Cornelius CCM322/522, ED/DF300, CCM322, CCM522, ED300 Installation Instructions Manual

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Page 1
ED/DF300 22” CCM322/522 Nordic Style Lid Kit Installation Instructions
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INSTALLATION INSTRUCTIONS
ED/DF300 22” CCM322/522 NORDIC BLACK/GRAY STYLE LID KITS
This Nordic style kit applies to the Cornelius 22” wide CCM322/522 ice maker.
Table 1. Shipped Loose Parts
Item No. Part No. Name Qty.
1 15210 Lid Assembly 1
2 22127 Icemaker Mounting Bracket 2
3 50904 RTV. 3Oz Tube 1
4
5 91957 Label, “Disconnect Power Before Cleaning” 1
6 620042919 ED300 Ice Baffle 1
7 620701601 #10 x 1/2” LG. Sheetmetal Screw 8
8 620701902 #8–32 Nylon Acorn Nut 4
9 620701901 Sealing Washer 4
10 621701903 #8 Nylon Washer 4
11 620204725INS Installation Instructions 1
13 630500109 Bin Stat 1
52946 52964
Manual Ice Fill Cover, Black Manual Ice Fill Cover, Gray
1
Failure to comply could result in serious injury, death or damage to the equipment.
All ice baffle plates and bin stats, if included or recommended in this kit, must be installed as directed in this manual or the equipment manufacturer’s instructions.
Failure to comply could result in serious injury, death or damage to the equipment.
All of the attachment screws and plates must be installed as directed in this manual.
Failure to comply could result in serious injury, death or damage to the equipment.
The dispenser must be secured with 3/8-16 bolts (6) to the counter before installing this Icemaker Adapter Kit. Refer to the installation manual and Figure 3 for the counter mounting template.
NOTE: Adjust the automatic agitation timer located in the dispenser’s electrical control box to 5 sec-
onds on, 20 minutes off. Access to the timer is provided by removing the merchandiser/upper front panel.
1. Remove the (2) screws from each side of the dispenser cabinet. and the plastic hopper covers (2) that were shipped with the unit.
2. Place the “K” style lid on the unit and use the (4) screws that were removed to fasten the lid in place.
3. Install the ice baffle on the lid assembly as shown in Figure 2.
IMPORTANT: The baffle prevents ice from overfilling the manual fill area during agitation/
dispensing with a full storage bin and forcing the manual fill cover off.
Release Date: October 29, 2010 www.cornelius.com Revision: B © 2007-2010, IMI Cornelius Inc. - 1 - Publication Number: 620204725INS
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ED/DF300 22” CCM322/522 Nordic Style Lid Kit Installation Instructions
4. Seal the icemaker to the top of the dispenser after determining the correct location for the ice maker (see Figure
1).
A. Run beads of RTV around the opening in the lid and inside of the perimeter of the ice maker outline so
that the ice maker will set on the RTV. B. Set the ice maker onto the lid and position it as required. C. Wipe away the excess RTV.
5. 5. Drill 0.147” diameter holes into the ice maker cabinet and the dispenser lid using the icemaker mounting brack­ets as templates. USE CAUTION SO AS NOT TO DRILL INTO ANY ICEMAKER COMPONENTS (CON­DENSER, TUBING, ETC.). Secure the brackets using the #10 sheet metal screws provided.
6. Install the wire form bracket, supplied with the bin stat kit (item 4), through the 5/8” diameter hole in the bottom of the ice maker. Wrap the eye of the wireform over the stud near the hole to the end of the wireform bracket and wrap the tube around the end of the bracket several times, insuring the tube is secure.
NOTE: The bin stat must not interfere with the agitator rotation or in the path of ice falling from the ice-
maker. If it interferes with the agitator or in the path of ice, bend the bracket out of the way.
IMPORTANT: Do not use the spacers provided for mounting the bin thermostat capillary tube to
the Icemaker base.
7. 7. Locate the cleaning caution label (item 5) on the manual ice fill cover (item 4) as shown in Figure 1. Place the manual fill cover in position over the flange on the lid assembly and the front access hopper opening.
8. The unit is now ready for operation.
Publication Number: 620204725INS - 2 - © 2007-2010, IMI Cornelius Inc.
Figure 1. ED/DF300 Kit
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ED/DF300 22” CCM322/522 Nordic Style Lid Kit Installation Instructions
Figure 2. ED/DF300 Kit Baffle Installation
© 2007-2010, IMI Cornelius Inc. - 3 - Publication Number: 620204725INS
Figure 3. ED/DF300 Mounting Template
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ED/DF300 22” CCM322/522 Nordic Style Lid Kit Installation Instructions
FRONT PANEL OF ICE MAKER
REMOVED FOR CLARITY
SEE DETAIL X
IN FIGURE 3
DETAIL X SCALE 0.580
NOTE: BINSTAT MUST BE WRAPPED AROUND SUPPORT AS SHOWN.
BINSTAT COIL
SUPPORT
NOT SUPPLIED
WITH BINSTAT
Figure 4. Bin Stat
Figure 5. Detail X
Publication Number: 620204725INS - 4 - © 2007-2010, IMI Cornelius Inc.
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