Contech Construction End Sections User Manual

End Sections
ENGINEERED SOLUTIONS
Standard End Sections for corrugated metal pipe, reinforced concrete pipe and HDPE Pipe
Easily installed, easily maintained culvert end treatments
The lightweight, flexible metal construction of Contech End Sections creates an attractive, durable and erosion-preventing treatment for all sizes of culvert inlets and outlets. They can be used with corrugated metal pipe having either annular or helical corrugations, and both reinforced concrete and plastic pipes. End sections can be salvaged when lengthening or relocating the culvert.
Standard End Sections are fabricated from pregalvanized steel. For added corrosion resistance, aluminum End Sections are available in smaller sizes. Special End Sections for multiple pipe installations may be available on a specific inquiry basis.
Better hydraulics
Flow characteristics are greatly improved by the exacting design of Contech End Sections. Scour and sedimentation conditions are improved, and headwater depth can be better controlled. Culverts aligned with the stream flow and finished with Contech End Sections generally require no additional hydraulic controls.
®
End Sections provide a practical, economical and
L
Variable Slope
1
Typical Cross Section
2”
8”
Elevation
2”
8”
Elevation
Reinforced Edge
H
Optional Toe Plate Extension
Reinforced Edge
H
Optional Toe Plate Extension
Improved appearance
Contech End Sections blend well with the surroundings. The tapered sides of an End Section merge with slope design to improve roadside appearance. Unsightly weeds and debris collection at the culvert end are reduced.
Economical installation
Lightweight equipment and simple crew instructions result in smooth and easy installation. Contech End Sections are easily joined to culvert barrels, forming a continuous, one­piece structure. For easiest installation, End Sections should be installed at the same time as the culvert. Installation is completed by tamping soil around the End Section.
Low maintenance
Contech End Sections reduce maintenance expense because their tapered design promotes easier mowing and snow removal. There is no obstruction to hamper weed cutting.
Notes for all End Section:
1. All three-piece bodies to have 12-gage sides and 10-gage center panels. Multiple panel bodies to have lap seams which are to be tightly joined by galvanized rivets or bolts.
2. For 60” through 84” sizes, reinforced edges are supplemented with stiffener angles. The angles are attached by galvanized nuts and bolts. For the 66” and 72” equivalent round pipe-arch sizes, reinforced edges are supplemented by angles. The angles are attached by galvanized nuts and bolts.
3. Angle reinforcements are placed under the center panel seams on the 66” and 72” equivalent round pipe-arch sizes.
4. Toe plate is available as an accessory, when specified on the order, and will be same gage as the End Section.
5. Stiffener angles, angle reinforcement, and toe plates are the same base metal as end section body.
6. End sections with 6:1 and 4:1 slopes are available in 12” through 24” diameters.
7. Actual dimensions may vary slightly.
Table 1
End Sections for Round Pipe (2-2/3” x 1/2”, 3” x 1” and 5” x 1”)
Pipe
Diameter
Inches
Gage
A (Min.) (Inches)
Approximate Dimensions, Inches
B (Max.)
(Inches)
H (Min.) (Inches)
12 16 5 7 6 22 21 44 2-1/4
15 16 6 8 6 28 26 52 2-1/4
18 16 7 10 6 34 31 58 2-1/8
21 16 8 12 6 40 36 66 2-1/8
24 16 9 13 6 46 41 72 2-1/8
30 14 11 16 8 55 51 88 2-1/8
36 14 13 19 9 70 60 105 2
42 12 15 25 10 82 69 122 2-1/8
48 12 17 29 12 88 78 131 2
54 12 17 33 12 100 84 143 2
60 12/10 17 36 12 112 87 157 1-/78
66 12/10 17 39 12 118 87 162 1-5/8
72 12/10 17 44 12 120 87 169 1-1/2
78 12/10 17 48 12 130 87 178 1-3/8
84 12/10 17 52 12 136 87 184 1-1/3
Note: Larger sizes available in some locations.
(7)
F (Min.) (Inches)
L(+/-2”)
(Inches)
W
(Max. Width)
(Inches)
Approx.
Slope
Table 2
Span/
Rise
Equiv. Round
(Inches)
End Sections for Pipe-Arch (2-2/3” x 1/2”)
Approximate Dimensions, Inches
Gage A (Min.)
(Inches)
B (Max.)
(Inches)
H (Min.) (Inches)
(7)
F (Min.) (Inches)
L(+/-2”)
(Inches)
W
(Max. Width)
(Inches)
(6)
Approx.
(6)
Slope
6
17”x13” 15 16 5 9 6 28 20 52 2-1/8
21”x15” 18 16 6 11 6 34 24 58 2
24”x18” 21 16 7 12 6 40 28 58 2-1/8
28”x20” 24 16 7 16 6 46 32 66 2
35”x24” 30 14 9 16 6 58 39 72 1-7/8
42”x29” 36 14 11 18 7 73 46 88 1-7/8
49”x33” 42 12 12 21 9 82 53 105 1-3/4
57”x38” 48 12 16 26 12 88 62 122 1-7/8
64”x43” 54 12 17 30 12 100 69 131 1-7/8
71”x47” 60 12 17 36 12 112 77 143 1-7/8
77”x52” 66 12 17 36 12 124 77 157 1-5/8
83”x57” 72 12 17 44 12 130 77 162 1-1/2
Table 3
End Sections for Pipe-Arch (3” x 1” and 5” x 1”)
Approximate Dimensions, Inches
Span/
Rise
Equiv. Round
(Inches)
Gage A (Min.)
(Inches)
B (Max.)
(Inches)
H (Min.) (Inches)
53”x41” 48 12 17 26 12 88 63 130 1-3/4
60”x46” 54 12 17 36 12 100 70 142 1-7/8
66”x51” 60 12 17 36 12 112 77 156 1-3/4
73”x55” 66 12 17 36 12 124 77 168 1-1/2
81”x59” 72 12 17 44 12 136 77 179 1-5/8
87”x63” 78 12 17 44 12 136 77 186 1-1/2
95”x67” 84 12 17 44 12 160 87 210 1-1/2
103”X71” 90 12 17 44 12 172 87 222 1-1/3
112”x75” 96 12 17 44 12 172 87 226 1-1/4
(7)
F (Min.) (Inches)
L(+/-2”)
(Inches)
W
(Max. Width)
(Inches)
Approx.
Slope
6
(6)
Contech End Sections attach to corrugated metal pipe, reinforced concrete and plastic pipe.
End Of Pipe
End Of Pipe
Pipe To Which End Section Is Attached
Flat Strap Connector
Type 1
Note: The Type 3 connection is not illustrated. This connection is a one-foot length of pipe attached to the end section.
Strap Bolt
1/2” Threaded Rod
Type 2
1/2” Threaded Rod
Contech End Section
End Section on Round CSP
End Sections are available for CSP Pipe Arch
Dimple Band Collar Bolted To End Section With 3/8” Bolts
Type 5
Contech End Sections are often used on concrete pipe. They can be used on both the bell and spigot end.
Low-slope End Sections— Contech manufactures 4:1 and 6:1 low-slope End Sections for corrugated metal pipe. This photo shows the optional field­attached safety bars.
Contech Engineered Solutions provides site solutions for the civil engineering industry. Contech’s portfolio includes bridges, drainage, retaining walls, sanitary sewer, stormwater, erosion control, soil stabilization and wastewater treatment products.
For more information, call one of Contech’s Regional Offices located in the following cities:
Ohio (Corporate Office) 513-645-7000
California (Long Beach) 562-733-0733 Colorado (Denver) 720-587-2700 Florida (Tampa) 727-544-8811 Georgia (Atlanta) 770-409-0814 Maine (Scarborough) 207-885-9830 Maryland (Baltimore) 410-740-8490 Oregon (Portland) 503-258-3180 Texas (Dallas) 972-590-2000
Visit our web site: www.ContechES.com 800-338-1122
NOTHING IN THIS CATALOG SHOULD BE CONSTRUED AS AN EXPRESSED WARRANTY OR AN IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. SEE THE CONTECH STANDARD CONDITIONS OF SALE (VIEWABLE AT WWW.CONTECHES.COM/COS) FOR MORE INFORMATION.
BRO-ENDS 05/12 PDF MC
ENGINEERED SOLUTIONS
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