Continental Refrigerator WD-R5-TMR Installation Manual

INSTALLATION AND OPERATIONS MANUAL
Worktop and Undercounters
Refrigerated Bases, Pizza Prep Tables & Griddle Stands
Refrigerators & Freezers
Please fill in the following information for your NEW unit, carefully read the instructions in this manual and file it for future reference.
MODEL NO.
SERIAL NO.
INSTALL DATE
1-800-523-7138
Continental Refrigerator
A Division of National Refrigeration & Air Conditioning Products, Inc.
539 Dunksferry Road Bensalem, PA 19020-5908 P 215-244-1400 F 215-244-9579
www.continentalrefrigerator.com
TABLE OF CONTENTS
Page
Receiving Your New Model ............................................................................................................. 3
General Information and Important Operating Facts ................................................................................3
Uncrating Your New Model.............................................................................................................. 3
Installation and Location ................................................................................................................4
Ventilation ..............................................................................................................................................................4
Floor Loads ............................................................................................................................................................5
Installing Casters and Leveling ..............................................................................................................................5
Caster Support Plates ............................................................................................................................................5
Installing Legs and Leveling ..................................................................................................................................6
Condensate Removal .............................................................................................................................................6
Removal of Doors ..................................................................................................................................................7
Door Adjustment ....................................................................................................................................................8
Mounting Self-Closing Hinge Mechanism ..............................................................................................................8
Removal and Replacement of Hinge Mechanism ...................................................................................................8
Re-Hinging Doors ..................................................................................................................................................9
Removal of Drawers and Drawer Adjustments ......................................................................................................9
Removing Lid and Hood (Pizza Prep and Sandwich Units Only) ...........................................................................9
Initial Cleaning Procedure ............................................................................................................. 10
Start-Up Procedure ...................................................................................................................... 10
Electrical Connections ...........................................................................................................................................10
115 Volt, 60 Hz, 1 Phase Connection ......................................................................................................11
115/208-230 Volt, 60 Hz, 1 Phase Connection ........................................................................................11
Special Voltage Connections ...................................................................................................................11
Start-Up Checklist .................................................................................................................................................11
Remote Applications .............................................................................................................................................11
Operation.................................................................................................................................. 11
Thermometer and Adjustment ..............................................................................................................................11
Refrigeration System and Adjustment ..................................................................................................................12
CPT Temperature Control Adjustments ................................................................................................................12
Pizza Prep Table Operation ......................................................................................................................12
Pizza Rail System Switch .........................................................................................................................12
Pizza Prep Temperature Adjustment - Bottom Storage Compartment .....................................................12
Pizza Prep Temperature Adjustment - Coldwall Rail ................................................................................12
Evaporator Assembly ............................................................................................................................................13
Freezer System and Adjustment ...........................................................................................................................13
Defrost Operation .....................................................................................................................................14
Interior Accessories ..............................................................................................................................................14
Shelving Installation .................................................................................................................................14
Maintenance .............................................................................................................................. 15
Periodic Cleaning Procedure .................................................................................................................................15
General Preventative Maintenance .........................................................................................................................15
Parts and Service ........................................................................................................................ 16
Placing a Service Call ............................................................................................................................................16
Obtaining Replacement Parts Under Warranty ......................................................................................................16
Obtaining Replacement Compressor Under Warranty ...........................................................................................16
Optional Accessories .................................................................................................................... 17
Installing Overshelf or Double-Overshelf ...............................................................................................................17
Installing Front Breather Kit ...................................................................................................................................17
Installing Drawer Cage ..........................................................................................................................................18
Mounting Caster Support Plates............................................................................................................................19
Installing Electric Condensate Vaporizer................................................................................................................20
Dial Thermometer and Calibration .........................................................................................................................21
Digital Thermometer and Calibration .....................................................................................................................21
Remote Set-Up and Installation Guidelines ...........................................................................................................21
Troubleshooting and Servicing Guide ................................................................................................ 24
Wiring Diagrams ......................................................................................................................... 26
Limited Extended Protection Warranty ............................................................................................... 30
OPERATIONS MANUAL
REFRIGERATED BASES, PIZZA PREP TABLES & GRIDDLE STANDS
RECEIVING YOUR NEW MODEL
Congratulations on your purchase of Continental Refrigerator superior foodservice equipment! When your shipment arrives, thoroughly examine the packaging for any punctures, dents, or signs of rough handling. It is in your best interest to partially remove or open the shipping container in order to examine the contents for any missing accessories, or concealed damage which may have occurred during shipment. If the cabinet is damaged, it must be noted on the carrier’s delivery slip or bill of lading (see “Filing a Damage Claim” under “Warranty”
section).
GENERAL INFORMATION AND
IMPORTANT OPERATING FACTS
This manual has been compiled to aid in the installation, opera­tion and maintenance of your new equipment. Please take the time to read it and familiarize yourself with your equipment and its operation, to enjoy optimum performance.
Continental Refrigerator offers a variety of accessories for your model (see “Optional Accessories” section towards the back of this manual or contact your dealer for more information).
SERIAL DATA TAG
A serialized data tag is permanently attached to the inside right­hand wall of your unit. (see Figure 1). In addition to identifying the specific product, this label provides important information regarding electrical requirements and refrigeration charge, as well as agency listings and factory contacts.
FIGURE 1: Data Tag
IMPORTANT NOTE: The model and serial number should
be noted on the front cover of this manual, in the spaces provided. If parts or service are ever needed for your unit, this information will be required to verify warranty status and to properly identify any parts that may be needed.
All cabinets must be given sufficient time to reach normal operating temperature before placing any food inside cabinet or pans (if equipped). For refrigerators, approximately 1 hour of operation is required to lower the cabinet and pan tempera­ture to 40°F (4°C). During pull-down of open top models, pans should be in place and top lid should be kept closed. Freezers require approximately 2 hours of operation to lower the cabinet temperature to 0°F (-18°C) (see “Operation” section for further information).
Prior to factory shipping, all products are performance-run tested for a minimum of 12 hours providing a highly sophis­ticated temperature recording exclusive to each individual cabinet. This recording is supplied within this manual packet. A final evaluation, including analysis of cabinet performance, leak check, vibration, noise level and visual examination is made by a qualified quality control team to assure a superior product. The carrier signs to this effect when they accept the product for ship­ping. To insure the maximum in safety and sanitation, all models are listed under the applicable of Underwriters Laboratories and National Sanitation Foundation standards.
UNCRATING YOUR NEW MODEL
The shipping container should remain on your cabinet to pro­tect against dents or scratches while transporting to the actual set-up location. Remove the shipping container only at the last possible moment by using a pry bar to take out all the staples from around the bottom of the crate. Slide the cardboard carton up and off the unit, being careful not to rub against the cabinet. Remove any accessories or boxes on the skid or in the cabinet.
Four (4) bolts secure the cabinet to the wooden skid. The bolts are located at each end on the underside of the skid. In order to remove these bolts, tilt the cabinet backwards and place wooden blocks at each end in order to hold it in its tilted position. Using a ¾” socket or open end wrench, remove the bolts and carefully slide the cabinet off of the skid. After skid removal, the cabinet should never be moved without dollies or rollers to avoid dam­age to the cabinet bottom or floor.
OPERATIONS MANUAL
3
REFRIGERATED BASES, PIZZA PREP TABLES & GRIDDLE STANDS
3" 3" 3"
MINIMUM CLEARANCE
MINIMUM CLEARANCE
MINIMUM CLEARANCE
CRB/CPA MINIMUM CLEARANCES
IMPORTANT NOTE: Do not under any circumstances, lay your new model on its front or sides. For a brief period of time, you may lay the cabinet on its back, but only when its properly blocked so as not to crush the louvered venting panel and also to allow provision for your hands, in order to set it in its upright position without damaging the cabinet. Do not plug in and operate model for at
least three (3) hours after cabinet is set upright from being on its back as this can damage the compressor.
INSTALLATION AND LOCATION
Before moving the cabinet to its final point of installation, mea­sure all doorways or passages to assure clearance. If additional clearance is needed, you can remove the cabinet doors (see “Removal of Doors and Door Adjustment”) and lids (when equipped) (see “Removing Lid and Hood”).
VENTILATION
The final location site of your air cooled refrigerator or freezer must provide a large quantity of cool, clean air. All refrigeration systems operate most efficiently and trouble-free with cool, dry air circulation. Avoid locations near heat and moisture generating equipment including ovens, cooking ranges, fryers, dishwashers, steam kettles, etc., or in direct sunlight (where temperatures can exceed 100°F). Do not select a location in an unheated room or area where temperatures may drop below 55°F. Air supply to the condensing unit is equally important­Restricting the air places an excessive heat load on the con­densing unit and adversely effect its operation.
NOTE: Heat-generating equipment (griddles, broilers, toasters, etc.) should have a minimum 4” clearance underneath, to the top of your refrigerated cabinet. Temperature at cabinet surface should not exceed 100F, or damage can occur to your cabinet which is not covered under warranty. If needed, a heat shield must be used to protect your cabinet.
For optimum performance, all models (except for Undercounters and Front Breathing cabinets) should be installed on casters or legs (see “Installing Casters” or Installing Legs”) with a mini­mum 3” clearance on each side and the back of the cabinet (see Figure 2). If any of the above conditions can not be achieved, the installer should provide special venting or air supply ducts, or a Front-Breather Kit (see “Optional Accessories”) can be ordered by contacting the factory.
Undercounter and Front Breathing models do not require any clearance around the the sides or back of the cabinet, since they take in and exhaust air under the cabinet and through the front grill, under the door. The air flow under the cabinet and through the front grill cannot be restricted.
IMPORTANT NOTE: For optimum performance, your cabinet should be located where an unrestricted air sup­ply can circulate underneath and behind the cabinet. Do not obstruct the grill in the rear of the cabinet in any way, and never place or store anything inside the compressor compartment. These rules are essential for maximum cooling capacity and long life of your unit.
FIGURE 2: Minimum Clearance Dimensions for Optimum Conditions (Except for Undercounter & Front Breathing Models)
4
OPERATIONS MANUAL
REFRIGERATED BASES, PIZZA PREP TABLES & GRIDDLE STANDS
OPTIONAL CASTER SHIM (CM1-2476)
CASTER
CASTER INSTALLATION
BLOCKS
FLOOR LOADS
The floor at the final location site must be level, free of vibration and strong enough to support the total combined weights of your new model plus the maximum product load which might be placed into it. Keep in mind that all the weight is concentrated at the caster or leg locations. To estimate the possible product weight, assume that each cubic foot of storage space weighs approximately 35 pounds. Multiply 35 pounds by the amount of cubic feet in the cabinet to obtain the product load weight.
For example, a 20 cubic foot refrigerator can hold approximately 700 pounds of product (35 x 20). Assuming the cabinet itself weighs 300 pounds, the total combined weight of cabinet and product is approximately 1000 pounds. Therefore, the floor in this example must be able to support up to 1000 pounds.
NOTE: Any equipment placed on your cabinet must be included in the floor load circulation. Do NOT overload the top of your cabinet by placing extremely heavy equip­ment on it, or damage can occur, which is NOT covered under Warranty. Griddle Stand models are designed to support equipment such as griddles or broilers. Consult the factory for information on the weight load capacity for your specific cabinet.
CASTER SUPPORT PLATES (Griddle Stands)
For maximum weight capacity, all Griddle Stand models are shipped with caster support plates, packed inside the accessory carton of your cabinet (see “Mounting Caster Support Plates” under the “Optional Accessories” section) of this manual for more information.
FIGURE 3: Installing Casters
FIGURE 3A: Casters Must Be Tight to Cabinet Bottom
INSTALLING CASTERS AND LEVELING
If your new unit is supplied with swivel casters, they will be packed in the accessory box that came with your cabinet. Casters should be installed only when the cabinet is close to it’s final installation site. To install casters on your new model, place wooden blocks along the back, at each end. Tilt the cabi­net back, using the wood blocks to help hold the cabinet in its tilted position. Locate the large threaded holes on the bottom of the cabinet and screw the threaded caster studs into the mounting holes, closest to the front of the unit. Repeat this procedure by tilting the cabinet in the opposite direction and installing the remaining casters. Make sure the casters are tightened extremely well (see Figure 3 & 3A). If the casters are not installed tightly, the cabinet will be unstable and may sway or rock, which can damage the cabinet.
If the height of a caster needs to be raised, shims must be installed under the casters which need leveling. Extra large washers, available at most hardware or furniture stores, can be used to shim casters, or contact the factory for caster shims.
Do not level casters by unscrewing them and leaving them loose. This will damage the cabinet and threaded holes, voiding your warranty.
IMPORTANT NOTE: It is extremely important that your
cabinet is perfectly level for proper operation. If it is not level, the following adverse conditions may occur:
1. The door(s) will not be properly aligned and consequently will not provide a good seal.
2. Your unit may run excessively.
3. An excessive amount of ice will accumulate inside the cabinet, around the door opening(s) and on the finned evaporator coil. If allowed to continue, ice will eventually block the coil and the unit will fail. This can result in the loss of all food stored in the cabinet.
4. Defrost water will fail to drain properly and will overflow the evaporator coil drain pan and into the cabinet of both refrigerator and freezer models.
OPERATIONS MANUAL
5
REFRIGERATED BASES, PIZZA PREP TABLES & GRIDDLE STANDS
CPT/CFB/CRB BACK COVER REMOVED
REMOVE SCREWS FROM TOP OF BACK PANEL AND LIFT OFF TO REMOVE
DRAIN PAN
DRAIN LINE
DEFROST TIMER (FREEZERS ONLY)
LEG
LEG INSTALLATION
BLOCKS
THREADED END
TURN FOOT CLOCKWISE TO REDUCE HEIGHT, OR COUNTERCLOCKWISE TO INCREASE HEIGHT.
INSTALLING LEGS AND LEVELING
If your new unit is supplied with adjustable legs Legs, they will be packed in the accessory carton in the cabinet. Your cabinet will have either four (4) or (6) threaded mounting holes on the bottom of the cabinet (see Figure 4). In order to install the legs, carefully tip the cabinet back, adding four (4) 2” wood blocks underneath, and simply screw the threaded leg studs into the case bottom front leg holes. Repeat this procedure by tilting the cabinet in the opposite direction and install the remaining legs. Make sure the legs are tightened extremely well or the entire model will sway or rock with each opening or closing of the doors, possibly causing damage to the case bottom. This proce­dure should be performed close to the final installation site and allow access to the rear of the cabinet for condensate evapora­tor installation (see “Installing Condensate Evaporator” under “Installation and Location” section).
To assure your cabinet is level, all legs are equipped with bullet­type leveling bolts. These bolts can be turned by hand or by wrench, clockwise or counterclockwise to level the cabinet.
FIGURE 4: Leg Installation
CONDENSATE REMOVAL
No floor drains or plumbing connections are required since all models use an automatic condensate water evaporating system (see Figure 5, 5A & 5B). All models utilize a unique hot air condensate water evaporating system which is com­pletely self-contained and no further assembly or maintenance is required. In some adverse conditions such as high ambient temperature, high humidity, extremely heavy usage, frequent loading for prolonged periods of time, or heavy pan loading, the amount of condensate water generated could overflow the pan. If this occurs, the plastic drain tube from the cabinet can be diverted directly to a floor drain, bypassing the condensate pan. Alternatively, an optional electric condensate vaporizer may be purchased as an accessory. An electric condensate vaporizer is also supplied with all remote models. To install the optional condensate vaporizer, follow the steps for (“Installing Electric
Condensate Vaporizer” in the “Optional Accessories” sec­tion) towards the back of this manual.
FIGURE 5: CPT/CRB Components (Back View)
6
OPERATIONS MANUAL
REFRIGERATED BASES, PIZZA PREP TABLES & GRIDDLE STANDS
PLUG BUTTON
PIVOT PIN BRACKET
BUSHING
HINGE CARTRIDGE
LEFT-HAND DOOR
HINGE BRACKET
RIGHT-HAND DOOR
PLUG BUTTON
HINGE BRACKET
BUSHING
PIVOT PIN BRACKET
HINGE CARTRIDGE
DRAIN PAN
REMOVE SCREWS FROM ACCESS PANEL AND LIFT OFF TO REMOVE.
DRAIN LINE
CPA CONDENSATE PAN ACCESS
DRAIN PAN
TEMPERATURE CONTROL (BEHIND FRONT GRILL)
DRAIN TUBE
FIGURE 5A: CPA Components (Back View)
FIGURE 5B: Griddle Stand Components (Back View)
REMOVAL OF DOORS
During installation, it may become necessary to remove the cabinet doors to facilitate passage through narrow doorways or hallways. Depending on the age of your cabinet, the spring­loaded hinge cartridge is located either on the top or the bottom of the door. To remove a door, verify the location of the spring­loaded cartridge (see Figure 6). Swing the door to the open position (90°) and remove the mounting screws securing the the hinge cartridge bracket to the cabinet (either above or below the door).
CAUTION: THE HINGE CARTRIDGE IS SPRING LOADED AND MAY SNAP TOWARDS THE DOOR WHEN THE MOUNTING SCREWS ARE REMOVED. BE SURE TO HOLD DOOR FULLY OPEN BEFORE REMOVING MOUNTING SCREWS.
For doors with the spring cartridge on the bottom: after remov­ing the bracket mounting screws below the door, carefully lower the door straight down, and free of the pivot pin bracket above the door. (For doors with the spring cartridge on top: after removing the bracket mounting screws above the door, carefully lift the door straight up, and off the pivot pin bracket below the door).
FIGURE 6: Door Hinge Components
(Spring Cartridge at Bottom)
OPERATIONS MANUAL
7
REFRIGERATED BASES, PIZZA PREP TABLES & GRIDDLE STANDS
SELF-CLOSING SPRING-LOADED HIINGE
BRACKET ATTACHMENT SCREW
SPRING-LOADED MECHANISM
CARTRIDGE MOUNTING SCREWS (2)
SPRING-LOADED CARTRIDGE
BOTTOM OF DOOR
HINGE CARTRIDGE IN BOTTOM OF LEFT-HAND DOOR (CARTRIDGE IN BOTTOM OF LEFT-HAND DOOR OPPOSITE)
CARTRIDGE BRACKET
LOCKWASHER
SPRING CLIP
TIGHTEN
ADJUST
BRACKET MOUNTING SCREWS
PIVOT PIN BRACKET
LEFT-HAND DOOR (SPRING CARTRIDGE AT BOTTOM)
CABINET TOP
BUSHING
DOOR ADJUSTMENT
All doors are aligned at the factory, however vibration during transit may cause them to shift and realignment may be neces­sary. If the door(s) require realignment, proceed as follows
(see Figure 7):
Open the door (90°) and loosen, but 1. do not remove the mounting screws securing both the top and bottom hinge brackets to the cabinet. Adjust the door to the desired position by hand or by tap-2. ping on the edge with a rubber mallet. Securely tighten all of the mounting screws, above and 3. below the door. Check the door alignment and repeat adjustment if neces-4. sary.
FIGURE 7: Hinge Adjustment
If the hinge does not work as described, follow these steps:
1. Using the hinge upside down as a wrench, turn the mechanism in the door 180° in either direction. The mechanism should snap to a null point.
2. Remount the hinge as shown in Figure 6.
3. Repeat the test procedure as described above until the hinge snaps back when it is moved from the open-door position towards the closed-door position.
FIGURE 8: Spring Loaded Hinge Mounting
MOUNTING SELF-CLOSING HINGE MECHANISM
(For Doors with Hinge Cartridge on Bottom) For proper operation of the self-closing doors on all models, the hinge mechanism must be mounted to apply tension in the proper direction (see Figure 8). When the hinge is moved to the open-door position, it should be tension-free. However, when the hinge is moved back into the closed position, it should snap back.
CAUTION SHOULD BE TAKEN WHEN CHECKING THE SPRING LOADING AS THE HINGE COULD SNAP BACK ON FINGERS.
8
REMOVAL AND REPLACEMENT OF HINGE MECHANISM
To remove the hinge mechanism from the door, remove the door from the cabinet as explained previously. As shown in Figure 8, remove the hinge plate from the hinge mechanism by removing the hinge pin screw. Also remove the horseshoe spring. Reinstall the hinge pin screw only partially leaving about 1/8” of exposed screw threads. Now, the hinge mechanism mounting screws can be removed thus allowing the mechanism to be removed by pulling on the hinge pin screw. If the mechanism does not read­ily slide out of the door, slide a claw hammer or forked prybar under the hinge pin screw head and using a block of wood for leverage, lift the entire mechanism out of the door. To install the new hinge mechanism, reverse the above procedure.
OPERATIONS MANUAL
REFRIGERATED BASES, PIZZA PREP TABLES & GRIDDLE STANDS
SLIDE CLIP FORWARD & PRESS HERE TO DISENGAGE
PUSH UP ON LEVER TO DISENGAGE
DRAWER MEMBER
CABINET MEMBER
CENTER MEMBER
STOP CLIP
(EXPLODED VIEW)
RELEASE LEVER
LEFT-HAND SHOWN (RIGHT-HAND OPPOSITE)
RE-HINGING DOORS
IMPORTANT NOTE: The doors are field reversible, but different hinge brackets are required. HAVE YOUR MODEL SERIAL NUMBER READY AND CONTACT THE FACTORY FOR THE PARTS NEEDED FOR YOUR UNIT.
Detach the door and remove the hinge mechanism, as previous­ly described. Remove the hinge from the cabinet by loosening the (2) mounting screws. Remove the plug button and bushing from the door. A flat-blade screwdriver or putty knife may be used to carefully pry them out, if required.
To re-assemble the reverse-hinged door, select the proper “opposite-hand” top and bottom hinge brackets and cartridge insert (see Figure 6 for parts identification). Follow the steps above, in reverse order.
REMOVAL OF DRAWERS AND DRAWER ADJUSTMENTS
To remove the drawers from the cabinet, slide each drawer out until it stops. Unhook the stop clip at the front of the left and right-hand drawer slide (see Figure 9) by pushing the clip forward and pressing down on the top back edge as shown. Lift the drawer slightly as you pull it the rest of the way out. The center member, with the wheels attached, will remain in the cabinet. To remove a drawer center member for cleaning or maintenance, pull it out and push up on the release lever at the back, as shown.
To install a drawer, identify the correct parts and orient the center members so the plastic clips are in the front and at the top. Insert one of the center members into the front of the correct cabinet member (which is permanently attached to the inside of the cabinet) and slide it in, until it stops. Push up on the release lever (located toward the rear and top of the center member) to allow the center member roll the rest of the way into the cabinet member, in the “drawer closed” position. Repeat for the opposite side center member. Pull each center member out a few inches, press down on the rear of each stop clip, and pull forward so the hook on the front of the clip rotates up, into the “unlocked” position. Lift the drawer body into place, resting the drawer members (the channels welded to the sides of the drawers) on the front wheels of the center member, and slide the drawer into the cabinet. Once the drawer goes in all the way and slides smoothly, open it enough to access the stop clips. Lift the back of each clip and push in at the front, so the hook portion snaps into the “locked” position. The drawers are now
secured, so they cannot accidentally be lifted out of the cabinet. Check that the drawer is properly aligned, rolls smoothly and the drawer gasket seals firmly.
If the drawer fronts needs adjustment (once all drawers are installed and closed), loosen the five screws that hold the drawer front to the drawer body. Move the drawer front into position desired and re-tighten all screws.
FIGURE 9: Drawer Slide
REMOVING LID AND HOOD
(Pizza Prep and Sandwich Top Units Only) To remove the lid covering the food pan area (see Figure 10), lift it 1/2 way up and carefully push in on the left end at the bot­tom corner, so the pivot pin comes out of the mating hole in the hood. Swing the end of the lid forward, so it clears the end of the hood. Slide the entire lid to the left, so the pivot pin on the opposite end is free from the hood. If you have an insulated lid, to take out the liner and insulation, remove the screws along the back edge, let the back of the liner drop down and rotate it, so the front edge of the liner disengages from the front edge of the lid. To remove the hood, take out the screws located inside each end and along the back edge.
To remove the lid covering the food pans on Pizza Prep models (see Figure 10A) rotate the lid 1/2 way and lift IT forward and up, so the Hinge Pins disengage from the Hinge Bracket. If you have an insulated lid, see disassembly instructions above.
OPERATIONS MANUAL
9
REFRIGERATED BASES, PIZZA PREP TABLES & GRIDDLE STANDS
CRB SANDWICH TOP LID
HOOD
CUTTING BOARD
LID HANDLE
PIVOT PIN (2)
LID
HINGE DETAIL
CUTTING BOARD
HANDLE
FOOD PANS
LID
PIVOT PIN
HINGE BRACKET
CPA PAN RAIL LID
FIGURE 10: CRB/CPT Sandwich Top Lid Open
FIGURE 10A: CPA & CPT Pan Rail Lid
INITIAL CLEANING PROCEDURE
Prior to start-up and before placing any product inside of your new model, the interior of the cabinet should be thoroughly cleaned. Washing with a mild soap and warm water solution is recommended for cleaning the aluminum and stainless steel surfaces of your cabinet. This should be followed by cleaning with a baking soda solution (three (3) tablespoons of baking soda to each quart of warm water). Rinse thoroughly with clear water and dry with a clean, soft cloth.
IMPORTANT NOTE: Never use harsh detergents, clean­ers, scouring powders or chemicals when cleaning your model. Failure to dry the interior surfaces after cleaning may result in a streaking or staining of the metal.
Complete cleaning procedures and precautions are listed in the (“Periodic Cleaning Procedure” under the “Maintenance”).
START-UP PROCEDURE
ELECTRICAL CONNECTIONS
To insure proper operation, your new model must be connected to an individual circuit that can supply the full voltage as stated on the cabinet serial data plate. For correct voltage, power draw, and wire accommodations, check the data on the serial data plate located on the inner right wall of your new model. Verify that this information exactly matches the electrical characteristics at the installation location. An electrical wiring diagram, located on the inside compressor compartment rear, next to the electrical con­sole box, should also be consulted during connection. For refer­ence, a copy of each electrical wiring diagram is located towards the back of this manual (see “Wiring Diagrams” section).
10
IMPORTANT NOTE: The condensing unit supplied with all self-contained models is designed to operate within a range of +/-10% of the voltage indicated on the cabinet serial data plate. Full voltage of the correct rating, on an isolated line, not affected by the operation of other electri­cal appliances, must be available to the refrigeration unit at all times. Burnout of the compressor due to exceeding high or low voltage limits is easily detected and will void the factory warranty.
OPERATIONS MANUAL
REFRIGERATED BASES, PIZZA PREP TABLES & GRIDDLE STANDS
115 VOLT, 60 HZ, 1 PHASE CONNECTION
All 115 volt models are provided with a factory installed, UL approved power cord and polarized plug. To insure proper operation, this equipment must be plugged into a NEMA 5-15r compatible, grounded receptacle that can supply the full voltage as stated on the serial data plate.
Some 115 volt models (including CPA118) require 20 amp sup­ply power and must be plugged into a NEMA 5-20R receptacle.
WARNING: ANY ALTERATIONS TO THIS CORD AND PLUG COULD CAUSE AN ELECTRICAL HAZARD AND WILL VOID THE FACTORY WARRANTY.
115/208-230 VOLT, 60 HZ, 1 PHASE CONNECTION
All 115/208-230 volt models are provided with three (3) sup­ply wires, which exit the electrical box located in the machine compartment rear, next to the compressor. The cabinet circuitry is 115 volts and the condensing unit operates on 208-230 volts. A permanently connected, 3-wire (plus ground) power supply is required, consisting of (2) hot conductors and (1) neutral wire, plus (1) ground wire. The supply leads must be connected to the appropriate leads from the cabinet and the supply ground wire must be attached to the electrical box with a ground lug to provide proper grounding of the metal cabinet and chassis. All wiring and connections should only be made by a qualified electrician and must conform to all local electrical codes.
SPECIAL VOLTAGE CONNECTIONS
When models are ordered from the factory with special, optional voltages, connections should be made as required on the electri­cal wiring diagram provided on the inside compressor compart­ment rear next to the electrical console box.
START-UP CHECKLIST
After your model has been installed, leveled, cleaned, and elec­trically connected in accordance with this manual, please take the time before start-up to observe the following precautions to assure trouble free operation:
1. Check that all exposed refrigeration lines are free of kinks.
2. Check the condenser fan and evaporator fans are free to rotate without any obstructions.
3. Make sure that the cabinet is properly leveled (see “Leveling” under “Installation and Location” section).
The system should run smoothly and quietly in accordance with generally accepted commercial standards. If any unusual noises are heard, turn the unit off immediately and check for any obstructions of the condenser or evaporator fans. Fan motors, fan blades, or fan housings can be jarred out of position through rough handling in transit or during installation.
CAUTION: IF UNIT IS UNPLUGGED OR DISCONNECTED FOR ANY REASON, ALLOW 5-6 MINUTES BEFORE TURNING THE UNIT BACK ON TO ALLOW THE SYSTEM TO EQUALIZE. DISREGARDING THIS PROCEDURE COULD CAUSE AN OVERLOAD AND PREVENT THE UNIT FROM OPERATING.
REMOTE APPLICATIONS
All models are available for purchase as remote models in which case the condensing unit is purchased separately and installed at the time of installation. All remote models are equipped with an expansion valve located within the evaporator coil housing, and both liquid and suction lines stubbed and extending out from the cabinet rear behind the rear cover. Installation of the refrigeration accessories, condensing unit, and electrical hook­up should be performed by qualified refrigeration personnel of a competent refrigeration company only (see “Remote Set-Up
and Installation Guidelines” under “Optional Accessories”).
OPERATION
All cabinets must be given sufficient time to reach normal oper­ating temperature before placing any product inside cabinet. Refrigerators are designed to maintain an ideal cabinet tem­perature of 38° to 40°F (3.3° to 4.4°C), approximately 1 hour of operation is required to reach this temperature. During pull­down of open top models, pans should be in place and top lid should be kept closed. Freezers are designed to maintain an ideal cabinet temperature of -4° to 0°F (-20° to -18°C), approximately 2 hours of operation are required to reach this temperature.
THERMOMETER AND ADJUSTMENT
CPA, CPT and CRB models are provided standard with a hang­ing stem-type thermometer located inside the cabinet, on the coil housing cover (see Figure 11 & 11A). The thermometer is maintenance-free and needs no further calibration. If your cabi­net has a dial or digital thermometer mounted on the grill, see the “Optional Accesories” section of this manual for additional information.
OPERATIONS MANUAL
11
REFRIGERATED BASES, PIZZA PREP TABLES & GRIDDLE STANDS
Griddle Stand models are provided standard with a dial ther­mometer mounted on the front grill (see Figure 11B) so the temperature inside the cabinet can be observed without opening the doors or drawers. The thermometer has a round face with an analog temperature scale in Fahrenheit (°F) and Celsius (°C), as well as a color band with blue (safe) and red (danger) zones. If your dial thermometer needs adjustment, or if your cabinet has a digital thermometer, see “Optional Accesories” section of this manual for additional information.
All adjustable thermometers are pre-calibrated at the factory, to accurately show the cabinet temperature. While in transit, your cabinet will be subjected to more jarring and vibration than at any other time in its life and the thermometer may require some adjustment at start-up. During periods of heavy use, when the cabinet doors are opened repeatedly or remain open for an extended period of time, the temperature inside your cabinet may temporarily exceed the “safe” temperature indicated on the display. This is normal, as warm air outside the cabinet mixes with the cold air inside the cabinet, or if warm product is loaded into the cabinet. If your thermometer continues to show a tem­perature above the “safe” zone for your refrigerator or freezer, close the doors and make sure they seal tight. Keep the doors closed for at least 30 minutes and check the display again. If it still indicates high temperature, see “Optional Accesories” sec­tion of this manual for additional information.
REFRIGERATION SYSTEM AND ADJUSTMENT
All self-contained refrigerators are designed and factory set to maintain an average cabinet temperature of 38° to 40°F (3.3° to 4.4°C). The temperature control on CPA and CRB models is accessible inside of the refrigerated compartment, on the right back wall next to the evaporator coil (see Figure 11 & 11A). On Griddle Stand models, the control is located behind the front grill, on the side wall of the machine compartment (see Figure 11B). If an adjustment is necessary to maintain temperature within the range noted above, place a screwdriver into the slotted knob on the temperature control and turn clockwise no more than 1/4 turn for a colder cabinet temperature or counter­clockwise for a warmer cabinet temperature. Allow the cabinet to stabilize for at least 30 minutes and recheck the temperature. Further adjustments out of the factory design temperature range should only be made by a qualified refrigeration mechanic.
CPT TEMPERATURE CONTROL ADJUSTMENTS
PIZZA PREP TABLE OPERATION
Pizza prep tables are designed and factory set to maintain an average cabinet and pan rail temperature of 38°F. In order to maintain product temperatures in the raised rail within NSF parameters of 33-41°F, your pizza prep table is equipped with a coldwall rail. This rail must maintain a freezing temperature to maintain the product temperature in the pans.
PIZZA RAIL SYSTEM SWITCH
A rail “on-off” switch is located on the front grill so that the refrigeration can be turned “on” to the rail during use and shut “off” at the end of the day to save energy and defrost any ice build up in the rail. Product must be removed from the rail in the evening and stored in the refrigerated base. The rail may need to be turned “off” for periodic defrosting during the day if frost build up becomes excessive. Product must not be left in the rail during the defrosting period.
IMPORTANT NOTE: Sandwich and pizza prep tables are not intended for overnight product storage in the pan rail.
PIZZA PREP TEMPERATURE ADJUSTMENT - BOTTOM STORAGE COMPARTMENT
If an adjustment is necessary to maintain the average cabinet temperature of 38°F, place a screwdriver into the slotted knob on the temperature control and turn clockwise no more than 1/4 turn for a colder cabinet temperature, or counterclockwise for a warmer cabinet temperature. Allow the cabinet to stabilize for at least 30 minutes and recheck the temperature. Further adjust­ments out of the factory design temperature range can only be made by a qualified refrigeration mechanic.
PIZZA PREP TEMPERATURE ADJUSTMENT - COLDWALL RAIL
A low pressure control, located behind the front grill, cycles the compressor and controls the temperature of the pan rail. The recommended settings for this control are:
Cut in = 45# (rh side) or if the top Cut in = 55# (rh side) Differential = 20# (lh side) rail is too cold Differential = 15# (lh side)
IMPORTANT NOTE: Turning a thermostat fully counter­clockwise turns the refrigeration compressor “off.”
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OPERATIONS MANUAL
NOTE: All CPT cold-wall pizza prep models utilize 404A refrigerant. Consult the factory before attempting to make any adjustments to the pressure control, out of the above design pressure range.
REFRIGERATED BASES, PIZZA PREP TABLES & GRIDDLE STANDS
THERMOMETER
TEMP. CONTROL
FAN MOTOR
DEFROST TIMER
EVAPORATOR COVER
DRAWER ASSEMBLY
CABINET TOP
GRILL
CONDENSER
GRIDDLE STAND -FRONT- PART LOCATIONS
(SHOWN WITH GRILL, DRAWERS & TOP REMOVED FOR ACCESS)
EVAPORATOR COVER
FAN MOTORS (BEHIND PANEL)
THERMOMETER
TEMPERATURE CONTROL
EVAPORATOR DRAIN PAN
DEFROST TIMER
GRILL (REMOVED)
CONDENSER (BEHIND GRILL)
CPA EVAPORATOR ASSEMBLY
THERMOMETER
FAN MOTOR (BEHIND PANEL)
TEMPERATURE CONTROL
GRILL (REMOVED)
CONDENSER (BEHIND GRILL)
EVAPORATOR DRAIN PAN
CRB/CPT EVAPORATOR ASSEMBLY
EVAPORATOR ASSEMBLY
All undercounter refrigerators and freezers have an easily acces­sible and serviceable, performance-rated, full length, extra large plasticized fin coil for extended life, with a uniquely directed air flow distribution that keeps product at uniformly constant tem­peratures (see Figure 11 & 11A).
FIGURE 11: CPT/CRB Components (Front View)
FIGURE 11A: CPA Components (Front View)
FIGURE 11B: Griddle Stand Components (Front View)
Shown with top and drawers removed for clarity
IMPORTANT NOTE: All refrigerators are designed with an automatic, “off-cycle” defrost system which means that defrosting occurs automatically when the compressor is not operating during an off-cycle. Do not set the thermo­stat too cold where the cabinet temperature will fall below 35°F (1.7°C) because the evaporator will become blocked by ice since the compressor off-cycle will be considerably shortened. This will result in loss of product stored within the cabinet and require service to defrost the evaporator and re-adjust the thermostat.
FREEZER SYSTEM AND ADJUSTMENT
(CFB and CUFB Models) All self-contained freezers are factory set to maintain an aver­age cabinet temperature of -4° to 0°F (-20° to -18°C). They are designed for the purpose of holding pre-frozen product and although they are capable of freezing small quantities of fresh product, they are not designed to be blast chillers or ice-cream freezers. Do not attempt to freeze bulk quantities of fresh food or ice-cream. The temperature control is accessible inside of the cabinet product compartment, on the right back wall next to the evaporator coil (see Figure 11 for thermostat location). If an adjustment is necessary to maintain the above temperature range only, place a screwdriver into the thermostat slot and turn clockwise for a colder cabinet temperature or counterclockwise for a warmer cabinet temperature. Further adjustments out of the factory design temperature range must be made by a quali­fied refrigeration mechanic only.
OPERATIONS MANUAL
13
REFRIGERATED BASES, PIZZA PREP TABLES & GRIDDLE STANDS
PILASTER STRIP
PILASTER CLIP INSTALLED
PILASTER CLIP INSTALLING
SHELF INSTALLING
IMPORTANT NOTE: Turning a thermostat fully counter­clockwise turns the refrigeration compressor “off.”
DEFROST OPERATION (CFB & CUFB Models) All freezer models are equipped with an automatic, electric defrost system consisting of electric evaporator coil and drain pan heaters, a defrost time clock and an automatic defrost limit switch. The defrost system is time initiated by the time clock and temperature terminated by the automatic limit switch. The time clock is preset for (3) defrost periods per day at 8-hour intervals with fail safe cut-off time of 20 minutes. These settings are not adjustable. The defrost time clock on CFB and CUFB freezer models is located in the rear of the machine compartment, behind the back cover panel. (see Figure 5).
DEFROST OPERATION (CPA & Griddle Stand Models) CPA’s and Griddle Stands utilize a time initiated “off-cycle” defrost, to ensure consistent performance, even under heavy usage. The timer on CPA models is located in the front of the machine compartment, behind the front grill (see Figure 11A).
If desired, the start time for a defrost cycle can be adjusted by turning the knob on the defrost timer clockwise until defrost cycle begins (compressor and all fans will terminate). Defrost will begin at this same time every day at 8-hour intervals. For example, if an 8:00 am defrost is desired, at 8:00 am turn the timer knob to initiate defrost. A defrost cycle will start every day at 8:00 am, 4:00 pm, 12:00 am. If there is a loss of power to the cabinet, the defrost timer will have to be reset to maintain the same defrost cycle times.
INTERIOR ACCESSORIES
Your new unit is shipped with (1) shelf per section and (4) pilas­ter clips for each shelf.
SHELVING INSTALLATION
Pilaster strips which support the shelving are secured to the cabinet walls with special pilaster screws which allow the strips to be readily removed for cleaning without the use of tools. Shelf clips are easily installed by inserting them into the pilasters at the desired shelf location and shelf installation is as simple as placing the shelf on the (see Figure 12).
FIGURE 12: Standard Shelf Pilaster
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OPERATIONS MANUAL
REFRIGERATED BASES, PIZZA PREP TABLES & GRIDDLE STANDS
MAINTENANCE
SAFETY PRECAUTIONS
THE FOLLOWING SAFEGUARDS SHOULD BE FOLLOWED WHEN OPERATING ANY APPLIANCES: DISCONNECT THE POWER CORD BEFORE ATTEMPTING TOWORK ON OR CLEAN EQUIPMENT. DISCONNECT POWER THE APPLIANCE WILL BE IDLE FOR A LONG PERIOD OF TIME. DO NOT ATTEMPT TO REMOVE ANY COVERS OR PARTS YOURSELF, AS THIS CAN EXPOSE DANGEROUS, HIGH VOLTAGE WIRING. SERVICE SHOULD ONLY BE PERFORMED BY A QUALIFIED TECHNICAIN. ALWAYS ROUTE POWER CORDS AWAY FROM AREAS WHERE THEY CAN BE WALKED ON OR DAMAGED BY OTHER EQUIPMENT. NEVER USE EXTENSION CORDS OR PLUG MORE THAN ONE APPLIANCE INTO THE SAME CIRCUIT. THIS CAN OVERLOAD THE POWER SUPPLY, WHICH CAN RESULT IN ELECTRICAL SHOCK OR FIRE. YOUR APPLIANCE IS EQUIPPED WITH A POLARIZED, GROUNDED POWER PLUG. NEVER ATTEMPT TO REMOVE THE GROUND POST OR USE A NON-POLARIZED ADAPTER, WITHOUT PROPERLY GROUNDING THE EQUIPMENT. IF A REPLACEMENT PART IS REQUIRED, ALWAYS INSIST ON FACTORY AUTHORIZED COMPONENTS
PERIODIC CLEANING PROCEDURE
It is best to clean your refrigerator or freezer when the product load in your cabinet is as its lowest level. To clean the interior or exterior cabinet surfaces, follow these procedures:
1. Disconnect your model from its power supply and remove all product from inside.
2. Open all doors and allow the cabinet to reach room temp- erature. Remove all accessories (shelves, racks, pilasters, clips, etc.) from inside, wash with a baking soda and warm water solution, and rinse thoroughly with clear water. Dry all accessories completely with a soft clean cloth.
3. Once the cabinet has reached room temperature, wash the inside and outside with a solution of warm water and bak­ ing soda. For slightly more difficult cleanups, ammonia or vinegar in warm water can be used. Rinse thoroughly with clear water and dry with a soft clean cloth. Failure to dry all surfaces completely may cause water stains or streaking on the aluminum or stainless steel finish.
4. Return all accessories to their respective positions and return electric supply power to the model.
PRECAUTIONS
NEVER USE HARSH DETERGENTS, CLEANERS, SCOURING POWDERS, OR CHEMICALS WHEN CLEANING YOUR UNIT. STRONG BLEACHES TEND TO CORRODE MANY MATERIALS AND SHOULD NEVER COME IN CONTACT WITH STAINLESS STEEL. TINCTURE OF IODINE OR IRON SHOULD NOT COME IN CONTACT WITH STAINLESS STEEL. THESE SOLUTIONS, WHICH CAUSE STAINLESS STEEL TO DISCOLOR, SHOULD BE RINSED OFF IMMEDIATELY IF CONTACT OCCURS. GRITTY, HARD ABRASIVES WILL MAR THE FINISH OF STAINLESS STEEL AND ALUMINUM AND ARE NOT RECOMMENDED.
GENERAL PREVENTATIVE MAINTENANCE
Performance of the air cooled condensing unit located inside of the compressor machine compartment of your new model, depends exclusively upon the amount of air passing through the condenser fins. Your refrigerator or freezer will run more efficiently, consume less current, and provide a maximum of trouble-free service throughout its lifetime if the condenser is kept clean and an adequate supply of clean, cool air is provided at all times. Periodically (at least once a month) inspect the condenser coil, which is located directly behind the front grill, to check for debris or blockage (see Figure 11, 11A & 11B).
If the condenser coil is dirty or blocked, disconnect the cabinet power supply and using a stiff brush, wipe away any dirt from the condenser fins until the condenser is clear from any debris. Using a vacuum cleaner with a brush attachment may aid in this cleaning process. After cleaning, restore electrical service to your model.
CAUTION: CONDENSER FIN PLATES ARE MADE FROM THIN METAL AND HAVE SHARP EDGES. ALWAYS WEAR GLOVES. USE CAUTION WHEN WORKING ON OR AROUND THE CONDENSING UNIT TO PREVENT CUTS AND AVOID DAMAGING FINS, TUBING AND OTHER COMPONENTS. FAILURE TO PROPERLY CLEAN THE CONDENSER REGULARLY WILL CAUSE EXESSIVE COMPRESSOR LOAD, REDUCING THE PERFORMANCE AND EFFICIENCY OF YOUR UNIT. THIS CAN RESULT IN PREMATURE FAILURE AND VOID YOUR WARRANTY.
OPERATIONS MANUAL
15
REFRIGERATED BASES, PIZZA PREP TABLES & GRIDDLE STANDS
PARTS AND SERVICE
Continental is committed to providing the best customer service in the industry. All new units come with a Limited Extended Protection Warranty (see “Warranty” section of this manual for details). If a problem arises with your equipment, please contact our Service Department at 1-800-523-7138 (extension 3301, 3302, or 3303). One of our Service Specialists will do everything possible to solve the problem as quickly as possible.
ITEMS NOT COVERED UNDER WARRANTY INCLUDE, BUT ARE NOT LIMITED TO:
Preventative maintenance:• cleaning condenser
coils and other components.
Consumables:• light bulbs, door gaskets, batteries. General hardware adjustments: cabinet leveling,
casters/legs, doors/hinges. Problems due to:• inadequate installation or supply power; improper maintenance, operation, or abuse. Compressor failure due to:• dirty condenser, insuffi- cient clearance/ventilation, excessive temperatures. System adjustments and calibrations, including:• controls, thermometer and expansion valves.
Consult the Table of Contents in the front of this man­ual for detailed information on the items listed above. Contact Continental’s Service Department with any additional questions.
PLACING A SERVICE CALL
In order to receive prompt service, always be prepared to pro­vide your: cabinet model and serial number; cabinet location name and date installed; contact name and phone number; plus a description of the problem.
During normal business hours (Monday to Friday, 8am to 5pm Eastern) contact the Service Department at: 1-800-523-7138 (extension 3301, 3302, or 3303) prior to any warranty service work being performed.
After normal business hours, or on weekends, notify our Service Department by sending an email to: jcadwallader@nrac.com, or leaving a voice message at: 1-800-523-7138 (extension
3301). Be sure to provide the information listed above. Contact Continental the following business day, during normal business hours, to verify the status of your call.
OBTAINING REPLACEMENT PARTS UNDER WARRANTY
If replacement parts are required for a unit under warranty, contact Continental’s Service Department. New parts will be sent from the factory and, when applicable, a Return Goods Authorization (RGA) number will be provided to return old parts. The RGA number must appear on the packaging of any parts returned, or they will not be accepted. If a service agent uses a part from their stock, Continental will replace it with a factory part.
OBTAINING REPLACEMENT COMPRESSOR UNDER WARRANTY
If the compressor should fail within the first twelve (12) months of use, or within twenty (20) months from the date code on the compressor, an “over-the-counter” exchange must be made at an authorized Copeland, Danfoss, Embraco, or Tecumseh wholesaler.
After the first year, the compressor motor is covered under an extended “parts only” warranty. The customer is responsible for any labor charges and any additional parts that may be required. Contact the Service Department to obtain a replacement com­pressor through one of the following methods:
Continental will supply a replacement compressor • at no charge and pay for regular freight. (If expe­dited freight is requested, the end user, dealer or service agent is responsible for additional charg­es and must provide credit card information.
A compressor can be purchased locally and • Continental will either replace the stock unit with a new factory compressor, or offer an allowance towards the purchase of a replacement compres­sor, up to: $100 for 1/5hp to 1/3hp; $250 for 1/2hp to 3/4hp; $350 for 1hp to 2hp.
The data tag from the defective compressor (or compres­sor model, serial number and date code, if the tag cannot be removed) must be included with any request for reimburse­ment.
16
OPERATIONS MANUAL
REFRIGERATED BASES, PIZZA PREP TABLES & GRIDDLE STANDS
10-32 SCREWS
UPRIGHT
1/4-20 SCREWS
KEYHOLES OPPOSITE THESE HOLES
TOP SHELF
BOTTOM SHELF
(NO NOTCHES IN BACK CORNERS)
OPTIONAL ACCESSORIES
Continental offers a variety of accessories for your unit.
INSTALLING OVERSHELF OR DOUBLE-OVERSHELF
IMPORTANT NOTE: Installing an overshelf is a two-per-
son job. Due to the weight, size and height of the shelf, do not attempt to mount it alone, as this can cause injury.
To mount an overshelf to your cabinet, a phillips-head screw­driver (or a screw gun with phillips bit) is required. Before starting to assemble the overshelf, identify the following parts provided: 1/4-20 screws, 10-32 screws, uprights, top shelf, and bottom shelf (for double overshelves only). If applicable, deter­mine the height you want the bottom to be located.
IMPORTANT NOTE: There are three pairs of holes pro­vided in the uprights, so the shelf can be installed at a height of 19”, 21”, or 23” above the top of the cabinet. This height will also determine the distance between the bottom shelf and the top shelf (13”, 15”, or 17”).
screws on each end. Drive the screws until snug, but do not tighten them completely. With one person supporting each end of the top shelf, lift it into position above the uprights and lower it down onto them. Secure the shelf, using two 10-32 screws on each end, driving them snugly but not tightly. Check the align­ment of the shelves and tighten all the screws. Double check that the shelves and uprights are secured rigidly.
FIGURE 13: Overshelf Installation
From the back of your cabinet, locate the two holes with threaded inserts at each end of the Cabinet. (see Figure 13) Drive a 1/4­20 screw into each of the (4) threaded inserts, until the bottom of the screw head is about 1/8” away from the threaded insert. Position the uprights at the back of the cabinet. Noting that there are two keyhole slots on one face of each upright, locate the keyholes at the bottom, facing the screws you just installed in the cabinet. Lift the upright and place the large portion of the keyhole slots over the screw heads and then lower it on to the screws. Insert a philips screwdriver through the clearance holes, on the opposite side of the keyhole slots (in the rear of the uprights). Tighten the screws just until the upright is snug against the unit, but leave a little play for alignment. Repeat this procedure for the other upright.
To install a double overshelf (for single overshelf, skip to the next paragraph) locate the bottom shelf, which has a large hole in each rear corner. With one person holding each end of the shelf, lift it above the top of the uprights and align it so the large holes in the rear of the shelf fit over the uprights. Carefully slide the shelf down, until the small holes on back of the shelf line up with the correct holes in the uprights, depending on the shelf height desired. Attach the shelf to the uprights, using two 10-32
INSTALLING FRONT BREATHER KIT (CRB Models)
Disconnect cabinet power by unplugging cord from electri­cal supply. Remove back panel to gain access to the machine compartment (see Figure 14). Remove front grill and set aside (standard grill is not used on front breathing models). Position divider plate as shown and attach to cabinet with sheet metal screws at front and self-drilling screws at back. Mount fan panel to cabinet using sheetmetal screws as shown. Attach fan panel to divider plate with sheet metal screws. Plug fan power cord into a standard 115 volt wall outlet or into the receptacle in the cabinet control box labeled “vaporizer”, located at the back of the machine compartment. Reattach back panel to cabinet. Install special front breathing grill as shown. Do not use original stan- dard grill! Reconnect power to the cabinet.
OPERATIONS MANUAL
17
REFRIGERATED BASES, PIZZA PREP TABLES & GRIDDLE STANDS
CRB/CPT FRONT BREATHER KIT
FAN PANEL ASSEMBLY
DIVIDER PLATE
FRONT BREATHING GRILL
BACK PANEL
RECEPTACLE
END PANEL NOT SHOWN FOR CLARITY
DISCHARGE DUCT
FAN ASSEMBLY
REAR ACCESS PANEL
SIDE PANEL
TAB
KEYHOLE
SCREW
CPA FRONT BREATHER KIT
FIGURE 14: CRB Front Breather Kit
INSTALLING FRONT BREATHER KIT (CPA Models)
Disconnect cabinet power by unplugging cord from electrical supply. Remove back and/or side panel to gain access to the machine compartment (see Figure 14A). Loosen (2) screws on bottom of cabinet, towards front of machine compartment. Position discharge duct under cabinet as shown and insert tab into back edge of cutout on bottom of cabinet. Lift front of the duct, so keyhole goes over screws in cabinet and duct is flat against bottom of cabinet. Slide duct towards back of cabinet and tighten screws. Position fan assembly as shown and place into notch at rear of compressor compartment base. Secure with (2) screws provided. Plug fan power cord into a standard 115 volt wall outlet or into the receptacle in the cabinet control box labeled “vaporizer”, located at the front of the machine compart­ment. Reconnect power to the cabinet.
FIGURE 14A: CPA Front Breather Kit
ANY RESTRICTIONS TO THE AIR FLOW THROUGH THE FRONT GRILL OR UNDER THE CABINET CAN DAMAGE THE REFRIGERATION SYSTEM AND WILL VOID ALL WARRANTIES.
INSTALLING DRAWER CAGE
NOTE: These instructions assume that doors already on
the unit have been removed.
Using a flathead screwdriver, pry both vertical breaker covers away from the primary breakers beneath them, being careful not to damage the heater wires (see Figure 15). Carefully slide the cage into the opening. The cage must be lifted above the breaker covers in order to fit into the opening. The fit is tight, so the straighter it’s pushed in, the easier it will be. Once the cage is most of the way in, notice the fasteners which hold the cross mullion in place between the cage sides. Some gentle persua­sion will probably be necessary to get these past the primary breakers (hit the ends of the cross mullion with the heel of your hand, or use a rubber mallet). With the cage in as far as it will go, the notches at the bottom front should surround the breaker corners, and the cage should be sitting flat on the interior floor of the unit. The front face of the cross mullion should be flush with the front face of the unit. You may need to tap the inside face of the cross mullion in order to achieve this. This allows the drawer gasket to seal smoothly around the drawer opening.
With the cage in place, sitting flat on the floor of the unit and flush with the front, drill 1/8” pilot holes through each of the four (4) front mounting holes, through the primary breakers, and through the metal beneath them. Drive a sheet metal screw into each of the front mounting holes, securing the front of the cage to the inside front of the opening, as tightly as possible without stripping the screw threads or head. Drive a sheet metal screw through each of the four slots located in the rear of the cage and into the interior rear of the unit.
18
OPERATIONS MANUAL
IMPORTANT NOTE: These screws should NOT be tight! The purpose of these screws is not to secure the cage to the unit, but to limit the side-to-side movement of the rear of the cage.
Once the drawers are installed, the cage rear should be able to find its own place so that the drawers can open and close freely.
REFRIGERATED BASES, PIZZA PREP TABLES & GRIDDLE STANDS
CAGE MOUNTING HOLES
BREAKER CORNERS
BREAKER COVERS
NOTCHES WILL BE SURROUNDING BREAKER CORNERS
REMOVE SIDE
DRAWER CAGE
FIGURE 15: Drawer Cage
Locate the drawer slide center member, noting that there are right-hand and left-hand center members with the clip in the front and at the top. Insert the two top wheels into the upper channel of the cabinet member (which is welded to the cage sides), then slide the center member forward or backward until the two bottom wheels align with (and slide into) the notches in the bottom of the cabinet member.
Push the center member, which should now roll freely, back into what will be, the “drawer closed” position. Please note that the
front of the clips should be able to move up and down freely so that the slide center member can accept the drawer. If the
clip does not swing freely, place your finger on the rear of the clip and pull forward until it snaps into the “unlocked” position (roll the center member forward and out of the cabinet member a few inches to do this).
To lift a drawer into place, rest the drawer members (the part of the slide welded to the sides of the drawer) on the front wheels of the center member, and slide the drawer into the unit (lifting up a little as you slide the drawer in). Once the drawer is in prop­erly, open it enough to access the clips on the center member. With the front of the clips in the down position, push them back so they snap into place. This locks them so that the drawer can­not be lifted out accidentally. Repeat for the other drawer.
Locate a short piece of breaker cover and snap into place over the exposed portion of the primary breaker, angling up into the upper breaker corner, and then sliding downward so its bottom edge sits against the top of the cage. Repeat for the other side.
Repeat the entire procedure for each additional opening requir­ing drawers.
NOTE: If the drawer front appears crooked (once all the drawers are installed and closed), they can be adjusted by loosening the five screws that hold the drawer front to the drawer body, adjusting as necessary, and retightening the screws.
MOUNTING CASTER SUPPORT PLATES
If the standard stem casters on a cabinet are not properly main­tained and tightened, or if the unit is excessively overloaded and moved around, the threaded inserts in the bottom of the cabinet can become stripped, twisted or collapsed. If this occurs and the stem casters cannot be mounted securely, rigid caster sup­port plates can be fitted to provide the strength needed to safely use your cabinet. Each caster support plate assembly is made of heavy gauge galvanized steel, with (2) casters permanently welded to it, for maximum rigidity. The plate has a series of holes that will allow you to fasten the plate assembly to the bot­tom of the cabinet with sheet metal screws and bolts. Contact the factory to obtain the correct parts for your model.
IMPORTANT NOTE: Always wear proper work gloves and use appropriate safety equipment. You may CAREFULLY lay the cabinet on it’s back, but only FOR A BRIEF
PERIOD OF TIME. Caution must be taken to ensure you DO NOT DAMAGE the louvered back panel, refrigeration
system components, or copper tubing located behind the panel. The cabinet must be properly blocked, to allow room to get your hands in to lift without damaging the cabinet or crushing the vents on the back panel. DO NOT
PLUG-IN OR OPERATE THE REFRIGERATION SYSTEM FOR AT LEAST THREE (3) HOURS AFTER THE UNIT HAS BEEN RETURNING IT TO AN UPRIGHT POSITION, AS THIS CAN DAMAGE THE COMPRESSOR.
To install caster support plate assemblies, you will need a 3/4” open end wrench (or a large adjustable wrench), a drill with a 1/8” bit and a Phillips bit (or a Phillips-Head screwdriver) plus work gloves. A 1/2-13 thread tap is also recommended, to repair any damage to the threaded inserts in the cabinet. Unload all product and carefully lay the cabinet on its back. Remove the old stem casters by unscrewing them from the cabinet. If a caster or threaded insert has been stripped or cross-threaded, it may be necessary to use a wrench to loosen the caster.
OPERATIONS MANUAL
19
REFRIGERATED BASES, PIZZA PREP TABLES & GRIDDLE STANDS
DRAIN TUBE
ACCESS PANEL
VAPORIZER BRACKET
CONDENSATE VAPORIZER
FRONT GRILL
RECEPTACLE
CPA: CONDENSATE VAPORIZER INSTALLATION
1/2-13 BOLT (2 PER PLATE)
FLAT WASHER (2 PER PLATE)
SUPPORT ASSEMBY
Hold one of the support plate assemblies under the cabinet as shown (see Figure 16). Position it so the slotted holes at the end of the plate line up with the threaded inserts in the bottom of the cabinet (where the stem casters were attached). Attach the plate assembly to the cabinet by putting a 1/2” x 1-3/4” long bolts and flat washer through the slot in the support plate and screwing into each of the threaded inserts in the bottom of the cabinet. Snug the bolts down, but do not tighten them completely. If one of the threaded inserts is stripped or damaged, a thread tap should be used to clean the threads.
FIGURE 16: Caster Support Plates
INSTALLING ELECTRIC CONDENSATE VAPORIZER
The electric condensate vaporizer has a power cord with a 15 amp plug attached. To install the vaporizer on a CPA model, dis­connect the power by unplugging the cabinet power cord from the supply. Remove the access panel from the back of the cabi­net (see Figure 17) and the drain pan in the machine compart­ment; set them aside. Align the mounting bracket as shown and position it against the bottom rail, so the bracket is even with the back of the cabinet and hangs below the machine compartment. Using the slotted holes in the bracket as a template, mark and drill (2) 1/8” pilot holes in the bottom rail. Mount the bracket to the rail with (2) sheetmetal screws. Rotate the swivel caster to ensure the bracket does not interfere with the caster wheel. Slide the vaporizer onto the bracket and carefully place the end of the plastic drain tube into the vaporizer pan. Make sure the tubing is not blocked or kinked and that the end is located securely, so any water running out of the tube will go into the pan. Remove the grill at the front of the cabinet and route the vaporizer power cord through to the front of the cabinet. Plug the cord into the receptacle labeled “vaporizer” located on the corner post in the front of the machine compartment. Secure any excess power cord with a wire tie, so it is away from hot or moving parts and does not fall into the pan or under the cabinet. Reattach the front grill and the back access panel. Plug the cabinet power cord into the power supply.
Using the small holes in the plate as a template, drill 1/8 pilot holes in the bottom of the cabinet. (Note: drill only until you
penetrate the metal bottom of the cabinet. Do not continue to drill into the insulation, or you may damage the cabinet.)
Secure the caster support plate assembly to the cabinet with a sheet metal screw in each of the drilled holes. Tighten the 1/2” bolts. Repeat these steps to attach the other plate assembly to the opposite end of the cabinet.
Check that both plates are secure and that the casters turn and swivel freely. Carefully lift the cabinet upright and double check that the caster support plates are secure and the cabinet is stable. Wait at least 3 hours before turning the refrigeration system back on, and at least another 30 minutes for the cabinet to come down to temperature and stabilize, before reloading with product.
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OPERATIONS MANUAL
IMPORTANT NOTE: It is extremely important to ensure the condensate pan is plugged into the receptacle labeled “vaporizer” and that the condensing unit is plugged into the receptacle labeled “condensing unit.”
FIGURE 17: Electric Condensate Vaporizer
REFRIGERATED BASES, PIZZA PREP TABLES & GRIDDLE STANDS
DIAL THERMOMETER AND CALIBRATION
Your NSF-approved dial thermometer has a remote sensing bulb, located in the refrigerated compartment. The display fea­tures a large 2” diameter face, with any easy to read scale that shows the internal cabinet temperature in Fahrenheit (°F) and Celsius (°C). Blue (safe) and red (caution) color bands provide a quick, visual indication of the temperature inside your refrigera­tor or freezer. The thermometer is pre-calibrated at the factory, to accurately show the cabinet temperature.
To check the calibration of your thermometer, place a pre­calibrated temperature sensing device in the center of the refrigerated compartment and keep the door closed for at least 10 minutes. The thermometer should read the same temperature as the sens­ing device, within +/-2°F (+/- 1°C). If it does not, use a small straight-blade screwdriver to carefully pry the clear lens cover from the thermometer body as shown (see Photo A).
Use a small straight-blade screwdriver to hold the center hub of stationary and use your finger to carefully turn the needle to the desired temperature, as shown (see Photo B). Replace the lens cover and recheck the calibration.
DIGITAL THERMOMETER AND CALIBRATION
Your NSF-approved digital thermometer has a remote sensing bulb, with an FDA-approved coating, located in the refrigerated compartment on the left-hand wall. The unit features a large, easy to read, LED display that shows the internal cabinet tem­perature.
To check the calibration of your thermometer, place a pre­calibrated temperature sensing device in the center of the refrig­erated compartment and keep the door closed for at least 15 minutes. The digital thermometer display should read the same temperature as the sensing device within +/-2°F (+/- 1°C).
If it does not, press the right, center section of the front display (see Photo) twice. After the first press, the letters “CAL” will appear on the screen (to show the unit is in calibration mode). After the second press, the number of degrees (-25 to 25) that the display offset is set for will appear. Once you see this, press on the lower left corner of the front face to decrease the tem­perature displayed, or press on the upper left section to increase the temperature displayed.
Press here for
calibration modePress here to increase temp.
Press here to decrease temp.
For example, if the sensing device in the cabinet reads 38° and the thermometer display reads 40°, press on the lower left cor­ner twice so that “-2” appears on the display. After adjusting the offset, press on the right center of the display again to exit cali­bration mode. Wait 10 to 15 seconds for the cabinet temperature to be displayed and recheck the calibration.
NOTE: The buttons need to be pressed without delay between actions. Contact the factory with any questions.
REMOTE SET-UP AND INSTALLATION GUIDELINES
All remote refrigerators and freezers are shipped with an expan­sion valve, thermostat and defrost timer (freezer only), installed from the factory. The installer is responsible for connecting all refrigerant lines, liquid line drier, sight glass, solenoid, head pressure control, hi/low pressure safety, crankcase heater, con­densing unit and any other accessories as well as wiring. The evaporator section has been factory leak checked with helium, however; due to vibration in transit, the entire system must be thoroughly leak checked after installation and prior to start-up. The final leak inspection of the entire completed refrigeration system and all of its components as well as start-up and the operation of the refrigeration system is the sole responsibility of the installer.
The CFC-Free refrigerant used in standard remote and self-con­tained models is R-134a for refrigerators and R-404a for freez­ers and CPT models. All compressors and systems designed for these refrigerant utilize polyolester oil as their main lubri­cant, which absorbs moisture from the ambient surroundings extremely fast and in much greater quantity than conventional mineral oils. Since moisture levels greater than 100 PPM will result in system corrosion and ultimate failure, it is imperative that the compressor, components and entire system be kept sealed.
OPERATIONS MANUAL
21
REFRIGERATED BASES, PIZZA PREP TABLES & GRIDDLE STANDS
All refrigerant lines and components must be clean, free of 1. burrs and purged with nitrogen prior to and during brazing or soldering connections. Nitrogen purging during braz­ing or soldering will eliminate carbon or foreign matter contamination. Any system restrictions or contamination is the responsibility of the installer. Condensing unit or compressor shall not be left open to 2. the atmosphere for more than five (5) minutes. No refrigeration component, tubing or fitting shall be left 3. open to the atmosphere for more than ½ hour without being soldered, capped or plugged. Each completed refrigeration system shall be purged with 4. 150psi of dry nitrogen for at least six (6) seconds, then pressurized with at least 165psi of nitrogen for pressure check (making sure to energize any solenoid valves to assure access). Leak-check all joints, flare fittings and valves and make sure there is no pressure drop within the system. System evacuation is of the utmost importance with NON-5. CFC refrigerant systems. System must be evacuated to a minimum of 200 microns. In addition, a vacuum decay test is strongly recommended to assure there is not a large pressure differential between the system and the vacuum pump. System must be evacuated from both high and low sides of the system using heavy duty vacuum hoses. Each system should be charged with the refrigerant type 6. as specified on the cabinet data tag. This refrigerant type should match the type listed on the condensing unit being used. The refrigerant charge should be held to the mini­mum required for the satisfactory pull down and opera­tion. For an accurate indication of refrigerant charge, the sight glass will show a full column of liquid. The superheat reading taken 6” from the compressor suc-7. tion valve should be 30° +/- 5°. Expansion valve adjust­ment may be necessary to achieve this superheat. Installation of the electric condensate vaporizer is also 8. the responsibility of the installer (see “Installing Electric
Condensate Vaporizer” under “optional Accessories”).
CAUTION: EXTREME CARE MUST BE USED WHEN ACCESSING THE SYSTEM DURING INSTALLATION. DUE TO THE COMPLEXITY OF REMOTE REFRIGERATION SYSTEMS AND THE POTENTIAL FOR IMPROPER INSTALLATION, ANY RESTRICTIONS, LEAKS, FAILED OR DAMAGED COMPONENTS CAUSED BY CONTAMINANTS ARE NOT THE RESPONSIBILITY OF CONTINENTAL REFRIGERATOR.
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OPERATIONS MANUAL
REFRIGERATED BASES, PIZZA PREP TABLES & GRIDDLE STANDS
MODEL # __________________________________________SERIAL # _______________
Notes: ______________________________________________________________
___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________
OPERATIONS MANUAL
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TROUBLESHOOTING GUIDE
PROBLEM PROBABLE CAUSE CORRECTION
Condensing unit will not start - no hum.
Condensing unit will not start - hums but trips on overload protector.
Condensing unit starts and runs, but short cycles on overload protector.
Condensing unit starts, but fails to switch off of “start” winding.
Condensing unit runs, but short cycles on:
Condensing unit runs, but for prolonged peri­ods or continuous.
1. Line disconnected, switch open.
2. Fuse removed or blown.
3. Overload protector blown.
4. Control “Off” due to cold location.
5. Control stuck in open position.
6. Wiring improper or loose.
1. Improperly wired.
2. Low voltage to unit.
3. Starting capacitor defective.
4. Relay failing to close.
5. Compressor motor has a shorted or open winding.
6. Internal mechanical trouble in compressor.
7. Insufficient air supply.
1. Additional current passing through overload protector.
2. Low voltage unit.
3. Overload protector defective.
4. Run capacitor defective.
5. Excessive discharge pressure.
6. Excessive suction pressure.
7. Insufficient air supply.
1. Improperly wired.
2. Low voltage to unit.
3. Relay failing to open.
4. Run capacitor defective.
5. Excessively high discharge pressure.
6. Compressor motor has a shorted or open winding.
7. Internal mechanical trouble in compressor.
1. Overload protector.
2. Thermostat.
3. High pressure cut-out due to: (a) Insufficient air supply. (b) Overcharge. (c) Air in system.
4. Low pressure cut-out due to: (a) Valve leak. (b) Undercharge. (c) Restriction in expansion device.
1. Shortage of refrigerant.
2. Control contacts stuck closed.
3. Excessive heat load placed into cabinet.
4. Prolonged or too frequent door openings.
5. Evaporator coil iced.
6. Restriction in refrigeration system.
7. Dirty condenser.
8. Filter drier clogged.
REFRIGERATED BASES, PIZZA PREP TABLES & GRIDDLE STANDS
1. Close start or disconnect switch.
2. Replace Fuse.
3. Determine reason and correct/replace.
4. Relocate control.
5. Repair or replace control.
6. Check wiring against diagram.
1. Check wiring against diagram.
2. Determine reason and correct.
3. Determine reason and replace.
4. Determine reason and replace.
5. Replace compressor.
6. Replace compressor.
7. Clear condenser and allow compressor to cool down.
1. Check wire diagram. Check for added components connected to wrong side of overload protector.
2. Determine reason and correct.
3. Check current, replace protector.
4. Determine reason and replace.
5. Check ventilation, restrictions in cooling medium or refrig. system.
6. Check for misapplication.
7. Clear condenser and allow compressor to cool down.
1. Check wiring against diagram.
2. Determine reason and correct.
3. Determine reason and replace.
4. Determine reason and replace.
5. Check discharge shut-off valve, possible overcharge.
6. Replace compressor.
7. Replace compressor.
1. See Problem 3
2. Differential must be widened.
3. (a) Check air supply to condenser. (b) Evacuate and re-charge. (c) Evacuate and re-charge.
4. (a) Replace, evecuate and re-charge. (b) Evacuate and re-charge. (c) Replace expansion device.
1. Fix leak, evacuate and re-charge.
2. Clean contacts or replace control.
3. Allow unit sufficient time for removal of latent heat.
4. Plan or organize schedule to correct condition.
5. Defrost evaporator coil.
6. Determine location and remove.
7. Clean condenser coil.
8. Replace, evacuate and re-charge.
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OPERATIONS MANUAL
REFRIGERATED BASES, PIZZA PREP TABLES & GRIDDLE STANDS
TROUBLESHOOTING GUIDE
PROBLEM PROBABLE CAUSE CORRECTION
Start capacitor open, shorted or blown.
Run capacitor open, shorted or blown.
Relay defective or blown out.
Product zone temperature too high.
Suction line frosted or sweating.
Liquid line frosted, cold or sweating.
Noisy condensing unit. 1. Loose parts or mounting.
Thermometer reads different than actual temperature.
Water leak inside unit. 1. Condensate drain pan not installed properly.
Doors misaligned. 1. Shifted during shipping. 1. Refer to Operation Manual for hinge
1. Relay contact not opening properly.
2. Prolonged operation on start cycle: (a) Low voltage to unit. (b) Improper relay. (c) Starting load too high.
3. Excessive short cycling.
4. Improper capacitor.
1. Improper capacitor.
2. Excessively high line voltage, over 110% of rated maximum.
1. Incorrect Relay.
2. Incorrect mounting angle.
3. Voltage too low or too high.
4. Excessive short cycling.
5. Loose or vibrating mounting position.
6. Incorrect run capacitor.
7. Loose wiring on relay or overload.
1. Control setting too high.
2. Inadequate air circulation.
3. Dirty condenser.
1. Overcharge of refrigerant.
2. Evaporator fan not running.
3. Expansion valve stuck open.
4. Expansion valve superheat too low.
1. Restriction in drier strainer.
2. Liquid line service valve partially closed.
2. Tubing rattle or vibration.
3. Bent fan blade causing excessive vibration.
4. Fan bearings worn.
1. Calibration.
2. Defective.
2. Unit not level.
3. Drain pan misaligned.
4. Defective drain pan.
1. Clean contacts or replace relay.
2. (a) Determine reason and correct. (b) Replace with correct relay. (c) Correct by using pump down.
3. Determine reason for short cycle, see Problem 5 and correct.
4. Determine correct size and replace.
1. Check size and replace.
2. Determine reason and correct.
1. Check relay and replace.
2. Remount relay in correct position.
3. Determine reason and correct.
4. Determine reason and correct (see Problem 5).
5. Remount rigidly.
6. Replace with proper capacitor.
7. Tighten all wiring screws.
1. Adjust T-stat.
2. Rearrange product load to improve air circulation.
3. Clean condenser coil.
1. Evacuate and re-charge.
2. Determine reason and correct.
3. Clean valve, evacuate and re-charge.
4. Adjust superheat to required setting.
1. Replace drier, evacuate and re-charge.
2. Open valve fully or replace if necessary.
1. Tighten all mounting parts and shroud cover.
2. Reform tubing to be free of contact.
3. Replace fan blade.
4. Replace fan motor.
1. Consult Operations Manual and calibrate.
2. Replace.
1. Consult Operations Manual for install instructions.
2. Make sure unit is level or pitched back slightly.
3. Make sure drain pan is aligned properly.
4. Replace.
adjustment.
OPERATIONS MANUAL
25
REFRIGERATED BASES, PIZZA PREP TABLES & GRIDDLE STANDS
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OPERATIONS MANUAL
REFRIGERATED BASES, PIZZA PREP TABLES & GRIDDLE STANDS
OPERATIONS MANUAL
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REFRIGERATED BASES, PIZZA PREP TABLES & GRIDDLE STANDS
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OPERATIONS MANUAL
REFRIGERATED BASES, PIZZA PREP TABLES & GRIDDLE STANDS
OPERATIONS MANUAL
29
REFRIGERATED BASES, PIZZA PREP TABLES & GRIDDLE STANDS
LIMITED EXTENDED PROTECTION WARRANTY
This Continental Refrigerator product is warranted to be free from all manufacturing defects, material or workmanship, for a period of one (1) year from date of original installation, or fifteen (15) months from date of shipment, whichever occurs first. All motor-compressor assemblies are warranted to be free from defects, material and workmanship, for a period of five (5) years from date of installation. The term “motor-compressor assembly” does not include unit base, air or water cooled condenser, receiver, electrical accessories such as relay, capacitors, pressure control or condenser fan/motor assembly, etc.
Continental Refrigerator will not be responsible for the costs of transportation or mileage, costs of labor for removal or installa­tion, and costs of parts supplied by third parties. This warranty does not apply to damage or failure resulting from normal wear and tear, (including failure to clean and/or maintain product), to damage due to misuse and abuses or resulting from tampering or unauthorized alterations or service, to damage in transit by accident or neglect, or to replacement of breakable components such as glass, plastics or porcelain.
THERE ARE NO OTHER WARRANTIES, EITHER WRITTEN, ORAL OR IMPLIED. CONTINENTAL MAKES NO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
THIS WARRANTY IS FREE OF CHARGE. THIS INCLUDES THE ONE (1) YEAR PARTS AND LABOR AND FIVE (5) YEAR COMPRESSOR.
THE OBLIGATION OF CONTINENTAL REFRIGERATOR UNDER THIS WARRANTY IS LIMITED TO THE REPLACEMENT OR REPAIR OF ANY DEFECTIVE PART WHICH, UPON INSPECTION BY CONTINENTAL REFRIGERATOR, IS DEEMED TO BE DEFECTIVE.
THIS WARRANTY IS FOR THE BENEFIT OF THE ORIGINAL PURCHASER-USER ONLY, AND CANNOT BE ASSIGNED. THIS WARRANTY APPLIES ONLY TO A UNIT INSTALLED IN THE CONTINENTAL UNITED STATES. THE ORIGINAL PURCHASER-USER SHALL BE DEEMED TO MEAN THE PERSON, FIRM, ASSOCIATION, OR CORPORATION FOR WHOM THE EQUIPMENT WAS ORIGINALLY INSTALLED.
OTHER LIMITATIONS - ALL WARRANTY CLAIMS MUST INCLUDE THE FOLLOWING INFORMATION ABOUT THE PRODUCT COVERED BY THIS WARRANTY: MODEL NUMBER, SERIAL NUMBER, PROOF OF PURCHASE, INSTALLATION DATE, AND ALL PERTINENT INFORMATION SUPPORTING THE ALLEGATION OF DEFECT. UPON THE REQUEST OF CONTINENTAL, PURCHASER-OWNER SHALL RETURN THE PART OR PARTS TO CONTINENTAL, FREIGHT PREPAID, FOR INSPECTION. THE MOTOR-ASSEMBLY WARRANTY SHALL ONLY APPLY TO REFRIGERATORS AND FREEZERS PURCHASED WITH AN INSTALLATION CONTRACT AND MINIMUM OF ONE-YEAR SERVICE CONTRACT BY A REPUTABLE REFRIGERATION SERVICE ORGANIZATION.
30
A Division of National Refrigeration & Air Conditioning Products, Inc.
539DunksferryRoad•Bensalem,PA19020-5908
P215-244-1400•1-800-523-7138•F215-244-9579
www.continentalrefrigerator.com
OPERATIONS MANUAL
®
A Division of National Refrigeration & Air Conditioning Products, Inc.
539DunksferryRoad•Bensalem,PA19020-5908 P215-244-1400•1-800-523-7138•F215-244-9579
www.continentalrefrigerator.com
Manual #50196 - Rev 08/11/10
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