Convotherm OGB-10.20 Operators Manual

Service Manual
Convotherm Gas 10.20
CONVOTHERM BY CLEVELAND
1333 East 179th Street
Cleveland, Ohio 44110
Phone: (216) 481-4900
Fax: (216) 481-3782
www.clevelandrange.com
FOR THE INSTALLER
1
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
Post instructions to be followed if the user smells gas. Display the instructions in a prominent location. All users of this equipment must understand the instructions. Obtain the instructions from the local gas supplier. Failure to follow the instructions if there is a gas leak can cause death, injury, and/or property damage.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
NOTICE
WARNING
Disconnect power at the main external power switch before servicing or repairing a Combi.
Failure to disconnect power can result in death, injury, and property damage.
ALL SERVICE MUST BE PERFORMED BY A QUALIFIED
CLEVELAND RANGE AUTHORIZED TECHNICIAN.
Do not connect the Combi Oven-Steamer drain connection to any
drain material that cannot sustain 140
Using drain material that cannot withstand 140o Fahrenheit can
result in injury, equipment damage, and property damage.
WARNING
o
Fahrenheit.
This Installation Manual is a part of your new Combi Oven-Steamer. You must keep and maintain it
for the entire life span of your Combi and pass it on to the next owner of the Combi.
KEEP THIS MANUAL FOR REFERENCE
This manual may be subject to new technical developments, modifications, and unforeseen errors.
DO NOT OPERATE OR ATTEMPT TO OPERATE THIS APPLIANCE OR ANY ACCESSORIES WITHOUT READING
COMPLETELY AND FULLY UNDERSTANDING THIS MANUAL
For caster equipped Combis: Per separate instructions, connect the strain relief (restraining
device) and complete any remaining installation procedures BEFORE starting the Combi.
Convotherm by Cleveland Combi Oven-Steamers are intended for other than household use.
Cleveland STATEMENT OF POLICIES
2
L I M I T E D W A R R A N T Y
CLEVELAND RANGE products are warranted to the original purchaser to be free from defects in materials and workmanship under normal use and service for the standard warranty p eriod of one year from date of installation or 18 months from date of sh ipment, which ever comes first.
CLEVELAND RANGE agrees to repair or replace, at its option, f.o.b. factory, any part which proves to be defective due to defects in material or workmanship during the warranty period, providing the equipment has been unaltered, and has been PROPERLY INSTALLED, MAINTAINED, AND OPERATED IN ACCORDANCE WITH THE CLEVELAND RANGE OWNER’S MANUAL.
CLEVELAND RANGE agrees to pay any FACTORY AUTHORIZED EQUIPMENT SERVICE AGENCY (within the continental United States, and Hawaii) for reasonable labor requ ired to repa ir or replac e, at our option, f.o.b. factory, any part which proves to b e defective due to defects in material or workmanship, during the labor warranty period. This warranty includes travel time not to exceed two hours and mileage not to exceed 50 miles (100 miles round-trip), BUT DOES NOT INCLUDE POST START-UP, TIGHTENING LOOSE FITTINGS, MINOR ADJUSTMENTS, MAINTENANCE, CLEANING OR DESCALING.
The standard labor warranty allows factory payment of reasonable labor required to repair or replace such defective parts. Cleveland Range will not reimburse the expense of labor requ ired for the repair or replacement of parts after the standard warranty period, unless an Extended Labor Warranty Contract has been purchas ed to cover the equipment for the balance of the warranty period from the date of equipment installation, start-up, or demonstration.
PROPER INSTALLATION IS THE RESPONSIBILITY OF THE DEALER, THE OWNER-USER, OR INSTALLING CONTRACTOR, AND IS NOT COVERED BY THIS WARRANTY. Many local codes exist, and it is the respo nsibility of the owner and installer to comply with these codes. Cleveland Range equipment is built to comply with applicable standards for manuf acturers, including UL, ANSI, NSF, ASME/Ntl. Bd., CSA, and others.
BOILER (Steam Generator) MAINTENANCE IS THE RESPONSIBILITY OF THE OWNER-USER AND IS NOT COVERED BY THIS WARRANTY. The use of good quality feed water is the resp ons ibi lit y of the Owner-User (see Water Quality Recommendations below). THE USE OF POOR QUALITY FEED WATER WILL VOID EQUIPMENT WARRANTIES. Boiler maintenance supplies, including boiler hand hole gaskets, are not warranted beyond th e first 90 days after the date the equipment is placed into service. Preventive maintenance records must be available showing descali ng per applica ble Cleveland Operator Manu al for Boiler Proration Program considerations.
WATER QUALITY RECOMMENDATIONS
TOTAL DISSOLVED SOLIDS less than 60 parts per million TOTAL ALKALINITY less than 20 parts per million SILICA less than 13 parts per million CHLORIDE less than 30 parts per million pH FACTOR greater than 7.5
The foregoing shall constitute the sole and excl usive remedy of original p urchaser and the full liabilit y of Cleveland Range fo r any breach of warranty. THE FOREGOING IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER WRITTEN, ORAL, OR IMPLIED, INCLUDING ANY WARRANTY OF PERFORMANCE, MERCHANTABILITY, OR FITNESS FOR PURPOSE, AND SUPERSEDES AND EXCLUDES ANY ORAL WARRANTIES OR REPRESENTATIONS, OR WRITTEN WARRANTIES OR REPRESENTATIONS, NOT EXPRESSLY DESIGNATED IN WRITING AS A “WARRANTY” OR “GUARANTEE” OF CLEVELAND RANGE MADE OR IMPLIED IN ANY MANUAL, LITERATURE, ADVERTISING BROCHURE OR OTHER MATERIALS.
CLEVELAND RANGE’S liability on any claim of any kind, including negligence, with respect to the goods or services covered hereunder, shall in no case exceed the price of the go ods or services, or part thereof, which giv es rise to the claim. IN NO EVENT SHALL CLEVELAND RANGE BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, OR ANY DAMAGES IN THE NATURE OF PENALTIES.
3
GENERAL INFORMATION ABOUT COMBIS
A. PRODUCT INFORMATION
Cleveland Range, LLC assigns two product identification numbers to each Combi: a model number and a serial number. The model number identifies the product characteristics. The serial number identifies the individual Combi.
1. Model Number
a. This manual covers the installation of the OEB and OES model gas powered Combis. b. Model Number Key: “O” stands for the Combi series Oven, “E” or “G” designates Electric or Gas.
“B” designates Steam Generator, and “S” designates Spritzer. The first number designates the number of shelves in the oven rack. The second number is either “.10” for 12” X 20” steam table pans or “.20” for 18” X 26” full size sheet pans. For further information, contact your Convotherm by Cleveland sales representative or Cleveland Range.
2. Serial Number and Equipment Record
During manufacture, Combis are assigned individual serial numbers. Please provide the following information when you contact Cleveland Range or a qualified Cleveland Range authorized service representative:
Serial Number________________________________________________________________
(Write the Serial Number of your Combi here.)
Model Number________________________________________________________________
(Write the Model Number of your Combi here.)
3. Product Information Plate
The Product Information Plate on the left side of the Combi lists the model, serial number, gas, electric, and wiring requirements of the Combi. Figure 1-1 illustrates a typical Product Information Plate.
Figure 1-1
Typical Product Information Plate
INSTALLATION INSTRUCTIONS
4
A. GENERAL
This equipment should be installed only by qualified, professional plumbers, pipe fitters, and electricians.
1. The installation of this Combi must conform with: a. The National Fuel Gas Code, ANSI Z223.1 / NFPA 54 (latest edition), or the
Natural Gas and Propane Installation Code CSA B1 49.1 as applicable.
b. The National Electrical Code, ANSI/NFPA 70 (latest edition), or the Canadian
Electrical Code, CSA C22.2 as applicable. c. The Food Service Sanitation Manual of the Food and Drug Administration (FDA). d. All applicable national, state, and local laws, codes, and regulations.
2. This equipment is to be installed to comply with the applicable federal, state, or local plumbing codes.
3. Installation instructions must be read in their entirety before starting installation of a Combi.
4. Install the Combi according to the policies and procedures outlined in this manual.
DANGER
Improper installation, adjustment, alteration, service, or maintenance of a Combi, or installation of a damaged Combi can result in DEATH, INJURY, EQUIPMENT DAMAGE, and void the warranty.
NEVER install damaged Combis. ALWAYS have qualified Cleveland Range authorized personnel install and service Combis.
5. Inspect the Combi for shipping damage. a. Check carton and packing for shipping damage. b. Note any damage on the shipping paperwork as soon as the carton arrives. c. Unpack the Combi and check for shipping damage. d. If the Combi is damaged or damage is suspected:
1) Inform your dealer at once.
2) Inform Cleveland Range in writing within 3 days.
3) Submit a Damage Claim to the Shipper.
B. INSTALLATION OF THE COMBI – General Instructions
5
General Instructions:
1. Select the Combi’s operating location.
2. Complete the water, drain, and electric lines before positioning and leveling the Combi.
3. Position and level the Combi.
4. Connect the utility lines after
5. Call Cleveland Range at 216-481-4900 for the Free Start-Up Program’s Performance Checkout.
6. After Setup and Performance Checkout, the Combi should provide years of reliable operation.
positioning and leveling the Combi.
DANGER
Improper lifting can result in DEATH, INJURY, AND EQUIPMENT DAMAGE.
Use enough workers with training and experience lifting heavy equipment to place
Combis on supporting surfaces, and lift and handle Combis and acessories.
Operating an out of level Combi can cause DEATH, INJURY, and EQUIPMENT DAMAGE.
Combis must be level both front-to-back and side-to-side in all installations.
NEVER operate an out of level Combi.
If a Combi is suspected to be out of level, shut it down at once and call you qualified
Cleveland Range authorized service agency at once.
All clearance requirements above, below, and around the Combi are the same for non­combustible locations as for combustible locations. Failure to maintain required clearances and additional distances as needed can result INJURY and EQUIPMENT DAMAGE. Consult manufacturers’ literature, and sales and service agencies as needed.
DANGER
WARNING
C. SPECIAL INSTRUCTIONS FOR CASTER EQUIPPED COMBI STANDS AND COMBIS
6
1. Read all instructions before beginning installation.
2. Level the floor if needed.
3. NOTE: Combis on caster-equipped stands have less adjustment for level than adjustable
foot equipped stands.
4. The front wheels of caster-equipped stands and Combis have locks. Check the caster
locks for function and position before installation.
5. Follow the separate instructions included with the Stand, Stacking Kit, or Caster Kit.
6. Make sure the Stand, Stacking Kit, or Caster Kit matches the Combi(s).
7. Use only genuine Cleveland Range Stands, Stacking Kits, Caster Kits, and replacement
parts.
8. Use of Stands, Stacking Kits, Caster Kits, and replacement parts other than genuine
Cleveland Range Stands, Stacking Kits, and Caster Kits and replacement parts can result in injury and / or catastrophic equipment failure, and voids the Warranty.
9. The appliance must be secured to building structure, to prevent any strain on the utility
connections, and to help reduce the risk of electric shock.
10. The strain relief (restraining device) must be installed to limit the movement of the
appliance without depending on the connector and the quick-disconnect device or its associated piping (gas, water, or electric). See separate instructions for attachment location and other details.
11. Connect the strain relief (restraining device) BEFORE starting the Combi
12. If the strain relief (restraining device) must be disconnected, it must be reconnected
after the Combi has been returned to its originally installed position BEFORE restarting the Combi.
13. Prepare the installation location as described in the Combi Installation Manual.
14. For GAS (OGB, OGS) Combis:
connector that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 / CSA 6.16, and a quick disconnect device that complies with the Standard for Quick Disconnect Devices f or Use With Gas Fuel, ANSI Z21.41 / CSA 6.9.
15. The appliance shall be installed using flexible conduit.
16. Mechanically secure the flexible conduit to the Combi’s electrical access hole.
The installation of the gas supply shall be made with a
Cleveland
Project ________________________________
Item __________________________________
Quantity _______________________________
FCSI Section ____________________________
Approval _______________________________
Date __________________________________
1333 East 179 St.,
Cleveland, Ohio, U.S.A. 44110
Tel: 1-216-481-4900
Fax: 1-216-481-3782
Web Site: www.ClevelandRange.com
Email: Steam@ClevelandRange.com
COMBI OVEN-STEAMER
Featuring the
"Advanced Closed System +3"
GAS Fired – Boilerless
Cooking Modes:
II
Hot Air
II
Steam
II
Combi
Cleveland Standard Features:
II
"Advanced closed system" with "Crisp & Tasty" de-moisturizing feature
II
High efficiency, power burner heating system
II
Fully insulated cooking compartment for maximum energy savings
II
Polished cooking compartment with coved corners for easy cleaning
II
Five (5) 26" x 20" wire shelves
II
Hinged fan guard and hinged removable pan racks
II
Two (2) speed auto reversing convection fan for even heat distribution
II
Space saving, easy to close "Disappearing Door"
II
Door latch with safety vent position and wear-free door switch
II
Vented, double draining condensate dr
II
Easy to change, press-fit door seal
II
Oven light
II
Multipoint core temperature probe
II
Easy to use electronic controls for all operational functions
II
Self diagnostic system with full text message display
II
Easy to understand menu icons with bright graphics display
II
User friendly selector dial
II
Exclusive "Smart Key "
II
Digital controls for temperature, time and core probe settings
II
Eight (8) "Press & Go" one
II
Cook book library for up to 250 stored recipe programs, each recipe capable of
II
RS 232 connection for controlling one unit with a PC (personal computer)
II
Memory module automatically saves unit settings and recipes
II
Manual program override feature for operational settings
II
ooth action hand shower for compartment cleaning
Sm
II
Injection system for steam
Options and Accessories
Ë ConvoClean automatic compartment washing system Ë PC-HACCP software for establishing "HACCP controls" and automatic
documentation of the
pment stand(s)
Ë Equi Ë Equipment stand(s) with Casters Ë Stacking kit for mounting one (1) OGS-6.20 model on top of
one (1) OGS
II
Retherm
II
"Cook & Hold"
II
"Delta T" slow cooking
II
"Crisp & Tasty"
glass door with integrated door stop and self
ip pan
with shock resistant safety glass
for selecting
option settings
step, recipe start buttons
20 steps
cooking process
-10.20
MODEL: OGS-10.20 CAPACITY:
Eleven (11) - 18” by 26” by 1” full size sheet pans* or Twenty-two (22) - 13” by 18” by 1” half size sheet pans* or Twenty (20)) - 12” x by 20” by 2 1/2” steam table pans *
On wire racks. Additional wire racks required for maximum capacity.
Short Form Specifications
Shall be Cleveland Model: OGS-10.20 Combination Convection Oven / Steamer with simple to operate electronic programmable controls for Hot Air, Convection Steam, and Combination cooking modes, "Cook & Hold" and "Delta T" slow-cooking capabilities, "Advanced Closed System" with "Crisp & Tasty" de-moisturizing feature. Multiple cooking stage programs, stored recipe library, multipoint core temperature probe, "Press & Go", one-step recipe start buttons, "Smart Key" for selecting option settings, two (2) speed auto reversing convection fan. Quiet, high efficiency power burner heating system; boilerless. "Disappearing Door". Capacity for ten (10) 18" x 26" full size sheet pans, or twenty (20) 12" x 20" x 2 1/2" pans.
Ë Universal pan-rack system to hold full size sheet pans without the use
of wire shelves
le cover over operating controls for prison installations
kab
Ë Loc Ë USB or RS 485 connection for networking and controlling up to 32
units with a personal computer
opane gas option
Ë Pr Ë Plate rack for banquet operations Ë Plate rack cart Ë Thermal cover for plate or pan rack Ë ConvoClean compartment cleaning solution Ë ConvoCare concentrate for compartment rinse cycle Ë "Dissolve" generator descaling solution Ë Chicken Grill Rack Ë 12" x 20" Wire Baskets for frying products Ë Additional 26" x 20" Wire Shelves
Ë Special Baking Rack System Ë Kleensteam II Water Filters
SECT. IIA PAGE 51
0108
W1
W2
D
RC
W1
W2
D
RC
CS
W1
W2
D
RC
S
CS
AV
OGS 10.20
A = Water hook up soft water G" B = Water hook up cold water G" C = Drainage hook up DN50 D = Power hook up E = Potential equaliser F = Final rinse hook up G = Cleaner hook up H = Air vent pipe I = Low pressure safety
J = Gas hook up R" K = Exhaust pipe gas
40.44"
2.80"
12.68"
2.80"
8.55"
3.39"
7.49"
13.07"
S
AV
E1
TOP VIEW
3.23"
14.26"
10.87"
41.42"
3.27"
6.93"
10.40"
21.19"
2.96"
27.29"
1.19"
29.61"
3.90"
3.00"
4.97"
RC
CS
W1
W2
D
G
BOTTOM VIEW
47.92"
2.52"
1.58"
38.98"
6.00"
1.82"
44.98"
FRONT VIEW
31.50"
W1
W2
D
W1
W2
D
RC
S
CS
AV
G
W1
W2
D
W1
W2
D
RC
S
CS
AV
G
E1
W1
W2
D
RC
CS
AV
W1
W1
W2
The "Advanced Closed System" offers the following advantages:
II
Saves
energy
II
A
utomatic moisture
II
Lo
II
A
utomatically r
II
Enab
II
"Crisp & Tasty" demoisturizing function
and steam emission to the kitchen
w heat
mmediate change into the steam mode
les i
Model: OGS-10.20
level adjustment
egulated steam injection
Pan Capacity [
11 (20" x 26") full size wire racks 11 (18" x 26") full size sheet pans - on wire racks 22 (13" x 18") half size sheet pans - on wire racks 20 (12" x 20" x 2 1/2") steam table pans 22 (12" x 20" x 1") steam table pans 20 (12" x 20") frying baskets - (no wire racks needed)
For Banquet Operations: Optional Plate Rack holds 63 plates
Unit Dimensions:
Shipping Dimensions: Width - 58", Depth - 49", Height - 54"
(including packaging)
Shipping Weight: 540 Lbs
Unit has 11 slide rails at 2.64" (67mm) apart
Width - 52.26", Depth - 43.24", Height - 45.68"
]:
Required Clearances:
• Allow for sufficient distance if a "high heat source" (i.e. Broiler) is located next to the unit.
• Allow for sufficient clearance on left side for service access (contact the factory service department for recommendations).
• Installation must comply with all local fire and health codes.
Agency Approvals:
Electrical Requirements: 120 volt, 15.9 amps, 60 Hz, single phase
Do not connect to a G.F.I. outlet
Gas Connection: 3/4" NPT Gas Type: Natural Gas (Propane optional) Gas Flow Pressure: Natural Gas - Min. 5.5" WC / Max. 14" WC
Total Connected Load: Hot Air:
Water Connections: Cold Water (drinking water quality) Flow Pressure: 30 - 60 PSI Water Inlets: 3/4" GHT-F (Female Garden Hose Connection)
Rear - 2", Left Side - 4", Right Side - 2 1/2"
UL - Gas, UL - Sanitation (NSF Standards)
Propane Gas - Min. 11" WC / Max. 14" WC 132,700 BTU (119,000 BTU Propane) 132,700 BTU (119,000 BTU Propane)
Treated Water for Steam Production
Drain Connection: 2" Tube
Venting: Exhaust Hood required
*Connection for Cleaning Solution
*Connection for Rinse Cycle
Untreated Water for Condenser and Hand Shower
Gas Exhaust for Hot Air Heating
Air Vent
Low Pressure Safety Valve
NOTES:
Cleveland Range reserves right of design improvement or modification, as warranted. Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes. Cleveland Range equipment is built to comply with applicable standards for manufacturers.
*Available as an option
SECT. IIA PAGE 52
0108
Cleveland
Project ________________________________
Item __________________________________
Quantity _______________________________
FCSI Section ____________________________
Approval _______________________________
Date __________________________________
1333 East 179 St.,
Cleveland, Ohio, U.S.A. 44110
Tel: 1-216-481-4900
Fax: 1-216-481-3782
Web Site: www.ClevelandRange.com
Email: Steam@ClevelandRange.com
COMBI OVEN-STEAMER
Featuring the
"Advanced Closed System +3"
GAS Fired – with Steam Generator
Cooking Modes:
II
Hot Air
II
Steam
II
Combi
Cleveland Standard Features:
II
"Advanced closed system" with "Crisp & Tasty" de-moisturizing feature
II
High efficiency, power burner heating system for hot air and steam gener
II
Fully insulated steam generator and cooking compartment for maximum energy
II
Polished cooking compartment with coved corners for easy cleaning
II
Five (5) 26" x 20" wire shelves
II
Hinged fan guard and hinged removable pan racks
II
Two (2) speed auto reversing convection fan for even heat distribution
II
Space saving, easy to close "Disappearing Door"
II
Door latch with safety vent position and wear-free door switch
II
V
ented, double
draining condensate dr
II
Easy to change, press-fit door seal
II
Oven light
II
Multipoint core temperature probe
II
Easy to use electronic controls for all operational functions
II
Self diagnostic system with full text message display
II
Easy to understand menu icons with bright graphics display
II
User friendly selector dial
II
Exclusive "Smart Key " for selecting
II
Digital controls for temperature, time and core probe settings
II
Eight (8) "Press & Go" one
II
Cook book library for up to 250 stored recipe programs, each recipe capable of
II
RS 232 connection for controlling one unit with a PC (personal computer)
II
Memory module automatically saves unit settings and recipes
II
Manual program override feature for operational settings
II
Smooth action hand shower for compartment cleaning
Gas Fired Steam Generator
II
Quiet, high efficiency, power burner heating system
II
Built-in automatic rinse system
II
utomatic fill
A
II
A
utomatic gener
II
Retherm
II
"Cook & Hold"
es energy and provides fast heat up times
ator sav
II II
savings
glass door with integrated door stop and self
ip pan
with shock resistant safety glass
option settings
step, recipe start buttons
20 steps
and water level control
ator drain
"Delta T" slow cooking "Crisp & Tasty"
MODEL: OGB-10.20 CAPACITY:
Eleven (11) - 18” by 26” by 1” full size sheet pans* or Twenty-two (22) - 13” by 18” by 1” half size sheet pans* or Twenty (20)) - 12” x by 20” by 2 1/2” steam table pans *
On wire racks. Additional wire racks required for maximum capacity.
Short Form Specifications
Shall be Cleveland Model: OGB-10.20 Combination Convection Oven / Steamer with simple to operate electronic programmable controls for Hot Air, Convection Steam, and Combination cooking modes, "Cook & Hold" and "Delta T" slow-cooking capabilities, "Advanced Closed System" with "Crisp & Tasty" de-moisturizing feature. Multiple cooking stage programs, stored recipe library, multipoint core temperature probe, "Press & Go", one-step recipe start buttons, "Smart Key" for selecting option settings, Two (2) speed auto reversing convection fan. Quiet, high efficiency power burner heating system; steam generator with automatic drain. "Disappearing Door" for ten (10) 18" x 26" full size sheet pans, or twenty (20) 12" x 20" x 2 1/2" pans.
. C
apacity
Options and Accessories
Ë ConvoClean automatic compartment washing system Ë PC-HACCP software for establishing "HACCP controls" and automatic
documentation of the cooking process
Ë Equipment stand(s) Ë Equipment stand(s) with Casters Ë Stacking kit for mounting one (1) OGB-6.20 model on top of
one (1) OGB-10.20
Ë Universal pan-rack system to hold full size sheet pans without the use of wire
shelves
Ë Lockable cover over operating controls for prison installations Ë USB or RS 485 connection for networking and controlling up to 32 units with a
personal computer
Ë Propane gas option Ë Plate rack for banquet operations Ë Plate rack cart Ë Thermal cover for plate or pan rack Ë ConvoClean compartment cleaning solution Ë ConvoCare concentrate for compartment rinse cycle Ë "Dissolve" generator descaling solution Ë Chicken Grill Rack Ë 12" x 20" Wire Baskets for frying products Ë Additional 26" x 20" Wire Shelves Ë Special Baking Rack System Ë Kleensteam II Water Filters
SECT. IIA PAGE 23
0108
47.92"
2.52"
1.58"
38.98"
6.00"
1.82"
44.98"
40.44"
2.80"
12.68"
2.80"
8.55"
3.39"
3.55"
7.49"
13.07"
3.23"
14.26"
10.87"
41.42"
3.27"
6.93"
10.40"
21.19"
2.96"
27.29"
1.19"
29.61"
3.90"
3.00"
4.97"
S
AV
E1
E2
RC
CS
W1
W2
D
G
FRONT VIEW
TOP VIEW
40.44"
2.80"
12.68"
2.80"
8.55"
3.39"
7.49"
13.07"
S
AV
E1
TOP VIEW
BOTTOM VIEW
3.23"
14.26"
10.87"
41.42"
3.27"
6.93"
10.40"
21.19"
2.96"
27.29"
1.19"
29.61"
3.90"
3.00"
4.97"
RC
CS
W1
W2
D
G
BOTTOM VIEW
47.92"
2.52"
1.58"
38.98"
6.00"
1.82"
44.98"
FRONT VIEW
31.50"
31.50"
W1
W2
D
W1
W2
D
RC
S
CS
AV
G
W1
W2
D
W1
W2
D
RC
W1
W2
D
RC
CS
W1
W2
D
RC
S
CS
AV
W1
W2
D
RC
S
CS
AV
G
E1
W1
W2
D
RC
S
CS
AV
G
E1
E2
W1
W2
D
RC
CS
AV
W1
W1
W2
The "Advanced Closed System" offers the following advantages:
II
Saves
energy
II
Automatic m
II
Low h
II
Automatically regulated
II
Enables immediate change into the steam mode
II
"Crisp & Tasty" demoisturizing function
Model: OGB-10.20
oisture level adjustment
eat and steam emission to the kitchen
steam injection
Pan Capacity [
11 (20" x 26") full size wire racks 11 (18" x 26") full size sheet pans - on wire racks 22 (13" x 18") half size sheet pans - on wire racks 20 (12" x 20" x 2 1/2") steam table pans 22 (12" x 20" x 1") steam table pans 20 (12" x 20") frying baskets - (no wire racks needed)
For Banquet Operations: Optional Plate Rack holds 63 plates
Unit has 11 slide rails at 2.64" (67mm) apart
]:
Unit Dimensions: Width - 52.26", Depth - 43.24", Height - 45.68"
Shipping Dimensions: Width - 58", Depth - 49", Height - 54"
(including packaging)
Shipping Weight: 540 Lbs
• Allow for sufficient distance if a "high heat source" (i.e. Broiler) is located
Required Clearances:
Rear - 2", Left Side - 4", Right Side - 2 1/2"
next to the unit.
• Allow for sufficient clearance on left side for service access (contact the factory service department for recommendations).
• Installation must comply with all local fire and health codes.
Agency Approvals: UL - Gas, UL - Sanitation (NSF Standards)
Electrical Requirements: 120 volt, 15.9 amps, 60 Hz, single phase
Do not connect to a G.F.I. outlet
Gas Connection: 3/4" NPT Gas Type: Natural Gas (Propane optional) Gas Flow Pressure: Natural Gas - Min. 5.5" WC / Max. 14" WC
Propane Gas - Min. 11" WC / Max. 14" WC Total Connected Load: 132,700 BTU (119,000 BTU Propane) Steam Generator: 113,600 BTU (102,000 BTU Propane) Hot Air: 132,700 BTU (119,000 BTU Propane)
Water Connections: Cold Water (drinking water quality) Flow Pressure: 30 - 60 PSI Water Inlets: 3/4" GHT-F (Female Garden Hose Connection)
Treated Water for Steam Generator
NOTES:
Cleveland Range reserves right of design improvement or modification, as warranted. Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes. Cleveland Range equipment is built to comply with applicable standards for manufacturers.
Drain Connection: 2" Tube
Venting: Exhaust Hood required
*Connection for Cleaning Solution
*Connection for Rinse Cycle
Low Pressure Safety Valve
*Available as an option
Untreated Water for Condenser and Hand Shower
Gas Exhaust for Hot Air Heating
Gas Exhaust for Steam Generator
Air Vent
SECT. IIA PAGE 24
0108
CONTROL PANEL
15
BASIC OPERATION
A. QUICK START GUIDE ALWAYS PRE-HEAT THE OVEN CHAMBER!
1. Switch on with key (1).
2. Select cooking mode with keys (2-5).
3. Press key (6) to start.
OR
1. Press key (18) and rotate Selector Dial (23) to set oven temperature.
2. Press key (19) and rotate Selector Dial (23) to set cooking time.
OR
1. Press key (20) and rotate Selector Dial (23) to set core temperature.
ALL
1. Press key (6) to start the Combi.
2. To change the settings while cooking: press keys (18) OR (19) OR (20) and adjust the settings with the Selector Dial (23).
3. When the buzzer sounds press key (6) or open the door.
NOTES: See “CONTROL PANEL DETAIL VIEW” in Chapter 4, Section B for detailed descriptions of control panel functions.
Figure 4-1a
Control Panel
B. CONTROL PANEL DETAIL VIEW
16
Note: Item numbers correspond to numbers on the
control panels in Figure 4-1b
1. ON/OFF
When the Combi is turned ON:
Self-diagnosis is performed.
Oven light turns on.
Steam generator fills and heats (OEB and OGB
models).
Cooking Modes
2. Steam
Oven temperature is continuously variable between 86°F and 248°F.
3. Combi Hot Air and Steam
Oven temperature is continuously variable between 212°F and 482°F.
4. Hot Air
Oven temperature is continuously variable between 86°F and 482°F.
5. Retherm
Oven temperature is continuously variable between 248°F and 320°F.
6. Start/Stop
Start cooking modes and recipes.
Stop the cooking activity.
Escape or Exit Smart Key functions
Programming / Help
7. Cookbook
Call up, exit cookbook.
View a list of stored recipes in the display.
8. Smart Key
Set Extra Functions.
Set-Up the Combi.
Enter Sub-Menus.
9. Edit
Create, change, copy, and delete recipes.
Figure 4-1b
Control Panel
Function Indicators
17
Light up when function or activity is engaged:
10. Reduced Power
11. Burner or Electric Heating ON
12. Reduced Fan Speed
13. Cooking Mode Engaged
14. Button Lock
15. Crisp & Tasty Engaged
16. Program Protection
17. Display
Display in normal mode:
Date.
Time.
Oven Temperature.
Cooking Time
Core Probe Temperature.
Display in programming mode:
Clear text.
Memory.
Symbols.
Settings
18. Oven Temperature
Set the nominal oven temperature.
View the actual or nominal oven
temperature.
19. Cooking Time
Set the cooking time from 1 minute to 9 hours, 59 minutes using the Selector Dial.
Set Continuous Mode
1. At 9:59 or 0:01, release the Selector Dial.
2. Turn the Selector Dial again to the left
or right.
See the actual or nominal cooking time.
See elapsed cooking time when using
Core Temperature mode.
20. Core Temperature
Set the nominal core temperature.
See the actual or nominal core
temperature.
See the actual core temperature during cooking time mode.
21 & 22. Scroll Left and Scroll Right
Page / Scroll one step forward or back in programming mode.
23. Selector Dial
Set: Oven temperature, cooking time, core temperature, recipe name, recipe number.
Select Smart Key functions, editing functions and recipes in the cookbook.
24. Press & Go Keys
Start saved recipes with one key.
LED below key lights up when
corresponding recipe is started.
Notes:
Magnetic door switch If the oven door is opened during operation, the magnetic door switch automatically interrupts the recipe. The timer stops. After closing the oven door, the Combi automatically continues the recipe. If the oven door is opened when the buzzer sounds at the end of a recipe, it automatically switches off.
Operate controls with hands only!
AT THE END OF THE DAY OR SHIFT
18
A. Cleaning the Oven Chamber
1. Cleaning – General
a. Regular cleaning of the Combi after use, inside and out, helps guarantee many years of
b. Clean and maintain the Combi ONLY when the Combi is cold. c. Use the hand shower only inside the oven chamber. d. Clean the outside the Combi by hand. e. Never use the hand shower, hose, pressure washer or similar dev ice on the outside of
f. NEVER spray anything on or into the air intakes or outlets of the Combi. g. Do NOT use hoses, pressure washers, high-pressure cleaners, or water jets to clean
h. Do NOT spray water into a hot oven chamber. i. Use only genuine Convotherm by Cleveland and Cleveland Range cleaning and
j. Never use irritant, acidic, highly alkaline cleaners, high-alcohol, chlorine, chlorinated, or
k. Poor water quality can cause discoloration inside the oven chamber. Remove these
l. Damage caused as a result of improper cleaning voids the warranty.
2. Semi-Automatic and Automatic Cleaning - General
a. If the oven chamber is very heavily soiled, additional manual cleaning may be necessary. b. Depending on the level of soiling of the oven chamber, the engaging frames and grills
c. Do NOT interrupt the semi-automatic or automatic cleaning process.
Clean the oven chamber at least once per day or more frequently as needed
Failure to clean the Combi properly and regularly can cause equipment damage.
Damage caused by improper cleaning will invalidate the Warranty!
satisfaction from your Combi.
the Combi.
inside the Combi oven chamber.
descaling products. Follow the instructions and heed and obey the warnings on the labels. Other products can cause injury, present heath hazards, and damage the Combi.
abrasive cleaning agents, scrapers, or abrasive materials to clean the Combi.
discolorations with CONVOCare. Spray CONVOCare on the affected surfaces in a COLD oven chamber, wait 10 minutes, wipe off with a soft cloth or sponge, and begin cleaning as usual.
may be left in the oven during the automatic cleaning process.
CAUTION
WARNING
19
When working with cleaning agents, nozzle rinsing fluid and spray bottles: Wear suitable clothing, protective gloves and protective goggles to help protect from splashes and spills. Failure to do so can result in chemical burns on skin and in eyes.
3. Manual Cleaning of the Oven Chamber
Read, understand, and heed and obey all instructions and safety information found on cleaning agent labels, Material Safety Data Sheets, and related documents and sources. Failure to do so can result in death, injury, and equipment damage.
a. Clean the Combi daily to prevent discoloration and corrosion of the stainless steel.
1) Avoid scratching the oven chamber or engaging frame.
2) Scratches can collect soil and / or allow corrosion to begin.
3) Do NOT use harsh or abrasive cleaning agents, scouring pads, or scrapers.
b. Clean the fan guard and the fan area behind the fan guard at the same time.
1) Release the quick-action locks on the oven racks and fan guard.
2) Pivot the oven racks and fan guard out into the oven chamber.
3) After cleaning, push the oven racks and fan guard closed and fix them in place with the quick-action locks.
WARNING
CAUTION
Do NOT use U-Shaped racks that are bent or otherwise damaged in any
way. Pans and accessories placed in damaged racks can tip and spill,
causing burns, injuries and/or equipment damage
4) Make sure that the U-Shaped racks do not become bent; otherwise grills, racks, containers and accessories will no longer be safely supported. If U-Shaped racks become bent then remove the Combi from service and contact your qualified Cleveland Range authorized service representative at once.
c. Clean the interior of the of the double glass doors daily.
1) Release the quick-action locks on the door glass.
2) Clean the glass with a non-abrasive cleaner and a soft cloth.
3) Do not use harsh or abrasive cleaning agents, scouring pads, or scrapers because they will damage the glass.
d. Regular cleaning of the hygienic plug-in gasket (door gasket) increases service life.
1) Wait for the gasket to cool.
2) Clean the gasket with mild, scent free dish detergent and a soft cloth.
3) Do not use harsh or abrasive agents, scouring pads or scrapers because they will damage the gasket.
4) Air dry the gasket.
20
e. Clean the Bypass Measuring Aperture. (Opening in the oven
chamber on the left-hand side, slightly below the door latch. See diagram.)
1) Spray with CONVOClean.
2) Rinse clean with the hand shower.
f. Remove and clean the drain cover.
1) Clean food residue and drippings from the tray and drain in the oven chamber.
2) Spray on original CONVOClean oven chamber cleaner and allow it to take effect.
3) Rinse thoroughly with the hand shower.
g. Clean the drain and make sure that it is not
blocked.
h. Clean the demoisturizing tray (trough shaped area
under the drain cover).
Bypass
i. Clean the door drip tray, appliance drip trays and accessory drip trays.
NOTES:
If a white deposit forms inside the oven chamber, the water treatment system is not correctly set, or the addition of a water treatment system is required. To remove this deposit, use vinegar and a soft cloth.
Ask your qualified Cleveland Range authorized service representative about adding or setting a water treatment system.
Drain Cover and Drain
B. Semi-Automatic Cleaning of the Oven Chamber
21
NOTE: Do NOT press the Start/Stop key while using the Semi-automatic Cleaning process. This stops the cleaning process.
WARNING
The Semi-Automatic Cleaning process is designed to be started when the oven chamber temperature is at or below 158°F. Death, injury, and equipment damage can result from starting the Semi-Automatic Cleaning process when the oven chamber is above 158°F.
1. Before starting the Semi-Automatic Cleaning process, make sure the oven chamber is below 158°F by stopping all processes and pressing the Temperature key twice to view the actual temperature.
a. If the oven chamber is above 158°F then open the Combi door and wait 15 minutes. b. Check the oven temperature again.
1) If the oven temperature is at or below 158°F then go to Step 2.
2) If the oven temperature is still above 158°F then wait 15 more minutes and check the oven chamber temperature. Repeat this step as needed until the oven chamber temperature is at or below 158°F and then go to Step 2.
2. See separate instruction sheet P/N 260AYM, “One-Hand Sprayer with Telescoping Wand,” for safety information, detailed instructions for using the sprayer, P/N 111598, and other information.
3. Always wear appropriate protective clothing and equipment when using this Sprayer, including protective gloves and goggles.
4. Close and latch the Combi door.
5. If the Combi is OFF, turn it ON.
6. Press the Smart Key. Various options appear in the display.
7. Use the Selector Dial to select “Cleaning”
8. Confirm by pressing the Smart Key.
9. Confirm “Yes” with the Smart Key. The semi-automatic cleaning process starts.
10. Semi-automatic cleaning uses cooking modes to assist the cleaning process. The display shows the nominal values for the cooking modes.
a. The first step is Hot Air mode at 158°F for 10 minutes, followed by a Signal Tone.
11. After the first Signal Tone, open the oven door, and follow instruction sheet in P/N 260AYM to spray the oven chamber, drain, grills, plates etc. with original Convotherm by Cleveland CONVOClean.
12. Close and latch the Combi door and allow the CONVOClean to take effect. The Semi­Automatic Cleaning mode continues to run.
a. The second step is Steam mode at 86°F for 10 minutes, followed by a Signal Tone.
13. After the second Signal Tone, clean behind the fan guard and the fan area. a. Release the quick-action locks on the oven racks and fan guard. b. Swing the oven racks and fan guard into the oven chamber. c. After cleaning, swing the oven racks and fan guard closed and fix it in place with the quick-action
locks.
14. Close and latch the Combi door. The Semi-Automatic Cleaning mode continues automatically.
.
a. The third step is Steam mode at 86°F for 1 minute. No action is needed.
22
b. The fourth step is Steam at 212°F for 10 minutes, followed by a Signal Tone.
15. Turn OFF the Combi when the Signal Tone sounds.
16. Use the hand shower to rinse thoroughly the oven chamber, accessories, and behind the fan guard.
17. In the case of severe staining or soiling, repeat the cleaning process.
18. After use or after cleaning, leave the Combi door open.
C. CONVOClean Automatic Cleaning System (optional):
23
NOTES:
Do NOT interrupt the automatic cleaning process. Interrupting and restarting the
Automatic Cleaning System with the ON/OFF key may start a 6 minute forced rinsing of the oven chamber to remove any CONVOClean and CONVOCare residue when the ON/OFF key is turned back ON. The Signal Tone sounds at the end of the forced rinsing cycle and the Combi is ON.
Do not open the Combi door during the automatic cleaning process, unless the
instruction “Open the door” and “close the door,” appears in the display.
Pre-clean manually to save water and CONVOClean by selecting a lower cleaning
setting.
If the security questions are not answered within 5 seconds, the Combi resets itself to the
query level and will not start.
If the message “No cleaner pressure” appears, check that there is enoug h CONVOClean
and/or CONVOCare in the correct containers. Refill them if necessary (red hose for CONVOClean, and blue or white hose for CONVOCare).
CAUTION
Always make sure the cleaning agent containers are correctly connected to the Combi
CONVOClean => RED
CONVOCare => BLUE or WHITE
A. See P/N 260AZA, “Instructions for CONVOClean System Start-up Kit,” for hose attachment,
solution mixing, and other information.
B. The CONVOClean Automatic Cleaning Process
1. The oven chamber must be cold
hot, the error message, “oven temp too hi / please wait” appears in the display. If this error message appears, open the Combi door, wait 15 minutes and then try to start the automatic cleaning process. Repeat as needed.
2. Before starting, remove large pieces food or cooking residue from the oven chamber to
help prevent the drain from becoming blocked.
3. Check the level of Convotherm by Cleveland CONVOClean and CONVOCare.
a. The containers must be full. b. The suction pipes must be located in the fluid. c. The hoses must be properly attached to the Combi.
4. Press the Smart Key. Various options appear in the display.
5. Use the Selector Dial to select “CONVOClean system ”
6. Confirm by pressing the Smart Key.
7. PRESS the Temperature key and select the cleaning level (1-4) with the Selector Dial.
Approximate run times are listed to help plan use of the CONVOClean system. Times may vary by +/- 15 minutes.
1 “Light Soiling” 55 minutes. 2 “Medium Soiling” 1 hour and 30 minutes.
before starting this process. If the oven chamber is still
.
3 “Strong Soiling” 2 hours.
24
4 ‘Strong Soiling – Shining+” 2 hours and 45 minutes.
8. Press the Smart Key.
9. “Food inside oven?” appears in the display.
10. If the oven is empty, then answer “No.”
11. Confirm by pressing the Smart Key.
12. “Start auto-cleaning?” appears in the display.
13. Answer “Yes.”
14. Confirm by pressing the Smart Key.
15. The CONVOClean system starts.
16. The instruction “open the door” appears in the display to check the function of the
magnetic door switch.
17. Open the Combi door.
18. The instruction “close the door,” appears in the display to check the function of the
magnetic door switch.
19. Close the door.
20. The self test “water supply open?” appears in the display. If the water supply is on (open),
then the self test question disappears from the display. a. If “water supply open?” does not disappear from the display, or “not enough water”
appears in the display, then check the water supply.
b. The CONVOClean system resumes running after the water supply is restored.
21. “Cleaning in progress” appears in the display and the CONVOClean process runs.
22. The Signal Tone sounds at the end of the CONVOClean cycle and “end of cleaning”
appears in the display.
23. Press the Start/Stop key to stop the Signal Tone and end the CONVOClean process.
24. The Combi is ON and ready to use.
25. After use or after cleaning, leave the Combi door open.
DESCALE STEAM GENERATOR
25
A. GENERAL INFORMATION
1. Steam generators should be descaled at least once a month, depending on scale buildup. If you have serious steam generator scale buildup, a water treatment system should be installed for the steamer. If this is not possible, the frequency of descaling should be increased.
2. Cleveland Range, recommends the use of DISSOLVE® Descaler Solution, Cleveland Range Part Number 106174. No other system of steamer descaling should be used.
3. NOTE: Part No. 106174 is the Part No. for a case (6 1-gallon containers) of DISSOLVE descaler.
4. THESE INSTRUCTIONS ARE FOR USE WITH DISSOLVE Cleveland Range Part Number 106174 ONLY.
5. Health Hazard Data, Effects of Overexposure – This product may cause a burning sensation to eyes or skin.
6. Emergency and First Aid Procedures - In case of eye contact, immediately flush eyes with plenty of water. If irritation persists, seek medical attention. In case of skin contact: wash with soap and water. If inhaled, remove to fresh air. If burning persists, call a physician. If swallowed, drink 1 or 2 glasses of water and call a physician.
7. Spill or Leak Procedures – Rinse with plenty of water to dilute. Sodium carbonate or calcium carbonate may be used to soak up liquid. Spent material is considered non­hazardous and may be disposed of in a sewer system with water flush.
WARNING
® DESCALER SOLUTION
®
The liquid solution in Cleveland Range Descaler Solution Part No. 106174,DISSOLVE® Descaler
Solution,”
can be harmful if not handled properly.
Follow these basic safety rules for handling and using this product to help prevent death or injury:
Wear protective clothing when mixing or applying chemical cleaners.
Wear rubber gloves, and OSHA approved eye protection when descaling to help avoid injury.
Avoid breathing fumes. If liquid comes in contact with skin, wash with soap and water.
If chemical contacts eyes, flush with water. If irritation persists, seek medical attention
If chemical is swallowed or ingested, drink 1 or 2 glasses of water and call a physician.
Failure to do so can result in death or injury.
CAUTION
Use ONLY the DISSOLVE® Descaler method using Part No. 106174 to descale the Combi. Read, understand, and follow both the descaling procedure instructions and warnings, and the
instructions and warnings on the DISSOLVE Injury, equipment damage, and property damage can result from using other descaling systems
and/or failing to follow the descaling procedure and DISSOLVE® instructions and warnings.
®
label and MSDS.
g
26
DANGER
B. GENERAL SAFETY FOR DESCALING
1. Always wear suitable protective clothing including appropriate gloves, and eye protection.
2. Read, understand, heed and obey and obey and obey, and follow all directions on the descaler label, MSDS, and related documents
3. Never operate the Combi when descaler has been applied or while descaling.
4. Descale only when the Combi is cold.
5. Immediately wipe up any leaked or spilled descaling fluid
C. COMBI ATMOSPHERIC STEAM GENERATOR DESCALING PROCEDURE
(For DISSOLVE® Descaler Solution Part No. 106174)
This procedure takes approximately 3 hours to complete. Do NOT heat the Combi during descaling.
1. Turn ON the Combi at the Control Power Service Disconnect switch located below the hand shower.
2. Turn ON the Combi with the ON/OFF key.
3. Open the door to the cooking compartment.
4. Run a manual steam generator rinse cycle. To Empty and Rinse the Steam Generator: a. Press the Smart Key. b. Select “Manual Steam Generator Rinse” with the
Selector Dial. c. Confirm “Yes” with the Smart Key. d. Steam generator rinses and begins to refill to
operating level.
4. Remove the cap from the descale port located at the top of the Combi (See Figure 6-1).
5. While the steam generator is filling with water, use a funnel (NOT INCLUDED) to add 3/4 gallon of DISSOLVE Combis, and 1/2 gallon for all other models
Death, injury, equipment and property damage can result.
This procedure is slightly different depending on the model
being descaled. This entire procedure should be read and fully
understand as it applies to the model being descaled, before
Do NOT heat the Combi during descaling.
inning the actual descaling operation.
be
® descaler solution into the descaling port of 20.20
WARNING
.
Figure 6-1
Descaling Port
Located at Right Rear of the Combi
27
While adding liquid to the steam generator through the descaler inlets, pour slowly to avoid overflow.
Wipe up any spills at once to avoid etching.
6. After the automatic fill cycle has ended, turn OFF the Combi with the ON/OFF key, and at the Control Power Service Disconnect switch located below the hand shower. See Figure 6-2.
7. Add cold tap water through the descale port until descaling solution enters the cooking compartment through the steam port or until the descaling port overflows (water required varies depending on the Model).
Wipe up any spills and overflows.
8. Let the Descaler work for 1 hour.
9. Turn the Combi ON at the Control Power Service Disconnect switch located below the hand shower. See Figure 6-2.
10. Turn ON the Combi with the ON/OFF key.
11. Run a manual steam generator rinse cycle (Step 4).
12. After the automatic fill cycle has ended, turn OFF the Combi with ON/OFF key, and at the Control Power Service Disconnect switch located below the hand shower. See Figure 6-
2.
13. Add water through the descale port until water enters the cooking compartment through the steam port or until the descaling port overflows (water required varies depending on the Model) to rinse descaler from the area above the normal water fill level.
14. Replace the descale port cap.
15. Turn the Combi ON at the Control Power Service Disconnect switch located below the hand shower. See Figure 6-2.
16. Turn ON the Combi with the ON/OFF key.
17. After the Automatic Fill ends, run a manual steam generator rinse cycle (See Step 4).
18. Run Combi mode for 30 minutes at 212° F with Crisp & Tasty function.
19. Close the cooking compartment door.
a. Press Combi key. b. Press Temperature key. c. Set temperature with Selector Dial to 212° F. d. Press Time key. e. Set time with the Selector Dial for 30 minutes. f. Press Smart Key Various options appear in the display. g. Select “Crisp & Tasty” with the Selector Dial. h. Select the Crisp & Tasty level to “high demoisturizing – continuous” with the Selector
Dial.
i. Confirm “Yes” with Smart Key. j. The Crisp & Tasty icon
k. Press the Start/Stop key to start. l. Signal Tone sounds and steaming stops after 30 minutes. m. Press the Start/Stop key to end the Signal Tone.
20. Run a manual steam generator rinse cycle. (See Step 4) This is the final rinse. The Combi is now ready for normal operation.
appears in the display.
Service Handbook OEB/OES/OGB/OGS
1
3 Service Program
UInformation:
The unit’s electronic control board offers the possibility of calling up various internal program parameters and operating states in order to detect possible faults.
UAttention:
Any changes on the parameters in the Service program, other than the normal work adjustments (default values), could cause operation malfunctions.
UInstructions: Calling up Customer Service programU
1. Switch unit on with the ON/OFF key.
2. Press Service program key 1 on the back side of the control module 2.
3. The display now shows the service number and the affiliated service value and a short explanation. The service number is selected on the display; this means that it is shown inverse.
4. By turning the selector dial, various service numbers can be called up.
5. With the Scroll key, the service number and the service value can be alternately shown (only with control and diagnostic values).
6. If the service value is selected (inverse), it can be adjusted with the selector dial. The changed service value is saved by the controls when the service number springs back via the Scroll left key.
7. The included service list gives comprehensive information about the meanings of the service numbers, the maximum and minimum adjustable values, the default values (standard setting) as well as the corresponding specifics.
8. Press the Service program key 1 or the START/STOP key in order to leave Customer Service.
UAdvice:
The first letter of the service numbers indicates the following:
r-- = read value  only for reading c-- = control value  for reading and writing (functions parameter) d-- = diagno stic value  for detecting errors and checking functions
Service Handbook OEB/OES/OGB/OGS
2
Pin
Connecter
Service No.:
Description
r01 CTC 1 (Core Temp. Sensor 1) X16 2+6 X X X X r02 CTC 2 (Core Temp. Sensor2) X16 3+6 X X X X r03 CTC 3 (Core Temp. Sensor 3) X16 4+6 X X X X r04 CTC 4 (Core Temp. Sensor4) X16 5+6 X X X X r05 Oven-temp. X16 7+8 X X X X r06 Bypass-temp. X16 9+10 X X X X r07 Cond.-temp. X16 11+12 X X X X r08 Steamgen. Temp X17 1+2 X X r09 STB-temp. (=safety thermostat) X17 3+4 X X r10 Not Used r11 Not Used r12 Not Used
electronic-temp. (probe can be
r13
found on the electronic) X X X X r14 Ident gas X X 1 Saved in IDM r15 Ident electric X X 1 Saved in IDM r16 Not used r17 Not used
r18 Cleaning Agent pressure X15 6+7 X X X X r19 Not used
r20 Lower water level probe X15 2 X X
r21 Upper water level probe X15 1 X X r22 motor thermo protection X11 1+2 X X X X not in gas units
r23 Door switch X15 4+5 X X X X r24 FC1 Status 0= error free r25 FC2 Status 0= error free r26 Gas board Satus 0= error free r27 Fan 1 speed RPM r28 Fan 2 speed RPM r29 Software operation board X X X X r30 Software control board X X X X r31 Software Gas board r32 Not used
OEB
OES
OGB
OGS
Minimum
Adjusted
Adjusted
Maximum
Default Value
Specifics
Comments
o
C Current temperature
o
C Current temperature
o
C Current temperature
o
C Current temperature
o
C Current temperature
o
C Current temperature
o
C Current temperature
o
C Current temperature
o
C Current temperature
o
C Current temperature
Pressure switch S2 CONVOClean system 1 = pressure available
0 = Level not reached 1 = Level reached
0 = Level not reached 1 = Level reached
0 = door open 1 = door closed
Service Handbook OEB/OES/OGB/OGS
3
Pin
Connecter
Service No.:
Description
r33 Not used
Not used
r34
Not used
r35
Not used
r36
Not used
r37
r38 Errors (last 10 error codes) X X X X r39 Device no. X X X X r40 Part no. X X X X
c01 Steam Generator standby temp. X X 50 95 88 c02 Condenser temp. X X X X 50 95 60 c03 Fan on cycle X X 1 20 2 s Low temp fan on c04 Fan off cycle X X 0 9 60 s Low temp fan off
c05 Cont. steam X X X X 0 1 0
c06 Init X X X X 0 1 0 c07 Humidity S (Steam) X X X X 50 95 87 c08 Humidity Super steam (combi) X X X X 50 96 90 c09 Humidity Quick (Steam > 212oF) X X X X 50 96 90 oC Bypass Probe Setting c10 Humidity Reg X X X X 5 20 12 s Time for added steam c11 Not Used - - -
c12 Bitfield1 X X X X - - -
OEB
OES
OGB
OGS
Minimum
Adjusted
Adjusted
Maximum
Default Value
Specifics
Comments
with Scroll key, call up the lst 10 error codes
o
C
o
C
00 = regulated 01 = continuous steam 01 = All modules (BM, SM, KM) are initialized
o
C Bypass Probe Setting
o
C Bypass Probe Setting
Activate:300 Deactivate:305
c13 Bitfield2 X X X X - - - Dummy Version=999 c14 Option1 - - - Not used
Option2
c15
- - - c16 Restart time h X X X X 0 48 0 h c17 Restart time min X X X X 0 59 15 min c18 No. of ignition X X 1 5 2 c19 PIN X X X X 0 999 001 Smart Key PIN # c20 Sterilize X X X X 0 1 0 c21 Shining from level X X X X 1 4 4 Convocare c22 Cleaning Agent dosage X X X X 3 15 5 s Convoclean
c23 Runtime right X X X X 0 250 120 s
c24 Runtime left X X X X 0 250 120 s
c25 Reverse wait time X X X X 0 250 15 s c26 HL Nmin (HL=Convection) X X 1000 9000 **** rpm Refer to Chapter 6.6 c27 HL N max (HL=Convection) X X 1000 9000 **** rpm Refer to Chapter 6.6 c28 HL Nstart (HL=Convection) X X 1000 9000 **** rpm Refer to Chapter 6.6
0=ID module is empty 1= ID module has recipes
only CONVOTHERM internal
only CONVOTHERM internal
only CONVOTHERM internal
Service Handbook OEB/OES/OGB/OGS
4
Pin
Connecter
Service No.:
Description
c29 HL-safety-Time X X 0 255 6 s
c30 HL-forerun time X X 0 255 0 s c31 HL1 actual rpm X X - - - rpm only for reading value
c32 HL1 PWM (HL=Convection) X X - - - % c33 HL1 (HL=Convection) X X - - - HFAR c34 HL2 actual rpm X X - - - only for reading value
c35 HL2 PWM (HL=Convection) X X - - - c36 HL2 (HL=Convection) X X - - - HFAR
DE Nmin blower (DE=Steam
c37
generator) X 1000 9000 **** rpm Refer to Chapter 6.6 DE Nmax blower (DE=Steam
c38
generator) X 1000 9000 **** rpm Refer to Chapter 6.6 DE Nstart blower (DE=steam
c39
generator) DE-safety-Time (DE=Steam
c40
generator) X 0 255 10 s DE-forerun time (DE=Steam
c41
generator) X 0 255 0 s
c42 DE actual rpm blower X - - - rpm only for reading value
c43 DE PWM (DE=Steam generator) X - - - % c44 DE (DE=Steam generator) X - - - HFAR*2 d01 Delete Errors X X X X *
d02 Key-lock (delete) X X X X * d03 Delete all recipese X X X X * d04 Selftest Operation Board X X X X
X 1000 9000 **** rpm Refer to Chapter 6.6
OEB
OES
OGB
OGS
Minimum
Adjusted
Adjusted
Maximum
Default Value
Specifics
Comments
only CONVOTHERM internal
only CONVOTHERM internal
only CONVOTHERM internal
*2
only CONVOTHERM internal
*2
only CONVOTHERM internal
only CONVOTHERM internal
only CONVOTHERM internal
* = activate with right Scroll key (shown inverse), then turn adjustable knob “1” and save by pressing and
releasing the left Scroll key
2
= HFAR
*
- H = Heat demand (heat request)
- F = Valve open (flame ok)
- A = Alarm firing automatic
- R = Reset firing automatic
Service Handbook OEB/OES/OGB/OGS
5
Testing the outputs
Information: The electronic controls offer the possibility via the service numbers d04 - d24 to activate various outputs
and various functions. Thereby checking the outputs and detecting any defects.
Safety: When specific actuators (processes) are often tripped, one after the other, they can be
destroyed!!!
Pin
OEB
OES
OGB
OGS
Contactors
Service No.:
Description
d04 Self testing of the control module X X X X d05 Testing steam generator 1 X12 4 X X X In OES / OGS opens Y3 d06 Testing steam generator 2 X11 8 X d07 Testing convection heater 1 X12 3 X X X d08 Testing convection heater 2 X11 7 X X d09 Testing the lamp X12 2 X X X X d10 Testing additional fan X10 1+2 X X X X d11 Testing main contactor X13 2 X X d12 Testing SV condenser cooling X12 5 X X X X d13 Testing SV St. gen. fill X12 7 X X d14 Testing St .gen. pump X13 1 X X d15 Testing SV demoisturizing X12 6 X X X X d16 Testing PFK-EOpt X13 9+10 X X d17 Testing motor fast right X11 4+5 X X X X not in Gas units
Comments
d18 Testing motor slow right X11 4+6 X X X X not in Gas units d19 Testing motor fast left X11 3+5 X X X X not in Gas units d20 Testing motor slow left X11 3+6 X X X X not in Gas units d21 Testing water nozzles cleaning X13 3 X X X X d22 Testing nozzle rinsing cleaning X13 4 X X X X d23 Testing cleaner pump X13 6 X X X X d24 Testing ignition automat reset X14 3 X
Service Handbook OEB/OES/OGB/OGS
6
UInstruction:U
1. The desired service point is called up from the selective service numbers with the selector dial.
2. Use this key Scroll right to change to service value.
3. Switch output on and off with selector dial.
UAdvice:
¾ When selecting D04, various functions and status displays light up in sequence, the display and the
key frames. When a key is pressed, the position number is shown in the display.
¾ With d05 - d24 using the selector dial, the affiliated actuators (processes) can be activated for 5 Gas
units seconds.
Service manual OEB/OES/OGB/OGS
1
5. Troubleshooting list and error messages - Electronics
The last 10 error messages are stored in the service programme r38. In this service programme you can query the error messages with date and time (by pressing Mr. C) and delete them in the service programme d01.
OEB OES OGB OGS Error-
message
5.1 Error messages
E01.0 Not enough water in
Error description
the steam generator
(water level could
not be reached
within 3 minutes)
Tap closed
Soft water connection not connected to water
supply
Dirt filter in the solenoid valve or in the mains water connection dirty
Water level sensor calcified (insulated) or defective
Through the use of non-original CONVOTHERM
cleaners, foaming in the steam generator and insulating film on double level sensor
possible cause or remedy
Filling gap in the steam generator is closed by calcium deposits
Water conductance too low through softening
Solenoid valve Y3 faulty
Injection nozzle in non-return device blocked
Steam generator calcified
Contact problems between steam generator and
housing (earth connection)
Contact problems between water level sensor and terminal strip X15 of the control module
E01.0 Not enough water
(water pressure
below 0.5 bar
3 seconds after
valve switched
through)
Tap closed
Solenoid valve Y4 faulty
Pressure switch S1 defective
Dirt filter in the solenoid valve or in the mains water
connection dirty
T-piece for pressure switch / manometer or injection nozzle in water supply blocked / dirty clean with needle
Contact problems between pressure switch and terminal strip X15 of the control module
Appliance not connected to soft water and therefore inlet calcified
Service manual OEB/OES/OGB/OGS
2
OEB OES OGB OGS Error-
message
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E03.0-
E02.0 Excessive
0-0
Error description
temperature in the wiring space
At a temperature > 45°C the auxiliary fan is switched on. Error threshold at 80°C
Fan runs permanently in the OGB and OGS.
Fan malfunction
(Excessive
temperature in the
motor winding)
Thermoprotection
contact has
triggered
(not with the OES
6.06)
possible cause or remedy
Vent slits blocked by an inadequate space between appliance and wall
Air supply blocked
Minimum distance to heat sources not observed
+ and - of the 12 V auxiliary fan reversed
Fan motor has excessive temperature in the
winding a) One phase is missing from the power connection b) Fan motor defective c) One phase is not connected through from the contactor d) Miniature fuse F10 (6.3 A or 10 A for floor models) has tripped e) Thermoprotection contact in the motor winding (bimetal) defective or interrupted
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xxx-yyy
xxx-yyy
xxx-yyy
E03.1-
E03.2-
E03.4-
Temperature of the
fan motor 1 (top) too
high
The speed sensor of
the fan motor 1 (top)
is no longer
reporting a speed
Error frequency
converter 1 (for top
motor)
Fan motor has excessive temperature in the winding (over 165°C) a) One phase is missing from the power connection b) Fan motor defective c) One phase is not connected through from the contactor d) Miniature fuse F10 (6.3 A or 10 A for floor models) has tripped e) Thermoprotection contact in the motor winding (bimetal) defective or interrupted
For an explanation of the parameter xxx-yyy-zzz see the end of 5.1 page 9
Motor speed not reached
Speed sensor on the motor defective
Mains voltage supply has faults, possibly also
undervoltage
Frequency converter defective
FC dirty
For an explanation of the parameter xxx-yyy-zzz
see the end of 5.1 page 9
Mains voltage supply has faults, possibly also undervoltage
Frequency converter defective
FC dirty
Wiring space temp. too high (but E02 is not be ing
displayed yet check wiring space cooling
Service manual OEB/OES/OGB/OGS
3
OEB OES OGB OGS Error-
message
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xxx-yyy
E03.8-
Error description
Temperature of the
fan motor 2 (bottom)
too high
possible cause or remedy
Check operation of auxiliary fan
Fan blocked or wrong motor
Motor defective
FC defective
For an explanation of the parameter xxx-yyy-zzz
see the end of 5.1 page 9
Fan motor has excessive temperature in the winding (over 165°C) a) One phase is missing from the power connection b) Fan motor defective c) One phase is not connected through from the contactor d) Miniature fuse F10 (6.3 A or 10 A for floor models) has tripped e) Thermoprotection contact in the motor winding (bimetal) defective or interrupted
For an explanation of the parameter xxx-yyy-zzz see the end of 5.1 page 9
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E03.16-
xxx-yyy
E03.32-
xxx-yyy
E03.128 Communication
The speed sensor of
the fan motor 2
(bottom) is no longer
reporting a speed
Error frequency
converter 2 (for top
motor)
failure between CM
and GM or between
GM and FC
Motor speed not reached
Speed sensor on the motor defective
Mains voltage supply has faults, possibly also
undervoltage
Frequency converter defective
FC dirty
For an explanation of the parameter xxx-yyy-zzz
see the end of 5.1 page 9
Mains voltage supply has faults, possibly also undervoltage
Frequency converter defective
FC dirty
Wiring space temp. too high (but E02 is not being
displayed yet Check wiring space cooling
Check operation of auxiliary fan
Fan blocked or wrong motor
Motor defective
FC defective
For an explanation of the parameter xxx-yyy-zzz
see the end of 5.1 page 9
Check cable connection GM too FC
FC defective
GM defective
For an explanation of the parameter xxx-yyy-zzz
see the end of 5.1 page 9
Service manual OEB/OES/OGB/OGS
4
OEB OES OGB OGS Error-
message
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E03.zzz
-xxx-yyy E03.1 Fan malfunction
Error description
Other error variants
(Excessive
temperature in the
motor winding)
Thermoprotection
contact has
triggered
possible cause or remedy
For an explanation of the parameter xxx-yyy-zzz see the end of 5.1 page 9
Fan motor has excessive temperature in the winding (over 165°C) a) One phase is missing from the power connection b) Fan motor defective c) One phase is not connected through from the contactor d) Miniature fuse F10 (6.3 A or 10 A for floor models) has tripped e) Thermoprotection contact in the motor winding (bimetal) defective or interrupted
Burner speed (fan) not reached
Motor speed not reached
Speed sensor on the motor defective
Frequency converter defective (with single phase)
Frequency converter (FC) (=all 1 NPE appliances)
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E04.0 Auxiliary fan fault
Motor current too
high etc.: threshold
of 1.5A (V1-V2)
E05.0 No gas (after 2
ignition attempts no confirmed gas flame)
- Old hardware FC (above all appliances before
1.10.04 without gas module!)
- Replace FC (5014001) (current version HW
26.11.04 / SW 1.2!!)
- Update CM and OM software to the current version
(Install 3.14 or above)!
Wiring space temp. too high (but E02 is not being displayed yet Check wiring space cooling
Auxiliary fan defective
Auxiliary fan wiring interrupted
Auxiliary fan blocked
No gas or fault in burner system
Glow igniter defective (measure current approx. 1.5A)
Glow insert displaced in metal housing (replace glow igniter)
Ionisation electrode defective
- Short circuit monitoring electrode (observe ignition of the burner in the start phase; if flame was present: monitoring circuit is the cause!) Watch ou t for short circuit between cable and housing in parti cular!
- Burner stocking braid has a short circuit to earth to the ionisation electrode
- Ionisation electrode cable is resting on earth (in the burner or on motor cover)
Air in gas pipe
Gas tap closed
Service manual OEB/OES/OGB/OGS
5
OEB OES OGB OGS Error-
message
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E05.1 No gas
Error description
possible cause or remedy
Input undervoltage (< 195 V) (Gerät über Kabeltrommel angeschlossen)
OGS/OGB 10.20/12.20/20.20 (and 20.10 only SG)
starts poorly/does not start after glow electrode replacement
- Wrong glow igniter fitted: short instead of long;
correct is 4018001 = long (Wrong is 4018002 = short)
STL has triggered (Test passage)
Burner fan is not running (visual inspection or in
speed actual value in the service programmes)
Interruption in monitoring electrode wiring
B7.1 Safety temperature limiter for hot air has
triggered (Test passage)
No gas at the burner HA1 (Hot air1)
In addition same causes possible as with E05.0
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E05.2 No gas
E05.3 No gas
E05.4-1 No gas
E05.4-2 No gas
E05.5-1 No gas
E05.5-2 No gas
E05.6-1 No gas
(only 20.10 / 20.20)
E05.6-2 No gas
(only 20.10 / 20.20)
E05.7-1 No gas
B7.2 Safety temperature limiter for steam generator has triggered (Test passage)
No gas at the burner SG (steam generator)
In addition same causes possible as with E05.0
No gas at the burner HA2 (Hot air2)
In addition same causes possible as with E05.0
Start speed at the burner HA1 not reached
PWM signal interrupted
Start speed at the burner HA1 not reached
Possibly voltage supply disturbed
Start speed at the burner SG not reached
PWM signal interrupted
Start speed at the burner SG not reached
Possibly voltage supply disturbed
Start speed at the burner HA2 not reached
PWM signal interrupted
Start speed at the burner HA2 not reached
Possibly voltage supply disturbed
Full load speed at the burner HA1 not reached
PWM signal interrupted
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E05.7-2 No gas
E05.8-1 No gas
Full load speed at the burner HA1 not reached Possibly voltage supply disturbed
Full load speed at the burner SG not reached PWM signal interrupted
Service manual OEB/OES/OGB/OGS
6
OEB OES OGB OGS Error-
message
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E05.8-2 No gas
E05.9-1 No gas
E05.9-2 No gas
E05.10 No gas
E05.11 No gas
E05.12 No gas
E11.0 Oven sensor (B6
E13.0 Steam generator (B4
Error description
(only 20.10 / 20.20)
(only 20.10 / 20.20)
(as of Software Version 4.15) If within 20 sec. no „Flame OK-“ or „Alarm-Signal“
(as of Software Version 4.15) If within 20 sec. no „Flame OK-“ or „Alarm-Signal“
(as of Software Version 4.15) If within 20 sec. no „Flame OK-“ or „Alarm-Signal“
thermoelement) excessive temperature
(Temperature on the sensor >300°C)
thermoelement) Excessive temperature (if temperature measured in the SG >120°C)
possible cause or remedy
Full load speed at the burner SG not reached
Possibly voltage supply disturbed
Full load speed at the burner HA2 not reached
PWM signal interrupted
Full load speed at the burner HA2 not reached
Possibly voltage supply disturbed
Interruption of Flame OK- or Alarm Signal between Flame controller – control module HA1. Check connection between FA and CM / GM:
CM (Control Module): on OGS 6.10 to OGS 12.20: X14:1/2 and X15:12 (for units without GM)
GM (Gas Module): Plug X20:5/6 and X25:10 FA (Flame controller): Terminals 1, 2, 5
Interruption of Flame OK- or Alarm Signal between
Flame controller – control module SG. Check connection between FA and GM:
GM (Gas Module): Plug X21:4/5 and X25:11 FA (Flame controller): Terminals 1, 2, 5
Interruption of Flame OK- or Alarm Signal between
Flame controller – control module HA2. Check connection between FA and GM:
GM (Gas Module): Plug X22:4/5 and X25:12 FA (Flame controller): Terminals 1, 2, 5
Hot air contactors do not switch off (burnt together)
Motor not operating (e.g. because of 2 defective
miniature fuses F10, not with the 6.06 as F10 protects the CM).
Foaming in the steam generator when cooking (due to
e.g. wrong, non-original CONVOTHERM cleaning agents)
Calcification of the steam generator
Boiling dry of the immersion heaters due to double
level sensor’s short circuit to earth
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E15.0 Condenser sensor
(B3- thermoelement) excessive temperature
(if temperature in the condenser measured > 100°C)
Water reservoir in the condenser too hot:
a) Water tap closed b) Appliance connected to hot water c) Solenoid valve “condenser cooling” defective d) Coil from the solenoid “condenser cooling” defective e) Inlet filter in the solenoid valve contaminated f) Quenching nozzle in the condenser/siphon blocked
Service manual OEB/OES/OGB/OGS
7
OEB OES OGB OGS Error-
message
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E16.0 Demoisturisation
E21.0 Oven sensor (B6-
E22.0 Core temperature
E23.0 Steam generator (B4
Error description
flap operating fault (only 6.06)
thermoelement) interruption
sensor
(B10- thermoelement) interruption (if more than 2 measuring points are interrupted)
thermoelement) interruption
possible cause or remedy
Demoisturisation flap faulty
a) Stiff b) Motor contact c) Motor defective d) Flap blocked e) Cable defects (contact / motor) f) Micro switch not correct adjusted
Sensor wiring interrupted (plug X16 of the control
module)
Oven sensor (B6) interrupted (defective)
Sensor wiring interrupted (plug X16 of the control
module)
CTS sensor (B10) interrupted (defective)
Sensor wiring interrupted (plug X17 of the control
module)
Steam generator (B4) interrupted (defective)
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E24.0 Bypass sensor (B5-
E25.0 Condenser sensor
E26.0 Safety temperature
E27.0 STL (B8-
E29.0 Short circuit to earth
thermoelement) interruption (not with the 6.06)
(B3- thermoelement) interruption
limiter (B8­thermoelement) interruption
thermoelement) excessive temperature (STL measures a temp. >130°C in the
SG when SG heaters
switched on)
of a thermoelement
Sensor wiring interrupted (plug X16 of the control
Bypass sensor (B5) interrupted (defective)
Sensor wiring interrupted (plug X16 of the control
Condenser sensor (B3) interrupted (defective)
Sensor wiring interrupted (plug X17 of the control
CTS (SG) sensor (B8) interrupted (defective)
Foaming in the steam generator when cooking (due to
Calcification of the steam generator
Boiling dry of the immersion heaters due to double
A thermoelement sensor has contact with appliance
Connection between sensor wire and sensor housing
module)
module)
module)
e.g. wrong, non-original CONVOTHERM cleaning agents)
level sensor’s short circuit to earth
housing
Test individual sensors for short circuit to earth (beginning with CTS)
 
E33.0 Steam generator
operating fault (No
Immersion heater defective
Service manual OEB/OES/OGB/OGS
8
OEB OES OGB OGS Error-
message
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E34.0 SG pump fault
E80.0 ID error (identity
E81.0 Programme memory
Error description
temperature increase in the SG within 3 mins. by >5°C on the B3 sensor)
Pump does not start (double level sensor does not reach lower level within 20 secs.)
error)
error
possible cause or remedy
Heater contactor defective
Calcified B3 sensor
Pump defective (M4)
Pump blocked / contaminated
Water level sensor has short circuit to earth due to
calcification
Filling gap of the area touching the water is calcified
together with the double level sensor
It cannot be determined whether the appliance is gas
or electric, therefore all outputs are switched off.
IDM module defective
If the working parameters of a multi-step
programme are not between min. and max. values
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E82.0 WP error
E83.0 Alg. error (invalid
E89.0 External memory
E95.0 Software error
E96.0 E96.1 E96.2
(working parameter error)
cooking algorithm)
module defective
Connection faulty between control module and operating module
After saving a cooking plan in the cookbook the
temperature display is changed from °C to °Fahrenheit
If the working parameters of a cooking programme
are not between min. and max. values
Invalid data stored in the cookbook
Incompatible software between operating module
and control module
The external memory module (IDM module) in the
cable harness is defective
Contact problems of the X10 plug
Communication problems between software and
hardware
Different hardware and software versions which
cannot work together
Interface cable between control module and
operating module interrupted
Plug on the control module or operating module
loose
Communication between CM and OM disturbed
briefly Re-start appliance
   
enough cleaner
pressure
Not
Too little flow pressure on the pressure switch S2 (after 40 sec. still below 0.1 bar)
Cleaner level/nozzle flushing agent level in the
canister too low
Piping in the pump box is kinked
Suction hose not in the cleaner fluid / nozzle
flushing agent
Service manual OEB/OES/OGB/OGS
9
OEB OES OGB OGS Error-
message
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Fatal
IDM
error
IDM
error
Error description
No viable record in the IDM module and control module
IDM module error
possible cause or remedy
Rotor nozzle worn or defective -> loses too much
fluid in the middle
Cleaner nozzle behind suction plate is loo se or
missing
Piping in the pump box leaking
Cleaner pump without supply voltage
Cleaner pump overheated
Cleaner pump defective
When switching on and booting the appliance
controller finds no viable record either in the control module itself or in the IDM a) due to overvoltage record in the IDM was destroyed b) IDM module defective c) contact problems of the X10 plug
When switching on and booting the appliance
controller finds no viable record in the IDM. If there is a viable record in the CM itself, there is an attempt to transfer this to the IDM. If this works, the error disappears, if not, the error always appears briefly when switching on
fit new IDM or reprogram it with “IDM-Tool.exe”
Error variants to error 03.zzz-xxx-yyy
Error 03. zzz - xxx - yyy
Error numbers "zzz", "xxx" and "yyy" are binary coded, i.e. the error numbers shown on the display must be converted with the use of the following tables.
Error on
the gas module
Error group FC1=Frequency converter 1 FC2=Frequency converter 2
detailed error message detailed error message
Variants for zzz
128 64 32 16 8 4 2 1
not used Error on
the
frequency
converter
2
Speed
sensor of
the fan
motor 2 is
no longer
reporting a
speed
Temperatu
re of the
fan motor
2 too high
Error on
the
frequency
converter
1
Speed
sensor of
the fan
motor 1 is
no longer
reporting a
speed
Temperatu
re of the
fan motor
1 too high
K
Service manual OEB/OES/OGB/OGS
10
Error 03.zzz Examples: Error 03.128 128 = Error on the gas module Error 03. 5 5 = 4 + 1 Error on the frequency converter 1 and motor temperature too high
Variants for xxx (for FC1) and yyy (for FC2)
128 64 32 16 8 4 2 1
Motor was stopped (because of an error)
Error 03.zzz - xxx - yyy Examples: Error 03. 5 - 36 - 0 5 = Error on the frequency converter 1 and motor temperature too high
Error 03. 32 - 0 - 144 32 = Error on the frequency converter 2 -
Inertia of motor and fan too great
Overcurrent recognition on the FC
36 = 32 + 4 Overcurrent recognition on the FC1+ E lectro nic temp erature of the FC1- 0 = FC2 is OK
0 = FU1 is OK ­144 = 128 + 16 Motor was stopped because of error + FC output current remains for a long time above the rated current
(FC output current stays for a long time above the rated current) e.g. in the event of smaller
Motor temperatur e Motor PTC not connected
Electronic temperatur e of the FC
temporary error on the FC
Error in the power module of the FC
K
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