shown)
Item Part No. Description
1 620043061
Harness Main E-Box to Merchandiser W/
24VAC
Figure 7. E-Box Assembly
Table 8. Harness Assemblies (Not Shown)
Item Part No. Description
2 620043067 Harness, Secondary, Exp Transformer
3 620046515 Harness, Thermister Inputs
4 620046516 Harness, Limit Switch Inputs
5 620046517 Harness, LV AC Outputs
6 620045291 Harness, Motor Ground
7 620323247
8 620323348
9 620323657
10 620323663
11 620323664 Harness, Mn E-Box 24VAC Strip to Mtr PCBA
12 620323665
13 620323667
14 620323668
15 620323669 Harness, Pwr. E-Box 240VAC Compr Cap
16 620323670 Harness, Pwr E-Box 240VAC Compr Cont.
17 620323700 Harness, Mn E-Box to TCO
18 620323706 Harness, Mn E-Box Mtr Cntrl PCBA to Mtr 2
19 620323717 Harness, Mn E-Box Mtr Contrl PCBA to Mtr 3
20 620323729 Harness, Dual Pres. Transducer
21 620323731 Harness, Condenser Fan, Long
22 620323732 Harness, Compressor Pwr, Long
23 620323733 Harness, Primanry, Second Transformer
24 620323738 Harness, Mn E-Box to Mn Transformer
25 620046535
26 620056073 Harn Barrel Fill Switch
Harness, Main E-Box IO PCBA to 24VAC
Strip
Harness, Main E-Box Mtr Cont PCBA to Motor
1
Harness, Main Power E-Box 240VAC Pwr
Sply
Harness, Mn E-Box IO PCBA to LCD Usr
Intrfc PCBA
Harness Pwr E-Box IO PCBA to Mtr Cntrl
PCBA, Comm
Harness, Mn E-Box Mtr Cntrl PCBA to 24VAC
Sply Pwr E-Box
Harness, Mrchdsr Mn LED Stat to Extnr LED
Stat
Harness, Mn E-Box to Motor Cntrl PCBA to
Motor 4
© 2009-2012, IMI Cornelius Inc. - 7 - Publication Number: 621460142IPL
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Viper Illustrated Parts List Manual
Figure 8. Merchandiser Assembly
Table 9. Merchandiser Assembly
Item Part No. Description
1 620314875S
2 620518917 Plate Mtg Viper Ctl Barrel Status
3 620928781 Graphic Board Viper Ctl Barrel Status
4 620045266 Diffuser Flavor Card 4FL Viper
5 620045252 Display Flavor Card CT PCL
620045265 Lens Graphic Merchandiser 4FL Viper
6
620047449
620045264 Kit-Diffuser Inside Merchandiser 4FL Viper
7
620047450
8 620521775S Kit-Merchandiser Assy Downlight PCBA
Publication Number: 621460142IPL - 8 - © 2009-2012, IMI Cornelius Inc.
Kit-Board Viper Ctl_Barrel Status
Extender
Lens Graphic Merchandiser 4FL Viper Short (Not Shown)
Kit-Diffuser Inside Merchandiser 4FL Viper
- Short (Not Shown)
Item Part No. Description
9 620043050S Kit-Power Supply Assy DC-DC 12V
10 629096926
11 620314874S Kit-Board 4FL Viper Ctl_Barrel Status
12 620521776S Kit-Merchandiser Assy Backlight PCBA
13 629096936 Kit-Pin Hinge 4FL Viper 2Pcs
14 620323668
15
16 620042868 Flavor Card - 18 Card Set (Not Shown)
17 620046771
Table 9. Merchandiser Assembly
Kit-Hinge Plastic Merchandiser 4FL Viper
2Pcs
Harness Main LED Status to Extender
LED Status
620046477 Graphics Viper 4FL
620047323 Graphics Viper 4FL - Short
Hinge for Short Merchandiser Viper (Not
Shown)
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IMI Cornelius Inc.
www.cornelius.com
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