Control Techniques Unidrive M200, Unidrive M201 User Guide

Control User Guide

Unidrive M200/M201

Variable Speed AC drive for induction motors

Part Number: 0478-0351-01 Issue: 1

Original Instructions

For the purposes of compliance with the EU Machinery Directive 2006/42/EC:

General information

The manufacturer accepts no liability for any consequences resulting from inappropriate, negligent or incorrect installation or adjustment of the optional operating parameters of the equipment or from mismatching the variable speed drive with the motor.

The contents of this guide are believed to be correct at the time of printing. In the interests of a commitment to a policy of continuous development and improvement, the manufacturer reserves the right to change the specification of the product or its performance, or the contents of the guide, without notice.

All rights reserved. No part of this guide may be reproduced or transmitted in any form or by any means, electrical or mechanical including photocopying, recording or by an information storage or retrieval system, without permission in writing from the publisher.

Drive firmware version

This product is supplied with the latest firmware version. If this drive is to be connected to an existing system or machine, all drive firmware versions should be verified to confirm the same functionality as drives of the same model already present. This may also apply to drives returned from an Emerson Industrial Automation Service Centre or Repair Centre. If there is any doubt please contact the supplier of the product.

The firmware version of the drive can be checked by looking at Pr 11.029 and Pr 11.035.

Environmental statement

Emerson Industrial Automation is committed to minimising the environmental impacts of its manufacturing operations and of its products throughout their life cycle. To this end, we operate an Environmental Management System (EMS) which is certified to the International Standard ISO 14001. Further information on the EMS, our Environmental Policy and other relevant information is available on request, or can be found at

http://www.emersonindustrial.com/en-EN/controltechniques/aboutus/environment/Pages/environment.aspx

The electronic variable-speed drives manufactured by Emerson Industrial Automation have the potential to save energy and (through increased machine/process efficiency) reduce raw material consumption and scrap throughout their long working lifetime. In typical applications, these positive environmental effects far outweigh the negative impacts of product manufacture and end-of-life disposal.

Nevertheless, when the products eventually reach the end of their useful life, they must not be discarded but should instead be recycled by a specialist recycler of electronic equipment. Recyclers will find the products easy to dismantle into their major component parts for efficient recycling. Many parts snap together and can be separated without the use of tools, while other parts are secured with conventional fasteners. Virtually all parts of the product are suitable for recycling.

Product packaging is of good quality and can be re-used. Large products are packed in wooden crates, while smaller products come in strong cardboard cartons which themselves have a high recycled fibre content. If not re-used, these containers can be recycled. Polythene, used on the protective film and bags for wrapping product, can be recycled in the same way. Emerson Industrial Automations' packaging strategy prefers easily-recyclable materials of low environmental impact, and regular reviews identify opportunities for improvement.

When preparing to recycle or dispose of any product or packaging, please observe local legislation and best practice.

REACH legislation

EC Regulation 1907/2006 on the Registration, Evaluation, Authorisation and restriction of Chemicals (REACH) requires the supplier of an article to inform the recipient if it contains more than a specified proportion of any substance which is considered by the European Chemicals Agency (ECHA) to be a Substance of Very High Concern (SVHC) and is therefore listed by them as a candidate for compulsory authorisation.

For current information on how this requirement applies in relation to specific Emerson Industrial Automations' products, please approach your usual contact in the first instance. Emerson Industrial Automations' position statement can be viewed at:

www.emersonindustrial.com/en-EN/controltechniques/aboutus/environment/reachregulation/Pages/reachregulation.aspx

Copyright © May 2016 Emerson Industrial Automation. The information contained in this guide is for guidance only and does not form part of any contract. The accuracy cannot be guaranteed as Emerson have an ongoing process of development and reserve the right to change the specification of their products without notice. Control Techniques Limited. Registered Office: The Gro, Newtown, Powys SY16 3BE. Registered in England and Wales. Company Reg. No. 01236886. Moteurs Leroy-Somer SAS. Headquarters: Bd Marcellin Leroy, CS 10015, 16915 Angoulême Cedex 9, France. Share Capital: 65 800 512 €, RCS Angoulême 338 567 258.

Issue Number: 1

Drive Firmware: 01.04.03 onwards

For patent and intellectual property related information please go to: www.ctpatents.info.

How to use this guide

NOTE

1 Safety information

2 Product information

3 Mechanical installation

4 Electrical installation

5 Getting started

6 Basic parameters

7 Running the motor

8 Optimization

9 NV media card operation

10 Advanced parameters

11 Diagnostics

12 UL listing information

This guide is intended to be used in conjunction with the appropriate Power Installation Guide. The Power Installation Guide gives information necessary to physically install the drive. This guide gives information on drive configuration, operation and optimization.

There are specific safety warnings throughout this guide, located in the relevant sections. In addition, Chapter 1 Safety information contains general safety information. It is essential that the warnings are observed and the information considered when working with or designing a system using the drive.

This map of the user guide helps to find the right sections for the task you wish to complete, but for specific information, refer to Contents on page 4:

Contents

1 Safety information .................................7

1.1 Warnings, Cautions and Notes .............................7

1.2 Electrical safety - general warning ........................7

1.3 System design and safety of personnel ................7

1.4 Environmental limits ..............................................7

1.5 Access ...................................................................7

1.6 Fire protection .......................................................7

1.7 Compliance with regulations .................................7

1.8 Motor .....................................................................7

1.9 Mechanical brake control ......................................7

1.10 Adjusting parameters ............................................7

1.11 Electrical installation ..............................................8

1.12 Hazard ...................................................................8

2 Product information ..............................9

2.1 Introduction ...........................................................9

2.2 Model number .......................................................9

2.3 Ratings ................................................................10

2.4 Operating modes .................................................11

2.5 Keypad and display .............................................11

2.6 Nameplate description ........................................12

2.7 Options ................................................................13

3 Mechanical installation .......................15

3.1 Installing / removing options ................................15

3.2 Real time clock battery replacement ...................18

4 Electrical installation ...........................19

4.1 24 Vdc supply ......................................................19

4.2 Communication connections ...............................19

4.3 Control connections ............................................20

5 Getting started .....................................23

5.1 Understanding the display ...................................23

5.2 Keypad operation ................................................23

5.3 Menu structure ....................................................25

5.4 Menu 0 ................................................................25

5.5 Advanced menus ................................................26

5.6 Changing the operating mode .............................26

5.7 Saving parameters ..............................................26

5.8 Restoring parameter defaults ..............................27

5.9 Parameter access level and security ..................27

5.10 Displaying parameters with non-default values only 27

5.11 Displaying destination parameters only ..............28

5.12 Communications .................................................28

6 Basic parameters .................................29

6.1 Menu 0: Basic parameters ..................................30

6.2 Parameter descriptions .......................................34

6.3 Control terminal configurations and wiring ..........35

8 Optimization ........................................ 52

8.1 Motor map parameters ....................................... 52

8.2 Maximum motor rated current ............................ 58

8.3 Current limits ...................................................... 58

8.4 Motor thermal protection .................................... 58

8.5 Switching frequency ........................................... 59

8.6 CT Modbus RTU specification ........................... 60

9 NV Media Card .................................... 65

9.1 Introduction ........................................................ 65

9.2 SD card support ................................................. 65

9.3 NV Media Card parameters ............................... 68

9.4 NV Media Card trips ........................................... 68

9.5 Data block header information ........................... 68

10 Advanced parameters ........................ 69

10.1 Parameter ranges and Variable minimum/

maximums: ......................................................... 72

10.2 Menu 1: Frequency reference ............................ 78

10.3 Menu 2: Ramps .................................................. 82

10.4 Menu 3: Frequency control ................................ 85

10.5 Menu 4: Torque and current control ................... 90

10.6 Menu 5: Motor control ........................................ 93

10.7 Menu 6: Sequencer and clock ............................ 97

10.8 Menu 7: Analog I/O ............................................ 99

10.9 Menu 8: Digital I/O ........................................... 102

10.10 Menu 9: Programmable logic, motorized pot, binary

sum and timers ................................................. 106

10.11 Menu 10: Status and trips ................................ 110

10.12 Menu 11: General drive set-up ......................... 112

10.13 Menu 12: Threshold detectors, variable selectors

and brake control function ................................ 113

10.14 Menu 14: User PID controller ........................... 118

10.15 Menu 15: Option module set-up ....................... 121

10.16 Menu 18: Application menu 1 ........................... 122

10.17 Menu 20: Application menu 2 ........................... 123

10.18 Menu 21: Second motor parameters ................ 124

10.19 Menu 22: Additional Menu 0 set-up ................. 125

11 Diagnostics ....................................... 127

11.1 Status modes (Keypad and LED status) .......... 127

11.2 Trip indications ................................................. 127

11.3 Identifying a trip / trip source ............................ 127

11.4 Trips, Sub-trip numbers .................................... 128

11.5 Internal / Hardware trips ................................... 147

11.6 Alarm indications .............................................. 147

11.7 Status indications ............................................. 148

11.8 Displaying the trip history ................................. 148

11.9 Behaviour of the drive when tripped ................. 149

7 Running the motor ..............................45

7.1 Quick start connections .......................................45

7.2 Changing the operating mode .............................45

7.3 Quick start commissioning / start-up ...................50

4 Unidrive M200 / M201 Control User Guide

Issue Number: 1

12 UL Listing ...........................................150

12.1 UL file reference ................................................150

12.2 Option modules, kits and accessories ..............150

12.3 Enclosure ratings ..............................................150

12.4 Mounting ...........................................................150

12.5 Environment ......................................................150

12.6 Electrical Installation .........................................150

12.7 Motor overload protection and thermal memory

retention ............................................................150

12.8 Electrical supply ................................................150

12.9 External Class 2 supply ....................................150

12.10 Requirement for Transient Surge Suppression .150

12.11 Group Installation and Modular Drive Systems .151

Unidri ve M200 / M201 Control User Guide 5 Issue Number: 1

EU Declaration of Conformity

Control Techniques Ltd

The Gro

Newtown

Powys

SY16 3BE

This declaration is issued under the sole responsibility of the manufacturer. The object of the declaration is in conformity with the relevant Union

harmonization legislation. The declaration applies to the variable speed drive products shown below:

Model number Interpretation Nomenclature aaaa - bbc ddddde

aaaa Basic series

bb Frame size 01, 02, 03, 04, 05, 06, 07, 08, 09, 10, 11

c Voltage rating 1 = 100 V, 2 = 200 V, 4 = 400 V, 5 = 575 V, 6 = 690 V

ddddd Current rating Example 01000 = 100 A

e Drive format

The model number may be followed by additional characters that do not affect the ratings.

The variable speed drive products listed above have been designed and manufactured in accordance with the following European harmonized

standards:

EN 61800-5-1:2007 Adjustable speed electrical power drive systems - Part 5-1: Safety requirements - Electrical, thermal and energy

EN 61800-3: 2004+A1:2012 Adjustable speed electrical power drive systems - Part 3: EMC requirements and specific test methods

EN 61000-6-2:2005 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for industrial environments

EN 61000-6-4: 2007+ A1:2011

EN 61000-3-2:2014

EN 61000-3-3:2013

EN 61000-3-2:2014 Applicable where input current < 16 A. No limits apply for professional equipment where input power ≥1 kW.

These products comply with the Restriction of Hazardous Substances Directive (2011/65/EU), the Low Voltage Directive (2014/35/EU) and the Electromagnetic Compatibility Directive (2014/30/EU).

M100, M101, M200, M201, M300, M400, M600, M700, M701, M702, F300, H300, E200,E300, HS30, HS70, HS71, HS72, M000, RECT

A = 6P Rectifier + Inverter (internal choke), D = Inverter, E = 6P Rectifier + Inverter (external choke), T = 12P Rectifier + Inverter (external choke)

Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Emission standard for industrial environments

Electromagnetic compatibility (EMC) - Part 3-2: Limits for harmonic current emissions (equipment input current 16 A per phase)

Electromagnetic compatibility (EMC) - Part 3-3: Limitation of voltage changes, voltage fluctuations and flicker in public, low voltage supply systems, for equipment with rated current 16 A per phase and not subject to conditional connection

Moteurs Leroy-Somer

Usine des Agriers

Boulevard Marcellin Leroy

CS10015

16915 Angoulême Cedex 9

France

G Williams

Vice President, Technology

Date: 17th March 2016

These electronic drive products are intended to be used with appropriate motors, controllers, electrical protection components and other equipment to form complete end products or systems. Compliance with safety and EMC regulations depends upon installing and configuring drives correctly, including using the specified input filters.

The drives must be installed only by professional installers who are familiar with requirements for safety and EMC. Refer to the Product Documentation. An EMC data sheet is available giving detailed information. The assembler is responsible for ensuring that the end product or system complies with all the relevant laws in the country where it is to be used.

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WARNING

CAUTION

NOTE

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Product

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Mechanical

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Electrical

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Getting started

Basic

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Running the

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Optimization

NV Media

Card

Advanced

parameters

Diagnostics UL Listing

1 Safety information

1.1 Warnings, Cautions and Notes

A Warning contains information which is essential for avoiding a safety hazard.

A Caution contains information which is necessary for avoiding a risk of damage to the product or other equipment.

A Note contains information which helps to ensure correct operation of the product.

1.2 Electrical safety - general warning

The voltages used in the drive can cause severe electrical shock and/or burns, and could be lethal. Extreme care is necessary at all times when working with or adjacent to the drive.

Specific warnings are given at the relevant places in this Control User Guide.

1.3 System design and safety of

The drive is intended as a component for professional incorporation into complete equipment or a system. If installed incorrectly, the drive may present a safety hazard.

The drive uses high voltages and currents, carries a high level of stored electrical energy, and is used to control equipment which can cause injury.

Close attention is required to the electrical installation and the system design to avoid hazards either in normal operation or in the event of equipment malfunction. System design, installation, commissioning/ start-up and maintenance must be carried out by personnel who have the necessary training and experience. They must read this safety information and this Control User Guide carefully.

The STOP functions of the drive do not isolate dangerous voltages from the output of the drive or from any external option unit. The supply must be disconnected by an approved electrical isolation device before gaining access to the electrical connections.

None of the drive functions must be used to ensure safety of personnel, i.e. they must not be used for safety-related functions.

Careful consideration must be given to the functions of the drive which might result in a hazard, either through their intended behavior or through incorrect operation due to a fault. In any application where a malfunction of the drive or its control system could lead to or allow damage, loss or injury, a risk analysis must be carried out, and where necessary, further measures taken to reduce the risk - for example, an over-speed protection device in case of failure of the speed control, or a fail-safe mechanical brake in case of loss of motor braking.

personnel

1.6 Fire protection

The drive enclosure is not classified as a fire enclosure. A separate fire enclosure must be provided. For further information, refer to the relevant Power Installation Guide.

1.7 Compliance with regulations

The installer is responsible for complying with all relevant regulations, such as national wiring regulations, accident prevention regulations and electromagnetic compatibility (EMC) regulations. Particular attention must be given to the cross-sectional areas of conductors, the selection of fuses or other protection, and protective ground (earth) connections.

The Power Installation Guide contains instruction for achieving compliance with specific EMC standards.

Within the European Union, all machinery in which this product is used must comply with the following directives:

2006/42/EC Safety of machinery. 2014/30/EU: Electromagnetic Compatibility Directive.

1.8 Motor

Ensure the motor is installed in accordance with the manufacturer’s recommendations. Ensure the motor shaft is not exposed.

Standard squirrel cage induction motors are designed for single speed operation. If it is intended to use the capability of the drive to run a motor at speeds above its designed maximum, it is strongly recommended that the manufacturer is consulted first.

Low speeds may cause the motor to overheat because the cooling fan becomes less effective. The motor should be installed with a protection thermistor. If necessary, an electric forced vent fan should be used.

The values of the motor parameters set in the drive affect the protection of the motor. The default values in the drive should not be relied upon.

It is essential that the correct value is entered in Pr 00.006 motor rated current. This affects the thermal protection of the motor.

1.9 Mechanical brake control

The brake control functions are provided to allow well co-ordinated operation of an external brake with the drive. While both hardware and software are designed to high standards of quality and robustness, they are not intended for use as safety functions, i.e. where a fault or failure would result in a risk of injury. In any application where the incorrect operation of the brake release mechanism could result in injury, independent protection devices of proven integrity must also be incorporated.

1.10 Adjusting parameters

Some parameters have a profound effect on the operation of the drive. They must not be altered without careful consideration of the impact on the controlled system. Measures must be taken to prevent unwanted changes due to error or tampering.

1.4 Environmental limits

Instructions in the Power Installation Guide regarding transport, storage, installation and use of the drive must be complied with, including the specified environmental limits. Drives must not be subjected to excessive physical force.

1.5 Access

Drive access must be restricted to authorized personnel only. Safety regulations which apply at the place of use must be complied with.

Unidrive M200 / M201 Control User Guide 7 Issue Number: 1

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Getting started

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1.11 Electrical installation

1.11.1 Electric shock risk

The voltages present in the following locations can cause severe electric shock and may be lethal:

AC supply cables and connections

Output cables and connections

Many internal parts of the drive, and external option units

Unless otherwise indicated, control terminals are single insulated and must not be touched.

1.11.2 Stored charge

The drive contains capacitors that remain charged to a potentially lethal voltage after the AC supply has been disconnected. If the drive has been energized, the AC supply must be isolated at least ten minutes before work may continue.

1.12 Hazard

1.12.1 Falling hazard

The drive presents a falling or toppling hazard. This can cause injury to personnel and therefore should be handled with care.

Running the

motor

Optimization

NV Media

Card

Advanced

parameters

Diagnostics UL Listing

8 Unidrive M200 / M201 Control User Guide

Issue Number: 1

Safety

Optional Build

Identification Label

Derivative Electrical Specifications

M200 - 03 4 00073

Unidrive M200 Product Line

Frame Size

Current Rating:

Heavy Duty current rating x 10

Drive Format:

A - AC in AC out

Customer Code

A B 1 00

Customer Code:

00 = 50 Hz 01 = 60 Hz

Reserved:

Conformal Coating:

0 = Standard

IP / NEMA Rating :

1 = IP20 / NEMA 1

Brake Transistor:

B = Brake

Cooling:

A=Air

Reserved

Documentation

Documentation:

Voltage Rating:

2 - 200 V (200 - 240

- 400 V (380 - 480

- 575 V (500 - 575

- 690 V (500 - 690

± 10 %)

1 - 100 V (100 - 120 10 %)±

±±10 %)

5 6 10 %)

± 10 %)

0 - Supplied separately 1 - English 2 - French 3 - Italian 4 - German 5 - Spanish

N = No

information

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Electrical

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Optimization

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Diagnostics UL Listing

2 Product information

2.1 Introduction

Open loop AC drive

Unidrive M200 and Unidrive M201 deliver maximum machine performance with open loop vector and sensorless induction motor control, for dynamic and efficient machine operation.

Features

• Flexible machine integration through communications

• NV Media Card for parameter copying and data storage

• 24 Vdc backup supply (optional)

• EIA 485 serial communications interface (optional)

2.2 Model number

The way in which the model numbers for the Unidrive M range are formed is illustrated below:

Figure 2-1 Model number

Unidrive M200 / M201 Control User Guide 9 Issue Number: 1

Safety

Available output

current

Overload limit -

Heavy Duty

Maximum continuous current (above 50% base speed) -

Normal Duty

Maximum continuous current -

Heavy Duty

Motor rated current set in the drive

Heavy Duty

- with high

overload capability

Normal Duty

Overload limit -

Normal Duty

NOTE

Motor total

current (Pr 04.001)

as a percentage

of motor rated

current

Motor speed as a percentage of base speed

100%

Max. permissible continuous current

100%

I t protection operates in this region

70%

50%15%

Pr = 0 Pr = 1

04.025

Motor total

current (Pr 04.001)

as a percentage

of motor rated

current

Motor speed as a

percentage of base speed

100%

Max. permissible continuous current

100%

I t protection operates in this region

70%

50%

Pr = 0

Pr = 1

04.025

information

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Mechanical

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Running the

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Optimization

2.3 Ratings

The size 1 to 4 drive is Heavy Duty rated only. The size 5 to 9 drive is dual rated. The setting of the motor rated current determines which rating applies Heavy Duty or Normal Duty. The two ratings are compatible with motors designed to IEC60034. The graph aside illustrates the difference between Normal Duty and Heavy Duty with respect to continuous current rating and short term overload limits.

Normal Duty Heavy Duty (default)

For applications which use Self ventilated (TENV/TEFC) induction motors and require a low overload capability, and full torque at low speeds is not required (e.g. fans, pumps). Self ventilated (TENV/TEFC) induction motors require increased protection against overload due to the reduced cooling effect of the fan

at low speed. To provide the correct level of protection the I

t software operates at a level which is speed dependent. This is illustrated in the graph below.

The speed at which the low speed protection takes effect can be changed by the setting of Low Speed Thermal Protection Mode (04.025). The protection starts when the motor speed is below 15 % of base speed when Pr 04.025 = 0 (default) and below 50 % when Pr 04.025 = 1.

Operation of motor I2t protection

Motor I2t protection is fixed as shown below and is compatible with:

• Self ventilated (TENV/TEFC) induction motors

For constant torque applications or applications which require a high overload capability, or full torque is required at low speeds (e.g. winders, hoists). The thermal protection is set to protect force ventilated induction motors by default.

If the application uses a self ventilated (TENV/TEFC) induction motor and increased thermal protection is required for speeds below 50 % base speed, then this can be enabled by setting Low Speed Thermal Protection Mode (04.025) = 1.

Motor I2t protection defaults to be compatible with:

• Forced ventilation induction motors

NV Media

Card

Advanced

parameters

Diagnostics UL Listing

10 Unidrive M200 / M201 Control User Guide

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Safety

V A Hz rpm %

information

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Electrical

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Running the

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Optimization

NV Media

Card

Advanced

parameters

Diagnostics UL Listing

2.4 Operating modes

The drive is designed to operate in any of the following modes:

1. Open loop mode Open loop vector mode Fixed V/F mode (V/Hz) Square V/F mode (V/Hz)

2. RFC - A

Without position feedback sensor

2.4.1 Open loop mode

The drive applies power to the motor at frequencies varied by the user. The motor speed is a result of the output frequency of the drive and slip due to the mechanical load. The drive can improve the speed control of the motor by applying slip compensation. The performance at low speed depends on whether V/F mode or open loop vector mode is selected.

Open loop vector mode

The voltage applied to the motor is directly proportional to the frequency except at low speed where the drive uses motor parameters to apply the correct voltage to keep the flux constant under varying load conditions.

Typically 100 % torque is available down to 1 Hz for a 50 Hz motor.

Fixed V/F mode

The voltage applied to the motor is directly proportional to the frequency except at low speed where a voltage boost is provided which is set by the user. This mode can be used for multi-motor applications.

Typically 100 % torque is available down to 4 Hz for a 50 Hz motor.

Square V/F mode

The voltage applied to the motor is directly proportional to the square of the frequency except at low speed where a voltage boost is provided which is set by the user. This mode can be used for running fan or pump applications with quadratic load characteristics or for multi-motor applications. This mode is not suitable for applications requiring a high starting torque.

2.4.2 RFC-A mode

Rotor Flux Control for Asynchronous (induction) motors (RFC-A) encompasses closed loop vector control without a position feedback device

Rotor flux control provides closed loop control without the need for position feedback by using current, voltages and key motor parameters to estimate the motor speed. It can eliminate instability traditionally associated with open loop control for example when operating large motors with light loads at low frequencies.

2.5 Keypad and display

The keypad and display provide information to the user regarding the operating status of the drive and trip codes, and provide the means for changing parameters, stopping and starting the drive, and the ability to perform a drive reset.

Figure 2-2 Unidrive M200 keypad detail Figure 2-3 Unidrive M201 keypad detail

1. Escape button

2. Down button

3. Start button (green)

4. Stop / Reset button (red)

5. Up button

6. Enter button

7. Run forward indicator

8. Run reverse indicator

9. Keypad reference indicator

10. Unit indicators

1. Run forward indicator

2. Unit indicators

3. Speed reference potentiometer

4. Keypad reference indicator

5. Run reverse indicator

Unidrive M200 / M201 Control User Guide 11 Issue Number: 1

Safety

Model number

Refer to User Guide

Date code

Input

voltage

Power rating

M200-022 00042 A

200-240V 0.75kW

V40

Model

number

Input voltage

Output

voltage

Serial

number

Input

frequency

Power rating

Date code

No. of phases & Typical input current

Heavy duty output current

Approvals

M200-022 0042 A

5.4A

Patents: www.ctpatents.info Manuals: www.ctmanuals.info

0-550Hz

Output

frequency

Key to approvals

CE approval Europe

C Tick approval Australia

UL / cUL approval

USA &

Canada

RoHS compliant Europe

Functional safety

USA &

Canada

EurAsian Conformity EurAsia

NOTE

information

Product

information

Mechanical

installation

Electrical

installation

2.6 Nameplate description

Figure 2-4 Typical drive rating labels for size 2

Getting started

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Running the

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Optimization

NV Media

Card

Advanced

parameters

Diagnostics UL Listing

Refer to Figure 2-1 Model number on page 9 for further information relating to the labels.

Date code format

The date code is split into two sections: a letter followed by a number. The letter indicates the year, and the number indicates the week number (within the year) in which the drive was built.The letters go in alphabetical order, starting with A in 1991 (B in 1992, C in 1993 etc).

Example: A date code of W28 would correspond to week 28 of year 2013.

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2.7 Options

Figure 2-5 Options available with the drive

Getting started

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parameters

Running the

motor

Optimization

NV Media

Card

Advanced

parameters

Diagnostics UL Listing

1. AI-485 adaptor

2. SI module

3. CT USB comms cable

4. Remote mountable LCD keypad

5. AI-Backup adaptor module

Unidrive M200 / M201 Control User Guide 13 Issue Number: 1

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Table 2-1 System Integration Option module identification

Type Option module Color Name Further details

Advanced

parameters

Diagnostics UL Listing

Fieldbus

Automation

(I/O expansion)

Purple SI-PROFIBUS

Medium

Grey

SI-DeviceNet

Light Grey SI-CANopen

Yellow Green

SI-PROFINET V2

Beige SI-Ethernet

Brown Red SI-EtherCAT

Orange SI-I/O

Profibus option

PROFIBUS adaptor for communications with the drive

DeviceNet option

DeviceNet adaptor for communications with the drive

CANopen option

CANopen adaptor for communications with the drive

PROFINET V2 option

PROFINET V2 adapter for communications with the drive

External Ethernet module that supports EtherNet/IP, Modbus TCP/IP and RTMoE. The module can be used to provide global connectivity and integration with IT network technologies, such as wireless networking

EtherCAT option

EtherCAT adapter for communications with the drive

Extended I/O

Increases the I/O capability by adding the following combinations:

• Digital I/O

• Digital Inputs

• Analog Inputs (differential or single ended)

• Relays

Table 2-2 Adaptor Interface (AI) option module identification

Type Option module Name Further details

EIA 485 serial communications option

Communications AI-485 adaptor

Provides a EIA 485 serial communications interface via an RJ45 connector or alternative screw terminals.

AI-Backup adaptor

Backup

AI-Smart adaptor

+24 V Backup and SD card interface

Provides a +24 V Backup supply input and SD card interface

+24 V Backup and SD card interface

Supplied with 4 GB SD Card for parameter copying and an input for 24 V Backup

Table 2-3 Keypad identification

Type Keypad Name Further Details

Remote-Keypad

Remote LCD keypad option

Remote Keypad with a LCD display

Keypad

Remote-Keypad RTC

Remote LCD keypad option

Remote Keypad with a LCD display and real time clock

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3.1 Installing / removing options

Power down the drive before installing / removing the SI option module. Failure to do so may result in damage to the product.

Figure 3-1 Installation of an SI option module (size 2 to 4)

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Installing the option module

• With the option module tilted slightly backwards, align and locate the two holes in the rear of the option module onto the two tabs (1) on the drive.

• Press the option module onto the drive as shown in (2) until the connector mates with the drive, ensuring that the tab (3) retains the option module

in place.

Check that the option module is securely located on the drive. Always ensure that the terminal cover is always replaced before use as this ensures that the option module is firmly secured.

Figure 3-2 Removing the SI-Option module (size 2 to 4)

• Press down on the tab (1) to release the option module from the drive housing as shown.

• Tilt the option module slightly towards you and pull away from the drive housing (2).

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Figure 3-3 Installation of an SI option module (size 5 to 9)

• Move the option module in the direction shown (1).

• Align and insert the option module tab into the slot provided (2), This is shown in the detailed view (A).

• Press down on the option module until it clicks in place.

Figure 3-4 Removal of an SI option module (size 5 to 9)

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• To release the option module from the drive housing, press down on the tab (1) as shown in detailed view (A).

• Tilt the option module towards you as shown in (2).

• Remove the option module by lifting away from the drive as shown in (3).

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Figure 3-5 Installing the AI-485 / AI-Backup Adaptor to the drive (AI-485 Adaptor shown)

• Identify the two plastic fingers on the underside of the AI-485 / AI-Backup Adaptor (1) - then insert the two fingers into the corresponding slots in

the spring-loaded sliding cover on the top of the drive.

• Hold the adaptor firmly and push the spring loaded protective cover towards the back of the drive to expose the connector block (2) below.

• Press the adaptor downwards (3) until the adaptor connector locates into the drive connection below.

Figure 3-6 Removal of the AI-485 / AI-Backup Adaptor adaptor (AI-485 Adaptor shown)

• To remove the AI-485 / AI-Backup Adaptor, pull it up away from the drive in the direction shown (1)

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3.2 Real time clock battery replacement

Those keypads which have the real time clock feature contain a battery to ensure the clock works when the drive is powered down. The battery has a long life time but if the battery needs to be replaced or removed, follow the instructions below.

Low battery voltage is indicated by

low battery symbol on the keypad display.

Figure 3-7 Remote Keypad RTC (rear view)

Figure 3-7 above illustrates the rear view of the Remote Keypad RTC.

1. To remove the battery cover insert a flat head screwdriver into the slot as shown (1), push and turn anti-clockwise until the battery cover is released.

2. Replace the battery (the battery type is: CR2032).

3. Reverse point 1 above to replace battery cover.

Ensure the battery is disposed of correctly.

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4 Electrical installation

4.1 24 Vdc supply

The 24 Vdc supply connected to the +24 V supply terminals on the AIBackup adaptor provides the following functions:

• It can be used as a back-up power supply to keep the control circuits

of the drive powered up when the line power supply is removed. This allows any fieldbus modules or serial communications to continue to operate. If the line power supply is re-applied, then the normal operation can carry on after the drive automatically re-initializes the power board parameters.

• It can be used to clone or load parameters in order to pre-configure

drives when the line power supply is not available. The keypad can be used to setup parameters if required. However, the drive will be in the Under Voltage state unless the line power supply is enabled, therefore diagnostics may not be possible. (Power down save parameters are not saved when using the 24 V back-up power supply input).

The working voltage range of the 24 V back-up power supply is as follows:

0 V (connected internally to 0V common - Control

0 V

terminal 1)

+ 24 V + 24 V Backup supply input

Nominal operating voltage 24.0 Vdc

Minimum continuous operating voltage 19.2 V

Maximum continuous operating voltage 30.0 V

Minimum start up voltage 12.0 V

Minimum power supply requirement at 24 V 20 W

Recommended fuse 1 A, 50 Vdc

Minimum and maximum voltage values include ripple and noise. Ripple and noise values must not exceed 5 %.

Figure 4-1 Location of the 24 Vdc power supply connection on the

AI-Backup adaptor

4.2 Communication connections

Installing an AI-485 Adaptor provides the drive with a 2 wire EIA 485 serial communications interface. This enables the drive set-up, operation and monitoring to be carried out with a PC or controller as required.

Figure 4-2 Location of the AI-485 Adaptor option

4.2.1 EIA 485 serial communications

The drive only supports Modbus RTU protocol. See Table 4-1 for the connection details.

Standard Ethernet cables must not be used when connecting drives on a EIA 485 network as they do not have the correct twisted pairs for the pinout of the serial comms port.

Table 4-1 Serial communication port pin-outs (RJ45)

Minimum number of connections are 2, 3, 7 and shield.

Table 4-2 Serial communication port pin-outs (screw terminal

Pin Function

1 120 Ω Termination resistor

2RX TX

30 V

4 +24 V (100 mA) output

5 Not connected

6 TX enable

7RX\ TX\

8 RX\ TX\ (if termination resistors are required, link to pin 1)

block)

Pin Function

10 V

2 RX\ TX\ (if termination resistor required, link to pin 4)

3RX TX 4 120 Ω Termination resistor

5 TX Enable

6 +24 V (100 mA) output

The connections on the RJ45 connector and terminal block are in parallel.

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At zero frequency

Frequency

Run forward

Run reverse

Analog input 1/

input 2 select

Relay (over-voltage category II)

Drive OK

Analog

frequency

reference 1

Analog

frequency

reference 2

0V common

Drive enable

+10 V

+24 V

Analog input 1 select

Analog input 2 select

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4.2.2 Isolation of the EIA 485 serial communication

port

The serial communication port is single insulated and meets the requirements for ELV.

When using the communications port with a personal computer or centralised controller e.g. PLC, an isolation device must be included with a rated voltage at least equal to the drive supply voltage. Ensure that the correct fuses are installed at the drive input, and that the drive is connected to the correct supply voltage. If a serial communications converter other than the CT Comms cable is used to connect to other circuits classified as Safety Extra Low Voltage (SELV) (e.g. to a personal computer), then a safety isolating barrier must be included to maintain the SELV classification.

An isolated serial communications lead has been designed to connect the drive to IT equipment (such as laptop computers), and is available from the supplier of the drive. See below for details:

Table 4-3 Isolated serial comms lead details

Part number Description

4500-0096 CT USB Comms cable

The “isolated serial communications” lead has reinforced insulation as defined in IEC60950 for altitudes up to 3,000 m.

4.3 Control connections

4.3.1 General

Table 4-4 The control connections consist of:

Function Qty

Single ended analog input

Control parameters

available

Mode, offset, invert, scaling,

destination

Analog output 1 Source, mode, scaling, 7

Digital input 5 Destination, invert

Digital input / output 1

Frequency input 1

PWM or frequency output

Motor thermistor input 1

Relay 1 Source, invert 41, 42

Drive enable 1 11

+10 V User output 1 4

+24 V User output 1 9

0V common 1 1

Input / output mode select, destination / source, invert

Maximum reference, input limit, scaling, destination

Source, scaling, maximum

output frequency, mode

Mode, type, trip threshold, reset threshold

Key:

Destination parameter:

Source parameter:

Mode parameter:

Indicates the parameter which is being controlled by the terminal / function

Indicates the parameter being output by the terminal

Analog - indicates the mode of operation of the terminal, i.e. voltage 0-10 V, current 4-20 mA etc. Digital - indicates the mode of operation of the terminal, (the Drive Enable terminal is fixed in positive logic).

All analog terminal functions can be programmed in menu 7.

All digital terminal functions (including the relay) can be programmed in menu 8.

Ter mina l

number

2, 5

5, 11, 12,

13, 14

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The control circuits are isolated from the power circuits in the

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drive by basic insulation (single insulation) only. The installer must ensure that the external control circuits are insulated from human contact by at least one layer of insulation (supplementary insulation) rated for use at the AC supply voltage.

If the control circuits are to be connected to other circuits classified as Safety Extra Low Voltage (SELV) (e.g. to a personal computer), an additional isolating barrier must be included in order to maintain the SELV classification.

If any of the digital inputs (including the drive enable input) are connected in parallel with an inductive load (i.e. contactor or motor brake) then suitable suppression (i.e. diode or varistor) should be used on the coil of the load. If no suppression is used then over voltage spikes can cause damage to the digital inputs and outputs on the drive.

Any signal cables which are carried inside the motor cable (i.e. motor thermistor, motor brake) will pick up large pulse currents via the cable capacitance. The shield of these signal cables must be connected to ground close to the point of exit of the motor cable, to avoid this noise current spreading through the control system.

Figure 4-3 Default terminal functions

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4.3.2 Control terminal specification

1 0V common

Function Common connection for all external devices

2 Analog input 1

Default function Frequency reference

Type of input

Mode controlled by… Pr 07.007

Operating in voltage mode (default)

Full scale voltage range 0 V to +10 V ±3 %

Maximum offset ±30 mV

Absolute maximum voltage range -18 V to +30 V relative to 0 V Input resistance 100 k

Operating in current mode

Current ranges

Maximum offset 250 µA

Absolute maximum voltage (reverse bias)

Absolute maximum current 25 mA Equivalent input resistance 165 

Common to all modes

Resolution 11 bits

Sample rate 4 ms

4 +10 V user output

Default function Supply for external analog devices

Nominal voltage 10.2 V

Voltage tolerance ±3 %

Maximum output current 5 mA

5 Analog input 2

Default function Frequency reference

Type of input

Mode controlled by.... Pr 07.011

Operating in voltage mode (default)

Full scale voltage range 0 V to +10 V ±3 %

Maximum offset ±30 mV

Absolute maximum voltage range -18 V to +30 V relative to 0 V Input resistance 100 k

Resolution 11 bits

Sample rate 4 ms

Operating in digital mode

Absolute maximum voltage range -18 V to +30 V relative to 0 V Impedance 6.8 k

Input threshold 10 V ±0.8 V (IEC 61131-2)

Sample rate

Unipolar single-ended analog voltage or unipolar current

0 to 20 mA ±5 %, 20 to 0 mA ±5 %, 4 to 20 mA ±5 %, 20 to 4 mA ±5 %

-18 V to +30 V relative to 0 V

Unipolar single-ended analog voltage or positive logic only digital input

1 ms when routed to destinations Pr 06.035 or Pr 06.036, otherwise 4 ms.

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7 Analog output 1

Default function Frequency output

Type of output Unipolar single-ended analog voltage

Voltage range +10 V

Maximum offset 15 mV Load resistance  2 k

Protection Short circuit relative to 0 V

Resolution 0.1 %

Sample rate 4 ms

9 +24 V user output

Default function Supply for external digital devices

Voltage tolerance ±20 %

Maximum output current 100 mA

Protection Current limit and trip

10 Digital I/O 1

Default function AT ZERO FREQUENCY output

Positive logic digital input, positive logic

Type

Input / output mode controlled by … Pr 08.031

Operating as in input

Absolute maximum applied voltage range

Impedance 6.8 k

Input threshold 10 V ±0.8 V (IEC 61131-2)

Operating as an output

Nominal maximum output current 50 mA

Maximum output current 100 mA (total including +24 Vout)

Common to all modes

Voltage range 0 V to +24 V

Sample rate

voltage source output. PWM or frequency output modes can be selected.

-8 V to +30 V relative to 0 V

1 ms when routed to destinations Pr 06.035 or Pr 06.036, otherwise 4 ms

11 Digital Input 2

12 Digital Input 3

13 Digital Input 4

Terminal 11 default function DRIVE ENABLE input

Terminal 12 default function RUN FORWARD input

Terminal 13 default function RUN REVERSE input

Type Positive logic only digital inputs

Voltage range 0 V to +24 V

Absolute maximum applied voltage range

Impedance 6.8 k

Input threshold 10 V ±0.8 V (IEC 61131-2)

Sample rate

-18 V to +30 V relative to 0 V

1 ms when routed to destinations Pr 06.035 or Pr 06.036, otherwise 4 ms.

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14 Digital Input 5

Terminal 14 default function Analog INPUT 1 / INPUT 2 select

Positive logic only digital input. Frequency

Type

Voltage range 0 V to +24 V

Absolute maximum applied voltage range

Impedance 6.8 k

Input threshold 10 V ±0.8 V (IEC 61131-2)

Sample rate

Relay contacts

Default function Drive OK indicator

Contact voltage rating 240 Vac, Installation over-voltage category II

Contact maximum current rating

Contact minimum recommended rating

Contact type Normally open

Default contact condition Closed when power applied and drive OK

Update rate 1 ms

input or motor thermistor input (bias for DIN44081 ptc, KTY84, PT1000, PT2000 and other types) mode can be selected.

-18 V to +30 V relative to 0 V

1 ms when routed to destinations Pr 06.035 or Pr 06.036, otherwise 4 ms.

2 A AC 240 V 4 A DC 30 V resistive load

0.5 A DC 30 V inductive load (L/R = 40 ms)

12 V 100 mA

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To prevent the risk of a fire hazard in the event of a fault, a fuse or other over-current protection must be installed in the relay circuit.

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5 Getting started

This chapter introduces the user interfaces, menu structure and security levels of the drive.

5.1 Understanding the display

5.1.1 Keypad

The keypad display consists of a 6 digit LED display. The display shows the drive status or the menu and parameter number currently being edited.

The option module Unidrive menu (S.mm.ppp) is only displayed if the option module is installed. Where S signifies the option module slot number and the mm.ppp signifies the menu and parameter number of the option module’s internal menus and parameter.

The display also includes LED indicators showing units and status as shown in Figure 5-1. When the drive is powered up, the display will show the power up parameter defined by Parameter Displayed At Power-Up (11.022).

The values in the Status Mode Parameters (11.018 and 11.019) shown on the display when the drive is running, can be toggled by using the escape button.

Figure 5-1 Unidrive M200 keypad detail

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Figure 5-2 Unidrive M201 keypad detail

1. Run forward indicator

2. Unit indicators

3. Speed reference potentiometer

4. Keypad reference indicator

5. Run reverse indicator

The red stop button is also used to reset the drive.

The parameter value is correctly displayed on the keypad display as shown in Table 5-1.

On the Unidrive M201, the speed reference potentiometer is used to adjust the keypad reference.

Table 5-1 Keypad display formats

Display formats Value

Standard 100.99

Date 31.12.11 or 12.31.11

Time 12.34.56

Character ABCDEF

Binary 5

IP Address 192.168 88.1*

MAC Address 01.02.03 04.05.06*

Version number 01.23.45

*Alternate display

1. Escape button

2. Down button

3. Start button (green)

4. Stop / Reset button (red)

5. Up button

6. Enter button

7. Run forward indicator

8. Run reverse indicator

9. Keypad reference indicator

10. Unit indicators

5.2 Keypad operation

5.2.1 Control buttons

The keypad consists of:

• Up and down button - Used to navigate the parameter structure and change parameter values.

• Enter button - Used to change between parameter edit and view mode as well as entering data. This button can also be used to select between slot menu and parameter display.

• Escape button - Used to exit from parameter edit or view mode. In parameter edit mode, if parameter values are edited and the escape button pressed, the parameter value will be restored to the value it had on entry to edit mode.

• Start button - Used to provide a 'Run' command if keypad mode is selected.

• Stop / Reset button - Used to reset the drive. In keypad mode can be used for 'Stop'.

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Show previous or next

parameter

- Press and release to go to next or previous parameter. Parameter flashes briefly then goes back to View.

- Holding or scrolls through each parameter within the menu.

Press and release.

Show last slot / menu / param

selected

Press and release to

edit Parameter

Menu select

Press or to select menu

Edited digits flash

Press and

release to view

Parameter select

Press or to select parameter.

Edited digits flash

Press and release

to edit

- Press and release to accept new value to be set.

- Reset drive if required.

- Execute action if required.

Press and

release to

discard new

value and return

to original value

Press and release to

edit Menu

Press and release to

edit Parameter

View

Edit

Press or to select value

- Edited digit flashes

- Holding or increases or decreases value.

- Modified value has a direct effect on the drive except routing parameters and special parameters.

- New value can be validated or discarded.

- Holding + or edit the next or previous

digit.

Press and release to

go back to status

Timeout

240 s or hold

Press and release to

edit Menu

Slot select

(Only if option installed)

Press or to select _ or 1

Edited digit flashes

Press and release to

edit Slot

Parameter format s.mm.ppp

s: _ or 0: for drive. If drive is selected then hide first digit and show only menu and parameter.

1: for option mm: menu number (0 to 99) ppp: parameter number (0 to 999)

Status

If Drive Status (Pr 10.101) = 4 (Run) Show value only If Drive Status (Pr 10.101) <> 4 Show status only

Go to Status if no

option installed

- Holding and together sets value to zero.

Holding or timeout will discard new value and return

to original value.

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Figure 5-3 Display modes

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The up and down buttons can only be used to move between menus if Pr 00.010 has been set to show 'ALL'. Refer to section 5.9 Parameter access level and security on page 27.

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 

 

3 4

1 2

WAR NING

NOTE

Menu 0

00.004

00.005

00.006

Menu 2

02.021

Menu 11

11.034

Menu 5

05.007

10.0 AV

4.1 AV

4.1

10.0

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Figure 5-4 Mode examples

1 Parameter view mode: Read write or Read only

2 Status mode: Drive OK status

If the drive is ok and the parameters are not being edited or viewed, the display will show one of the following:

inh', 'rdy' or status mode parameter value.

3 Status mode: Trip status When the drive is in trip condition, the display will indicate that the drive has tripped and the display will show the trip code. For further information regarding trip codes, refer to section 11.4 Trips, Sub-trip numbers on page 128.

4 Status mode: Alarm status During an 'alarm' condition the display flashes between the drive status parameter value and the alarm.

5.3 Menu structure

The drive parameter structure consists of menus and parameters.

The drive initially powers up so that only Menu 0 can be viewed. The up and down arrow buttons are used to navigate between parameters and once Pr 00.010 has been set to 'All' the up and down buttons are used to navigate between menus.

For further information refer to section 5.9 Parameter access level and security on page 27.

The menus and parameters rollover in both directions i.e. if the last parameter is displayed, a further press will cause the display to rollover and show the first parameter.

When changing between menus, the drive remembers which parameter was last viewed in a particular menu and thus displays that parameter.

5.4 Menu 0

Menu 0 is used to bring together various commonly used parameters for basic easy set up of the drive. The parameters displayed in Menu 0 can be configured in Menu 22. Appropriate parameters are copied from the advanced menus into Menu 0 and thus exist in both locations.

For further information, refer to Chapter 6 Basic parameters on page 29.

Figure 5-5 Menu 0 copying

Do not change parameter values without careful consideration; incorrect values may cause damage or a safety hazard.

When changing the values of parameters, make a note of the new values in case they need to be entered again.

New parameter values must be saved to ensure that the new values apply after the drive has been power cycled. Refer to section 5.7 Saving parameters on page 26.

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5.5 Advanced menus

The advanced menus consist of groups or parameters appropriate to a specific function or feature of the drive. Menus 0 to 24 can be viewed on the Keypad.

The option module menu (1.mm.ppp) is only displayed if the option module is installed. Where 1 signifies the option module slot number and the mm.ppp signifies the menu and parameter number of the option module’s internal menus and parameters.

Table 5-2 Advanced menu descriptions

Menu Description

Commonly used basic set up parameters for quick / easy

programming 1 Frequency reference

2Ramps 3 Frequency control 4 Torque and current control

5 Motor control 6 Sequencer and clock 7 Analog I/O

8 Digital I/O 9 Programmable logic, motorized pot, binary sum, timers

10 Status and trips

11 Drive set-up and identification, serial communications 12 Threshold detectors and variable selectors 14 User PID controller

15 Option module slot 1 set-up menu 18 General option module application menu 1 20 General option module application menu 2

21 Second motor parameters 22 Menu 0 set-up 24 Option module slot 1 application menu

Slot 1 Slot 1 option menus*

* Only displayed when the option module is installed.

5.5.1 Display messages

The following tables indicate the various possible mnemonics which can be displayed by the drive and their meaning.

Table 5-3 Status indications

Drive

String Description

The drive is inhibited and cannot be run. The Drive Enable signal is not applied to

inh

the drive enable terminal or Pr 06.015 is set to 0. The other conditions that can prevent the drive from enabling are shown as bits in Enable Conditions (06.010)

The drive is ready to run. The drive enable

rdy

is active, but the drive inverter is not active because the final drive run is not active

Stop The drive is stopped / holding zero speed. Enabled

S.Loss Supply loss condition has been detected Enabled

dc inj The drive is applying dc injection braking Enabled

The drive has tripped and no longer

controlling the motor. The trip code appears on the display.

The drive is in the under voltage state either in low voltage or high voltage mode.

HEAt The motor pre-heat function is active. Enabled

output

stage

Disabled

5.5.2 Alarm indications

An alarm is an indication given on the display by alternating the alarm string with the drive status string on the display. Alarms strings are not displayed when a parameter is being edited.

Table 5-4 Alarm indications

Alarm string Description

Brake resistor overload. Braking Resistor Thermal

br.res

Accumulator (10.039) in the drive has reached

75.0 % of the value at which the drive will trip.

Motor Protection Accumulator (04.019) in the drive

OV.Ld

has reached 75.0 % of the value at which the drive will trip and the load on the drive is >100 %.

Drive over temperature. Percentage Of Drive

d.OV.Ld

Thermal Trip Level (07.036) in the drive is greater than 90 %.

tuning

The autotune procedure has been initialized and an autotune in progress.

Limit switch active. Indicates that a limit switch is active and that is causing the motor to be stopped.

Opt.AI Option slot alarm.

Lo.AC Low voltage mode. See Low AC Alarm (10.107).

I.AC.Lt

24.LoSt

Current limit active. See Current Limit Active (10.009).

24 V backup not present. See 24V Alarm Loss Enable (11.098).

5.6 Changing the operating mode

Procedure

Use the following procedure only if a different operating mode is required:

1. Ensure the drive is not enabled, i.e. terminal 11 is open or Pr 06.015 is OFF (0)

2. Change the setting of Pr 00.079 as follows:

Pr 00.079 setting Operating mode

1 Open-loop

2RFC-A

The figures in the second column apply when serial communications are used.

When the operating mode is changed, a parameter save is carried out.

3. Either:

Press the red reset button

Carry out a drive reset through serial communications by setting Pr

10.038 to 100.

5.7 Saving parameters

When changing a parameter in Menu 0, the new value is saved when

pressing the Enter button to return to parameter view mode

from parameter edit mode.

If parameters have been changed in the advanced menus, then the change will not be saved automatically. A save function must be carried out.

Procedure

1. Select ‘Save' in Pr mm.000 (alternatively enter a value of 1001 in Pr mm.000)

2. Either:

• Press the red reset button

• Carry out a drive reset through serial communications by setting Pr 10.038 to 100

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5.8 Restoring parameter defaults

Restoring parameter defaults by this method saves the default values in the drives memory. User security status (00.010) and User security code (00.025) are not affected by this procedure).

Procedure

1. Ensure the drive is not enabled, i.e. drive is in inhibit or under voltage state.

2. Select 'Def.50’ or 'Def.60' in Pr mm.000. (alternatively, enter 1233 (50 Hz settings) or 1244 (60 Hz settings) in Pr mm.000).

3. Either:

• Press the red reset button

• Carry out a drive reset through serial communications by setting Pr 10.038 to 100

5.9 Parameter access level and security

The parameter access level determines whether the user has access to Menu 0 only or to all the advanced menus (Menus 1 to 24) in addition to Menu 0.

The User Security determines whether the access to the user is read only or read write.

Both the User Security and Parameter Access Level can operate independently of each other as shown in Table 5-5.

Table 5-5 Parameter access level and security

User

security

status

(00.010)

Access

level

User

security

(00.025)

Menu 0

status

0 Menu 0 None RW Not visible

1 All Menus None RW RW

Read-only Menu 0

3 Read-only

4 Status only

5 No access

Open RW Not visible

Closed RO Not visible

Open RW RW

Closed RO RO

Open RW RW

Closed Not visible Not visible

Open RW RW

Closed Not visible Not visible

The default settings of the drive are Parameter Access Level Menu 0 and user Security Open i.e. read / write access to Menu 0 with the advanced menus not visible.

Advanced

status

5.9.1 User Security Level / Access Level

The drive provides a number of different levels of security that can be set by the user via User Security Status (00.010); these are shown in the table below.

User Security

Status

Description

(Pr 00.010)

LEVEL.0 (0)

ALL (1)

r.only.0 (2)

r.only.A (3)

Status (4)

All writable parameters are available to be edited but only parameters in Menu 0 are visible

All parameters are visible and all writable parameters are available to be edited

Access is limited to Menu 0 parameters only. All parameters are read-only

All parameters are read-only however all menus and parameters are visible

The keypad remains in status mode and no parameters can be viewed or edited

The keypad remains in status mode and no

no.acc (5)

parameters can be viewed or edited. Drive parameters cannot be accessed via a comms interface

5.9.2 Changing the User Security Level /Access Level

The security level is determined by the setting of Pr 00.010 or Pr 11 .044. The Security Level can be changed through the keypad even if the User Security Code has been set.

5.9.3 User Security Code

The User Security Code, when set, prevents write access to any of the parameters in any menu.

Setting User Security Code

Enter a value between 1 and 9999 in Pr 00.025 and press the button; the security code has now been set to this value. In order to

activate the security, the Security level must be set to desired level in Pr 00.010. When the drive is reset, the security code will have been activated and the drive returns to Menu 0. The value of Pr 00.025 will return to 0 in order to hide the security code.

Unlocking User Security Code

Select a parameter that need to be edited and press the button, the display will now show ‘Co’. Use the arrow buttons to set the security

code and press the button. With the correct security code entered, the display will revert to the parameter selected in edit mode.

If an incorrect security code is entered, the following message ‘Co.Err’ is displayed, and the display will revert to parameter view mode.

Disabling User Security

Unlock the previously set security code as detailed above. Set Pr 00.025

to 0 and press the button. The User Security has now been disabled, and will not have to be unlocked each time the drive is

powered up to allow read / write access to the parameters.

5.10 Displaying parameters with non-

default values only

By selecting 'diff.d' in Pr mm.000 (Alternatively, enter 12000 in Pr mm.000), the only parameters that will be visible to the user will be those containing a non-default value. This function does not require a drive reset to become active. In order to deactivate this function, return to Pr mm.000 and select 'none' (alternatively enter a value of 0). Please note that this function can be affected by the access level enabled, refer to section 5.9 Parameter access level and security on page 27 for further information regarding access level.

Unidrive M200 / M201 Control User Guide 27 Issue Number: 1

Safety

information

Product

information

Mechanical

installation

Electrical

installation

Getting

started

Basic

parameters

Running the

motor

Optimization NV Media Card

Advanced

parameters

Diagnostics UL Listing

5.11 Displaying destination parameters only

By selecting 'dest' in Pr mm.000 (Alternatively enter 12001 in Pr mm.000), the only parameters that will be visible to the user will be destination parameters. This function does not require a drive reset to become active. In order to deactivate this function, return to Pr mm.000 and select 'none' (alternatively enter a value of 0).

Please note that this function can be affected by the access level enabled, refer to section 5.9 Parameter access level and security on page 27 for further information regarding access level.

5.12 Communications

5.12.1 EIA 485 Serial communications

Communication is via the RJ45 connector or screw terminals (parallel connection). The drive only supports Modbus RTU protocol.

The communications port applies a 1.25 unit load to the communications network.

USB to EIA 485 Communications

An external USB hardware interface such as a PC cannot be used directly with the 2-wire EIA 485 interface of the drive. Therefore a suitable converter is required.

A suitable USB to EIA 485 isolated converter is available from Control Techniques as follows:

• CT USB Comms cable (CT Part No. 4500-0096)

When using the above converter or any other suitable converter with the drive, it is recommended that no terminating resistors be connected on the network. It may be necessary to 'link out' the terminating resistor within the converter depending on which type is used. The information on how to link out the terminating resistor will normally be contained in the user information supplied with the converter.

Serial communications set-up parameters

The following parameters need to be set according to the system requirements.

Serial Mode

(11.024)

Serial Baud Rate

(00.043)

Serial Address

(00.044)

Reset Serial

Communications

(00.045)

Serial communications set-up parameters

8 2 NP (0), 8 1 NP (1), 8 1 EP (2), 8 1 OP (3), 8 2 NP M (4), 8 1 NP M (5), 8 1 EP M (6), 8 1 OP M (7),

The drive only supports the Modbus RTU protocol and is always a slave. This parameter defines the supported data formats used by the EIA 485 comms port (if installed) on the drive. This parameter can be changed via the drive keypad, via a option module or via the comms interface itself.

7 1 EP (8), 7 1 OP (9), 7 1 EP M (10), 7 1 OP M (11)

600 (1), 1200 (2), 2400 (3), 4800 (4), 9600 (5), 19200 (6), 38400 (7),

This parameter can be changed via the drive keypad, via a option module or via the comms interface itself. If it is changed via the comms interface, the response to the command uses the original baud rate. The master should wait at least 20 ms before sending a new message using the new baud rate.

57600(8), 76800(9), 115200 (10)

1 to 247 This parameter defines the serial address and an addresses between 1 and 247 are permitted.

When the above parameters are modified the changes do not have an immediate effect on the serial

Off (0) or On (1)

communication system. The new values are used after the next power up or if Reset Serial Communications is set to 1.

28 Unidrive M200 / M201 Control User Guide

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Safety

information

Product

information

Mechanical

installation

Electrical

installation

Getting started

Basic

parameters

Running the

motor

Optimization NV Media Card

Advanced

parameters

Diagnostics UL Listing

6 Basic parameters

Menu 0 is used to bring together various commonly used parameters for basic easy set up of the drive. All the parameters in Menu 0 appear in other menus in the drive (denoted by {…}). Menu 22 can be used to configure the parameters in Menu 0.

Parameter ranges and Variable minimum/maximums:

Some parameters in the drive have a variable range with a variable minimum and a variable maximum value which is dependent on one of the

following:

• The settings of other parameters

• The drive rating

• The drive mode

• Combination of any of the above

For more information please see section 10.1 Parameter ranges and Variable minimum/maximums: on page 72.

Unidrive M200 / M201 Control User Guide 29 Issue Number: 1

Safety

information

Product

information

Mechanical

installation

Electrical

installation

Getting

started

Basic

parameters

Running the

motor

Optimization NV Media Card

Advanced

parameters

Diagnostics UL Listing

6.1 Menu 0: Basic parameters

(Ú) Default (Ö)

Parameter

00.001 Minimum Reference Clamp {01.007} VM_NEGATIVE_REF_CLAMP1 Hz 0.00 Hz RW Num US

00.002 Maximum Reference Clamp {01.006} ±550.00 Hz

00.003 Acceleration Rate 1 {02.011} 0.0 to VM_ACCEL_RATE s / 100 Hz 5.0 s / 100 Hz RW Num US

00.004 Deceleration Rate 1 {02.021} 0.0 to VM_ACCEL_RATE s / 100 Hz 10.0 s / 100 Hz RW Num US

00.005 Drive Configuration {11.034}

00.006 Motor Rated Current {05.007} 0.00 to VM_RATED_CURRENT A

00.007 Motor Rated Speed {05.008} 0.0 to 33000.0 rpm

00.008 Motor Rated Voltage {05.009} 0 to VM_AC_VOLTAGE_SET V

00.009

Motor Rated Power Factor**

00.010 User Security Status {11.044}

00.015 Jog Reference {01.005} 0.00 to 300.00 Hz 1.50 Hz RW Num US

00.016 Analog Input 1 Mode {07.007}

00.017 Bipolar Reference Enable {01.010} Off (0) or On (1) Off (0) RW Bit US

00.018 Preset Reference 1 {01.021} VM _SPEED_FREQ_REF Hz 0.00 Hz RW Num US

00.025 User Security Code {11.030} 0 to 9999 0 RW Num ND NC PT US

Power-up Keypad Control Mode

00.027

Reference

00.028 Ramp Mode Select {02.004} Fast (0), Std (1), Std.bst (2), Fst.bst (3) Std (1) RW Txt US

00.029 Ramp Enable {02.002} Off (0) or On (1) On (1) RW Bit US

00.030 Parameter Cloning {11.042} NonE (0), rEAd (1), Prog (2), Auto (3), boot (4) NonE (0) RW Txt NC US

00.031 St op Mod e {06.001}

Dynamic V to F Select {05.013} 0 to 1 0 RW Num US

00.032

Flux Optimisation Select {05.013} 0 to 1 0RWNum US

00.033 Catch A Spinning Motor {06.009} dis (0), Enable (1), Fr.Only (2), Rv.Only (3) dis (0) RW Txt US

00.034 Digital Input 5 Select {08.035} Input (0), th.Sct (1), th (2), th.Notr (3), Fr (4) Input (0) RW Txt US

00.035 Digital Output 1 Control {08.091} 0 to 21 0 RW US

00.036 Analog Output 1 Control {07.055} 0 to 15 0 RW US

00.037 Maximum Switching Frequency {05.018}

00.038 Autotune {05.012} 0 to 2 0 to 3 0 RW Num NC US

00.039 Motor Rated Frequency {05.006} 0.0 to 550.00 Hz

00.040

Number of Motor Poles***

00.041 Control Mode {05.014}

00.042 Low Frequency Voltage Boost {05.015} 0.0 to 25.0 % 3.0 % RW Num US

00.043 Serial Baud Rate {11.025}

00.044 Serial Address {11.023} 1 to 247 1 RW Num US

00.045 Reset Serial Communications {11.020} Off (0) or On (1) Off (0) RW ND NC

00.046 BC Upper Current Threshold {12.042} 0 to 200 % 50 % RW Num US

00.047 BC Lower Current Threshold {12.043} 0 to 200 % 10 % RW US

00.048 BC Brake Release Frequency {12.044} 0.00 to 20.00 Hz 1.00 Hz RW Num US

00.049 BC Brake Apply Frequency {12.045} 0.00 to 20.00 Hz 2.00 Hz RW Num US

00.050 BC Brake Delay {12.046} 0.0 to 25.0 s 1.0 s RW Num US

00.051 BC Post-brake Release Delay {12.047} 0.0 to 25.0 s 1.0 s RW Num US

00.053 BC Initial Direction {12.050} Ref (0), For (1), Rev (2) Ref (0) RW Txt US

BC Brake Apply Through Zero

00.054

Threshold

00.055 BC Enable {12.041} dis (0), Relay (1), dig IO (2), User (3) dis (0) RW Txt US

{05.010} 0.00 to 1.00 0.85 RW Num RA US

{01.051} Reset (0), Last (1), Preset (2) Reset (0) RW Txt US

{05.011} Auto (0) to 32 (16) Auto 0 RW Num US

{12.051} 0.00 to 25.00 Hz 1.00 Hz RW Num US

AV (0), AI (1), AV.Pr (2), AI.Pr (3), PrESEt (4), PAd (5),

PAd.rEF (6), E.Pot (7), torquE (8), Pid (9)

LEVEL.0 (0), ALL (1), r.only.0 (2), r.only.A (3),

20-4.L (-3), 4-20.H (-2), 20-4.H (- 1), 0-20 (0), 20-0 (1), 4-

20.tr (2), 20-4.tr (3), 4-20 (4), 20-4 (5) , Volt (6)

Coast (0), rp (1), rp.dc I (2), dc

I (3), td.dc I (4),

0.667 (0), 1 (1), 2 (2), 3 (3), 4 (4), 6 (5),

8 (6), 12 (7), 16 (8) kHz

Ur.S (0), Ur (1), Fd (2),

Ur.Auto (3), Ur.I (4),

SrE (5), Fd.tAP (6)

600 (1), 1200 (2), 2400 (3), 4800 (4), 9600 (5), 19200 (6),

38400 (7), 57600 (8), 76800 (9), 115200 (10)

Range

OL RFC-A OL RFC-A

50Hz default: 50.00 Hz 60Hz default: 60.00 Hz

AV ( 0 )*

Maximum Heavy Duty Rating

(11.032) A

Status (4), no.acc(5)

4-20.S (-6), 20-4.S (-5), 4-20.L (-4),

Coast (0), rp (1), rp.dc I

dis (5)

(2), dc I (3), td.dc I (4),

dis (5), No.rp (6)

2 (2), 3 (3), 4 (4),

6 (5), 8 (6), 12 (7),

16 (8) kHz

50Hz default:

1500.0 rpm

60Hz default:

1800.0 rpm

110V drive: 230 V

200V drive: 230 V 400V drive 50 Hz: 400 V 400V drive 60 Hz: 460 V

575V drive: 575 V

690V drive: 690 V

50Hz: 50.00 Hz 60Hz: 60.00 Hz

Ur.I (4) RW Tx t US

50Hz default:

1450.0 rpm

60Hz default:

1750.0 rpm

LEVEL.0 (0) RW Num ND NC PT

Volt (6) RW Txt US

rp (1) RW Txt US

3 (3) kHz RW Txt US

19200 (6) RW Txt US

Typ e

RW Num US

RW Txt PT US

RW Num RA US

RW Num US

RW Num RA US

30 Unidrive M200 / M201 Control User Guide

Issue Number: 1

+ 126 hidden pages

Control Techniques Unidrive M200, Unidrive M201 User Guide

Specifications and Main Features

Frequently Asked Questions

User Manual

1 Safety information

1.1 Warnings, Cautions and Notes

1.2 Electrical safety - general warning

1.6 Fire protection

1.7 Compliance with regulations

1.8 Motor

1.9 Mechanical brake control

1.10 Adjusting parameters

1.4 Environmental limits

1.5 Access

1.11 Electrical installation

1.11.1 Electric shock risk

1.11.2 Stored charge

1.12 Hazard

1.12.1 Falling hazard

2 Product information

2.1 Introduction

2.2 Model number

2.3 Ratings

2.4 Operating modes

2.4.1 Open loop mode

2.4.2 RFC-A mode

2.5 Keypad and display

2.6 Nameplate description

2.7 Options

3 Mechanical installation

3.1 Installing / removing options

3.2 Real time clock battery replacement

4 Electrical installation

4.1 24 Vdc supply

4.2 Communication connections

4.2.1 EIA 485 serial communications

4.3 Control connections

4.3.1 General

4.3.2 Control terminal specification

5 Getting started

5.1 Understanding the display

5.1.1 Keypad

5.2 Keypad operation

5.2.1 Control buttons

5.3 Menu structure

5.4 Menu 0

5.5 Advanced menus

5.5.1 Display messages

5.5.2 Alarm indications

5.6 Changing the operating mode

5.7 Saving parameters

5.8 Restoring parameter defaults

5.9 Parameter access level and security

5.9.1 User Security Level / Access Level

5.9.2 Changing the User Security Level /Access Level

5.9.3 User Security Code

5.11 Displaying destination parameters only

5.12 Communications

5.12.1 EIA 485 Serial communications

6 Basic parameters

6.1 Menu 0: Basic parameters