Cornelius FCB VIPER PARTS LIST

VIPER 2 FLAVOR

ILLUSTRATED PARTS LIST

Release Date: December 28, 2008

Publication Number: 621260373IPL

Revision Date: September 10, 2012

Revision: Q

Visit the IMI Cornelius web site at www.cornelius.com

for all your Literature needs.

The products, technical information, and instructions contained in this manual are subject to change without notice.
These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possi­ble contingency in the installation, operation or maintenance of
son(s) working on the equipment have been trained and are skilled in w
and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and
construction requirements are being met, in addition to the information contained in this manual.

This Product is warranted only as provided in
ject to all of the restrictions and limitations contained in the Commercial Warranty.

Cornelius’ Commercial Warrant applicable to this Product and is sub-

this equipment. This manual assumes that the per-

orking with electrical, plumbing, pneumatic,

Cornelius will not be responsible for any repair, replacement or
from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal
service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident,
(6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained per­sons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, oper­ating, cleaning or maintenance instructions, (12) use of
compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the
product dispensed which are adversely impacted by changes in liquid scale or chemical composition.

other service required by or loss or damage resulting

“non-authorized” parts (i.e., parts that are not 100%

Contact Information:

To inquire about current revisions of this and other documentation or for assistance with any Cornelius product con­tact:

www.cornelius.com

-238-3600

800

Trademarks and Copyrights:

This document contains proprietary information and it may not be reproduced in any way without permission from
Cornelius.

This document contains the original instructions for the unit described.

IMI CORNELIUS INC

101 Regency

Glendale Heights, IL

Tel: + 1 800-238-3600

Drive

Printed in U.S.A.

TABLE OF CONTENTS

Cladding Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Foam Pack/Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Faceplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Motorman Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Product Delivery System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Refrigeration System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

E-Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Merchandiser Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Viper Illustrated Parts List Manual

Figure 1. Cladding Assembly

Table 1. Cladding Assembly

Part No. Description

620521773 Merchandiser Assy - Tall (See Fig. 8)

1

620046773 Merchandiser Assy - Short (See Fig. 8)

2 620054961 Side Panel Right - SS
3 620054960 Side Panel Left - SS

620048375 Top Panel 2FL - SS

4

620049766 Top Panel 2FL - SS (for Short Merchandiser)

5 620053941 Rear Panel 2FL - SS

629096949 Kit - Splash Panel 2FL

6

629096948 Kit - Splash Panel 2FL - ICEE

629096962 Kit - Splash Panel 2FL - Extended

7 620048449 Drip Tray - 2FL
8 620716516 Cup Rest - 2FL

© 2008-2012, IMI Cornelius Inc. - 1 - Publication Number: 621260373IPL

9 620054952 Strut Gas 2FL Viper
10 560001783 Latch Door, 2-Piece Plastic
11 620045298 Screw 10-32 X 3/8" Type F TRPH STZI
12 620045297 Screw 10-32 X 3/4" Type F TRPH STZI
13 620054014 Brkt Mtg Tray, Drip 2FL Viper
14 70970 Leg 4.00" Adj 3/8-16 Stud
15 620720840 Screw Mach 10-32 X 3/4" SS

NOTE: When switching merchandiser types (Item

Table 1. Cladding Assembly

Part No. Description

#1), correct top panel must also be used.
Order Item #4, if necessary.

Viper Illustrated Parts List Manual

Figure 2. Foam Pack/Drive Assembly

Table 2. Foam Pack/Drive Assembly

Item Part No. Description

1 629096939 Kit - Serv Foam Pack Viper 2 Barrel
2 629096854

629097101 Kit 60 Hz Gear Motor W/Drive Shaft

3

629097100 Kit 50 Hz Gear Motor W/Drive Shaft

560004631 Door Frz Cyl Assy Kit SPH (See Fig. 4)

4

620045519

5 2392 Bushing, Split Flange .501 ID Nylon

Kit - Adapter Drive Shaft w/set screw &
Dowel

Door Frz Cyl Assy Kit Motorman (See Fig.

3)

Table 2. Foam Pack/Drive Assembly

Item Part No. Description

6 620715735 Body Beater Viper
7 620049806 Blade Scraper Freeze Cyl Viper
8 620045383 Seal Viper Barrel Pack of 10
9 620043162 Spacer Plastic for UTEX Seal Viper

10 560003345 Bolt Mach 1/4-20 X 5/8" Slotted Hex STZI

620314318

11

620314325

12 320553001 Nut, Hex 7/16-14 BRCH

Capacitor Run 4.0 uF 450VAC Plastic ­60Hz

Capacitor Run 5.0 uF 450VAC Plastic ­50Hz

Publication Number: 621260373IPL - 2 - © 2008-2012, IMI Cornelius Inc.

Viper Illustrated Parts List Manual

Figure 3. Faceplate Assembly

Table 3. Faceplate Assembly

Item Part No. Description

1 620047456 Valve Assy SPH Retaining Ring
2 620045520 Valve Disp Assy Motorman (See Fig. 4)
3 325954000 Stem Assy R-Val FCB
4 325918000 Door Frz Cyl 2FCB Va
5 320678000 O-Ring 4.60ID 210CS 70DU EY-P
6 2361 Shaft Pivot Faceplate FCB V3+

Table 3. Faceplate Assembly

Item Part No. Description

7 321269001 Spinner Frz Cyl

8 322441000 Sensor Visc Mld

9 2358 Pin Beater Bar FCB V3+
10 620047188 Retaining Ring
11 321653000 O-Ring 862ID 103CS 70DU EY-P
12 620047347 Kit SPH-Valve Repair
13 629096997 Kit SPH-Valve Replacement

© 2008-2012, IMI Cornelius Inc. - 3 - Publication Number: 621260373IPL

Viper Illustrated Parts List Manual

Figure 4. Motorman Valve Assembly

Table 4. Motorman Valve Assembly

Item Part No. Description

1 620046168 Body Valve FCB w/Stop
2 1554 Body Valve Ribbed
3 1576 Housing Spring FCB Valve
4 1575 Retainer Spring Valve
5 325305000 Spring Torsion HC FCB
6 321651000 Lever Valve
7 1555 Knob White

Publication Number: 621260373IPL - 4 - © 2008-2012, IMI Cornelius Inc.

Item Part No. Description

8 325647000 Plate Val FCB

9 317784000 Screw, TC 08-18 TRPH 16 SSPA 25
10 2818 O-Ring Caged FCB Val
11 321653000 O-Ring 862ID 103CS 70DU EY-P
12 1544 Spring Compression .500LG .42OD SS
13 1543 Tube Release .438OD.049 Wall
14 321652000 Nut, Shank 1-1/16 - 16 Thd
15 325936000 Spacer Val 2F FCB VA

Table 4. Motorman Valve Assembly

12

Viper Illustrated Parts List Manual

Figure 5. Product Delivery System

Table 5. Product Delivery System

Item

10 620608746 Valve Solnd Assy Syr 0.21GPM
11 620313722 Solenoid Pull 24VAC 50/60 C.D.
12 560002991 Valve Chk 7/16F X 7/16M CHUD
13 620313291 Switch Sold Out Syrup - Viper
14 620609162 Valve Chk 1/4 BARB (2) SMC
15 620609161 Valve Sol CO2 KIP

© 2008-2012, IMI Cornelius Inc. - 5 - Publication Number: 621260373IPL

Part No. Description

1 620056072 Switch, Barrel Fill - Viper
2 620518367 Tank Expansion 33OZ FloJet
3 629096937 Kit-Pump Water FloJet
4 620054693 Reg Water 30 PSIG W 3/8 Fittings
5 620043083 Switch Sold Out Water - Viper

183446016 Reg S SQ 30 ORA CTN

6

910705026 Reg Asy, 1 x 30psi modified for venting

7 620313290 Switch Sold Out CO2-Viper

183460016 Reg S SQ 60 RV CRTN

8

910705025 Reg Asy, 2 x 60psi modified for venting

9 620608747 Valve Solnd Assy Wtr 0.82GPM

Item Part No. Description

16 183287000 Gage 60PSI 400KPA
17 183099000 Kit Repair Reg Secondary (Not Shown)
18 620609164 Valve Shut-Off 3-Way
19 620716343 Orifice .030ID SS
20 620046594 Tube Assy, CO2 Venting 2 FL (Not Shown)
21 620720662 Fitg U-Brb 1/4 X 1/4 FL (2)
22 3879 Condensation Tray
23 620720658 Fitg L-Brb 10/13MM X Port FloJet
24 620720673 Fitg Barb 3/8 X Port SS FloJet
25 620720672 Fitg CO2 L-Brb 1/4 X Port BR FloJet
26 620720659 Fitg Barb 1/4 Schrader
27 325012000 Valve Shut-Off 1/4Barb Plastic
28 174478100 1/4" Beverage Tubing X 100' Roll
29 174292100 3/8" Beverage Tubing X 100' Roll
30 620720663 Fitng-Push L 3/8 Stem X 1/4 Barb
31 620045375 Insulation w/Adhesive Exp Tank

Table 5. Product Delivery System

Viper Illustrated Parts List Manual

Figure 6. Refrigeration System

Table 6. Refrigeration System

Item Part No. Description

1 629096902 Kit Condenser Fan Viper 50/60HZ
2 620045372 Accum Suction Foamed Viper

629096856 Kit-Comp Scroll Copeland 404A 60HZ - ZB15

3

629096855 Kit-Comp Scroll Copeland 404A 50HZ - ZB19

4 620607806 Receiver, Cop. Spun 26CU In 3/8 ODF
5 60686 Dryer 27 IN3 Sngl 381ID R404
6 629096938 Kit-Sensor Thermistor 5K Ohm Viper
7 629096942 Kit-Sw. Therm. C/O Leaded Set 120F
8 620313726 Solenoid Coil EVU 24VAC 50/60HZ

9 620609157 Valve, Solenoid EVU-3
10 620609156 Valve, Expansion Automatic A7-B
11 620608615 Filter, Air 15.00" X 18.00" Viper
12 620608013 Cond-Coil Assy - Viper

Publication Number: 621260373IPL - 6 - © 2008-2012, IMI Cornelius Inc.

Item Part No. Description

13 620314318 Capacitor, Run 4.0uF 450VAC Plastic

14

15 620314540 Sensor Transducer 500 PSI Refrig
16 620314539 Sensor Transducer 300 PSI Refrig

Table 6. Refrigeration System

620314322 Cap., Run 40uF 370VAC Stud-Mnt-60Hz

620314319 Cap., Run 45uF 370VAC Stud-Mnt-50Hz

Right Rear of Unit (50 Hz)

Viper Illustrated Parts List Manual

Figure 7. E-Box Assembly

Table 7. E-Box Assembly

Item Part No. Description

1 620710739S Transformer 60+75VA 240V:24V 50/60HZ

620314869S Kit-Board Viper Ctl_Main I/O Board Ver. 2

2

620314869-100S Kit-Board Viper Ctl_Main I/O Board Ver. 3

620314871S Kit-Board Viper Ctl_U/I Board Ver. 2

3

620314871­100S

4 629096275S Kit-Key Pad Ctl Viper

620314868-

5

100S

6 620314029

629096930TC

629096930SC

629096931TC

7

629096931SC

629096931KR

629096931SP

629096931JP

8 560003953 Filter, RFI Single Phase 50 Hz.

Kit-Board Viper Ctl_U/I Board Ver. 3

Kit-Board Viper Ctl_Motor Control Board

Relay Compressor 24VAC Coil 600VAC
Contacts

Kit, Langauage Chip - Chinese Traditional
UI Software Ver. 2 (not shown)

Kit, Language Chip - Chinese Simple UI
Software Ver. 2 (Not Shown)

Kit, Language Chip - Chinese Traditional UI
Software Ver. 3 (Not Shown)

Kit, Language Chip - Chinese Simple UI
Software Ver. 3 (Not Shown)

Kit, Language Chip - Korean UI Software
Ver. 3 (Not Shown)

Kit, Language Chip - Spanish UI Software
Ver. 3 (Not Shown)

Kit, Language Chip - Japanese UI Software
Ver. 3 (Not Shown)

Table 8. Harness Assemblies (Not Shown)

Item Part No. Description

1 620323046

2 620323147

3 620323247

4 620323348

5 620323662

6 620323663

7 620323664

8 620323665

9 620323667

10 620323669

11 620043061
12 620323679 Harness Condenser Fan

13 620323700 Harness Main E-Box to TCO
14 620323706 Harness Main E-Box Motor PCBA to Motor 2
15 620323729 Harness Dual Pressure Transducer
16 620323738 Harness Main E-Box to Transformer
17 620056073 Harn. Barrel Fill Switch

Harness Main E-Box I/O PCBA to Sold-Out
Switches Ctl

Harness Main E-Box I/O PCBA to Thermis­tors Ctl

Harness Main E-Box I/O PCBA to 24VAC
Strip

Harness Main E-Box Motor Control PCBA to
Motor 1

Harness Main E-Box I/O PCBA to ACBALo­ads Ctl

Harness Main E-Box I/O PCBA to LCD User
Interface PCBA

Harness Main E-Box 24VAC Strip to Motor
PCBA

Harness Main E-Box I/O PCBA to Motor
Control PCBA

Harness Main E-Box Mtr Control to 240VAC
Supply Power

Harness Power E-Box 240VAC Compressor
Capacitor

Harness Main E-Box I/O to Main Status LED
Merchandiser

© 2008-2012, IMI Cornelius Inc. - 7 - Publication Number: 621260373IPL

Viper Illustrated Parts List Manual

Figure 8. Merchandiser Assembly

Table 9. Merchandiser Assembly

Item Part No. Description

1 620314875S

2 620518917 Plate Mtg Viper Ctl Barrel Status

3 620928781 Graphic Board Viper Ctl Barrel Status

4 620719211 Diffuser Flavor Card 2FL Viper

5 560006589 Display Flavor Card CT PCL

620520638 Lens Graphic Merchandiser 2FL Viper

6

620046772

620719212 Kit-Diffuser Merchandiser 2FL Viper

7

620046770 Diffuser Merchandiser 2FL Viper - Short

8 620521775S Kit-Merchandiser Assy Downlight PCBA

Kit-Board Viper Ctl_Barrel Status
Extender

Lens Graphic Merchandiser 2FL Viper ­Short

Table 9. Merchandiser Assembly

Item Part No. Description

9 620043050S Kit-Power Supply Assy DC-DC 12V
10 629096926 Kit-Hinge Plastic Merchandiser Viper 2Pcs
11 620314874S Kit-Board Viper Ctl_Barrel Status
12 620521776S Kit-Merchandiser Assy Backlight PCBA
13 629096936 Kit-Pin Hinge Viper 2Pcs

14 620323668

620042822 Graphics Viper 2FL

15

620047178 Graphics Viper 2FL - Short

16 620042868 Flavor Card - 18 Card Set (Not Shown)
17 620046771

Harness Main LED Status to Extender
LED Status

Hinge for Short Merchandiser Viper (Not
Shown)

Publication Number: 621260373IPL - 8 - © 2008-2012, IMI Cornelius Inc.

IMI Cornelius Inc.

www.cornelius.com