Cornelius FCB VIPER 3 Parts List

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VIPER 3 FLAVOR

ILLUSTRATED PARTS LIST

Release Date: March 10, 2009

Publication Number: 621360142IPL

Revision Date: September 10, 2012

Revision: Q

Visit the IMI Cornelius web site at www.cornelius.com

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The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and con struction requirements are being met, in addition to the

This Product is warranted only as provided in Cornelius’ Commer to all of the restrictions and limitations contained in the Commercial Warranty.

information contained in this manual.

cial Warrant applicable to this Product and is subject

Cornelius will not be responsible for any repair, replacement from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident, (6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained persons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, operating, cleaning or maintenance instructions, (12) use of “non-authorized” parts (i.e., parts that are not 100% compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the product dispensed which are adversely impacted by changes in liquid scale or chemical composition.

or other service required by or loss or damage resulting

Contact Information:

To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact:

www.cornelius.com

0-238-3600

Trademarks and Copyrights:

This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius.

This document contains the original instructions for the unit described.

IMI CORNELIUS INC

101 Regency Dr

Glendale Heights, IL

Tel: + 1 800-238-3600

ive

Printed in U.S.A.

TABLE OF CONTENTS.

Cladding Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Foam Pack/Drive Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Faceplate Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Motorman Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Product Delivery System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Refrigeration System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

E-Box Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Merchandiser Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Viper Illustrated Parts List Manual

Figure 1. Cladding Assembly

Table 1. Cladding Assembly

Item Part No. Description

620521771 Merchandiser Assy - Tall (See Fig. 7)

620047146 Merchandiser Assy - Short (See Fig. 7)

2 620054961 Side Panel Right

3 620054960 Side Panel Left

620048343 Top Panel 3FL -SS

620049768

5 620053955 Rear Panel 3FL - SS

629096950 Kit-Splash Panel 3FL ICEE

629096951 Kit-Splash Panel 3FL

629096963 Kit-Splash Panel 3 FL - Extended

Top Panel 3FL - SS (For Short Merchandiser)

Item Part No. Description

7 620043016 Drip Tray -3FL

8 620043018 Cup Rest -3FL

9 620054953 Strut Gas Lift 3FL Viper

10 560001783 Latch Door 2 Piece PLSTC

11 629096928 Kit-Install 3B (not shown)

12 620045298 Screw 10-32 X 3/4'' Type F TRPH STZ1

13 620045297 Screw 10-32 X 3/4'' Type F TRPH STZ1

NOTE: When switching merchandiser types

Table 1. Cladding Assembly

(item #1), correct top panel must also be used. Order #4, if necessary.

Viper Illustrated Parts List Manual

Figure 2. Foam Pack/Drive Assembly

Table 2. Foam Pack/Drive Assembly

Item Part No. Description

1 629096940 Kit-Serv Foam Pack Viper 3 Barrel

2 629096854

629097101 Kit 60 Hz Gear Motor W/Drive Shaft

629097100 Kit 50 Hz Gear Motor W/Drive Shaft

560004631

620045519

5 2392 Bushing Split Flange .5011D NYL

Kit-Adapter Drive Shaft w/Set Screw & Dowel

Door Frz Cyl Assy. Kit SPH (See Fig.

Door Frz Cyl Assy. Kit Motorman (See Fig.3)

Table 2. Foam Pack/Drive Assembly

Item Part No. Description

6 620715735 Body Beater Viper

7 620049806 Blade Scraper Freeze Cyl Viper

8 620045383 Seal Viper Barrel Pack of 10

9 620043162 Spacer Plastic for Utex Seal Viper

10 560003345

620314318 Capacitor Run 4.0 uF 450VAC Plastic

620314325 Capacitor Run 5.0 uF 450VAC Plastic

Bolt Mach 1/4-20 X 5/8'' Slotted Hex STZ1

Viper Illustrated Parts List Manual

Figure 3. Faceplate Assembly

Table 3. Faceplate Assembly

Item Part No. Description

1 620047456 Valve Disp Assy SPH

2 620045520

3 325954000 Stem Assy R-Val FCB

4 325918000 Door Frz Cyl 2FCB VA

5 320678000 O-Ring 4.60ID 210CS 70DU EY-P

6 2361 Shaft Pivot Faceplate FCB V3+

7 321269001 Spinner Frz Cyl

Valve Disp Assy Motorman (See Figure 4)

Table 3. Faceplate Assembly

Item Part No. Description

8 322441000 Sensor Visc Mld

9 2358 Pin Beater Bar FCB V3+

10 620047188 Retaining Ring

11 321653000 O-Ring 862ID 103CS 70DU EY-P

12 620047347 Kit Sph-valve Repair

13 629096997 Kit Sph-valve Replacement

Viper Illustrated Parts List Manual

Figure 4. Motorman Valve Assembly

Table 4. Motorman Valve Assembly

Item Part No. Description

1 620046168 Body Valve FCB w/Stop

2 1554 Body Valve Ribbed

3 1576 Housing Spring FCB Valve

4 1575 Retainer Spring Valve

5 325305000 Spring Torsion HC FCB

6 321651000 Lever Valve

7 1555 Knob White

8 325647000 Plate Val FCB

Table 4. Motorman Valve Assembly

Item Part No. Description

9 317784000 Screw, TC 08-18 TRPH 16 SSPA 25

10 2818 O-Ring Caged FCB Val

11 321653000 O-Ring 862ID 103CS 70DU EY-P

12 1544 Spring Compression .500LG .42OD SS

13 1543 Tube Release .438OD.049 Wall

14 321652000 Nut-Shank 1-1/16-16Thd

15 325936000 Spacer Val 2F FCB VA

Viper Illustrated Parts List Manual

Figure 5. Product Delivery System

Table 5. Product Delivery System

Item Part No. Description

1 620056072 Switch, Barrel Fill - 3 FL Viper 2 620518367 Tank Expansion 33Oz FloJet 3 629096937 Kit-Pump Water FloJet 4 620054693 Reg Water 30 PSIG W 3/8 Fittings 5 620043083 Switch Sold Out Water - Viper

183446016 Reg S SQ 60 RV CRTN

910705026 Reg Assy. 1 x 30 psi mod. for venting

7 620313290 Switch Sold Out CO2 - 3 FL Viper

183460016 Reg S SQ 30 ORA CTN

910705027 Reg Assy. 3 x 60 psi mod. for venting

9 620608747 Valve Solnd Assy Wtr 0.82GPM 10 620608746 Valve Solnd Assy Syr 0.21GPM 11 620313722 Solenoid Pull 24VAC 50/60 C.D. 12 560002991 Valve Chk 7/16F X 7/16M CHUD 13 620313291 Switch Sold Out Syrup - 3 FL Viper 14 620609162 Valve Chk 1/4 BARB (2) SMC

Item Part No. Description

15 620609161 Valve Sol CO2 KIP 16 183287000 Gage 60PSI 400KPA 17 183099000 Kit Repair Reg. Secondary (not shown) 18 620609164 Valve Shut Off 3-Way 19 620716343 Orifice .030ID SS 20 620047065 TubeAssy, CO2 Venting 3 FL (not shown) 21 620720662 Fitg U-Brb 1/4 X 1/4 FL (2) 22 620522937 Condensation Tray 23 620720658 Ftng L-Brb10/13 MM X Port FloJet 24 620720673 Fitting Barb3/8 X Port SS FloJet 25 620720672 Fitting CO2 L-Brb 1/4 Port BR FloJet 26 620720659 Fitting Barb 1/4 Schrader 27 325012000 Valve Shut-Off 1/4 Barb Plastic 28 174478100 1/4'' Beverage Tubing X 100' Roll 29 174292100 3/8'' Beverage Tubing X 100' Roll 30 620720663 Fitting-Push L3/8 Stem X 1/4 Barb 31 620045375 Insulation W/Adhesive Exp Tank

Table 5. Product Delivery System

Viper Illustrated Parts List Manual

Figure 6. Refrigeration System

Table 6. Refrigeration System

Item Part No. Description

1 629096902 Kit Condenser Fan Viper 50/60Hz

2 620045372 Accum Suction Foamed Viper

629096901 Kit-Comp Scroll Copeland 404A 60 Hz-ZB19

629096900 Kit-Comp Scroll Copeland 404A 50 Hz-ZB21

4 638036188 Receiver, 120Cu In.

5 60686 Dryer 27 IN3 Sngl 381ID R404

6 629096938 Kit-Sensor Thermistor 5K Ohm Viper

7 629096942 Kit-Sw. Therm. C/O Leaded Set 120F

8 620313726 Solenoid Coil EVU 24VAC 50/60HZ

Item Part No. Description

9 620609157 Valve, Solenoid EVU-3

10 620609156 Valve, Expansion Automatic A7-B

11 620608618 Filter, Air 18.00" X 19.00" 3 FL Viper

12 620608016 Cond-Coil Assy - 3 FL Viper

13 620314318 Capacitor, Run 4.0uF 450VAC Plastic

15 620314540 Sensor Transducer 500 PSI Refrig

16 620314539 Sensor Transducer 300 PSI Refrig

Table 6. Refrigeration System

620314319 Cap., Run 45uF 370VAC Stud-Mnt-60Hz

620043082 Cap., Run 50uF 370VAC Stud-Mnt-50Hz

Viper Illustrated Parts List Manual

Figure 7. E-Box Assembly

Table 7. E-B ox Assembly

Item Part No. Description

1 620710739S

2 620314869S

3 620314871S Kit-Board 3 FL Viper Ctl_U/I Board

4 629096275S Kit-Key Pad Ctl Viper

5 620045351S

6 620314029

Transformer 60+75VA 120V:24V 50/ 60HZ

Kit-Board 3 FL Viper Ctl_Main I/O Board

Kit-Board Viper Ctl_Motor Control Board

Relay Compress 24VAC Coil 600VAC Contacts

Table 7. E-B ox Assembly

Item Part No. Description

629096930TC

629096930SC

629096931TC

629096931SC

629096931KR

629096931SP

629096931JP

8 620710737S

9 620314870S

10 560003953 Filter, RFI Single Phase-50 HZ

Kit, Langauage Chip - Chinese Traditional UI Software Ver. 2 (not shown)

Kit, Language Chip - Chinese Simple UI Software Ver. 2 (Not Shown)

Kit, Language Chip - Chinese Traditional UI Software Ver. 3 (Not Shown)

Kit, Language Chip - Chinese Simple UI Software Ver. 3 (Not Shown)

Kit, Language Chip - Korean UI Software Ver. 3 (Not Shown)

Kit, Language Chip - Spanish UI Software Ver. 3 (Not Shown)

Kit, Language Chip - Japanese UI Software Ver. 3 (Not Shown)

Transformer 80VA 240V; SEC Fastons

Kit Brd Expander 3FL Viper CTL Main IO Brd

Viper Illustrated Parts List Manual

Table 8. Harness Assemblies (Not Shown)

Item Part No. Description

1 620043061

2 620043067 Harness, Secondary, Exp Transformer

3 620045291 Harness, Motor Ground

4 620323046

5 620323247

6 620323348

7 620323657

8 620323661 Harness, Compressor Ground

9 620323662

10 620323663

11 620323664

12 620323665

13 620323667

14 620323668

Harness Main E-Box to Merchandiser W/24VAC

Harness, Mn E-Box IO PCBA to SoldOut Sw

Harness, Main E-Box IO PCBA to 24VAC Strip

Harness, Main E-Box Mtr Cont PCBA to Motor 1

Harness, Main Power E-Box 240VAC Pwr Sply

Harness, Mn E-Box IO PCBA to AC Loads

Harness, Mn E-Box IO PCBA to LCD Usr Intrfc PCBA

Harness, Mn E-Box 24VAC Strip to Mtr PCBA

Harness Pwr E-Box IO PCBA to Mtr Cntrl PCBA, Comm

Harness, Mn E-Box Mtr Cntrl PCBA to 24VAC Sply Pwr E-Box

Harness, Mrchdsr Mn LED Stat to Extnr LED Stat

Table 8. Harness Assemblies (Not Shown)

Item Part No. Description

15 620323669

16 620323670

17 620323671

18 620323700 Harness, Mn E-Box to TCO

19 620323706

20 620323716 Harness, Mn E-Box AC Loads 3-Brl

21 620323717

22 620323718

23 620323719

24 620323729 Harness, Dual Pres. Transducer

25 620323731 Harness, Condenser Fan, Long

26 620323732 Harness, Compressor Pwr, Long

27 620323733

28 620323738 Harness, Mn E-Box to Mn Transformer

29 620056073 Harn Barrel Fill Switch

Harness, Pwr. E-Box 240VAC Compr Cap

Harness, Pwr E-Box 240VAC Compr Cont.

Harness, Pwr 240VAC to Condenser Fan Contact

Harness, Mn E-Box Mtr Cntrl PCBA to Mtr 2

Harness, Mn E-Box Mtr Contrl PCBA to Mtr 3

Harness, Mn E-Box IO PCBA to SoldOut Sw Brl 3

Harness, Mn E-Box IO PCBA to Therm 3-Brl

Harness, Primanry, Second Transformer

Viper Illustrated Parts List Manual

Figure 8. Merchandiser Assembly

Table 9. Merchandiser Assembly

Item Part No. Description

1 620314875S

2 620518917 Plate Mtg Viper Ctl Barrel Status

3 620928781 Graphic Board Viper Ctl Barrel Status

4 620042855 Diffuser Flavor Card 3FL Viper

5 620050816 Display Flavor Card CT PCL

620518246 Lens Graphic Merchandiser 3FL Viper

620047145

620053953

620047144

8 620521775S Kit-Merchandiser Assy Downlight PCBA

9 620043050S Kit-Power Supply Assy DC-DC 12V

Kit-Board Viper Ctl_Barrel Status Extender

Lens Graphic Merchandiser 3 FL Viper-short

Kit-Diffuser Inside MErchandiser 3FL Viper

Kit-Diffuser Inside Merchandiser 3FL Viper-Short

Table 9. Merchandiser Assembly

Item Part No. Description

10 629096926

11 620314874S Kit-Board 3FL Viper Ctl_Barrel Status

12 620521776S Kit-Merchandiser Assy Backlight PCBA

13 629096936 Kit-Pin Hinge 3FL Viper 2Pcs

14 620323668

620046410 Graphics Viper 3FL

620047173 Graphics Piper 3 FL-short

16 620042868 Flavor Card - 18 Card Set (Not Shown)

17 620046771

Kit-Hinge Plastic Merchandiser 3FL Viper 2Pcs

Harness Main LED Status to Extender LED Status

Hinge for Short Merchandiser Viper (Not Shown)

Viper Illustrated Parts List Manual

IMI Cornelius Inc.

www.cornelius.com

Cornelius FCB VIPER 3 Parts List

Specifications and Main Features

Frequently Asked Questions

User Manual