Control Techniques M100, M101, M200, M201, M300 Installation Guide

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Frame 1 to 4

Power Installation Guide

Unidrive M100 to M400

Part Number: 0478-0336-01 Issue: 1

Original Instructions

General Information

For the purposes of compliance with the EU Machinery Directive 2006/42/EC.

This guide covers the basic information that is required to install the drive, in applications where a drive malfunction does not result in a mechanical hazard. When the drive is used in a safety related application, i.e. where a malfunction might result in a hazard, it is essential to refer to this guide and the Control User Guide. The Control User Guide is available for download from: http://www.emersonindustrial.com/en-EN/controltechniques/downloads/userguidesandsoftware/Pages/downloads.aspx or www.emersonindustrial.com/en-EN/leroy-somer-motors-drives/downloads/Pages/manuals.aspx The manufacturer accepts no liability for any consequences resulting from inappropriate, negligent or incorrect installation or adjustment of the optional operating parameters of the equipment or from mismatching the variable speed drive with the motor. The contents of this guide are believed to be correct at the time of printing. In the interests of a commitment to a policy of continuous development and improvement, the manufacturer reserves the right to change the specification of the product or its performance, or the contents of the guide, without notice. All rights reserved. No parts of this guide may be reproduced or transmitted in any form or by any means, electrical or mechanical including photocopying, recording or by an information storage or retrieval system, without permission in writing from the publisher.

Drive firmware version

This product is supplied with the latest firmware version. If this drive is to be connected to an existing system or machine, all drive firmware versions should be verified to confirm the same functionality as drives of the same model already present. This may also apply to drives returned from a Emerson Industrial Automation Service Centre or Repair Centre. If there is any doubt please contact the supplier of the product. The firmware version of the drive can be checked by looking at Pr 11.029

Environmental statement

Emerson Industrial Automation is committed to minimising the environmental impacts of its manufacturing operations and of its products throughout their life cycle. To this end, we operate an Environmental Management System (EMS) which is certified to the International Standard ISO 14001. Further information on the EMS, our Environmental Policy and other relevant information is available on request, or can be found at: http://www.emersonindustrial.com/en-EN/controltechniques/aboutus/environment/Pages/environment.aspx. The electronic variable-speed drives manufactured by Emerson Industrial Automation have the potential to save energy and (through increased machine/process efficiency) reduce raw material consumption and scrap throughout their long working lifetime. In typical applications, these positive environmental effects far outweigh the negative impacts of product manufacture and end-of-life disposal. Nevertheless, when the products eventually reach the end of their useful life, they must not be discarded but should instead be recycled by a specialist recycler of electronic equipment. Recyclers will find the products easy to dismantle into their major component parts for efficient recycling. Many parts snap together and can be separated without the use of tools, while other parts are secured with conventional fasteners. Virtually all parts of the product are suitable for recycling. Product packaging is of good quality and can be re-used. Large products are packed in wooden crates, while smaller products come in strong cardboard cartons which themselves have a high recycled fibre content. If not re-used, these containers can be recycled. Polythene, used on the protective film and bags for wrapping product, can be recycled in the same way. Emerson Industrial Automation’s packaging strategy prefers easily-recyclable materials of low environmental impact, and regular reviews identify opportunities for improvement. When preparing to recycle or dispose of any product or packaging, please observe local legislation and best practice.

REACH legislation

EC Regulation 1907/2006 on the Registration, Evaluation, Authorisation and restriction of Chemicals (REACH) requires the supplier of an article to inform the recipient if it contains more than a specified proportion of any substance which is considered by the European Chemicals Agency (ECHA) to be a Substance of Very High Concern (SVHC) and is therefore listed by them as a candidate for compulsory authorisation. For current information on how this requirement applies in relation to specific Emerson Industrial Automation’s products, please approach your usual contact in the first instance. Emerson Industrial Automation’s position statement can be viewed at: www.emersonindustrial.com/en-EN/controltechniques/aboutus/environment/reachregulation/Pages/reachregulation.aspx. Copyright © May 2016 Emerson Industrial Automation. The information contained in this guide is for guidance only and does not form part of any contract. The accuracy cannot be guaranteed as Emerson have an ongoing process of development and reserve the right to change the specification of their products without notice. Control Techniques Limited. Registered Office: The Gro, Newtown, Powys SY16 3BE. Registered in England and Wales. Company Reg. No. 01236886. Moteurs Leroy-Somer SAS. Headquarters: Bd Marcellin Leroy, CS 10015, 16915 Angoulême Cedex 9, France. Share Capital: 65 800 512 €, RCS Angoulême 338 567 258. Issue Number: 1

Contents

1 Safety information ....................................................................................... 7

1.1 Warnings, Cautions and Notes ................................................................................ 7

1.2 Electrical safety - general warning ........................................................................... 7

1.3 System design and safety of personnel ................................................................... 7

1.4 Environmental limits ................................................................................................ 7

1.5 Access ..................................................................................................................... 8

1.6 Fire protection .......................................................................................................... 8

1.7 Compliance with regulations .................................................................................... 8

1.8 Motor ....................................................................................................................... 8

1.9 Mechanical brake control ......................................................................................... 8

1.10 Adjusting parameters ............................................................................................... 8

1.11 Electrical installation ................................................................................................ 9

1.12 Hazard ..................................................................................................................... 9

2 Product information ..................................................................................10

2.1 Model number ........................................................................................................ 10

2.2 Nameplate description ........................................................................................... 11

2.3 Ratings .................................................................................................................. 11

2.4 Drive features ........................................................................................................ 14

2.5 Items supplied with the drive ................................................................................. 15

3 Mechanical installation ............................................................................. 16

3.1 Safety information .................................................................................................. 16

3.2 Planning the installation ......................................................................................... 16

3.3 Terminal cover removal ......................................................................................... 19

3.4 Drive dimensions and mounting methods .............................................................. 21

3.5 Enclosure layout .................................................................................................... 23

3.6 Heatsink fan operation ........................................................................................... 27

3.7 External EMC filter ................................................................................................. 28

3.8 Electrical terminals ................................................................................................ 33

3.9 Routine maintenance ............................................................................................. 35

4 Electrical installation .................................................................................37

4.1 Power connections ................................................................................................ 38

4.2 AC supply requirements ........................................................................................ 43

4.3 Ratings .................................................................................................................. 47

4.4 Output circuit and motor protection ....................................................................... 51

4.5 Braking .................................................................................................................. 56

4.6 Ground leakage ..................................................................................................... 60

4.7 EMC (Electromagnetic compatibility) ..................................................................... 61

5 Technical data ............................................................................................75

5.1 Drive technical data ............................................................................................... 75

5.2 Optional external EMC filters ................................................................................. 96

6 UL listing information ............................................................................... 99

6.1 UL file reference .................................................................................................... 99

6.2 Option modules, kits and accessories ................................................................... 99

6.3 Enclosure ratings ................................................................................................... 99

6.4 Mounting ................................................................................................................ 99

6.5 Environment .......................................................................................................... 99

6.6 Electrical Installation ............................................................................................ 100

6.7 Motor overload protection and thermal memory retention ................................... 100

6.8 Electrical supply ................................................................................................... 101

6.9 External Class 2 supply ....................................................................................... 101

6.10 Group Installation and Modular Drive Systems ................................................... 101

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

EU Declaration of Conformity

G Williams Vice President, Technology Date: 17th March 2016

Control Techniques Ltd The Gro Newtown Powys UK SY16 3BE

This declaration is issued under the sole responsibility of the manufacturer. The object of the declaration is in conformity with the relevant Union harmonization legislation. The declaration applies to the variable speed drive products shown below:

Model

number

aaaa Basic series

bb Frame size 01, 02, 03, 04, 05, 06, 07, 08, 09, 10, 11

c Voltage rating 1 = 100 V, 2 = 200 V, 4 = 400 V, 5 = 575 V, 6 = 690 V

ddddd Current rating Example 01000 = 100 A

e Drive format

The model number may be followed by additional characters that do not affect the ratings. The variable speed drive products listed above have been designed and manufactured in accordance with the

following European harmonized standards:

EN 61800-5-1:2007

EN 61800-3: 2004+A1:2012

EN 61000-6-2:2005

EN 61000-6-4: 2007+A1:2011

EN 61000-3-2:2014

EN 61000-3-3:2013

EN 61000-3-2:2014 Applicable where input current < 16 A. No limits apply for professional equipment where input power ≥1 kW.

These products comply with the Restriction of Hazardous Substances Directive (2011/65/EU), the Low Voltage Directive (2014/35/EU) and the Electromagnetic Compatibility Directive (2014/30/EU).

Interpretation Nomenclature aaaa - bbc ddddde

M100, M101, M200, M201, M300, M400, M600, M700, M701, M702, F300, H300, E200, E300, HS30, HS70, HS71, HS72, M000, RECT

A = 6P Rectifier + Inverter (internal choke), D = Inverter, E = 6P Rectifier + Inverter (external choke), T = 12P Rectifier + Inverter (external choke)

Adjustable speed electrical power drive systems - Part 5-1: Safety requirements Electrical, thermal and energy

Adjustable speed electrical power drive systems - Part 3: EMC requirements and specific test methods

Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for industrial environments

Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Emission standard for industrial environments

Electromagnetic compatibility (EMC) - Part 3-2: Limits for harmonic current emissions (equipment input current ≤16 A per phase)

Electromagnetic compatibility (EMC) - Part 3-3: Limitation of voltage changes, voltage fluctuations and flicker in public, low voltage supply systems, for equipment with rated current ≤16 A per phase and not subject to conditional connection

Moteurs Leroy-Somer Usine des Agriers Boulevard Marcellin Leroy CS10015 16915 Angoulême Cedex 9 France

These electronic drive products are intended to be used with appropriate motors, controllers, electrical protection components and other equipment to form complete end products or systems. Compliance with safety and EMC regulations depends upon installing and configuring drives correctly, including using the specified input filters.

The drives must be installed only by professional installers who are familiar with requirements for safety and EMC. Refer to the Product Documentation. An EMC data sheet is available giving detailed information. The assembler is responsible for ensuring that the end product or system complies with all the relevant laws in the country where it is to be used.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

EU Declaration of Conformity

(including 2006 Machinery Directive)

Control Techniques Ltd The Gro Newtown Powys UK SY16 3BE

Model

number

aaaa Basic series

bb Frame size 01, 02, 03, 04, 05, 06, 07, 08, 09, 10, 11

c Voltage rating 1 = 100 V, 2 = 200 V, 4 = 400 V, 5 = 575 V, 6 = 690 V

ddddd Current rating Example 01000 = 100 A

e Drive format

The model number may be followed by additional characters that do not affect the ratings.

This declaration relates to these products when used as a safety component of a machine. Only the Safe Torque Off function may be used for a safety function of a machine. None of the other functions of the drive may be used to carry out a safety function.

These products fulfil all the relevant provisions of the Machinery Directive 2006/42/EC and the Electromagnetic Compatibility Directive (2014/30/EU).

EC type examination has been carried out by the following notified body: TUV Rheinland Industrie Service GmbH Am Grauen Stein D-51105 Köln Germany EC type-examination certificate numbers: 01/205/5270.01/14 dated 2014-11-11 01/205/5387.01/15 dated 2015-01-29 01/205/5383.02/15 dated 2015-04-21

Notified body identification number: 0035 The harmonized standards used are shown below:

EN 61800-5-1:2007

EN 61800-5-2:2007

EN ISO 13849-1:2008

EN ISO 13849-2:2008 Safety of machinery, Safety-related parts of control systems. Validation

EN 61800-3: 2004+A1:2012

EN 62061:2005

Person authorised to complete the technical file:

Interpretation Nomenclature aaaa - bbc ddddde

M300, M400, M600, M700, M701, M702, F300, H300, E200, E300, HS30, HS70, HS71, HS72, M000, RECT

A = 6P Rectifier + Inverter (internal choke), D = Inverter, E = 6P Rectifier + Inverter (external choke), T = 12P Rectifier + Inverter (external choke)

Adjustable speed electrical power drive systems - Part 5-1: Safety requirements

- Electrical, thermal and energy

Adjustable speed electrical power drive systems - Part 5-2: Safety requirements

- Functional

Safety of Machinery, Safety-related parts of control systems, General principles for design

Adjustable speed electrical power drive systems - Part 3: EMC requirements and specific test methods

Safety of machinery, Functional safety of safety related electrical, electronic and programmable electronic control systems

Moteurs Leroy-Somer Usine des Agriers Boulevard Marcellin Leroy CS10015 16915 Angoulême Cedex 9 France

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

P Knight

G. Williams Vice President, Technology Date: 17th March 2016 Place: Newtown, Powys, UK

Conformity Engineer Newtown, Powys, UK

IMPORTANT NOTICE These electronic drive products are intended to be used with appropriate motors, controllers, electrical

protection components and other equipment to form complete end products or systems. Compliance with safety and EMC regulations depends upon installing and configuring drives correctly, including using the specified input filters.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

1 Safety information

WARNING

CAUTION

NOTE

1.1 Warnings, Cautions and Notes

A Warning contains information which is essential for avoiding a safety hazard.

A Caution contains information which is necessary for avoiding a risk of damage to the product or other equipment.

A Note contains information, which helps to ensure correct operation of the product.

1.2 Electrical safety - general warning

The voltages used in the drive can cause severe electrical shock and/or burns, and could be lethal. Extreme care is necessary at all times when working with or adjacent to the drive. Specific warnings are given at the relevant places in this guide.

1.3 System design and safety of personnel

The drive is intended as a component for professional incorporation into complete equipment or a system. If installed incorrectly, the drive may present a safety hazard.

The drive uses high voltages and currents, carries a high level of stored electrical energy, and is used to control equipment which can cause injury.

Close attention is required to the electrical installation and the system design to avoid hazards either in normal operation or in the event of equipment malfunction. System design, installation, commissioning/start-up and maintenance must be carried out by personnel who have the necessary training and experience. They must read this safety information and this Guide carefully.

The STOP and Safe Torque Off functions of the drive do not isolate dangerous voltages from the output of the drive or from any external option unit. The supply must be disconnected by an approved electrical isolation device before gaining access to the electrical connections.

With the sole exception of the Safe Torque Off function, none of the drive functions must be used to ensure safety of personnel, i.e. they must not be used for safety-related functions.

Careful consideration must be given to the functions of the drive which might result in a hazard, either through their intended behavior or through incorrect operation due to a fault. In any application where a malfunction of the drive or its control system could lead to or allow damage, loss or injury, a risk analysis must be carried out, and where necessary, further measures taken to reduce the risk for example, an over-speed protection device in case of failure of the speed control, or a fail-safe mechanical brake in case of loss of motor braking.

The Safe Torque Off function may be used in a safety-related application. The system designer is responsible for ensuring that the complete system is safe and designed correctly according to the relevant safety standards.

Safety information

Product information Mechanical installation Electrical installation Technical data UL listing information

1.4 Environmental limits

Instructions in this guide regarding transport, storage, installation and use of the drive must be complied with, including the specified environmental limits. Drives must not be subjected to excessive physical force.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

1.5 Access

Drive access must be restricted to authorized personnel only. Safety regulations which apply at the place of use must be complied with.

1.6 Fire protection

The drive enclosure is not classified as a fire enclosure. A separate fire enclosure must be provided. For further information, refer to section 3.2.5 Fire protection on page 17.

1.7 Compliance with regulations

The installer is responsible for complying with all relevant regulations, such as national wiring regulations, accident prevention regulations and electromagnetic compatibility (EMC) regulations. Particular attention must be given to the cross-sectional areas of conductors, the selection of fuses or other protection, and protective ground (earth) connections.

This guide contains instruction for achieving compliance with specific EMC standards.

Within the European Union, all machinery in which this product is used must comply with the following directives:

2006/42/EC: Safety of machinery. 2014/30/EU: Electromagnetic Compatibility Directive.

1.8 Motor

Ensure the motor is installed in accordance with the manufacturer’s recommendations. Ensure the motor shaft is not exposed.

Standard squirrel cage induction motors are designed for single speed operation. If it is intended to use the capability of the drive to run a motor at speeds above its designed maximum, it is strongly recommended that the manufacturer is consulted first.

Low speeds may cause the motor to overheat because the cooling fan becomes less effective. The motor should be installed with a protection thermistor. If necessary, an electric forced vent fan should be used.

The values of the motor parameters set in the drive affect the protection of the motor. The default values in the drive should not be relied upon.

It is essential that the correct value is entered in Pr 00.006 motor rated current. This affects the thermal protection of the motor.

1.9 Mechanical brake control

The brake control functions are provided to allow well co-ordinated operation of an external brake with the drive. While both hardware and software are designed to high standards of quality and robustness, they are not intended for use as safety functions, i.e. where a fault or failure would result in a risk of injury. In any application where the incorrect operation of the brake release mechanism could result in injury, independent protection devices of proven integrity must also be incorporated.

1.10 Adjusting parameters

Some parameters have a profound effect on the operation of the drive. They must not be altered without careful consideration of the impact on the controlled system. Measures must be taken to prevent unwanted changes due to error or tampering.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

1.11 Electrical installation

1.11.1 Electric shock risk

The voltages present in the following locations can cause severe electric shock and may be lethal:

• AC supply cables and connections

• Output cables and connections

• Many internal parts of the drive, and external option units Unless otherwise indicated, control terminals are single insulated and must not be touched.

1.11.2 Stored charge

The drive contains capacitors that remain charged to a potentially lethal voltage after the AC supply has been disconnected. If the drive has been energized, the AC supply must be isolated at least ten minutes before work may continue.

1.12 Hazard

1.12.1 Falling hazard

The drive presents a falling or toppling hazard. This can still cause injury to personnel and therefore should be handled with care.

Maximum weight:

Size 1: 0.75 kg (1.65 Ib) Size 2: 1.3 kg (3.0 lb) Size 3: 1.5 kg (3.3 lb) Size 4: 3.13 kg (6.9 Ib)

Safety information

Product information Mechanical installation Electrical installation Technical data UL listing information

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

2 Product information

OptionalBuild

IdentificationLabel

Derivative ElectricalSpecifications

M400 - 03 4 00073

ProductLine UnidriveM400 UnidriveM300 UnidriveM200 UnidriveM201 UnidriveM101 UnidriveM100

FrameSize

CustomerCode

A B 1 00

CustomerCode:

00 = 50 Hz 01 = 60 Hz

Reserved:

ConformalCoating:

0=Standard

IP / NEMA Rating:

1 = IP20 / NEMA 1

BrakeTransistor:

B = Brake

Cooling:

A = Air

Reserved

Documentation

Documentation:

VoltageRating:

CurrentRating:

HeavyDutycurrentratingx 10

DriveFormat:

A - ACin ACout

2-200V(200-240

-400V(380-480

-575V(500-575

-690V(500-690

± 10%)

1-100V(100-120 10%)±

±±10%)

5 6 10%)

± 10%)

0-Suppliedseparately 1-English 2-French 3-Italian 4-German 5-Spanish

2.1 Model number

The way in which the model numbers for the Unidrive M product range is formed is illustrated below:

Figure 2-1 Model number

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

2.2 Nameplate description

Model

number

Input voltage

Output

voltage

Serial

number

Input

frequency

Power rating

Date code

No. of phases & Typical input current

Heavy duty output current

Approvals

M400-022 00042 A

0.75kW

10.4A / 5.4A

Patents: www.ctpatents.info Manuals: www.ctmanuals.info

0-550Hz

Output

frequency

Key to approvals

Modelnumber

Referto UserGuide

Datecode

Input

voltage

Powerrating

M400-02200042 A

200-240V0.75kW

V40

CE approval Europe

RCM -Regulatory Compliance Mark

Australia

UL / cUL approval USA & Canada

RoHS compliant Europe

Functional safety USA & Canada

EurAsian Conformity

EurAsia

NOTE

Figure 2-2 Typical drive rating labels

Date code format

The date code is split into two sections: a letter followed by a number. The letter indicates the year, and the number indicates the week number (within the year) in which the drive was built.The letters go in alphabetical order, starting with A in 1991 (B in 1992, C in 1993 etc). Example: A date code of Y28 would correspond to week 28 of year 2015.

2.3 Ratings

The continuous current ratings given are for maximum 40 °C (104 °F), 1000 m altitude and 3 kHz switching frequency. Derating is required for higher switching frequencies, ambient temperature >40 °C (104 °F) and high altitude. For further information, refer to Chapter 5 Technical data on page 75.

Safety information

Product information

Mechanical installation Electrical installation Technical data UL listing information

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

Table 2-1 100 V drive ratings (100 V to 120 V ±10 %)

Heavy Duty

Model

Input

phases

Maximum

continuous

output current

Open loop

peak current

RFC peak

current

Nominal power

100 V

Motor power

ph A A A kW hp

01100017

01100024 2.4 3.6 4.3 0.37 0.5

02100042 4.2 6.3 7.6 0.75 1

1.7 2.6 3.1 0.25 0.33

02100056 5.6 8.4 10.1 1.1 1.5

Table 2-2 200 V drive ratings (200 V to 240 V ±10 %)

Heavy Duty

Model

01200017 1 1.7 2.6 3.1 0.25 0.33

01200024 1 2.4 3.6 4.3 0.37 0.5

01200033 1 3.3 5 5.9 0.55 0.75

01200042 1 4.2 6.3 7.6 0.75 1

02200024 1/3 2.4 3.6 4.3 0.37 0.5

02200033 1/3 3.3 5 5.9 0.55 0.75

02200042 1/3 4.2 6.3 7.6 0.75 1

02200056 1/3 5.6 8.4 10.1 1.1 1

02200075 1/3 7.5 11.3 13.5 1.5 2

03200100 1/3 10 15 18 2.2 3

04200133 1/3 13.3 20 23.9 3 3

04200176 3 17.6 26.4 31.7 4 5

Input phases

ph A A A kW hp

Maximum

continuous

output current

Open loop

peak current

RFC peak

current

Nominal power

at 230 V

at 100 V

Motor power

at 230 V

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

Table 2-3 400 V drive ratings (380 V to 480 V ±10 %)

NOTE

Heavy Duty

Model

02400013

02400018 1.8 2.7 3.2 0.55 0.75

02400023 2.3 3.5 4.1 0.75 1

02400032 3.2 4.8 5.8 1.1 1.5

02400041 4.1 6.2 7.4 1.5 2

03400056

03400073 7.3 11 13.1 3 3

03400094 9.4 14.1 16.9 4 5

04400135

04400170 17 25.5 30.6 7.5 10

Input phases

ph A A A kW hp

Maximum

continuous

output current

1.3 2 2.3 0.37 0.5

5.6 8.4 10.1 2.2 3

13.5 20.3 24.3 5.5 7.5

Open loop

peak current

RFC peak

current

Nominal

power at 400 V

Motor power

at 460 V

2.3.1 Typical short term overload limits

The maximum percentage overload limit changes depending on the selected motor. Variations in motor rated current, motor power factor and motor leakage inductance all result in changes in the maximum possible overload. The exact value for a specific motor can be calculated using the equations detailed in Menu 4 in the Parameter Reference Guide.

Typical values are shown in the table below for RFC-A and open loop (OL) modes:

Table 2-4 Typical overload limits

Operating mode RFC From cold RFC From 100 %

Heavy Duty overload with motor rated current = drive rated

180 % for 3 s 180 % for 3 s 150 % for 60 s 150 % for 8 s

current

Open loop from

cold

Open loop from

100 %

Safety information

Product information

Mechanical installation Electrical installation Technical data UL listing information

Generally the drive rated current is higher than the matching motor rated current allowing a higher level of overload than the default setting.

The time allowed in the overload region is proportionally reduced at very low output frequency on

some drive ratings.

The maximum overload level which can be attained is independent of the speed.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

2.4 Drive features

Figure 2-3 Features of the drive (Unidrive M400 illustrated)

Key

1. Rating label (On side of drive)

2. Identification label 6. Braking terminal 10. Motor connections 14. Keypad connection

3. Option module connection

4. Relay connections 8. DC bus + 12. Ground connections

5. Control connections 9. DC bus - 13. Safe Torque Off

7. Internal EMC filter screw

11. AC supply connections

connections

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

2.5 Items supplied with the drive

The drive is supplied with a copy of the Control Quick Start Guide, a copy of the Power Installation Guide, a safety information booklet, the Certificate of Quality and the items shown in Table 2-5.

Table 2-5 Parts supplied with the drive

Description Size 1 Size 2 Size 3 Size 4

Safety information

STO connector

Grounding bracket

M4 x 8 Double Sem Torx screw

* Unidrive M300/ M400 only.

Product information

x 1

Mechanical installation Electrical installation Technical data UL listing information

x 4

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

3 Mechanical installation

WARNING

3.1 Safety information

This chapter describes how to use all mechanical details to install the drive. The drive is intended to be installed in an enclosure. Key features of this chapter include:

• High IP as standard

• Enclosure sizing and layout

• Terminal location and torque settings

Follow the instructions

The mechanical and electrical installation instructions must be adhered to. Any questions or doubt should be referred to the supplier of the equipment. It is the responsibility of the owner or user to ensure that the installation of the drive and any external option unit, and the way in which they are operated and maintained, comply with the requirements of the Health and Safety at Work Act in the United Kingdom or applicable legislation and regulations and codes of practice in the country in which the equipment is used.

Stored charge

Normally, the capacitors are discharged by an internal resistor. Under certain, unusual fault conditions, it is possible that the capacitors may fail to discharge, or be prevented from being discharged by a voltage applied to the output terminals. If the drive has failed in a manner that causes the display to go blank immediately, it is possible the capacitors will not be discharged. In this case, consult Emerson Industrial Automation or their authorized distributor.

Competence of the installer

The drive must be installed by professional assemblers who are familiar with the requirements for safety and EMC. The assembler is responsible for ensuring that the end product or system complies with all the relevant laws in the country where it is to be used.

Enclosure

The drive is intended to be mounted in an enclosure which prevents access except by trained and authorized personnel, and which prevents the ingress of contamination. It is designed for use in an environment classified as pollution degree 2 in accordance with IEC 60664-1. This means that only dry, non-conducting contamination is acceptable.

3.2 Planning the installation

The following considerations must be made when planning the installation:

3.2.1 Access

Access must be restricted to authorized personnel only. Safety regulations which apply at the place of use must be complied with.

The IP (Ingress Protection) rating of the drive is installation dependent.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

3.2.2 Environmental protection

NOTE

The drive must be protected from:

• Moisture, including dripping water or spraying water and condensation. An anti-condensation heater may be required, which must be switched off when the drive is running.

• Contamination with electrically conductive material

• Contamination with any form of dust which may restrict the fan, or impair airflow over various components

• Temperature beyond the specified operating and storage ranges

• Corrosive gasses

During installation it is recommended that the vents on the drive are covered to prevent debris (e.g. wire off-cuts) from entering the drive.

3.2.3 Cooling

The heat produced by the drive must be removed without its specified operating temperature being exceeded. Note that a sealed enclosure gives much reduced cooling compared with a ventilated one, and may need to be larger and/or use internal air circulating fans.

For further information, refer to section 3.5.1

Enclosure sizing

on page 24.

3.2.4 Electrical safety

The installation must be safe under normal and fault conditions. Electrical installation instructions are given in Chapter 4

Electrical installation on page 37

3.2.5 Fire protection

The drive enclosure is not classified as a fire enclosure. A separate fire enclosure must be provided.

For installation in the USA, a NEMA 12 enclosure is suitable.

For installation outside the USA, the following (based on IEC 62109-1, standard for PV inverters) is recommended.

Enclosure can be metal and/or polymeric, polymer must meet requirements which can be summarized for larger enclosures as using materials meeting at least UL 94 class 5VB at the point of minimum thickness.

Air filter assemblies to be at least class V-2.

The location and size of the bottom shall cover the area shown in Figure 3-1. Any part of the side which is within the area traced out by the 5° angle is also considered to be part of the bottom of the fire enclosure.

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Electrical installation Technical data UL listing information

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

Figure 3-1 Fire enclosure bottom layout

Drive

N o t le s s t ha n 2 X

B a ff le p la te s ( m a y b e a b ov e o r b e lo w b o tt o m o f e n cl o su r e)

B o tt o m o f f ir e

e n cl os u re

Not less than 2 times ‘X’

Baffle plates (may be above or

below bottom of enclosure)

Bottom of fire enclosure

The bottom, including the part of the side considered to be part of the bottom, must be designed to prevent escape of burning material - either by having no openings or by having a baffle construction. This means that openings for cables etc. must be sealed with materials meeting the 5VB requirement, or else have a baffle above. See Figure 3-2 for acceptable baffle construction. This does not apply for mounting in an enclosed electrical operating area (restricted access) with concrete floor.

Figure 3-2 Fire enclosure baffle construction

3.2.6 Electromagnetic compatibility

Variable speed drives are powerful electronic circuits which can cause electromagnetic interference if not installed correctly with careful attention to the layout of the wiring.

Some simple routine precautions can prevent disturbance to typical industrial control equipment.

If it is necessary to meet strict emission limits, or if it is known that electromagnetically sensitive equipment is located nearby, then full precautions must be observed. In-built into the drive, is an internal EMC filter, which reduces emissions under certain conditions. If these conditions are exceeded, then the use of an external EMC filter may be required at the drive inputs, which must be located very close to the drives. Space must be made available for the filters and allowance made for carefully segregated wiring. Both levels of precautions are covered in section 4.7

(Electromagnetic compatibility) on page 61

EMC

3.2.7 Hazardous areas

The drive must not be located in a classified hazardous area unless it is installed in an approved enclosure and the installation is certified.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

3.3 Terminal cover removal

WARNING

Control/ AC/

Motorterminalcover

Control/ AC/

Motorterminalcover

Control/ AC/

Motorterminalcover

Control/ AC/

Motorterminalcover

NOTE

Isolation device

The AC and / or DC power supply must be disconnected from the drive using an approved isolation device before any cover is removed from the drive or before any servicing work is performed.

Stored charge

The drive contains capacitors that remain charged to a potentially lethal voltage after the AC and / or DC power supply has been disconnected. If the drive has been energized, the power supply must be isolated at least ten minutes before work may continue.

3.3.1 Removing the terminal covers

Figure 3-3 Location and identification of terminal covers (Unidrive M400 size 1 to 4 shown)

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Electrical installation Technical data UL listing information

The drives shown in Figure 3-3 above, have a single removable terminal cover which provides access to all electrical connections, i.e. Control, AC, Motor and Brake functions. Figure 3-4 illustrates the three steps required to remove the drive terminal covers.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

Figure 3-4 Removing the terminal cover (Unidrive M400 size 1 to 4 shown)

1. Using a flat bladed screwdriver, turn the terminal cover locking clip anti-clockwise by approximately 30°

2. Slide the terminal cover down

3. Remove terminal cover in direction shown.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

3.3.2 Removal of the STO (Safe Torque Off) connector

WARNING

Figure 3-5 Removing the STO connector

Safety information Product information

Mechanical installation

To remove the STO terminal block:

1. Using tab on STO terminal block, pull upwards.

2. Pull away from the control module as shown on the tab as shown in Figure 3-5 above.

3.4 Drive dimensions and mounting methods

The following drawings show the dimensions of the drive and mounting holes to allow a back-plate to be prepared.

If the drive has been used at high load levels for a period of time, the heatsink can reach temperatures in excess of 70 °C (158 °F). Human contact with the heatsink should be prevented.

The drives can be panel mounted with 0 mm space between the drives.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

Electrical installation Technical data UL listing information

Figure 3-6 Dimensions (Unidrive M200 / M201 shown)

H M1

11 mm

(0.43 in)

Cover release

NOTE

To remove the terminal cover, use a flat bladed screwdriver to rotate the terminal cover locating clip

by approximately 30° in a counter clockwise direction, and then slide the cover down.

Drive

Size

1 160 6.30 75 2.95 130 5.12 143 5.70 53 2.08 5 0.2 2 205 8.07 78 3.07 150 5.91 194 7.63 55 2.17 5 0.2 3 226 8.90 90 3.54 160 6.30 215 8.46 70.7 2.80 5 0.2 4 277 10.91 115 4.53 175 6.89 265 10.43 86 3.40 6 0.23

H W D M1 M2 ∅∅∅∅ A B*

mm in mm in mm in mm in mm in mm in mm in mm in

0 0.00 100 3.93

A minimum clearance of 100 mm above and below Frame 01 to 04 products is required for applications where the product is subjected to rated load and rated ambient temperature.

* A minimum clearance of 50 mm above and below Frame 01 to 04 products is permissible in applications where either the ambient operating temperature is 35 °C or less or the average output current is derated by 20 %.

Derating for reduced clearances is to be applied in addition to the derating for increased switching frequency if operating above 3 kHz.

We recommend that cables are routed carefully to ensure that the airflow in and out of the product is not impeded, when using the reduced clearances.

If DIN rail mounting is used in an installation where the drive is to be subjected to shock or vibration, it is recommended that the bottom mounting screws are used to secure the drive to the back-plate. If the installation is going to be subjected to heavy shock or vibration, then it is recommended that the drive is surface mounted rather than DIN rail mounted.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

The DIN rail mounting mechanism has been designed so no tools are required to install

NOTE

³100mm

(4in)

Enclosure ACsupply contactorand fusesorMCB

Locateas required

External controller

Signalcables Planforallsignalcables toberoutedatleast 300mm(12in)fromthe driveandanypowercable

Ensureminimumclearances aremaintainedforthedrive andexternalEMCfilter.Forced orconvectionair-flowmustnot berestrictedbyanyobjector cabling

³100mm

(4in)

Optionalbrakingresistorandoverload

Locateoptionalbraking resistorexternalto cubicle(preferablyneartoor ontopofthecubicle). Locatetheoverloadprotection

deviceasrequired

TheexternalEMCfiltercanbe bookcasemounted(nexttothe drive)orfootprintmounted(with thedrivemountedontothefilter).

Note ForEMCcompliance:

1)WhenusinganexternalEMC filter,onefilterisrequiredfor eachdrive

2)Powercablingmustbeat least100mm(4in)fromthe driveinalldirections

and remove the drive from a DIN rail. Please ensure the top mounting lugs are located correctly on the DIN rail before installation is initiated. The DIN rail used should conform to DIN46277-3.

3.5 Enclosure layout

Please observe the clearances in the diagram below taking into account any appropriate notes for other devices / auxiliary equipment when planning the installation.

Figure 3-7 Enclosure layout (Unidrive M400 illustrated)

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Table 3-1 Spacing required between drive / enclosure and drive / EMC filter

Drive size Spacing (B)

All 0 mm (0.00 in)

Electrical installation Technical data UL listing information

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

3.5.1 Enclosure sizing

k T

in tTex t

–( )

-----------------------------------

NOTE

1. Add the dissipation figures from section 5.1.2 to be installed in the enclosure.

2. If an external EMC filter is to be used with each drive, add the dissipation figures from section

5.2.1

EMC filter ratings

on page 97 for each external EMC filter that is to be installed in the

enclosure.

3. If the braking resistor is to be mounted inside the enclosure, add the average power figures for each braking resistor that is to be installed in the enclosure.

4. Calculate the total heat dissipation (in Watts) of any other equipment to be installed in the enclosure.

5. Add the heat dissipation figures obtained above. This gives a figure in Watts for the total heat that will be dissipated inside the enclosure.

Calculating the size of a sealed enclosure

The enclosure transfers internally generated heat into the surrounding air by natural convection (or external forced air flow); the greater the surface area of the enclosure walls, the better is the dissipation capability. Only the surfaces of the enclosure that are unobstructed (not in contact with a wall or floor) can dissipate heat.

Calculate the minimum required unobstructed surface area

Where:

Unobstructed surface area in m2 (1 m2 = 10.9 ft2)

Maximum expected temperature in

ext

Maximum permissible temperature in oC

int

Power in Watts dissipated by

Heat transmission coefficient of the enclosure material in W/m2/oC

Example

To calculate the size of an enclosure for the following:

• Two drives operating at the Normal Duty rating

• External EMC filter for each drive

• Braking resistors are to be mounted outside the enclosure

• Maximum ambient temperature inside the enclosure: 40 °C

• Maximum ambient temperature outside the enclosure: 30 °C

For example, if the power dissipation from each drive is 187 W and the power dissipation from each external EMC filter is 9.2 W.

Total dissipation: 2 x (187 + 9.2) =392.4 W

Power dissipation

Ae for the enclosure from:

outside

all

heat sources in the enclosure

the enclosure

inside

the enclosure

on page 77 for each drive that is

Power dissipation for the drives and the external EMC filters can be obtained from Chapter 5

Technical data

on page 75.

The enclosure is to be made from painted 2 mm (0.079 in) sheet steel having a heat transmission

coefficient of 5.5 W/m2/oC. Only the top, front, and two sides of the enclosure are free to dissipate heat.

The value of 5.5 W/m2/ºC can generally be used with a sheet steel enclosure (exact values can be obtained from the supplier of the material). If in any doubt, allow for a greater margin in the temperature rise.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

Figure 3-8 Enclosure having front, sides and top panels free to dissipate heat

392.4

5.5 40 30–( )

---------------------------------

Ae2H D–

H D+

--------------------------

7.135 2 2× 0.6×( )– 2 0.6+

-----------------------------------------------------

Insert the following values:

40 °C

int

30 °C

ext

5.5

392.4 W

The minimum required heat conducting area is then:

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Mechanical installation

= 7.135 m2 (77.8 ft2)

(1 m2 = 10.9 ft2)

Estimate two of the enclosure dimensions - the height (H) and depth (D), for instance. Calculate the width (W) from:

Inserting H = 2m and D = 0.6 m, obtain the minimum width:

=1.821 m (71.7 in)

If the enclosure is too large for the space available, it can be made smaller only by attending to one or all of the following:

• Using a lower PWM switching frequency to reduce the dissipation in the drives

• Reducing the ambient temperature outside the enclosure, and/or applying forced-air cooling to the outside of the enclosure

• Reducing the number of drives in the enclosure

• Removing other heat-generating equipment

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

Electrical installation Technical data UL listing information

Calculating the air-flow in a ventilated enclosure

3k P

in tTex t

–

---------------------------

-------

3 1.3× 323.7×

40 30–

---------------------------------------

The dimensions of the enclosure are required only for accommodating the equipment. The equipment is cooled by the forced air flow.

Calculate the minimum required volume of ventilating air from:

Where:

Air-flow in m3 per hour (1 m3/hr = 0.59 ft3/min)

Maximum expected temperature in °C outside

ext

Maximum permissible temperature in °C

int

Power in Watts dissipated by

Ratio of

all

heat sources in the enclosure

the enclosure

inside

the enclosure

Where:

P0 is the air pressure at sea level PI is the air pressure at the installation

Typically use a factor of 1.2 to 1.3, to allow also for pressure-drops in dirty air-filters.

Example

To calculate the size of an enclosure for the following:

• Three drives operating at the Normal Duty rating

• External EMC filter for each drive

• Braking resistors are to be mounted outside the enclosure

• Maximum ambient temperature inside the enclosure: 40 °C

• Maximum ambient temperature outside the enclosure: 30 °C

For example, dissipation of each drive: 101 W and dissipation of each external EMC filter: 6.9 W (max).

Total dissipation: 3 x (101 + 6.9) = 323.7 W

Insert the following values:

40 °C

int

30 °C

ext

1.3

323.7 W

Then:

126.2 m3/hr (74.5 ft3 /min)

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

(1 m3/ hr = 0.59 ft3/min)

Issue Number: 1

3.5.2 Enclosure design and drive ambient temperature

Drive derating is required for operation in high ambient temperatures

Totally enclosing or through panel mounting the drive in either a sealed cabinet (no airflow) or in a well ventilated cabinet makes a significant difference on drive cooling.

The chosen method affects the ambient temperature value (T

) which should be used for any

rate

necessary derating to ensure sufficient cooling for the whole of the drive.

The ambient temperature for the four different combinations is defined below:

1. Totally enclosed with no air flow (<2 m/s) over the drive T

2. Totally enclosed with air flow (>2 m/s) over the drive T

3. Through panel mounted with no airflow (<2 m/s) over the drive T T

int

4. Through panel mounted with air flow (>2 m/s) over the drive T

rate

= T

int

rate

+ 5 °C

int

= the greater of T

+5 °C, or

ext

or T

ext

int

Where:

= Temperature outside the cabinet

ext

= Temperature inside the cabinet

int

= Temperature used to select current rating from tables in Chapter 5

rate

Technical data

page 75.

3.6 Heatsink fan operation

The drive is ventilated by an internal heatsink fan. The fan channels air through the heatsink chamber.

Ensure the minimum clearances around the drive are maintained to allow air to flow freely.

The heatsink fan on all drive sizes is a variable speed fan (except for size 1 which has a single speed fan). The drive controls the speed at which the fan runs based on the temperature of the heatsink and the drive's thermal model system. The maximum speed at which the fan operates can be limited in Pr

06.045

. This could incur an output current derating.

Table 3-2 Environmental considerations

Environment Comments

Clean

Dry, dusty (non-conductive)

Dry, dusty (conductive)

Regular cleaning recommended

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Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

3.7 External EMC filter

The external EMC filter details for each drive rating are provided in the table below.

Model CT part number

100 V

01100017 to 01100024

02100042 to 02100056 4200-2000 0.90 1.98

200 V

01200017 to 01200042

02200024 to 02200075

03200100

04200133 to 04200176

400 V

02400013 to 02400041

03400056 to 03400094

04400135 to 04400170

Mount the external EMC filter following the guidelines in section 4.7.5

emission standards

on page 69

4200-1000

4200-1001 (low leakage)

4200-1000

4200-1001 (low leakage)

4200-2001

4200-2002 (low leakage)

4200-2003

4200-2004 (low leakage)

4200-3000

4200-3001 (low leakage)

4200-3004

4200-3005 (low leakage)

4200-4000

4200-4001 (low leakage)

4200-4002

4200-4003 (low leakage)

4200-2005

4200-2006 (low leakage)

4200-3008

4200-3009 (low leakage)

4200-4004

4200-4005 (low leakage)

Compliance with generic

Weight

kg lb

0.49 1.08

0.86 1.89

0.88 1.94

0.92 2.02

0.95 2.09

1.3 2.86

1.4 3.08

0.82 1.80

1 2.20

1.4 3.08

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

Figure 3-9 Footprint mounting the EMC filter

Figure 3-10 Bookcase mounting the EMC filter

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Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

Figure 3-11 Size 1 to 4 external EMC filter

V: Ground stud

Z: Bookcase mounting slot diameter CS: Cable size

Table 3-3 Size 1 external EMC filter dimensions

CT part

number

4200-1000

4200-1001

A B C D H W V/X Y Z CS

160 mm (6.30 in)

198.8 mm (7.83 in)

52.4 mm (2.06 in)

Table 3-4 Size 2 external EMC filter dimensions

CT part

number

4200-2000

4200-2001

4200-2002

4200-2003

4200-2004

4200-2005

4200-2006

A B C D H W V/X Y Z CS

206 mm (8.11 in)

244.8 mm (9.64 in)

53.4 mm (2.10 in)

X: Threaded holes for footprint

mounting of the drive

41 mm

(1.61 in)

41 mm

(1.61 in)

215 mm

(8.46 in)

261 mm (10.2 in)

75 mm

(2.95 in)

78 mm

(3.07 in)

Y: Footprint mounting hole diameter

4.5 mm

(0.18 in)

4.5 mm

(0.18 in)

4.5 mm

(0.18 in)

4.5 mm

(0.18 in)

1.5 mm

(16 AWG)

4.0 mm

(12 AWG)

1.5 mm

(16 AWG)

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

Table 3-5 Size 3 external EMC filter dimensions

CT part

number

4200-3000

4200-3001

4200-3004

4200-3005

4200-3008

4200-3009

A B C D H W V/X Y Z CS

227 mm (8.94 in)

265.8 mm (10.4 in)

59 mm

(2.32 in)

41 mm

(1.61 in)

282 mm (11.1 in)

Table 3-6 Size 4 external EMC filter dimensions

CT part

number

4200-4000

4200-4001

4200-4002

4200-4003

4200-4004

4200-4005

A B C D H W V/X Y Z CS

279 mm (10.9 in)

318.8 mm (12.5 in)

80.5 mm (3.17 in)

41 mm

(1.61 in)

334 mm (13.1 in)

90 mm

(3.54 in)

115 mm (4.53 in)

4.5 mm

(0.18 in)

5.5 mm

(0.22 in)

4.5 mm

(0.18 in)

5.5 mm

(0.22 in)

4.0 mm

(12 AWG)

2.5 mm

(14 AWG)

4.0 mm

(12 AWG)

2.5 mm

(14 AWG)

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Electrical installation Technical data UL listing information

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

3.7.1 EMC filter torque settings

Table 3-7 Optional external EMC filter terminal data

CT part

number

4200-1000

4200-1001

4200-2000

4200-2001

4200-2002

4200-2003

4200-2004

4200-2005

4200-2006

4200-3000

4200-3001

4200-3004

4200-3005

4200-3008

4200-3009

4200-4000

4200-4001

4200-4002

4200-4003

4200-4004

4200-4005

Flex wire.

Table 3-8 Fastener details for drive footprint mounting on external EMC filter

Type Size 1 Size 2 Size 3 Size 4

Thread size M4 M4 M4 M5

Length (mm) 12 12 12 12

Power connections Ground connections

Max cable

size

10 mm

(6 AWG)

6 mm

(8 AWG)

10 mm

(6 AWG)

6 mm

(8 AWG)

6 mm

(8 AWG)

6 mm

(8 AWG)

Max torque Ground stud size Max torque

1.8 N m

(1.4 lb ft)

1.8 N m

(1.4 lb ft)

1.8 N m

(1.4 lb ft)

1.8 N m

(1.4 lb ft)

1.8 N m

(1.4 lb ft)

1.8 N m

(1.4 lb ft)

1.7 N m

(1.3 lb ft)

1.7 N m

(1.3 lb ft)

1.7 N m

(1.3 lb ft)

1.7 N m

(1.3 lb ft)

1.7 N m

(1.3 lb ft)

2.2 N m

(1.6 lb ft)

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

3.8 Electrical terminals

Figure 3-12 Location of the power and ground terminals (Unidrive M400 size 1 to 4 shown)

Key:

1. Control terminals 4. AC power terminals 7. DC bus +

2. Relay terminals 5. Motor terminals 8. Brake terminal

3. Ground connections 6. DC bus -

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Electrical installation Technical data UL listing information

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

3.8.1 Terminal sizes and torque settings

WARNING

To avoid a fire hazard and maintain validity of the UL listing, adhere to the specified tightening torques for the power and ground terminals. Refer to the following tables.

Table 3-9 Drive control terminal data

Model Connection type Torque setting

All Screw terminals 0.2 N m (0.15 lb ft)

Table 3-10 Drive relay terminal data

Model Connection type Torque setting

All Screw terminals 0.5 N m (0.4 lb ft)

Table 3-11 Drive power terminal data

Model

size

Table 3-12 Terminal block maximum cable sizes

Model size Terminal block description Max cable size

AC and motor terminals DC and braking Ground terminal

Recommended Maximum Recommended Maximum Recommended Maximum

0.5 N m

(0.4 lb ft)

1.4 N m (1 lb ft)

All Control connector

All 2-way relay connector

1 to 4 STO connector

1 AC input / output power connector

2 to 4 AC input / output power connector

0.5 N m

(0.4 lb ft)

1.4 N m (1 lb ft)

1.5 N m

(1.1 lb ft)

1.5 mm2 (16 AWG)

2.5 mm2 (12 AWG)

0.5 mm2 (20 AWG)

2.5 mm2 (12 AWG)

4.0 mm2 (10 AWG)

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

3.9 Routine maintenance

NOTE

The drive should be installed in a cool, clean, well ventilated location. Contact with moisture and/or dust with the drive should be avoided.

Regular checks of the following should be carried out to ensure drive / installation reliability are maximized:

Environment

Ambient temperature

Dust

Moisture Ensure the drive enclosure shows no signs of condensation

Enclosure

Enclosure door filters Ensure filters are not blocked and that air is free to flow

Electrical

Screw connections Ensure all screw terminals remain tight

Crimp terminals

Cables Check all cables for signs of damage

3.9.1 Fan removal procedure

Figure 3-13 Removal of the size 1 to 4 heatsink fan (size 2 illustrated)

Ensure the enclosure temperature remains at or below maximum specified

Ensure the drive remains dust free – check that the heatsink and drive fan are not gathering dust. The lifetime of the fan is reduced in dusty environments.

Ensure all crimp terminals remains tight – check for any discoloration which could indicate overheating

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Electrical installation Technical data UL listing information

1. Remove the screw from the drive (size 1: Torx 10, size 2 to 4: Torx 20).

2. Tilt the fan guard, then withdraw the fan assembly from the drive housing.

Finally disconnect the fan cable from the drive.

Replace the fan by reversing the above instructions.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

Table 3-13 Heatsink fan replacement kits

Model Part number

Size 1 3470-0092

Size 2 3470-0095

Size 3 3470-0099

Size 4 3470-0103

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

4 Electrical installation

WARNING

Many cable management features have been incorporated into the product and accessories, this chapter shows how to optimize them. Key features include:

• Internal EMC filter

• EMC compliance with shielding / grounding accessories

• Product rating, fusing and cabling information

• Brake resistor details (selection / ratings)

Electric shock risk

The voltages present in the following locations can cause severe electric shock and may be lethal:

• AC supply cables and connections

• DC and brake cables, and connections

• Output cables and connections

• Many internal parts of the drive, and external option units Unless otherwise indicated, control terminals are single insulated and must not be touched.

Isolation device

The AC and / or DC power supply must be disconnected from the drive using an approved isolation device before any cover is removed from the drive or before any servicing work is performed.

STOP function

The STOP function does not remove dangerous voltages from the drive, the motor or any external option units.

Safe Torque Off function

The Safe Torque Off function does not remove dangerous voltages from the drive, the motor or any external option units.

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Electrical installation

Stored charge

The drive contains capacitors that remain charged to a potentially lethal voltage after the AC and / or DC power supply has been disconnected. If the drive has been energized, the AC and / or DC power supply must be isolated at least ten minutes before work may continue. Normally, the capacitors are discharged by an internal resistor. Under certain, unusual fault conditions, it is possible that the capacitors may fail to discharge, or be prevented from being discharged by a voltage applied to the output terminals. If the drive has failed in a manner that causes the display to go blank immediately, it is possible the capacitors will not be discharged. In this case, consult Emerson Industrial Automation or their authorized distributor.

Equipment supplied by plug and socket

Special attention must be given if the drive is installed in equipment which is connected to the AC supply by a plug and socket. The AC supply terminals of the drive are connected to the internal capacitors through rectifier diodes which are not intended to give safety isolation. If the plug terminals can be touched when the plug is disconnected from the socket, a means of automatically isolating the plug from the drive must be used (e.g. a latching relay).

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

Technical data UL listing information

4.1 Power connections

Optional

braking resistor

L1 L2-N

Optional EMC

filter

Optional

line reactor

Fuses

Mains

Supply

L2-N

BR U

Motor

Optional ground

connection

L1 V W

Thermal overload protection

device

4.1.1 AC and DC connections

Figure 4-1 Size 1 power connections (Unidrive M400 shown)

See Figure 4-5

Size 1 to 4 ground connections (Unidrive M400 size 2 shown)

information on ground connections.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

on page 42 for further

Issue Number: 1

Figure 4-2 Size 2 power connections (Unidrive M400 shown)

L1 L2

L2L1 L3

Optional EMC

Optional

braking resistor

filter

Optional

line reactor

Fuses

Mains

Supply

PE U V W

Motor

Optional ground

connection

+ BR

Thermal overload

protection

device

NOTE

Safety information Product information Mechanical installation

Electrical installation

See Figure 4-5

Size 1 to 4 ground connections (Unidrive M400 size 2 shown)

information on ground connections.

On the size 2 110 V drives or when connecting single phase to a dual rated 200 V unit, the supply should be connected to L1 and L3. Also the -DC bus (-) terminal on 110 V drives has no internal connection. The 110 V drives use a voltage doubler circuit on the input, therefore the default for

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

Motor Rated Voltage

(Pr

05.009

on page 42 for further

) is 230 V.

Technical data UL listing information

Figure 4-3 Size 3 power connections (Unidrive M400 shown)

L1 L2

L2L1 L3

Optional EMC

filter

Optional

line reactor

Fuses

Mains

Supply

PE U V

Motor

Optional ground

connection

+ BR

Optional

braking resistor

Thermal overload

protection

device

Internal

EMC

filter

See Figure 4-5

Size 1 to 4 ground connections (Unidrive M400 size 2 shown)

information on ground connections.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

on page 42 for further

Issue Number: 1

Figure 4-4 Size 4 power connections (Unidrive M400 shown)

L1 L2

L2L1 L3

Optional EMC

filter

Optional

line reactor

Fuses

Mains

Supply

PE U V

Motor

Optional ground

connection

+ BR

Optional braking resistor

Thermal overload

protection

device

Internal

EMC

filter

Safety information Product information Mechanical installation

Electrical installation

See Figure 4-5

Size 1 to 4 ground connections (Unidrive M400 size 2 shown)

information on ground connections.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

on page 42 for further

Technical data UL listing information

4.1.2 Ground connections

WARNING

Electrochemical corrosion of grounding terminals

Ensure that grounding terminals are protected against corrosion i.e. as could be caused by condensation.

Size 1 to 4

The supply and motor ground connections are made using the ground busbar located at the bottom of the drive as shown in Figure 4-5.

Figure 4-5 Size 1 to 4 ground connections (Unidrive M400 size 2 shown)

1: 4 x M4 threaded holes for the ground connection busbar

The ground loop impedance must conform to the requirements of local safety regulations.

The drive must be grounded by a connection capable of carrying the prospective fault current until the protective device (fuse, etc.) disconnects the AC supply.

The ground connections must be inspected and tested at appropriate intervals.

4.1.3 Protective ground cable ratings

Minimum ground conductor size

Either 10 mm2 or two conductors of the same cross-sectional area as the input phase conductor.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

4.2 AC supply requirements

WARNING

Voltage:

100 V drive: 100 V to 120 V ±10 % 200 V drive: 200 V to 240 V ±10 % 400 V drive: 380 V to 480 V ±10 %

Maximum supply imbalance: 2 % negative phase sequence (equivalent to 3 % voltage imbalance between phases).

Frequency range: 45 to 66 Hz

For UL compliance only, the maximum supply symmetrical fault current must be limited to 100 kA

4.2.1 Supply types

All drives are suitable for use on any supply type i.e TN-S, TN-C-S, TT and IT. Drives are suitable for use on supplies of installation category III and lower, according to IEC60664-1.

This means they may be connected permanently to the supply at its origin in a building, but for outdoor installation additional over-voltage suppression (transient voltage surge suppression) must be provided to reduce category IV to category III.

Operation with IT (ungrounded) supplies:

Special attention is required when using internal or external EMC filters with ungrounded supplies, because in the event of a ground (earth) fault in the motor circuit the drive may not trip and the filter could be over-stressed. In this case, either the filter must not be used i.e. removed, or additional independent motor ground fault protection must be provided. For instructions on removal, refer to Figure 4-13

filter

on page 64 to Figure 4-16

details of ground fault protection contact the supplier of the drive.

A ground fault in the supply has no effect in any case. If the motor must continue to run with a ground fault in its own circuit then an input isolating transformer must be provided and if an EMC filter is required it must be located in the primary circuit. Unusual hazards can occur on ungrounded supplies with more than one source, for example on ships. Contact the supplier of the drive for more information

Removal of the size 4 internal EMC filter

4.2.2 Supplies requiring line reactors

Input line reactors reduce the risk of damage to the drive resulting from poor phase balance or severe disturbances on the supply network.

Where line reactors are to be used, reactance values of approximately 2 % are recommended. Higher values may be used if necessary, but may result in a loss of drive output (reduced torque at high speed) because of the voltage drop.

For all drive ratings, 2 % line reactors permit drives to be used with a supply unbalance of up to 3.5 % negative phase sequence (equivalent to 5% voltage imbalance between phases).

Severe disturbances may be caused by the following factors, for example:

• Power factor correction equipment connected close to the drive.

• Large DC drives having no or inadequate line reactors connected to the supply.

• Across the line (DOL) started motor(s) connected to the supply such that when any of these motors are started, the voltage dip exceeds 20 %.

Such disturbances may cause excessive peak currents to flow in the input power circuit of the drive. This may cause nuisance tripping, or in extreme cases, failure of the drive.

Drives of low power rating may also be susceptible to disturbance when connected to supplies with a high rated capacity.

Removal of the size 1 internal EMC

on page 65. For

Safety information Product information Mechanical installation

Electrical installation

Technical data UL listing information

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

Line reactors are particularly recommended for use with the following drive models when one of the

100

----------

-------

2π fI

------------

×=

above factors exists, or when the supply capacity exceeds 175 kVA: Size 1 to 3.

Model sizes 04200133 to 04400170 have an internal DC choke so they do not require AC line reactors except for cases of excessive phase unbalance or extreme supply conditions.

When required, each drive must have its own reactor(s). Three individual reactors or a single threephase reactor should be used.

Reactor current ratings

The current rating of the line reactors should be as follows:

Continuous current rating:

Not less than the continuous input current rating of the drive

Repetitive peak current rating:

Not less than twice the continuous input current rating of the drive

4.2.3 Input inductor calculation

To calculate the inductance required (at Y %), use the following equation:

Where:

= drive rated input current (A)

= inductance (H)

= supply frequency (Hz)

= voltage between lines

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

4.2.4 Input line reactor specification for size 1 to 4

Table 4-1 AC line reactor values

Drives

used with

01200017

01200024

01200033

01200042

02200024 4402-0224 1 2.25 6.5 13 0.8 72 65 90

02200033

02200056

02200075

04200133

02200024 4401-0224 3 1.96 4.3 8.6 1.1 65 110 70

02200033

02200042

02200056

02200075

03200100

04200176

02400013 4401-0232 3 6.1 2.4 4.8 1.1 65 110 70

02400018

02400023

02400032

02400041

03400056 4401-0149 3 1.62 9.1 18.2 1.8 156 70 125

03400073 4401-0234 3 1.12 13 26 2.5 156 72 114

03400094

04400135

04400170 4401-0235 3 0.71 21 42 3.6 156 68 133

Reactor

part

number

4402-0224 1 2.25 6.5 13 0.8 72 65 90

4402-0225 1 1.0 15.1 30.2 1.1 82 75 100

4402-0225 1 1.0 15.1 30.2 1.1 82 75 10002200042

4402-0226 1 0.5 26.2 52.4 1.5 82 90 10503200100

4401-0225 3 1.12 7.5 15 1.2 80 130 65

4401-0143 3 0.79 13.5 27 1.8 156 70 125

4401-0144 3 0.48 20.6 41.2 2.4 156 80 12504200133

4401-0233 3 5.1 3.5 7 1.2 80 130 65

4401-0148 3 2.94 6.6 13.2 1.3 80 130 75

4401-0151 3 1.05 15.8 31.6 2.6 156 80 125

phases

Input

Inductance

mH A A kg

Continuous

rms

current

Peak

current

Weight

Dimensions

(mm)

L D H

mm mm mm

Safety information Product information Mechanical installation

Electrical installation

Technical data UL listing information

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

Figure 4-6 Input line reactor 4402-0224, 4402-0225 and 4402-0226

Ground terminal

M (x4)

Table 4-2 Input line reactor dimensions

44.5 mm (1.75in)

54 mm

(2.13in)

Dimensions

35 mm

(1.38 in)

40 mm

(1.58 in)

53 mm

(2.09 in)

65 mm

(2.56 in)

75 mm

(2.95 in)

90 mm

(3.54 in)

Part No

4402-0224

4402-0226

A B C D E Mounting hole

90 mm

(3.54 in)

100 mm (3.94 in)

105 mm (4.13 in)

72 mm

(2.84 in)

82 mm

(3.23 in)

Figure 4-7 Input line reactor

8 mm x 4 mm

(0.32 in x 0.16 in)

Ground

terminal

M34402-0225

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

Table 4-3 Input line reactor dimensions

WARNING

Part number

4401-0224

4401-0225

4401-0143

4401-0144

4401-0232

4401-0233

4401-0148

4401-0149

4401-0234

4401-0151

4401-0235

A B C D E

65 mm

(2.56 in)

80 mm

(3.15 in)

156 mm (6.14 in)

65 mm

(2.56 in)

80 mm

(3.15 in)

80 mm

(3.15 in)

156 mm (6.14 in)

110 mm (4.33 in)

130 mm (5.12 in)

125 mm (4.92 in)

110 mm (4.33 in)

130 mm (5.12 in)

125 mm (4.92 in)

114 mm (4.49 in)

125 mm (4.92 in)

133 mm (5.24 in)

70 mm

(2.76 in)

65 mm

(2.56 in)

70 mm

(2.76 in)

80 mm

(3.15 in)

70 mm

(2.76 in)

65 mm

(2.56 in)

75 mm

(2.95 in)

70 mm

(2.76 in)

72 mm

(2.83 in)

80 mm

(3.15 in)

68 mm

(2.68 in)

Dimensions

55 mm

(2.17 in)

60.5 mm (2.38 in)

140 mm (5.51 in)

55 mm

(2.17 in)

60.5 mm (2.38 in)

140 mm (5.51 in)

90 mm

(3.54 in)

111 mm

(4.37 in)

83 mm

(3.27 in)

83 mm

(3.27 in)

90 mm

(3.54 in)

111 mm

(4.37 in)

111 mm

(4.37 in)

83 mm

(3.27 in)

83 mm

(3.27 in)

83 mm

(3.27 in)

104 mm (4.09 in)

Mounting hole

(M)

6 mm x 4 mm

(0.24 in x 0.16 in)

5.8 mm x 9 mm

(0.23 in x 0.35 in)

6 mm x 4 mm

(0.24 in x 0.16 in)

5.8 mm x 9 mm

(0.23 in x 0.35 in)

Safety information Product information Mechanical installation

4.3 Ratings

The input current is affected by the supply voltage and impedance.

Typical input current

The values of typical input current are given to aid calculations for power flow and power loss.

The values of typical input current are stated for a balanced supply.

Maximum continuous input current

The values of maximum continuous input current are given to aid the selection of cables and fuses. These values are stated for the worst case condition with the unusual combination of stiff supply with bad balance. The value stated for the maximum continuous input current would only be seen in one of the input phases. The current in the other two phases would be significantly lower.

The values of maximum input current are stated for a supply with a 2 % negative phase-sequence imbalance and rated at the supply fault current given in Table 4-4.

Table 4-4 Supply fault current used to calculate maximum input currents

Model Symmetrical fault level (kA)

All 10

Fuses

The AC supply to the drive must be installed with suitable protection against overload and short-circuits. Table 4-5, Table 4-6 and Table 4-7 show the recommended fuse ratings. Failure to observe this requirement will cause risk of fire.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

Electrical installation

Technical data UL listing information

Table 4-5 AC Input current and fuse ratings (100 V)

Class

Fuse rating

Nominal Maximum

15 15

Class

CC, J or

MCB

rating**

Nominal

Model

Maximum

continuous

input

current

A A

Maximum

overload

input

current

IEC UL

Maximum

A A A A

01100017 8.7 12.6 10

01100024 11.1 15.2 16 15 15 15

02100042 18.8 28.2 20 20 20 15

02100056 24.0 37.4 25 25 25 15

Table 4-6 AC Input current and fuse ratings (200 V)

Typical

Model

01200017 4.5 6.9 6

01200024 5.3 8.4 6 6 6 15

01200033 8.3 14.2 10 1 0 15 15 15

01200042 10.4 16.8 16 16 15 15 15

02200024 - / 3.2 5.3/4.1 8.1/5.9 6 6

02200033 - / 4.3 8.3/6.7 14/9.2 10 10 10 10 15

02200042 - / 5.4 10.4/7.5 16.4/10.8 16 10 16 10 15/10 15 10 15

02200056 - / 8.1 16.0/12.9 24.0/17.5

02200075 - / 9.1 18.1/13.5 30.4/19.5 20/15 15

03200100 - / 12.8 23.9/17.7 30/25 25 20 25 20

04200133 - / 13.5 23.7/16.9 43.3 /23.5 25 20 25 20

04200176 17.0 21.3 2 8.6 25 25 25 25 25

current

Maximum

continuous

input

current

A A A A A A A A A A A A

Maximum

overload

input

current

IEC UL / USA

Nominal Maximum

1ph 3ph 1ph 3ph 1ph 3ph 1ph 3ph

20 1 6 20 16

Fuse rating MCB

Maximum

6 6

6 6 6

20/15

20 15

25/20 25 20

Class

Nominal

Class

CC, J

or T*

CC, J or

rating

Nominal

25 20

* These are fast acting fuses.

** UL Listed DIVQ / DIVQ7 listed, rated voltage is 600 Vac (for USA and Canada). Short circuit rating is 10 kA. In other countries, EN IEC circuit breakers can be used with 10 kA supply rating.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

Table 4-7 AC Input current and fuse ratings (400 V)

NOTE

CAUTION

Typical

Model

02400013 2.1 2.4 4.2

02400018 2.6 2.9 5.2

02400023 3.1 3.5 6.1

02400032 4.7 5.1 7.5

02400041 5.8 6.2 9 10 10

03400056 8.3 8.7 13 10 10

03400073 10.2 12.2 1 8

03400094 13.1 14.8 20.7 25

04400135 14.0 16.3 24.7 20 20

04400170 18.5 20.7 32.4 25 25 25 25 25

current

Maximum

continuous

input

A A A A A A A A

input

current

Maximum

overload

input

current

IEC UL / USA

Nominal Maximum

6 6

16 16

Fuse rating MCB

Nominal Maximum

Class

gG 6 6

15 15

20 20

Class

CC, J

or T*

CC, J

or T*

CC, J

or T*

rating

Nominal

* These are fast acting fuses.

** UL Listed DIVQ / DIVQ7 listed, rated voltage is 600 Vac (for USA and Canada). Short circuit rating

is 10 kA. In other countries, EN IEC circuit breakers can be used with 10 kA supply rating.

Ensure cables used suit local wiring regulations.

The nominal cable sizes below are only a guide. The mounting and grouping of cables affects their current-carrying capacity, in some cases smaller cables may be acceptable but in other cases a larger cable is required to avoid excessive temperature or voltage drop. Refer to local wiring regulations for the correct size of cables.

Table 4-8 Cable ratings (100 V)

Model

Cable size (IEC 60364-5-52)

Input Output Input Output

Nominal Maximum Nominal Maximum Nominal Maximum Nominal Maximum

01100017 1

01100024 1.5 1 14

02100042 2.5

02100056 4 1 10

2.5

Cable size (UL508C)

AWG

12 16 12

10 16 10

Safety information Product information Mechanical installation

Electrical installation

Technical data UL listing information

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

Table 4-9 Cable ratings (200 V)

NOTE

Cable size (IEC 60364-5-52)

Model

01200017

01200024

01200033

01200042

02200024

02200033

02200042

02200056 2.5/1.5 12/14

02200075 2.5 12

03200100 4 4 1.5 4 10/12 10 14 10

04200133 4/2.5

04200176 4

Input Output Input Output

Nominal Maximum Nominal Maximum Nominal Maximum Nominal Maximum

1 2.5 1 2.5 16 12 16 12

4 1 4

4 2.5 4 10 10 12 10

Cable size (UL508C)

AWG

10 16 10

Table 4-10 Cable ratings (400 V)

Cable size (IEC 60364-5-52)

Model

02400013

02400018

02400023

02400032

02400041

03400056 1

03400094 2.5 1.5 14

04400135 2.5

04400170 4

Input Output Input Output

Nominal Maximum Nominal Maximum Nominal Maximum Nominal Maximum

1 4 1 4 16 10 16 10

4 2.5 4 10 10 12 10

Cable size (UL508C)

AWG

1003400073 1.5

PVC insulated cable should be used.

Cable sizes are from IEC60364-5-52:2001 table A.52.C with correction factor for 40°C ambient of 0.87 (from table A52.14) for cable installation method B2 (multicore cable in conduit).

Installation class (ref: IEC60364-5-52:2001)

B1 - Separate cables in conduit.

B2 - Multicore cable in conduit.

C - Multicore cable in free air.

Cable size may be reduced if a different installation method is used, or if the ambient temperature is lower.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

The nominal output cable sizes assume that the motor maximum current matches that of

NOTE

WARNING

the drive. Where a motor of reduced rating is used the cable rating may be chosen to match that of the motor. To ensure that the motor and cable are protected against overload, the drive must be programmed with the correct motor rated current. A fuse or other protection must be included in all live connections to the AC supply.

Fuse types

The fuse voltage rating must be suitable for the drive supply voltage.

Ground connections

The drive must be connected to the system ground of the AC supply. The ground wiring must

conform to local regulations and codes of practice.

Safety information Product information Mechanical installation

For information on ground cable sizes, refer to Table 4.1.3

ratings

on page 42.

Protective ground cable

4.3.1 Main AC supply contactor

The recommended AC supply contactor type for size 1 to 4 is AC1.

4.4 Output circuit and motor protection

The output circuit has fast-acting electronic short-circuit protection which limits the fault current to typically no more than 2.5 times the rated output current, and interrupts the current in approximately 20 µs. No additional short-circuit protection devices are required.

The drive provides overload protection for the motor and its cable. For this to be effective,

Current (00.006

) must be set to suit the motor.

Motor Rated Current (00.006

) must be set correctly to avoid a risk of fire in the event of

motor overload.

There is also provision for the use of a motor thermistor to prevent over-heating of the motor, e.g. due to loss of cooling.

Rated

Electrical installation

Technical data UL listing information

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

4.4.1 Cable types and lengths

Since capacitance in the motor cable causes loading on the output of the drive, ensure the cable length does not exceed the values given in Table 4-11 to Table 4-13.

Use 105 °C (221 °F) (UL 60/75 °C temp rise) PVC-insulated cable with copper conductors having a suitable voltage rating, for the following power connections:

• AC supply to external EMC filter (when used)

• AC supply (or external EMC filter) to drive

• Drive to motor

• Drive to braking resistor

Table 4-11 Maximum motor cable lengths (100 V drives)

100 V Nominal AC supply voltage

Model

01100017

01100024

02100042

02100056

Table 4-12 Maximum motor cable lengths (200 V drives)

Model

01200017

01200024

01200033

01200042

02200024

02200033

02200042

02200056

02200075

03200100 100 m (330 ft)

04200133

04200176

Maximum permissible motor cable length for each of the following switching frequencies

0.667 kHz 1kHz 2 kHz 3 kHz 4 kHz 6 kHz 8 kHz 12 kHz 16 kHz

kHz

37.5 m (122 ft)

75 m

(245 ft)

kHz

37.5 m (122 ft)

75 m

(245 ft)

75 m

(245 ft)

75 m

(245 ft)

75 m (245 ft)

100 m (330 ft)

200 V Nominal AC supply voltage

Maximum permissible motor cable length for each of the following switching frequencies

0.667 kHz

kHz

75 m (245 ft)

100 m (330 ft)

kHz

25 m

50 m

kHz

25 m

50 m

(165 ft)

50 m

(165 ft)

50 m

(165 ft)

18.75 m (61.9 ft)

37.5 m (122 ft)

18.75 m (61 ft)

37.5 m (122 ft)

(82.5 ft)

(165 ft)

(82.5 ft)

kHz

12.5 m

(41.25 ft)

25 m

(82.5 ft)

kHz16kHz

12.5 m (41 ft)

25 m

(82.5 ft)

25 m

(82.5 ft)

25 m

(82.5 ft)

9 m

(29.7 ft)

18 m

(59.4ft)

9 m

(30 ft)

18 m

(60 ft)

18 m

(60 ft)

18 m

(60 ft)

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

Table 4-13 Maximum motor cable lengths (400 V drives)

Normal capacitance

Shield or armour separated from the cores

High capacitance

Shield or armour close to the cores

400 V Nominal AC supply voltage

Model

02400013

02400018

02400023

02400032

02400041

03400056

03400073

03400094

04400135

04400170

Maximum permissible motor cable length for each of the following switching frequencies

0.667 kHz

kHz

100 m (330 ft)

kHz

75 m

(245 ft)

75 m

(245 ft)

75 m

(245 ft)

kHz

50 m

(165 ft)

50 m

(165 ft)

50 m

(165 ft)

kHz

37.5 m

(122 ft)

37.5 m

(122 ft)

37.5 m

(122 ft)

kHz

25 m

(82.5 ft)

25 m

(82.5 ft)

25 m

(82.5 ft)

kHz

18.25 m (60 ft)

4.4.2 High-capacitance / reduced diameter cables

The maximum cable length is reduced from that shown in section 4.4.1 page 52, if high capacitance or reduced diameter motor cables are used.

Most cables have an insulating jacket between the cores and the armor or shield; these cables have a low capacitance and are recommended. Cables that do not have an insulating jacket tend to have high capacitance; if a cable of this type is used, the maximum cable length is half that quoted in the tables, (Figure 4-8 shows how to identify the two types).

Figure 4-8 Cable construction influencing the capacitance

Cable types and lengths

Safety information Product information Mechanical installation

Electrical installation

The maximum motor cable lengths specified in section 4.4.1

Cable types and lengths

on page 52 is shielded and contains four cores. Typical capacitance for this type of cable is 130 pF/m (i.e. from one core to all others and the shield connected together).

4.4.3 Motor winding voltage

The PWM output voltage can adversely affect the inter-turn insulation in the motor. This is because of the high rate of change of voltage, in conjunction with the impedance of the motor cable and the distributed nature of the motor winding.

For normal operation with AC supplies up to 500 Vac and a standard motor with a good quality insulation system, there is no need for any special precautions. In case of doubt the motor supplier should be consulted. Special precautions are recommended under the following conditions, but only if the motor cable length exceeds 10 m:

• AC supply voltage exceeds 500 V

• DC supply voltage exceeds 670 V (i.e. Regenerative / AFE supply)

• Operation of 400 V drive with continuous or very frequent sustained braking

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

Technical data UL listing information

• Multiple motors connected to a single drive

Motor protection relay

Chain connection (preferred)

For multiple motors, the precautions given in section 4.4.4

For the other cases listed, it is recommended that an inverter-rated motor be used taking into account the voltage rating of the inverter. This has a reinforced insulation system intended by the manufacturer for repetitive fast-rising pulsed voltage operation.

If it is not practical to use an inverter-rated motor, an output choke (inductor) should be used. The recommended type is a simple iron-cored component with a reactance of about 2 %. The exact value is not critical. This operates in conjunction with the capacitance of the motor cable to increase the rise-time of the motor terminal voltage and prevent excessive electrical stress.

Multiple motors

should be followed.

4.4.4 Multiple motors

Open-loop only

If the drive is to control more than one motor, one of the fixed V/F modes should be selected (Pr

05.014

= Fixed or Squared). Make the motor connections as shown in Figure 4-9 and Figure 4-

10. The maximum cable lengths in Table 4-11 to Table 4-13 apply to the sum of the total cable lengths from the drive to each motor.

It is recommended that each motor is connected through a protection relay since the drive cannot protect each motor individually. For connection, a sinusoidal filter or an output inductor must be

connected as shown in Figure 4-10, even when the cable lengths are less than the maximum permissible. For high DC voltages or when supplied by a regen system, a sinusoidal filter is recommended. For details of filter or inductor sizes refer to the supplier of the drive.

Figure 4-9 Preferred chain connection for multiple motors

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

Figure 4-10 Alternative connection for multiple motors

connection

Inductor

Motor protection relay

Safety information Product information Mechanical installation

Electrical installation

4.4.5 /

The voltage rating for and ∆ connections of the motor should always be checked before attempting to run the motor.

The default setting of the motor rated voltage parameter is the same as the drive rated voltage, i.e.

400 V drive 400 V rated voltage 230 V drive 230 V rated voltage

A typical 3 phase motor would be connected in for 400 V operation or ∆ for 230 V operation,

however, variations on this are common e.g. 690 V ∆ 400 V.

Incorrect connection of the windings will cause severe under or over fluxing of the motor, leading to a very poor output torque or motor saturation and overheating respectively.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

∆∆∆∆

motor operation

Technical data UL listing information

4.4.6 Output contactor

WARNING

NOTE

WARNING

If the cable between the drive and the motor is to be interrupted by a contactor or circuit breaker, ensure that the drive is disabled before the contactor or circuit breaker is opened or closed. Severe arcing may occur if this circuit is interrupted with the motor running at high current and low speed.

A contactor is sometimes required to be installed between the drive and motor for safety purposes.

The recommended motor contactor is the AC3 type.

Switching of an output contactor should only occur when the output of the drive is disabled.

Opening or closing of the contactor with the drive enabled will lead to:

1. OI ac trips (which cannot be reset for 10 seconds)

2. High levels of radio frequency noise emission

3. Increased contactor wear and tear

The Drive Enable terminal when opened, provides a Safe Torque Off function (Unidrive M300/M400 only). This can in many cases replace output contactors.

For further information see the

Control User Guide

4.5 Braking

Braking occurs when the drive is decelerating the motor, or is preventing the motor from gaining speed due to mechanical influences. During braking, energy is returned to the drive from the motor.

When motor braking is applied by the drive, the maximum regenerated power that the drive can absorb is equal to the power dissipation (losses) of the drive.

When the regenerated power is likely to exceed these losses, the DC bus voltage of the drive increases. Under default conditions, the drive brakes the motor under PI control, which extends the deceleration time as necessary in order to prevent the DC bus voltage from rising above a user defined set-point.

If the drive is expected to rapidly decelerate a load, or to hold back an overhauling load, a braking resistor must be installed.

Table 4-14 shows the default DC voltage level at which the drive turns on the braking transistor. However the braking resistor turn on and the turn off voltages are programmable with

Lower Threshold

(06.073) and

Braking IGBT Upper Threshold

(06.074).

Table 4-14 Default braking transistor turn on voltage

Drive voltage rating DC bus voltage level

100 & 200 V 390 V

400 V 780 V

Braking IGBT

When a braking resistor is used, Pr

High temperatures

02.004

should be set to Fast ramp mode.

Braking resistors can reach high temperatures. Locate braking resistors so that damage cannot result. Use cable having insulation capable of withstanding high temperatures.

Braking resistor overload protection parameter settings

Failure to observe the following information may damage the resistor. The drive software contains an overload protection function for a braking resistor. For more information on the braking resistor software overload protection, see Pr Pr

10.031

and Pr

10.061

full descriptions in the

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Parameter Reference Guide

Issue Number: 1

10.030,

4.5.1 External braking resistor

WARNING

Overload protection

When an external braking resistor is used, it is essential that an overload protection device is incorporated in the braking resistor circuit; this is described in Figure 4-11 on page 59

When a braking resistor is to be mounted outside the enclosure, ensure that it is mounted in a ventilated metal housing that will perform the following functions:

• Prevent inadvertent contact with the resistor

• Allow adequate ventilation for the resistor

When compliance with EMC emission standards is required, external connection requires the cable to be armored or shielded, since it is not fully contained in a metal enclosure. See section

4.7.5

Compliance with generic emission standards

Internal connection does not require the cable to be armored or shielded.

Minimum resistance values and peak power rating for the braking resistor at 40 °C (104 °F)

Table 4-15 Braking resistor resistance and power rating (100 V)

Minimum

Model

resistance*

Ω

01100017

01100024 0.37

02100042

02100056 1.1

130 1.1

68 2.2

Table 4-16 Braking resistor resistance and power rating (200 V)

Minimum

Model

resistance*

Ω

01200017

01200024 0.37

01200033 0.55

130 1.1

01200042 0.75

02200024

02200033 0.55

02200042 0.75

02200056 1.1

68 2.2

02200075 1.5

03200100 45 3.3 2.2

04200133

04200176 4

22 6.0

on page 69 for further details.

Instantaneous

power rating

Instantaneous

power rating

Continuous

power rating

0.25

0.75

Continuous

power rating

0.25

0.37

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Technical data UL listing information

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

Table 4-17 Braking resistor resistance and power rating (400 V)

Model

02400013

02400018 0.55

02400023 0.75

02400032 1.1

02400041 1.5

03400056

03400073 3

03400094 4

04400135

04400170 7.5

* Resistor tolerance: ±10 %

For high-inertia loads or under continuous braking, the resistor may be as high as the power rating of the drive. The total resistor is dependent on the amount of energy to be extracted from the load.

The instantaneous power rating refers to the short-term maximum power dissipated during the on intervals of the pulse width modulated braking control cycle. The braking resistor must be able to withstand this dissipation for short intervals (milliseconds). Higher resistance values require proportionately lower instantaneous power ratings.

In most applications, braking occurs only occasionally. This allows the continuous power rating of the braking resistor to be much lower than the power rating of the drive. It is therefore essential that the instantaneous power rating and energy rating of the braking resistor are sufficient for the most extreme braking duty that is likely to be encountered.

Optimization of the braking resistor requires careful consideration of the braking duty.

Select a value of resistance for the braking resistor that is not less than the specified minimum resistance. Larger resistance values may give a cost saving, as well as a safety benefit in the event of a fault in the braking system. Braking capability will then be reduced, which could cause the drive to trip during braking if the value chosen is too large.

Thermal protection circuit for the braking resistor

The thermal protection circuit must disconnect the AC supply from the drive if the resistor becomes overloaded due to a fault. Figure 4-11 shows a typical circuit arrangement.

Minimum

resistance*

Ω

270 2.2

100 6.0

50 11.2

Instantaneous

power rating

continuous power

energy

Continuous

power rating

0.37

2.2

5.5

dissipated in the braking

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

Figure 4-11 Typical protection circuit for a braking resistor

Optional EMC filter

Stop

Start / Reset

Thermal protection device

Braking resistor

Drive

Main contactor power supply

+DC

See Figure 4-1 on page 38 to Figure 4-4 on page 41 for the location of the +DC and braking resistor connections.

4.5.2 Braking resistor software overload protection

The drive software contains an overload protection function for a braking resistor. In order to enable and set-up this function, it is necessary to enter three values into the drive:

•

• This data should be obtained from the manufacturer of the braking resistors.

Pr indicates the resistor is close to ambient and 100 % is the maximum temperature the resistor can withstand. A ‘Brake Resistor’ alarm is given if this parameter is above 75 % and the braking IGBT is active. A Brake R Too Hot trip will occur if Pr (default value) or 1.

If Pr but instead the braking IGBT will be disabled until Pr for applications with parallel connected DC buses where there are several braking resistors, each of which cannot withstand full DC bus voltage continuously. With this type of application it is unlikely the braking energy will be shared equally between the resistors because of voltage measurement tolerances within the individual drives. Therefore with Pr resistor has reached its maximum temperature the drive will disable the braking IGBT, and another resistor on another drive will take up the braking energy. Once Pr drive will allow the braking IGBT to operate again.

See the Pr

This software overload protection should be used in addition to an external overload protection device.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

Braking Resistor Rated Power Braking Resistor Thermal Time Constant Braking Resistor Resistance

10.039

gives an indication of braking resistor temperature based on a simple thermal model. Zero

10.037

is equal to 2 or 3, a Brake R Too Hot trip will not occur when Pr

Parameter Reference Guide

10.039

(10.030)

(10.031)

(10.061)

10.039

reaches 100 %, when Pr

10.039

for more information on Pr

10.037

10.039

reaches 100 %,

falls below 95 %. This option is intended

10.037

set to 2 or 3, then as soon as a

10.039

has fallen below 95 % the

10.030

, Pr

10.031

, Pr

is set to 0

10.037

Safety information Product information Mechanical installation

Electrical installation

Technical data UL listing information

and

4.6 Ground leakage

NOTE

WARNING

The ground leakage current depends upon whether the internal EMC filter is installed or not. The drive is supplied with the filter installed. Instructions for removing the internal filter are given in section 4.7.2

With internal filter installed:

Size 1:

Size 2:

Size 3:

Size 4:

* Proportional to the supply voltage and frequency.

With internal filter removed:

Size 1:

Size 2: 110 V:

Size 3: 230 V:

Internal EMC filter and line to ground varistors (MOVs)

8.1 mA* AC at 110 V 50 Hz

9.5 mA* AC at 230 V 50 Hz

13 mA* AC at 110 V 50 Hz (1 phase)

17.5 mA* AC at 230 V 50 Hz (1 phase)

6.3 mA* AC at 230 V 50 Hz (3 phase)

9.2mA* AC at 415 V 50 Hz (3 phase)

17.1 mA* AC at 230 V 50 Hz (1 phase)

5.9 mA* AC at 230 V 50 Hz (3 phase)

5.7 mA* AC at 415 V 50 Hz (3 phase)

21.3 mA* AC at 230 V 50 Hz (1 phase)

9.7 mA* AC at 230 V 50 Hz (3 phase)

13.3 mA* AC at 415 V 50 Hz (3 phase)

< 1 mA

< 1.2 mA

230 V:

< 1 mA

415 V:

< 2.3 mA

< 1.6 mA

415 V:

< 1 mA

on page 63.

Size 4:

< 1 mA

The above leakage currents are just the leakage currents of the drive with the internal EMC filter connected and do not take into account any leakage currents of the motor or motor cable.

When the internal filter is installed the leakage current is high. In this case a permanent fixed ground connection must be provided, or other suitable measures taken to prevent a safety hazard occurring if the connection is lost.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

When the leakage current exceeds 3.5 mA, a permanent fixed ground connection must be

WARNING

provided using two independent conductors each with a cross-section equal to or exceeding that of the supply conductors. The drive is provided with two ground connections to facilitate this. Both ground connections are necessary to meet EN 618005-1: 2007.

4.6.1 Use of residual current device (RCD)

There are three common types of ELCB / RCD:

1. AC - detects AC fault currents

2. A - detects AC and pulsating DC fault currents (provided the DC current reaches zero at least

once every half cycle)

3. B - detects AC, pulsating DC and smooth DC fault currents

• Type AC should never be used with drives.

• Type A can only be used with single phase drives

• Type B must be used with three phase drives

Only type B ELCB / RCD are suitable for use with 3 phase inverter drives.

If an external EMC filter is used with an ELCB / RCD, a delay of at least 50 ms should be incorporated to ensure spurious trips are not seen. The leakage current is likely to exceed the trip level if all of the phases are not energized simultaneously.

4.7 EMC (Electromagnetic compatibility)

The requirements for EMC are divided into three levels in the following three sections:

section 4.7.3 drive and minimise the risk of disturbing nearby equipment. The immunity standards specified in Chapter 5 Note also the special requirements given in

connections outside a building

control wiring is extended.

section 4.7.4

Systems)

The recommendations of section 4.7.3 avoid causing disturbance to adjacent equipment of industrial quality. If particularly sensitive equipment is to be used nearby, or in a non-industrial environment, then the recommendations of section 4.7.4

Systems)

should be followed to give reduced radio-frequency emission.

The correct external EMC filter must be used and all of the guidelines in section 4.7.3

requirements for EMC

must be followed in order to ensure the installation meets the various emission standards described in:

• The EMC data sheet available from the supplier of the drive

• The Declaration of Conformity at the front of this manual

• Chapter 5

General requirements for EMC

Technical data

on page 75 will be met, but no specific emission standards are applied.

for all applications, to ensure reliable operation of the

Surge immunity of control circuits - long cables and

on page 73 for increased surge immunity of control circuits where

Compliance with IEC 61800-3 (EN 61800-3:2004+A1:2012 standard for Power Drive

section 4.7.5

Compliance with generic emission standards

General requirements for EMC

will usually be sufficient to

Compliance with IEC 61800-3 (EN 61800-3:2004+A1:2012 standard for Power Drive

on page 68 or section 4.7.5

Compliance with generic emission standards

on page 69

General

and section 4.7.5

Technical data

on page 75

Compliance with generic emission standards

on page 69

Safety information Product information Mechanical installation

Electrical installation

Technical data UL listing information

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

Table 4-18 Drive and EMC filter cross reference

WARNING

NOTE

Model CT part number

100 V

01100017 to 01100024 4200-1000, 4200-1001 (low leakage)

02100042 to 02100056 4200-2000

200 V

01200017 to 01200042 4200-1000, 4200-1001 (low leakage)

02200024 to 02200075

03200100

04200133 to 04200176

4200-2001, 4200-2002 (low leakage)

4200-2003, 4200-2004 (low leakage)

4200-3000, 4200-3001 (low leakage)

4200-3004, 4200-3005 (low leakage)

4200-4000, 4200-4001 (low leakage)

4200-4002, 4200-4003 (low leakage)

400 V

02400013 to 02400041 4200-2005, 4200-2006 (low leakage)

03400056 to 03400094 4200-3008, 4200-3009 (low leakage)

04400135 to 04400170 4200-4004, 4200-4005 (low leakage)

High ground leakage current

When an EMC filter is used, a permanent fixed ground connection must be provided which does not pass through a connector or flexible power cord. This includes the internal EMC filter.

The installer of the drive is responsible for ensuring compliance with the EMC regulations that apply in the country in which the drive is to be used.

4.7.1 Grounding hardware

The drive is supplied with a grounding bracket / clamp to facilitate EMC compliance. This provides a convenient method for direct grounding of cable shields without the use of "pig-tails”. Cable shields

can be bared and clamped to the grounding bracket using metal clips or clamps1 (not supplied) or cable ties. Note that the shield must in all cases be continued through the clamp to the intended terminal on the drive, in accordance with the connection details for the specific signal.

A suitable clamp is the Phoenix DIN rail mounted SK14 cable clamp (for cables with a maximum

outer diameter of 14 mm).

See Figure 4-12 for details regarding the installation of the grounding bracket.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

Figure 4-12 Installation of grounding bracket (size 1 to 4)

WARNING

Loosen the ground connection screws and slide the grounding bracket in

the direction shown. Once in place, the ground connection screws should be tightened with a maximum torque of 1.5 N m (1.1 lb ft).

4.7.2 Internal EMC filter and line to ground varistors (MOVs)

It is recommended that the internal EMC filter be kept in place unless there is a specific reason for removing it.

If the drive is used as a motoring drive as part of a regen system, then the internal EMC filter must be removed.

The internal EMC filter reduces radio-frequency emission into the line power supply. Where the motor cable is short, it permits the requirements of EN 61800-3:2004+A1:2012 to be met for the second environment - see section 4.7.4

standard for Power Drive Systems) (EMC)

on page 93. For longer motor cables the filter continues to provide a useful reduction in emission levels, and when used with any length of shielded motor cable up to the limit for the drive, it is unlikely that nearby industrial equipment will be disturbed. It is recommended that the filter be used in all applications unless the instructions given above require it to be removed, or where the ground leakage current is unacceptable. As shown in Figure 4-13 to Figure 4-16, the internal EMC filter is

removed by removing the screw (1).

Compliance with IEC 61800-3 (EN 61800-3:2004+A1:2012

on page 68 and section 5.1.25

Electromagnetic compatibility

Safety information Product information Mechanical installation

Electrical installation

Technical data UL listing information

The supply must be disconnected before removing the internal EMC filter.

The line to ground varistors should only be removed in special circumstances such as ungrounded supplies with more than one source, for example on ships. Where the line to ground varistors are removed, ensure that line to ground transients are limited to values of category II. This is to ensure that line to ground transients do not exceed 4 kV as the drive insulation system from power to ground is designed to category II.Contact the supplier of the drive for more information.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

Figure 4-13 Removal of the size 1 internal EMC filter

To electrically disconnect the internal EMC filter, remove the screw as shown above (1).

Figure 4-14 Removal of the size 2 internal EMC filter and Varistor (MOV)

• To electrically disconnect the internal EMC filter, remove the screw as shown above (1).

• To electrically disconnect the varistor (MOV), remove the screw as shown above (2).

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

Figure 4-15 Removal of the size 3 internal EMC filter and line to ground varistors (MOV)

• To electrically disconnect the internal EMC filter, remove the screw as shown above (1).

• To electrically disconnect the line to ground varistor (MOV), remove the screw as shown above (2).

Figure 4-16 Removal of the size 4 internal EMC filter

Safety information Product information Mechanical installation

Electrical installation

• To electrically disconnect the internal EMC filter, remove the screw as shown above (1).

• To electrically disconnect the line to ground varistor (MOV), remove the screw as shown above (2).

4.7.3 General requirements for EMC

Ground (earth) connections

The grounding arrangements should be in accordance with Figure 4-17, which shows a single drive on a back-plate with or without an additional enclosure.

Figure 4-17 shows how to configure and minimise EMC when using unshielded motor cable. However shielded cable is a better option, in which case it should be installed as shown in section

4.7.5

Compliance with generic emission standards

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

on page 69.

Technical data UL listing information

Figure 4-17 General EMC enclosure layout showing ground connections

Optional ground

External controller

If the control circuit 0V is to be grounded, this should be done at the system controller only to avoid injecting noise currents into the 0V circuit

Metal backplate

Grounding bar

If ground connections are made using a separate cable, they should run parallel to the appropriate power cable to minimise emissions

Use four core cable to connect the motor to the drive. The ground conductor in the motor cable must be connected

directly to the earth terminal of

the drive and motor. It must not be connected directly to the power earth busbar.

The incoming supply ground should be connected to a single power ground bus bar or low impedance earth terminal inside the cubicle. This should be used as a common 'clean' ground for all components inside the cubicle.

3 phase AC supply

Optional EMC filter

Metal backplate safety bonded to power ground busbar

Cable layout

Figure 4-18 indicates the clearances which should be observed around the drive and related ‘noisy’ power cables by all sensitive control signals / equipment.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

Figure 4-18 Drive cable clearances

Optional braking resistor and overload

Do not place sensitive (unscreened) signal circuits within a zone extending 300 mm (12 in) around the Drive, motor cable, or input cable from the EMC filter and unshielded braking resistor cable (if used)

300 mm

(12 in)

NOTE

Safety information Product information Mechanical installation

Electrical installation

Any signal cables which are carried inside the motor cable (i.e. motor thermistor, motor brake) will pick up large pulse currents via the cable capacitance. The shield of these signal cables must be connected to ground close to the motor cable, to avoid this noise current spreading through the control system.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

Technical data UL listing information

4.7.4 Compliance with IEC 61800-3 (EN 61800-3:2004+A1:2012 standard for

CAUTION

Power Drive Systems)

Meeting the requirements of this standard depends on the environment that the drive is intended to operate in, as follows:

Operation in the first environment

Observe the guidelines given in section 4.7.5

page 69. An external EMC filter will always be required.

This is a product of the restricted distribution class according to EN 618003:2004+A1:2012

In a residential environment this product may cause radio interference in which case the user may be required to take adequate measures.

Operation in the second environment

In all cases a shielded motor cable must be used, and an EMC filter is required for all drives with a rated input current of less than 100 A.

The drive contains an in-built filter for basic emission control. In some cases feeding the motor cables (U, V and W) once through a ferrite ring can maintain compliance for longer cable lengths.

For longer motor cables, an external filter is required. Where a filter is required, follow the guidelines in section 4.7.5

Compliance with generic emission standards

Where a filter is not required, follow the guidelines given in section 4.7.3

EMC

on page 65.

The second environment typically includes an industrial low-voltage power supply network which does not supply buildings used for residential purposes. Operating the drive in this environment without an external EMC filter may cause interference to nearby electronic equipment whose sensitivity has not been appreciated. The user must take remedial measures if this situation arises. If the consequences of unexpected disturbances are severe, it is recommended that the guidelines in section 4.7.5

emission standards

Refer to section 5.1.25

on page 69 be adhered to.

Electromagnetic compatibility (EMC)

compliance with EMC standards and definitions of environments.

Detailed instructions and EMC information are given in the the supplier of the drive.

Compliance with generic emission standards

on page 69.

General requirements for

Compliance with generic

on page 93 for further information on

EMC Data Sheet

which is available from

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

4.7.5 Compliance with generic emission standards

≥

100 mm

(4 in)

≥

100 mm

(4 in)

Do not modify the filter wires

Sensitive signal cable

≥

300 mm

(12 in)

Use the recommended filter and shielded motor cable. Observe the layout rules given in Figure 4-19. Ensure the AC supply and ground cables are at least 100 mm from the power module and motor cable.

Figure 4-19 Supply and ground cable clearance (sizes 1 to 4)

Figure 4-20 Sensitive signal circuit clearance

Safety information Product information Mechanical installation

Electrical installation

Ensure good EMC grounding.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

Technical data UL listing information

Figure 4-21 Grounding the drive, motor cable shield and filter

NOTE

1. Ensure direct metal contact at the drive and filter mounting points. Any paint must be removed beforehand.

The unbroken motor cable shield (unbroken) electrically connected to and held in place by means of the grounding bracket.

Connect the shield of the motor cable to the ground terminal of the motor frame using a link that is as short as possible and not exceeding 50 mm (2 in) long.

A complete 360° termination of the shield to the terminal housing of the motor is beneficial.

From an EMC consideration it is irrelevant whether the motor cable contains an internal (safety) ground core, or if there is a separate external ground conductor, or where grounding is through the shield alone. An internal ground core will carry a high noise current and therefore it must be terminated as close as possible to the shield termination.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

Figure 4-22 Grounding the motor cable shield

+DC+DC BRBR

Optional external braking resistor

Enclosure

+DC

Optional external braking resistor

Enclosure

Unshielded wiring to the optional braking resistor(s) may be used provided the wiring runs internally to the enclosure. Ensure a minimum spacing of 300 mm (12 in) from the signal wiring and the AC supply wiring to the external EMC filter. If this condition cannot be met then the wiring must be shielded.

Figure 4-23 Shielding requirements of optional external braking resistor

Safety information Product information Mechanical installation

Electrical installation

If the control wiring is to leave the enclosure, it must be shielded and the shield(s) clamped to the drive using the grounding bracket as shown in Figure 4-24. Remove the outer insulating cover of the cable to ensure the shield(s) make direct contact with the bracket, but keep the shield(s) intact until as close as possible to the terminals

Alternatively, wiring may be passed through a ferrite ring, part number 3225-1004.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

Technical data UL listing information

Figure 4-24 Grounding of signal cable shields using the grounding bracket

From the Drive

To the motor

Back-plate

Enclosure

4.7.6 Variations in the EMC wiring

Interruptions to the motor cable

The motor cable should ideally be a single length of shielded or armored cable having no interruptions. In some situations it may be necessary to interrupt the cable, as in the following examples:

• Connecting the motor cable to a terminal block in the drive enclosure

• Installing a motor isolator / disconnect switch for safety when work is done on the motor In these cases the following guidelines should be followed.

Terminal block in the enclosure

The motor cable shields should be bonded to the back-plate using uninsulated metal cable-clamps which should be positioned as close as possible to the terminal block. Keep the length of power conductors to a minimum and ensure that all sensitive equipment and circuits are at least 0.3 m (12 in) away from the terminal block.

Figure 4-25 Connecting the motor cable to a terminal block in the enclosure

Using a motor isolator / disconnect-switch

The motor cable shields should be connected by a very short conductor having a low inductance. The use of a flat metal coupling-bar is recommended; conventional wire is not suitable.

The shields should be bonded directly to the coupling-bar using uninsulated metal cable-clamps. Keep the length of the exposed power conductors to a minimum and ensure that all sensitive equipment and circuits are at least 0.3 m (12 in) away.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

The coupling-bar may be grounded to a known low-impedance ground nearby, for example a large

Isolator

Coupling bar

From the Drive

To the motor

(If required)

Signal from plant Signal to drive

0V 0V

30V zener diode e.g. 2xBZW50-15

metallic structure which is connected closely to the drive ground.

Figure 4-26 Connecting the motor cable to an isolator / disconnect switch

Surge immunity of control circuits - long cables and connections outside a building

The input/output ports for the control circuits are designed for general use within machines and small systems without any special precautions.

These circuits meet the requirements of EN 61000-6-2:2005 (1 kV surge) provided the 0 V connection is not grounded.

In applications where they may be exposed to high-energy voltage surges, some special measures may be required to prevent malfunction or damage. Surges may be caused by lightning or severe power faults in association with grounding arrangements which permit high transient voltages between nominally grounded points. This is a particular risk where the circuits extend outside the protection of a building.

As a general rule, if the circuits are to pass outside the building where the drive is located, or if cable runs within a building exceed 30 m, some additional precautions are advisable. One of the following techniques should be used:

1. Galvanic isolation, i.e. do not connect the control 0 V terminal to ground. Avoid loops in the control wiring, i.e. ensure every control wire is accompanied by its return (0 V) wire.

2. Shielded cable with additional power ground bonding. The cable shield may be connected to ground at both ends, but in addition the ground conductors at both ends of the cable must be bonded together by a power ground cable (equipotential bonding cable) with cross-sectional

area of at least 10 mm2, or 10 times the area of the signal cable shield, or to suit the electrical safety requirements of the plant. This ensures that fault or surge current passes mainly through the ground cable and not in the signal cable shield. If the building or plant has a well-designed common bonded network this precaution is not necessary.

3. Additional over-voltage suppression - for the analog and digital inputs and outputs, a zener diode network or a commercially available surge suppressor may be connected in parallel with the input circuit as shown in Figure 4-27 and Figure 4-28.

If a digital port experiences a severe surge its protective trip may operate (I/O Overload trip). For continued operation after such an event, the trip can be reset automatically by setting Pr

10.034

to 5.

Figure 4-27 Surge suppression for digital and unipolar inputs and outputs

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Electrical installation

Technical data UL listing information

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

Figure 4-28 Surge suppression for analog and bipolar inputs and outputs

Signal from plant Signal to drive

0V 0V

2 x 15V zener diode e.g. 2xBZW50-15

Surge suppression devices are available as rail-mounting modules, e.g. from Phoenix Contact:

Unipolar TT-UKK5-D/24 DC Bipolar TT-UKK5-D/24 AC

These devices are not suitable for encoder signals or fast digital data networks because the capacitance of the diodes adversely affects the signal. Most encoders have galvanic isolation of the signal circuit from the motor frame, in which case no precautions are required. For data networks, follow the specific recommendations for the particular network.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

Technical data

5.1 Drive technical data

5.1.1 Power and current ratings (Derating for switching frequency and

For a full explanation of ‘Normal Duty’ and ‘Heavy Duty’ refer to the

Table 5-1 Maximum permissible continuous output current @ 40 °C (104 °F) ambient

100 V

200 V

400 V

temperature)

Control User Guide

Heavy Duty

Model

01100017 0.25 0.33 1.7

01100024 0.37 0.5 2.4

02100042 0.75 1.0 4.2

02100056 1.1 1.5 5.6

01200017 0.25 0.33 1.7

01200024 0.37 0.5 2.4

01200033 0.55 0.75 3.3

01200042 0.75 1.0 4.2

02200024 0.37 0.5 2.4

02200033 0.55 0.75 3.3

02200042 0.75 1.0 4.2

02200056 1.1 1.5 5.6

02200075 1.5 2.0 7.5 7.0

03200100 2.2 3.0 10 9 7.3

04200133 3.0 3.0 13.3

04200176 4.0 5.0 17.6 17.0

02400013 0.37 0.5 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

02400018 0.55 0.75 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8

02400023 0.75 1.0 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.0

02400032 1.1 1.5 3.2 3.2 3.2 3.2 3.2 3.2 3.2 2.0

02400041 1.5 2.0 4.1 4.1 4.1 4.1 4.1 4.1 3.8 2.0

03400056 2.2 3.0 5.6 5.6 5.6 5.6 5.6 5.6 5.1 3.7 2.4

03400073 3.0 3.0 7.3 7.3 7.3 7.3 7.3 7.1 5.6 3.8

03400094 4.0 5.0 9.4 9.4 9.4 9.4 9.4 8.5 7 4.6

04400135 5.5 7.5 13.5 10.7

04400170 7.5 10.0 17 13.5 10.7

Nominal

rating

kW hp

Maximum permissible continuous output current (A) for the following

switching frequencies

0.667 kHz1kHz2kHz3kHz4kHz6kHz8kHz12kHz

kHz

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Technical data

UL listing information

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

Table 5-2 Maximum permissible continuous output current @ 50 °C (122 °F) (size 1 to 4)

NOTE

Heavy Duty

Model

0.667 kHz

100 V

01100017* 1.7

01100024* 2.4

02100042 4.2

02100056 5.6 5.5 5.3 5.1 4.9

200 V

01200017* 1.7

01200024* 2.4

01200033* 3.3

01200042* 4.2

02200024 2.4

02200033 3.3

02200042 4.2 4.0

02200056 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.4

02200075 7.5 7.5 7.4 7.2 6.8 6.6 6.3 5.8 5.4

03200100 10 10 10 10 9.5 8.6 7.5 6.1 5

04200133 13.3

04200176 17.6 17 15.5

400 V

02400013 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.1

02400018 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.1

02400023 2.3 2.3 2.3 2.3 2.3 2.3 2.3 1.1

02400032 3.2 3.2 3.2 3.2 3.2 3.2 2.5 1.1

02400041 4.1 4.1 4.1 4.1 3.7 3.2 2.5 1.1

03400056 5.6 5.6 5.6 5.6 5 3.5 2.8 1.9

03400073 7.3 7.3 7.3 7.3 6.2 4.5 3.4

03400094 9.4 9.4 9.4 9.4 7.9 6.2 4.7

04400135 13.5 12 9.3

04400170 17 15.3 15.2 12 9.3

Maximum permissible continuous output current (A)

for the following switching frequencies

kHz

kHz3kHz4kHz6kHz

kHz

* CI-Keypad not installed.

Ratings at 55 °C are available on request.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

5.1.2 Power dissipation

Table 5-3 Losses @ 40 °C (104 °F) ambient (size 1 to 4)

Heavy Duty

Model

100 V

01100017 0.25 0.33 23 23 24 24 25 27 28 32 35

01100024 0.37 0.5 27 27 29 30 31 33 35 39 44

02100042 0.75 1.0 39 40 41 42 43 45 47 51 55

02100056 1.1 1.5 51 51 53 54 55 58 61 67 73

200 V

01200017 0.25 0.33 21 21 22 22 23 25 27 30 33

01200024 0.37 0.5 24 25 26 27 28 30 33 37 41

01200033 0.55 0.75 31 32 33 35 36 39 42 47 53

01200042 0.75 1.0 38 39 40 42 44 47 51 58 65

02200024 0.37 0.5 25 25 25 26 26 28 29 31 33

02200033 0.55 0.75 32 33 33 34 35 36 38 41 44

02200042 0.75 1.0 39 40 41 42 43 45 47 51 55

02200056 1.1 1.5 46 47 48 50 51 54 57 63 69

02200075 1.5 2.0 62 62 65 67 69 73 77 86 87

03200100 2.2 3.0 85 87 91 96 101 110 117 121 117

04200133

04200176 4.0 5.0 149 150 156 161 166 176 186 207 220

400 V

02400013 0.37 0.5 25 26 30 33 36 42 48 60

02400018 0.55 0.75 29 30 34 37 40 47 53 67

02400023 0.75 1.0 33 34 38 41 45 52 59 69

02400032 1.1 1.5 41 42 46 50 54 63 71 70

02400041 1.5 2.0 49 50 55 60 64 74 78 70

03400056 2.2 3.0 55 57 62 68 75 86 90 86 77

03400073 3.0 3.0 72 74 82 90 98 113 101 92

03400094 4.0 5.0 95 99 108 116 129 128 125 113

04400135 5.5 7.5 142 146 159 172 169 196 239 294 292

04400170 7.5 10.0 165 170 186 202 218 251 284 294 292

Nominal rating

kW hp

3.0 3.0 101 102 106 110 114 121 129 144 160

Drive losses (W) taking into account any current derating for the given

conditions

0.667 kHz1kHz2kHz3kHz4kHz6kHz8kHz12kHz

Safety information Product information Mechanical installation Electrical installation

kHz

Technical data

UL listing information

* Different losses with single-phase supply (available on request).

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

Table 5-4 Losses @ 50°C (122°F) ambient (size 1 to 4)

Heavy Duty

Model

100 V

01100017 0.25 0.33 23 23 24 24 25 27 28 32 35

01100024 0.37 0.5 27 27 29 30 31 33 35 39 44

02100042 0.75 1.0 34 34 35 36 37 39 41 46 50

02100056 1.1 1.5 42 43 44 46 47 49 47 47 57

200 V

01200017 0.25 0.33 21 21 22 22 23 25 27 30 33

01200024 0.37 0.5 24 25 26 27 28 30 33 37 41

01200033 0.55 0.75 31 32 33 35 36 39 42 47 53

01200042 0.75 1.0 38 39 40 42 44 47 51 58 65

02200024 0.37 0.5 24 24 24 25 25 26 27 30 32

02200033 0.55 0.75 31 31 32 33 34 35 37 40 43

02200042 0.75 1.0 37 37 38 39 39 40 42 45 46

02200056 1.1 1.5 44 44 46 46 47 48 44 46 50

02200075 1.5 2.0 44 44 45 46 47 48 44 46 50

03200100 2.2 3.0 86 88 92 96 96 97 93 90 86

04200133 3.0 3.0 101 102 106 110 114 121 129 144 160

04200176 4.0 5.0 149 150 156 161 166 176 186 199 199

400 V

02400013 0.37 0.5 25 26 30 33 36 42 48 58

02400018 0.55 0.75 29 30 34 37 40 47 53 58

02400023 0.75 1.0 33 34 38 41 45 52 59 58

02400032 1.1 1.5 41 42 46 50 54 63 62 70

02400041 1.5 2.0 49 50 55 60 60 63 62 58

03400056 2.2 3.0 57 58 64 70 73 63 60 60

03400073 3.0 3.0 73 75 82 91 87 77 71

03400094 4.0 5.0 96 98 109 122 111 104 97

04400135 5.5 7.5 142 146 159 172 169 196 239 260 263

04400170 7.5 10.0 165 170 186 202 202 206 260 260 263

Nominal

rating

kW hp 0.667 kHz 1 kHz 2 kHz 3 kHz 4 kHz 6 kHz 8 kHz 12 kHz 16 kHz

Drive losses (W) taking into account any current derating for the given

conditions

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

5.1.3 Supply requirements

AC supply voltage:

100 V drive: 100 V to 120 V ±10 % 200 V drive: 200 V to 240 V ±10 % 400 V drive: 380 V to 480 V ±10 %

Maximum supply imbalance: 2 % negative phase sequence (equivalent to 3 % voltage imbalance between phases).

Frequency range: 45 to 66 Hz

For UL compliance only, the maximum supply symmetrical fault current must be limited to 100 kA

5.1.4 Line reactors

Input line reactors reduce the risk of damage to the drive resulting from poor phase balance or severe disturbances on the supply network.

For all drive ratings, 2 % line reactors permit drives to be used with a supply unbalance of up to 3.5 % negative phase sequence (equivalent to 5 % voltage imbalance between phases).

Severe disturbances may be caused by the following factors, for example:

• Power factor correction equipment connected close to the drive.

• Large DC drives having no or inadequate line reactors connected to the supply.

• Across the line (DOL) started motor(s) connected to the supply such that when any of these motors are started, the voltage dip exceeds 20 %

Such disturbances may cause excessive peak currents to flow in the input power circuit of the drive. This may cause nuisance tripping, or in extreme cases, failure of the drive.

Drives of low power rating may also be susceptible to disturbance when connected to supplies with a high rated capacity.

Line reactors are particularly recommended for use with the following drive models when one of the above factors exists, or when the supply capacity exceeds 175 kVA: Size 1 to 3

Model sizes 04200133 to 04400170 have an internal DC choke so they do not require AC line reactors except for cases of excessive phase unbalance or extreme supply conditions.

When required, each drive must have its own reactor(s). Three individual reactors or a single threephase reactor should be used.

Reactor current ratings

The current rating of the line reactors should be as follows:

Continuous current rating:

Not less than the continuous input current rating of the drive

Repetitive peak current rating:

Not less than twice the continuous input current rating of the drive

The recommended AC line reactors are shown in section 4.2.4

1 to 4

on page 45.

Input line reactor specification for size

5.1.5 Motor requirements

No. of phases: 3

Maximum voltage:

200 V drive: 240 V 400 V drive: 480 V

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Technical data

UL listing information

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

5.1.6 Temperature, humidity and cooling method

Size 1 to 4:

Ambient temperature operating range:

- 20 °C to 60 °C (- 4 °F to 140 °F). Output current derating must be applied at ambient temperatures >40 °C (104 °F).

Cooling method: Forced convection

Maximum humidity: 95 % non-condensing at 40 °C (104 °F)

5.1.7 Storage

Size 1 to 4:

-40 °C (-40 °F) to +60 °C (140 °F) for long term storage.

Storage time is 2 years.

Electrolytic capacitors in any electronic product have a storage period after which they require reforming or replacing.

The DC bus capacitors have a storage period of 10 years.

The low voltage capacitors on the control supplies typically have a storage period of 2 years and are thus the limiting factor.

Low voltage capacitors cannot be reformed due to their location in the circuit and thus may require replacing if the drive is stored for a period of 2 years or greater without power being applied.

It is therefore recommended that drives are powered up for a minimum of 1 hour after every 2 years of storage.

This process allows the drive to be stored for a further 2 years.

5.1.8 Altitude

Altitude range: 0 to 3,000 m (9,900 ft), subject to the following conditions:

1,000 m to 3,000 m (3,300 ft to 9,900 ft) above sea level: de-rate the maximum output current from the specified figure by 1% per 100 m (330 ft) above 1,000 m (3,300 ft)

For example at 3,000 m (9,900 ft) the output current of the drive would have to be de-rated by 20 %.

5.1.9 IP / UL Rating

The drive is rated to IP20 pollution degree 2 (non-conductive contamination only).

In addition to this, drives are rated to IP21 standard (without an Adaptor Interface module installed).

The IP rating of a product is a measure of protection against ingress and contact to foreign bodies and water. It is stated as IP XX, where the two digits (XX) indicate the degree of protection provided as shown in Table 5-5.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

Table 5-5 IP Rating degrees of protection

First digit Second digit

Protection against foreign bodies and access to hazardous parts

0 Non-protected 0 Non-protected

Protected against solid foreign objects of

50 mm ∅ and greater (back of a hand)

Protected against solid foreign objects of

12.5 mm ∅ and greater (finger)

Protected against solid foreign objects of

2.5 mm ∅ and greater (tool) Protected against solid foreign objects of

1.0 mm ∅ and greater (wire) 5 Dust-protected (wire) 5 Protected against water jets 6 Dust-tight (wire) 6 Protected against powerful water jets

7 - 7

8 - 8

Table 5-6 UL enclosure ratings

UL rating Description

Type 1

Type 12

Enclosures are intended for indoor use, primarily to provide a degree of protection against limited amounts of falling dirt.

Enclosures are intended for indoor use, primarily to provide a degree of protection against dust, falling dirt and dripping non-corrosive liquids.

Protection against ingress of water

Protected against vertically falling water

drops

Protected against vertically falling water

drops when enclosure tilted up to 15 °

3 Protected against spraying water

4 Protected against splashing water

Protected against the effects of temporary immersion in water

Protected against the effects of continuous immersion in water

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5.1.10 Corrosive gasses

Concentrations of corrosive gases must not exceed the levels given in:

• Table A2 of EN 50178:1998 Printed Circuit Board & Component Solder technology of M100-400 are conformal coated to survive environments as described by IEC60721-3-3 3C3 and EN60068-2-60 Meth. 4. This corresponds to the levels typical of urban areas with industrial activities and/or heavy traffic and in the immediate neighborhood of industrial sources with chemical emissions.

5.1.11 RoHS compliance

The drive meets EU directive 2011/65/EU for RoHS compliance.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

Technical data

UL listing information

5.1.12 Vibration

Bump Test

Testing in each of three mutually perpendicular axes in turn. Referenced standard: IEC 60068-2-27: Test Ea: Severity: 15 g peak, 11 ms pulse duration, half sine. No. of Bumps: 18 (3 in each direction of each axis).

Referenced standard: IEC 60068-2-29: Test Eb: Severity: 18 g peak, 6 ms pulse duration, half sine. No. of Bumps: 600 (100 in each direction of each axis).

Random Vibration Test

Testing in each of three mutually perpendicular axes in turn. Referenced standard: IEC 60068-2-64: Test Fh: Severity: 1.0 m²/s³ (0.01 g²/Hz) ASD from 5 to 20 Hz

Duration: 30 minutes in each of 3 mutually perpendicular axes.

Sinusoidal Vibration Test

Testing in each of three mutually perpendicular axes in turn. Referenced standard: IEC 60068-2-6: Test Fc: Frequency range: 5 to 500 Hz Severity: 3.5 mm peak displacement from 5 to 9 Hz

Sweep rate:1 octave/minute Duration: 15 minutes in each of 3 mutually perpendicular axes.

Referenced standard: EN 61800-5-1: 2007, Section 5.2.6.4. referring to IEC 60068-2-6: Frequency range: 10 to 150 Hz Severity: 0.075 mm amplitude from 10 to 57 Hz

Sweep rate:1 octave/minute Duration:10 sweep cycles per axis in each of 3 mutually perpendicular axes.

Testing to Environmental Category ENV3

Subjected to resonance search in the range listed. If no natural frequencies found then subjected only to endurance test. Referenced standard: Environment Category ENV3: Frequency range: 5 to 13.2 Hz ± 1.0 mm

For more information, please refer to section 12 Specification Number 1.

5.1.13 Starts per hour

By electronic control: unlimited By interrupting the AC supply: ≤20 (equally spaced)

-3 db/octave from 20 to 200 Hz

10 m/s² peak acceleration from 9 to 200 Hz 15 m/s² peak acceleration from 200 to 500 Hz

1g peak acceleration from 57 to 150 Hz

13.2 to 100 Hz ± 0.7g (6.9 ms -2)

Vibration Test 1

of the Lloyds Register Test

5.1.14 Start up time

This is the time taken from the moment of applying power to the drive, to the drive being ready to run the motor: 1.5 s

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

5.1.15 Output frequency / speed range

Unidrive Mxxx models:

In all operating modes (Open loop, RFC-A) the maximum output frequency is limited to 550 Hz.

Unidrive HS30 models:

In open loop mode only, the maximum achievable output frequency is 3,000 Hz.

5.1.16 Accuracy and resolution

Frequency:

The absolute frequency accuracy depends on the accuracy of the oscillator used with the drive microprocessor. The accuracy of the oscillator is ± 0.02 %, and so the absolute frequency accuracy is ± 0.02 % of the reference, when a preset frequency is used. If an analog input is used, the absolute accuracy is further limited by the absolute accuracy of the analog input.

The following data applies to the drive only; it does not include the performance of the source of the control signals.

Open & closed loop resolution:

Preset frequency reference: 0.01 Hz

Analog input 1: 11 bit plus sign

Analog input 2: 11 bit

Current:

The resolution of the current feedback is 10 bit plus sign.

Accuracy: typical 2 %

worst case 5 %

5.1.17 Acoustic noise

The heatsink fan generates the majority of the sound produced by the drive. The heatsink fan on all drives is a variable speed fan (except size 1, which is a single speed fan). The drive controls the speed at which the fan runs based on the temperature of the heatsink and the drive's thermal model system.

Table 5-7 gives the sound pressure level at 1 m produced by the drive for the heatsink fan running at the maximum and minimum speeds.

Table 5-7 Acoustic noise data

Single speed fan.

Size

1* 46.7 N/A

2 45 42 3 58.6 49 4 58 48

Max speed

dBA

Min speed

dBA

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Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

UL listing information

5.1.18 Overall dimensions

WARNING

H Height including surface mounting brackets W Width D Projection forward of panel when surface mounted

Table 5-8 Overall drive dimensions

Size

1 160 mm (6.3 in)

2 205 mm (8.07 in) 150 mm (5.9 in)

3 226 mm (8.9 in) 90 mm (3.54 in) 160 mm (6.3 in)

4 277 mm (10.9 in) 115 mm (4.5 in) 175 mm (6.9 in)

H W D

Dimension

75 mm (2.95 in)

130 mm (5.1 in)

5.1.19 Weights

Table 5-9 Overall drive weights

Size Model kg lb

2 1.0 2.2

3 1.5 3.3

4 3.13 6.9

All

0.75 1.65

5.1.20 Input current, fuse and cable size ratings

The input current is affected by the supply voltage and impedance.

Typical input current

The values of typical input current are given to aid calculations for power flow and power loss.

The values of typical input current are stated for a balanced supply.

Maximum continuous input current

The values of maximum input current are stated for a supply with a 2 % negative phase-sequence imbalance and rated at the maximum supply fault current given in Table 5-10.

Table 5-10 Supply fault current used to calculate maximum input currents

Model Symmetrical fault level (kA)

All 10

Fuses

The AC supply to the drive must be installed with suitable protection against overload and short-circuits. Table 5-11, Table 5-12, Table 5-13 show the recommended fuse ratings. Failure to observe this requirement will cause risk of fire.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

Table 5-11 AC Input current and fuse ratings (100 V)

Class

Fuse rating

Nominal Maximum

15 15

Class

CC, J or T*

MCB

rating**

Nominal

Model

Maximum

continuous

input

current

Maximum

overload

input

current

A A

IEC UL

Maximum

A A A A

01100017 8.7 12.6 10

01100024 11.1 15.2 16 15 15 15

02100042 18.8 28.2 20 20 20 15

02100056 24.0 37.4 25 25 25 15

Table 5-12 AC Input current and fuse ratings (200 V)

Typical

Model

01200017 4.5 6.9 6

01200024 5.3 8.4 6 6 6 15

01200033 8.3 14.2 10 10 15 15 15

01200042 10.4 16.8 16 16 15 15 15

02200024 - / 3.2 5.3/4.1 8.1/5.9 6 6

02200033 - / 4.3 8.3/6.7 14/9.2 10 10 10 10 15

02200042 - / 5.4 10.4/7.5 16.4/10.8 16 10 16 10 15/10 15 10 15

02200056 - / 8.1 16.0/12.9 24.0/17.5

02200075 - / 9.1 18.1/13.5 30.4/19.5 20/15 15

03200100 - / 12.8 23.9 /17.7 30/25 25 20 25 20

04200133 - / 13.5 23.7 /16.9 43.3/23.5 25 20 25 20

04200176 1 7.0 21.3 28.6 25 25 25 25 25

current

Maximum

continuous

input

current

A A A A A A A A A A A A

Maximum

overload

input

current

IEC UL / USA

Nominal Maximum

1ph 3ph 1ph 3ph 1ph 3ph 1ph 3ph

20 16 20 16

Fuse rating MCB

Maximum

6 6

6 6 6

20/15

20 15

25/20 25 20

Class

Nominal

Class

CC, J

or T*

CC, J or

rating

Nominal

25 20

* These are fast acting fuses.

** UL Listed DIVQ / DIVQ7 listed, rated voltage is 600 Vac (for USA and Canada). Short circuit rating is 10 kA. In other countries, EN IEC circuit breakers can be used with 10 kA supply rating.

Safety information Product information Mechanical installation Electrical installation

Technical data

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

UL listing information

Table 5-13 AC Input current and fuse ratings (400 V)

NOTE

CAUTION

Typical

Model

02400013 2.1 2.4 4.2

02400018 2.6 2.9 5.2

02400023 3.1 3.5 6.1

02400032 4.7 5.1 7.5

02400041 5.8 6.2 9 10 10

03400056 8.3 8.7 13 10 10

03400073 10.2 12.2 18

03400094 13.1 14.8 20.7 25

04400135 14.0 16.3 24.7 20 20

04400170 18.5 20.7 32.4 25 25 25 25 25

current

Maximum

continuous

input

A A A A A A A A

input

current

Maximum

overload

input

current

IEC UL / USA

Nominal Maximum

6 6

16 16

Fuse rating MCB

Nominal Maximum

Class

gG 6 6

15 1 5

20 2 0

Class

CC, J or T*

rating

Nominal

* These are fast acting fuses.

** UL Listed DIVQ / DIVQ7 listed, rated voltage is 600 Vac (for USA and Canada). Short circuit rating

is 10 kA. In other countries, EN IEC circuit breakers can be used with 10 kA supply rating.

Ensure cables used suit local wiring regulations.

Table 5-14 Cable ratings (100 V)

Model

Cable size (IEC 60364-5-52)

Input Output Input Output

Nominal Maximum Nominal Maximum Nominal Maximum Nominal Maximum

01100017 1

01100024 1.5 1 14

02100042 2.5

02100056 4 1 10

2.5

Cable size (UL508C)

AWG

12 16 12

10 16 10

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

Table 5-15 Cable ratings (200 V)

NOTE

Cable size (IEC 60364-5-52)

Model

01200017

01200024

01200033

01200042

02200024

02200033

02200042

02200056 2.5/1.5 12/14

02200075 2.5 12

03200100 4 4 1.5 4 10/12 10 14 10

04200133 4/2.5

04200176 4

Input Output Input Output

Nominal Maximum Nominal Maximum Nominal Maximum Nominal Maximum

1 2.5 1 2.5 16 12 16 12

4 1 4

4 2.5 4 10 10 12 10

Cable size (UL508C)

AWG

10 16 10

Table 5-16 Cable ratings (400 V)

Cable size (IEC 60364-5-52)

Model

02400013

02400018

02400023

02400032

02400041

03400056 1

03400094 2.5 1.5 14

04400135 2.5

04400170 4

Input Output Input Output

Nominal Maximum Nominal Maximum Nominal Maximum Nominal Maximum

1 4 1 4 16 10 16 10

4 2.5 4 10 10 12 10

Cable size (UL508C)

AWG

Safety information Product information Mechanical installation Electrical installation

1003400073 1.5

Technical data

PVC insulated cable should be used.

5.1.21 Protective ground cable ratings

Minimum ground conductor size

Either 10 mm2 or two conductors of the same cross-sectional area as the input phase conductor.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

UL listing information

Table 5-17 Inrush current

Model Peak Inrush Current (A)

01100017 8.5

01100024 8.5

01200017 17

01200024 17

01200033 17

01200042 17

02100042 28.3

02100056 28.3

02200024 27.5

02200033 27.5

02200042 27.5

02200056 27.5

02200075 27.5

02400013 17

02400018 17

02400023 17

02400032 17

02400041 17

03200100 18.3

03400056 11.3

03400073 11.3

03400094 11.3

04200133 18.3

04200176 18.3

04400135 11.3

04400170 11.3

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

5.1.22 Maximum motor cable lengths

Table 5-18 Maximum motor cable lengths (100 V drives)

100 V Nominal AC supply voltage

Model

01100017

01100024

02100042

02100056

Table 5-19 Maximum motor cable lengths (200 V drives)

Model

01200017

01200024

01200033

01200042

02200024

02200033

02200042

02200056

02200075

03200100 100 m (330 ft)

04200133

04200176

Maximum permissible motor cable length for each of the following switching frequencies

0.667 kHz 1kHz 2 kHz 3 kHz 4 kHz 6 kHz 8 kHz 12 kHz 16 kHz

kHz

37.5 m

(122 ft)

75 m

(245 ft)

kHz

37.5 m

(122 ft)

75 m

(245 ft)

75 m

(245 ft)

75 m

(245 ft)

75 m (245 ft)

100 m (330 ft)

200 V Nominal AC supply voltage

Maximum permissible motor cable length for each of the following switching frequencies

0.667 kHz

kHz

75 m (245 ft)

100 m (330 ft)

kHz

25 m

(82.5 ft)

50 m

(165 ft)

kHz

25 m

(82.5 ft)

50 m

(165 ft)

50 m

(165 ft)

50 m

(165 ft)

18.75 m (61.9 ft)

37.5 m

(122 ft)

kHz

18.75 m (61 ft)

37.5 m (122 ft)

12.5 m

(41.25 ft)

25 m

(82.5 ft)

kHz16kHz

12.5 m (41 ft)

25 m

(82.5 ft)

25 m

(82.5 ft)

25 m

(82.5 ft)

9 m

(29.7 ft)

18 m

(59.4ft)

9 m

(30 ft)

18 m

(60 ft)

18 m

(60 ft)

18 m

(60 ft)

Safety information Product information Mechanical installation Electrical installation

Table 5-20 Maximum motor cable lengths (400 V drives)

400 V Nominal AC supply voltage

Model

02400013

02400018

02400023

02400032

02400041

03400056

03400073

03400094

04400135

04400170

Maximum permissible motor cable length for each of the following switching frequencies

0.667 kHz

kHz

100 m (330 ft)

kHz

75 m

(245 ft)

75 m

(245 ft)

75 m

(245 ft)

kHz

50 m

(165 ft)

50 m

(165 ft)

50 m

(165 ft)

kHz

37.5 m

(122 ft)

37.5 m

(122 ft)

37.5 m

(122 ft)

kHz

25 m

(82.5 ft)

25 m

(82.5 ft)

25 m

(82.5 ft)

kHz

18.25 m (60 ft)

• Cable lengths in excess of the specified values may be used only when special techniques are adopted; refer to the supplier of the drive.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

Technical data

UL listing information

• The default switching frequency is 3 kHz for Open-loop and RFC-A. The maximum cable length is reduced from that shown in Table 5-18, Table 5-19 and Table 5-20 if high capacitance motor cables are used. For further information, refer to section 4.4.2

capacitance / reduced diameter cables

on page 53.

High-

5.1.23 Minimum resistance values and peak power rating for the braking resistor at 40 °C (104 °F)

Table 5-21 Braking resistor resistance and power rating (100 V)

Model

01100017

01100024 0.37

02100042

02100056 1.1

Table 5-22 Braking resistor resistance and power rating (200 V)

Model

01200017

01200024 0.37

01200033 0.55

01200042 0.75

02200024

02200033 0.55

02200042 0.75

02200056 1.1

02200075 1.5

03200100 45 3.3 2.2

04200133

04200176 4

Minimum

resistance*

Ω

130 1.1

68 2.2

Minimum

resistance*

Ω

130 1.1

68 2.2

22 6.0

Instantaneous

power rating

Instantaneous

power rating

Continuous

power rating

0.25

0.75

Continuous

power rating

0.25

0.37

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

Table 5-23 Braking resistor resistance and power rating (400 V)

Minimum

Model

02400013

02400018 0.55

02400023 0.75

02400032 1.1

02400041 1.5

03400056

03400073 3

03400094 4

04400135

04400170 7.5

* Resistor tolerance: ±10 %

Optimization of the braking resistor requires careful consideration of the braking duty.

resistance*

Ω

270 2.2

100 6.0

50 11.2

Instantaneous

power rating

continuous power

energy

Continuous

power rating

0.37

2.2

5.5

dissipated in the braking dissipated in the braking

Safety information Product information Mechanical installation Electrical installation

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

Technical data

UL listing information

5.1.24 Terminal sizes and torque settings

WARNING

To avoid a fire hazard and maintain validity of the UL listing, adhere to the specified tightening torques for the power and ground terminals. Refer to the following tables.

Table 5-24 Drive control terminal data

Model Connection type Torque setting

All Screw terminals 0.2 N m (0.15 lb ft)

Table 5-25 Drive relay terminal data

Model Connection type Torque setting

All Screw terminals 0.5 N m (0.4 lb ft)

Table 5-26 Drive power terminal data

Model

size

Table 5-27 Terminal block maximum cable sizes

Model size Terminal block description Max cable size

AC and motor terminals DC and braking Ground terminal

Recommended Maximum Recommended Maximum Recommended Maximum

0.5 N m

(0.4 lb ft)

1.4 N m (1 lb ft)

All Control connector

All 2-way relay connector

1 to 4 STO connector

1 AC input / output power connector

2 to 4 AC input / output power connector

0.5 N m

(0.4 lb ft)

1.4 N m (1 lb ft)

1.5 N m

(1.1 lb ft)

1.5 mm2 (16 AWG)

2.5 mm2 (12 AWG)

0.5 mm2 (20 AWG)

2.5 mm2 (12 AWG)

4.0 mm2 (10 AWG)

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

5.1.25 Electromagnetic compatibility (EMC)

This is a summary of the EMC performance of the drive. For full details, refer to the EMC Data Sheet which can be obtained from the supplier of the drive.

Table 5-28 Immunity compliance

Standard

IEC 61000-4-2 EN61000-4-2:2009

IEC 61000-4-3 EN61000-4-3:2006+A2:2010

IEC61000-4-4 EN61000-4-4:2012

IEC61000-4-5 EN61000-4-5:2014

IEC61000-4-6 EN61000-4-6:2014

IEC61000-4-11 EN61000-4-11:2004

IEC61000-6-1 EN61000-6-1:2007

IEC61000-6-2 EN61000-6-2:2005

IEC61800-3 EN 61800-3: 2004+A1:2012

See section 4.7.6

Variations in the EMC wiring

Type of

immunity

Electrostatic discharge

Radio frequency radiated field

Fast transient burst

Surges

Conducted radio frequency

Voltage dips and interruptions

Generic immunity standard for the residential, commercial and light - industrial environment

Generic immunity standard for the industrial environment

Product standard for adjustable speed power drive systems (immunity requirements)

Test specification Application Level

6 kV contact discharge 8 kV air discharge

10 V/m prior to modulation 80 - 1000 MHz 80 % AM (1 kHz) modulation

5/50 ns 2 kV transient at 5 kHz repetition frequency via coupling clamp

5/50 ns 2 kV transient at 5 kHz repetition frequency by direct injection

Common mode 4 kV

1.2/50 µs waveshape

Differential mode 2 kV1.2/50 µs waveshape

Lines to ground

10V prior to modulation

0.15 - 80 MHz 80 % AM (1 kHz) modulation

-30 % 10 ms +60 % 100 ms

-60 % 1 s <-95 % 5 s

on page 72 for control ports for possible

Module enclosure

Control lines

Power lines

AC supply lines: line to ground

AC supply lines: line to line

Signal ports to ground

Control and power lines

AC power ports

Meets immunity requirements for first and second environments

Level 3 (industrial)

Level 4 (industrial harsh)

Level 3 (industrial)

Level 4

Level 3

Level 2

Level 3 (industrial)

Complies

requirements regarding grounding and external surge protection.

Emission

The drive contains an in-built filter for basic emission control. An additional optional external filter provides further reduction of emission. The requirements of the following standards are met, depending on the motor cable length and switching frequency.

Safety information Product information Mechanical installation Electrical installation

Technical data

UL listing information

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

Table 5-29 Size 1 emission compliance

Motor cable

length

(m)

Using internal filter only:

2 C3 C3 C3 C3 C3 C3 C3 C3 C3

10 C3 C3 C3 C3 C4 C4 C4 C4 C4

Using external filter and internal filter:

2 C1 C1 C1 C1 C1 C1 C1 C1 C1

20 C1 C1 C1 C1 C2 C2 C2 C2 C2

50 C2 C2 C2 C2 - -

Using low leakage external filter:

10 C1 C1 C1 C1 - -

Table 5-30 Size 2 emission compliance

Motor cable

length

(m)

Using internal filter only:

2 C3 C3 C3 C3 C3 C4 C4 C4 C4

10 C4 C4 C4 C4 C4 C4 C4 C4 C4

Using external filter and internal filter:

2 C1 C1 C1 C1 C1 C1 C1 C1 C1

20 C1 C1 C1 C1 C2 C2 C2 C2 C2

100 C2 C2 C2 C2 - - - - -

Using low leakage external filter:

10 C1 C1 C1 C1 - - - - -

Table 5-31 Size 3 emission compliance

Motor cable

length

(m)

Using internal filter only:

2 C3 C3 C3 C3 C3 C3 C4 C4 C4

10 C4 C4 C4 C4 C4 C4 C4 C4 C4

Using external filter and internal filter:

2 C1 C1 C1 C1 C1 C1 C1 C1 C1

20 C1 C1 C1 C1 C2 C2 C2 C2 C2

100 C2 C2 C2 C2 - - - - -

Using low leakage external filter:

10 C1 C1 C1 C1 - - - - -

0.667 1 2 3 4 6 8 12 16

Switching Frequency (kHz)

- - -

Switching Frequency (kHz)

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

Table 5-32 Size 4 emission compliance

CAUTION

Motor cable

length

(m)

0.667 1 2 3 4 6 8 12 16

Switching Frequency (kHz)

Using internal filter only:

2 C3 C3 C3 C3 C3 C3 C4 C4 C4

5 C3 C3 C3 C3 C3 C3 C3 C3 C4

10 C3 C3 C3 C3 C3 C3 C4 C4 C4

Using external filter and internal filter:

2 C1 C1 C1 C1 C1 C1 C1 C1 C1

20 C1 C1 C1 C1 C2 C2 C2 C2 C2

100 C2 C2 C2 C2 - - - - -

Using low leakage external filter:

10 C1 C1 C1 C1 - - - - -

This is a product of the restricted distribution class according to IEC 61800-3. In a residential environment this product may cause radio interference in which case the user may be required to take adequate measures.

Residential generic standard EN 61000-6-3:2007+A1:2011

EN 61800-3:2004+A1:2012 first environment unrestricted distribution

EN 61800-3:2004+A1:2012 defines the following:

• The first environment is one that includes residential premises. It also includes establishments directly connected without intermediate transformers to a low-voltage power supply network which supplies buildings used for residential purposes. The second environment is one that includes all establishments other than those directly connected to a low-voltage power supply network which supplies buildings used for residential purposes.

• Restricted distribution is defined as a mode of sales distribution in which the manufacturer restricts the supply of equipment to suppliers, customers or users who separately or jointly have technical competence in the EMC requirements of the application of drives.

IEC 61800-3:2004 and EN 61800-3:2004+A1:2012

The 2004 revision of the standard uses different terminology to align the requirements of the standard better with the EC EMC Directive.

Power drive systems are categorized C1 to C4:

Safety information Product information Mechanical installation Electrical installation

Technical data

Category Definition

C1 Intended for use in the first or second environments R

Not a plug-in or movable device, and intended for use in the first

environment only when installed by a professional, or in the second environment

Intended for use in the second environment, not the first environment

Rated at over 1000 V or over 400 A, intended for use in complex systems in the second environment

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

Corresponding

code used

previously

UL listing information

E2U

E2R

5.2 Optional external EMC filters

Table 5-33 Drive and EMC filter cross reference

Model CT part number

100 V

01100017 to 01100024 4200-1000, 4200-1001 (low leakage)

02100042 to 02100056 4200-2000

200 V

01200017 to 01200042 4200-1000, 4200-1001 (low leakage)

02200024 to 02200075

03200100

04200133 to 04200176

400 V

02400013 to 02400041 4200-2005, 4200-2006 (low leakage)

03400056 to 03400094 4200-3008, 4200-3009 (low leakage)

04400135 to 04400170 4200-4004, 4200-4005 (low leakage)

4200-2001, 4200-2002 (low leakage)

4200-2003, 4200-2004 (low leakage)

4200-3000, 4200-3001 (low leakage)

4200-3004, 4200-3005 (low leakage)

4200-4000, 4200-4001 (low leakage)

4200-4002, 4200-4003 (low leakage)

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

5.2.1 EMC filter ratings

Table 5-34 Optional external EMC filter details

Maximum

continuous curr ent

CT part

number

4200-1000 11 9.7 250 250

4200-1001 11 9.7 250 250 6.7 5.2 2.38 5.82

4200-2000 25 22 110 250 12.1 9.4 11.7 20.8

4200-2001 18 15.8 250 250 7.5 5.8 2 4.6 43.5

4200-2002 18 15.8 250 250 7.5 5.8 2 .38 5.82

4200-2003 13 11.4 250 250

4200-2004 13 11.4 250 250 10.7 8.3 1.84 43.4

4200-2005 6 5.3 480 480 4 3.1 3.6 77.5

4200-2006 6 5.3 480 480 4 3.1 1.2 30.5

4200-3000 23 20.2 250 250

4200-3001 23 20.2 250 250 11.1 8.6 3.4 8.3

4200-3004 17 15 250 250

4200-3005 17 15 250 250 11.7 9.1 0.7 1 6

4200-3008 14 12.3 480 480 8.8 6.8 3.6 7 7.5

4200-3009 14 12.3 480 480 8.8 6.8 1 .32 33.2

4200-4000 24 21.1 250 250

4200-4001 24 21.1 250 250 13.8 10.7 3.4 8.3

4200-4002 20 17.6 250 250

4200-4003 20 17.6 250 250 13.8 10.7 0.7 16

4200-4004 17 15 480 480 14.3 11.1 3.6 77.5

4200-4005 17 15 480 480 14.3 11.1 1.3 33.2

@ 40 °C

(104 °F)

@ 50 °C (122 °F)

A A V V ph W

Voltage

rating

IEC UL

Phases

Power dissipation

at rated current

rating

@ 40 °C

(104 °F)

@ 50 °C

(122 °F )

W mA mA

6 4.7 24.6 43.5

10.7 8.3 1.84 43.4

11.1 8.6 24 43

11.7 9.1 0.7 16

13.8 10.7 24 43

13.8 10.7 0.7 16

Ground leakage

Balanced

supply

phase-to-

phase &

phase-to-

ground

Worst

case

Discharge

resistors

Ω

Safety information Product information Mechanical installation Electrical installation

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

Technical data

UL listing information

5.2.2 Overall EMC filter dimensions

Table 5-35 Optional external EMC filter dimensions

CT part

number

4200-1000 215 8.46 75 2.95 41 1.61 0.49 1.08

4200-1001 215 8.46 75 2.95 41 1.61 0.49 1.08

4200-2000 261 10.28 78 3.07 41 1.61 0.90 1.98

4200-2001 261 10.28 78 3.07 41 1.61 0.86 1.89

4200-2002 261 10.28 78 3.07 41 1.61 0.86 1.89

4200-2003 261 10.28 78 3.07 41 1.61 0.88 1.94

4200-2004 261 10.28 78 3.07 41 1.61 0.88 1.94

4200-2005 261 10.28 78 3.07 41 1.61 0.82 1.80

4200-2006 261 10.28 78 3.07 41 1.61 0.82 1.80

4200-3000 282 11.10 90 3.54 41 1.61 0.92 2.02

4200-3001 282 11.10 90 3.54 41 1.61 0.92 2.02

4200-3004 282 11.10 90 3.54 41 1.61 0.95 2.09

4200-3005 282 11.10 90 3.54 41 1.61 0.95 2.09

4200-3008 282 11.10 90 3.54 41 1.61 1 2.20

4200-3009 282 11.10 90 3.54 41 1.61 1 2.20

4200-4000 334 13.15 115 4.53 41 1.61 1.3 2.86

4200-4001 334 13.15 115 4.53 41 1.61 1.3 2.86

4200-4002 334 13.15 115 4.53 41 1.61 1.4 3.08

4200-4003 334 13.15 115 4.53 41 1.61 1.4 3.08

4200-4004 334 13.15 115 4.53 41 1.61 1.4 3.08

4200-4005 334 13.15 115 4.53 41 1.61 1.4 3.08

H W D

mm inch mm inch mm inch kg

Dimension (mm)

Weight

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

UL listing information

6.1 UL file reference

All products covered by this Guide are UL Listed to both Canadian and US requirements. The UL file reference is: NMMS/7.E171230.

Products that incorporate the Safe Torque Off function have been investigated by UL. The UL file reference is: FSPC.E171230.

6.2 Option modules, kits and accessories

All Option Modules, Control Pods and Installation Kits supplied by Emerson Industrial Automation for use with these drives are UL Listed.

6.3 Enclosure ratings

Drives are UL Open Type as supplied.

Drives fitted with a conduit box are UL Type 1.

Remote Keypads are UL Type 12.

6.4 Mounting

Drives can be mounted directly onto a vertical surface. This is known as 'surface' or 'standard' mounting. Refer to section 3.4 Drive dimensions and mounting methods on page 21 for further information.

Drives can be installed side by side with recommended spacing between them. This is known as 'bookcase' mounting. Refer to section 3.5 Enclosure layout on page 23 for further information.

Drives fitted with a conduit box can be mounted directly onto a wall or other vertical surface without additional protection. Suitable conduit boxes are available from Emerson Industrial Automation.

Remote Keypads can be mounted on the outside of a UL Type 12 enclosure. A sealing and mounting kit is provided with the keypad.

Safety information Product information Mechanical installation Electrical installation Technical data

6.5 Environment

Drives must be installed in a Pollution Degree 2 environment or better (dry, non-conductive pollution only). All drives are capable of delivering full rated output current at surrounding air temperatures up to 40 °C

Drives may be operated in surrounding air temperatures up to 50 °C or 55 °C at de-rated current, depending on the model number. Refer to Chapter 5 Technical data on page 75 for further information.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 1

UL listing information

6.6 Electrical Installation

TERMINAL TORQUE

Terminals must be tightened to the rated torque as specified in the Installation Instructions. Refer to section 3.8.1 Terminal sizes and torque settings on page 34 for further information.

WIRING TERMINALS

Drives must be installed using cables rated for 75 °C operation, copper wire only.

UL Listed closed-loop connectors sized according to the field wiring shall be used for all field wiring connections. Refer to section 4.1.2 Ground connections on page 42 for further information.

BRANCH CIRCUIT PROTECTION

The fuses and circuit breakers required for branch circuit protection are contained in the Installation Instructions. Refer to section 4.3 Ratings on page 47 for further information.

OPENING OF BRANCH CIRCUIT

Opening of the branch-circuit protective device may be an indication that a fault has been interrupted. To reduce the risk of fire or electric shock, the equipment should be examined and replaced if damaged. If burnout of the current element of an overload relay occurs, the complete overload relay must be replaced.

Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local "codes".

DYNAMIC BRAKING

Drives with model numbers beginning M100, M101, M200, M201, M300 or M400 have been evaluated for dynamic braking applications.

6.7 Motor overload protection and thermal memory retention

All drives incorporate internal overload protection for the motor load that does not require the use of an external or remote overload protection device.

The protection level is adjustable and the method of adjustment is provided in the Control User Guide. Maximum current overload is dependent on the values entered into the current limit parameters (motoring current limit, regenerative current limit and symmetrical current limit entered as percentage) and the motor rated current parameter (entered in amperes).

The duration of the overload is dependent on motor thermal time constant. The time constant is programmable. The default overload protection is typically set to 150 % of the motor rated current for 120 seconds.

The drives are provided with user terminals that can be connected to a motor thermistor to protect the motor from high temperature, in the event of a motor cooling fan failure.

The method of adjustment of the overload protection is provided in the Installation Instructions shipped with the product.

All models are provided with thermal memory retention.

100

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 1

Control Techniques M100, M101, M200, M201, M300 Installation Guide

Specifications and Main Features

Frequently Asked Questions

User Manual

1 Safety information

1.1 Warnings, Cautions and Notes

1.2 Electrical safety - general warning

1.3 System design and safety of personnel

1.4 Environmental limits

1.5 Access

1.6 Fire protection

1.7 Compliance with regulations

1.8 Motor

1.9 Mechanical brake control

1.10 Adjusting parameters

1.11 Electrical installation

1.12 Hazard

2 Product information

2.1 Model number

2.2 Nameplate description

2.3 Ratings

2.4 Drive features

2.5 Items supplied with the drive

3 Mechanical installation

3.1 Safety information

3.2 Planning the installation

3.3 Terminal cover removal

3.4 Drive dimensions and mounting methods

3.5 Enclosure layout

3.6 Heatsink fan operation

3.7 External EMC filter

3.8 Electrical terminals

3.9 Routine maintenance

4 Electrical installation

4.1 Power connections

4.2 AC supply requirements

4.3 Ratings

4.4 Output circuit and motor protection

4.5 Braking

4.6 Ground leakage

4.7 EMC (Electromagnetic compatibility)

Technical data

5.1 Drive technical data

5.2 Optional external EMC filters

UL listing information

6.1 UL file reference

6.2 Option modules, kits and accessories

6.3 Enclosure ratings

6.4 Mounting

6.5 Environment

6.6 Electrical Installation

6.7 Motor overload protection and thermal memory retention