Consew 7360R-7DD User Manual

------

To

get

the most machine correctly.Please read this instruction Manual carefully before use.Whe hope you will enjoy the use your machine for a long time.Please remember

1. Observe the basic safety measures,including, but not limited to the

machine.

2. Read all the instructions,including,but not limited to this Instruction Manual before you use the machine.

In addition, keep this Instruction Manual

3.

Use

the machine after it has been ascertained that it conforms with safety rules/standards valid in your

Country.

4. All safety devices must be in position when The

operation without the specified safety devices is not allowed.

5.

This

machine

6.

For your personal protection, For

the following, turn off the power switch receptacle. 7-1

For threading needle(s), iooper; spreader etc. And replacing bobbin.

7-2 For replacing part(s)

folder, cloth guide etc.

7-3

For

7-4

When leaving the working place

If

you should allow oil, grease, etc. used with

-er-s-k-~R--er-&vV-a+l-aw-an-y-a-f-s-o-ef-1-ltq'dict--b'1-·r-rh'8-t-a-ke-;-··-l-rrrm-e-diate-ly---wash--t'mn: medical doctor.

--------

7.

8.

~--

out

of

shall be operated

repair work.

IMPORTANT

the many functions

by

appropriately-trained operators._

we

recommend

of

needle, presser foot, throat plate, looper,spreader, feed dog, needle guard,

or

SAFETY

of

this machine and operate

to

keep this manual in a safe place.

so

that

you may read it at

the

machine is ready for word

that

or

when

the

working place is unattended.

the

INSTRUCTIONS------

you

wear

disconnect the

machine and devices to

it

in safety,it is necessary to use this

the

following ones,whenever you use

anytime

safety glasses.

power

plug

when necessary.

or

in operation.

of

the machine from the

come

in contact with your eyes

..

uT,ta-c'reti-areasam:i----corrsuih:l-···

of

9.

Tampering with the live parts and devices, regardless

10.

Repc1irl

specially skilled personnel. Only spare parts designated by can be

11. General maintenance and inspection works have to be done

12. Repair and maint~n~nc;e works technicians

Whenever

13. Before making repair and maintenance

an air cylinder,

has to be has to be

appropriateiy

14. Periodically

15. Grounding the machine is always necessary

to be operated in an environment that is free from strong noise sources such

16. An appropriate power plug has to be attached to the machine by eledtric technicians. Power plug has to

be commected to a grounded receptacle.

17.

The

18. Remodel

effective of

19. Warning hints are marked with the two shown symbols.

remodeling and adjustment works

of

electrical components shall be conducted by qualified electric

or

under

·the audit and guidance

you find a failur-e

the

air compressor has

cut

off. Existing residual air pressure after disconnecting

expelled.

trained technicians or specially skilled personnel.

clean the machine thrqughout

machine is only allowed to be used for the purpose intended.

or

modify the machine in accordance with the safely rules/standards while taking

the

machine.

safety

measures.

of

any

Exceptions

assumes

of

electrical components, immediately stop the machine.

to

must

of

specially skilled personnel.

works

on

to

be detached from the

this

are

only

the

period

for

no

respqnsibility

of

whether

only be done

the

machine

adjustments

of

use.

the normal operation

for

the

by

appropriately trainde technicians

used

by appropriately trained personnel.

equipped

machine

the and

Other

damage

machine

for

air

of

used are not allowed.

by

is powered, is prohibited.

repairs.

with

pneumatic

and the compressed air supply

compressor from

performance

the

machine.

as

high-freauer1cy welder.

remodeling

parts such as

the

checks

The

machine has

an

or

modification

machine

done

the

by

or

Danger

Items requlring

of

injury to operator

special attention

or

service staff

ii

CAUTION

1.

fo

avoid electrical

motor

the

1.

To

avoid personal injury, never operate the

Finger guard

2.

To

prevent

Keep

motor

3.

To

avoid

'[ON" the

4.

To

avoid

while the

5.

The

hook posslb!e the

hook

machine

6.

To

avoid

nor touch the

possible

your

fingers,

while the

personal

power

personal

machine

rotates

injury

during

when

possible

------r-nae-hfne-w-h-e-n-t-Ht-l-n-g/-ra-i-3-i-n

7.

To

avoid possible

power

to the

shock

or

safety devices removed.

machine

injury, never put

switch

injury, never put

is in operation.

at

to

hands,

operation.

replacing

personal

accidents

machine

hazards,

components

personal

head

and clothes

is operation, In addition, place nothing

or

a high

the

when

injuriescaused

operate

speed

be

sure

In addition, be

bobbin.

injuries,be

-th-e--m-a-eh-i-ne-h-e-a-cl

9

because

tilting the

neither

the

while the

to

open

mounted

away

your

hand

machine.

your

beep

careful

of

abrupt

machine

the

cover

inside the electrical box.

machine

by

being caught in

from

the

under

fingers

machine

your

sure

hands

to

not

·:

start

head.

into

--· - -- ------

of

the

with

any

of

handwheel, V belt

the

needle

the

thread

is in operation.

away

from

turn

OFF

to allow

your

- ·

of

the machine,

electrical

the

belt

the

around

when

take-up

the

power

fingers

turn

box for

cover,

machine,

and

the

them.

you turn

cover

To

prevent

vicinity

to

in

the

OFF

of

the

8. If

your

machine is

while the machine is at rest.

machine, be

9.

To

avoid electrical

ground wire for the

10.

To

prevent

components(s),

of

the

sure

possible

power plug.

[_s_E_F_O_R_E_O_P_E_R_A_T_IO_N

equipped

to

turn

shock

power

accidents

turn OFF the power switch in prior to the connection/disconnection

with a servo-motor,

To

avoid

possible

OFF

the

power

hazards, never operate

suppiy removed.

because

to

the

of

accidents

electric

the

motor

machine.

the

aewing

shock

does

due

machine

or

not

produce

to

abrupt

damaged

________________

Ii\ CAUTION:

~

• Before you put the machine into operation for the first time after the set up, clean it thoroughly.

• Remove all dust gathering during transportation and oil it well.

• Confirm that the power plug has been properly connected to the power supply.

• Never use the machine in the state where the voltage type

• The direction side. Be careful not to rotate it in reverse direction.

of

rotation

To

avoid malfunction and damage

of

the sewing machine

of

the machine, confirm the following.

is

different from the designated one.

is

counterclockwise as observed from the handwheel

start

with

electrical

of

the

noise

the

J

iv

Consew

7360R-

7DD

series

CONTENTS

♦

INSTRUCTION MANUAL

1.

SPECIFICATIONS ........................................................................................................................ 1

2. INSTALLATION ............................................................................................................................. 1

3. ADJUSTING

4. INSTALLING

5. LUBRICATE ................................................................................................................................. 3

6. LUBRICATION ............................................................................................................................... 3

7. ADJUSTING

8. ATTACHING

9. SETTING

10. ADJUSTING THE STITCH LENGTH ............................................................................................. 6

11.

PRESSER

12. HAND LIFTER ............................................................................................................................... 6

13. ADJUSTING

14. THREADING

15. THREAD TENSION ....................................................................................................................... 8

1·6.

THREAD' TARE~·up·

17. ADU STING THE THREAD TAKE-UP STROKE ............................................................................ 9

18. NEEDLE-TO-HOOK RELATIONSHIP ........................................................................................... 9

19. HEIGHT

20. TILT

21. ADJUSTING

22. ADJUSTMENT

23. PEDAL OPERATION ...................................................................................................................

24. ONE-TOUCH TYPE REVERSE FEED STITCHING MECHANISM .......................................... 13

25.

26. DISASSEMBLING OF OPERATION PANEL .............................................................................

OF

ELECTRONIC

THE

HEIGHT OF THE KNEE LIFTER ..................................................................... 2

THE

THREAD STAND ............................................................................................. 3

THE

AMOUNT OF OIL(OIL SPLASHES) IN THE

THE

NEEDLE ............................................................................................................ 5

THE

BOBBIN INTO THE BOBBIN CASE ..................................................................... 6

FOOT

OF

THE

PRESSURE ...................................................................................................... 6

THE

HEIGHT

THE

MACHINE HEAD ............................................................................................. 7

·sPR-ING

THE

FEED DOG .....................................................................................................

FEED DOG ............................................................................................................

THE

FEED TIMING .................................................................................................

OF

THE PEDAL ..................................................................................................

CLIP

OF

THE PRESSER BAR ................................................................... 7

.......................................................................................................... 8

WIRE.

..

................................................................................................. 13

HOOK

......................................... 4

10 10

11

12 12

14

♦

PARTS BOOK

1. MACHINE FRAME & MISCELLANEOUS COVER COMPONENTS ....................................... 17-20

2.

MAIN

SHAFT

3.

NEEDLE BAR.UPRIGHT SHAFT&HOOK DRIVING SHAFT COMPONENTS ....................... 23-24

4. HAND LIFTER COMPONENTS .............................................................................................. 25-26

5. FEED MECHANISM COMPONENTS .................................................................................... 27-30

6. THREAD

& THREAD-UP LEVER COMPONENTS .......................................................... 21-22

TRIMMER

COMPONENTS .................................................................................... 31-32

7. AUTOMATIC REVERSE FEED COMPONENTS .................................................................... 33-34

8.

ELECTRONIC

9. OIL LU

10.

OIL.

11. THREAD STAND COMPONENTS .......................................................................................... 37-38

BU

RESERVOIR COMPONENTS .......................................................................................... 35-36

CONDUCTOR

CATION COMPONENTS ........................................................................................ 35-36

HOLDER

NEEDLE

SELECTION

BOX

COMPONENTS

............... 33-34

12. ACCESSORIES ...................................................................................................................... 37-38

contents

1.

Model

Application

Sewing speed Max.

Stitch length Needle Presser lubricating Noise

foot

lift

oil

2. INSTALLATION

7360R-7DD

General fabrics, light-weight and medium-weight materials

1 o mm (standard) 13 mm (Max.)

Workplace-related noise at sewing

n = 4,500 min-

Noise measurement according

1

:

LPA

~

83 dB(A)

to

Max. 4,000

DBX1

White Oil

speed

DIN 45635-48-A-1.

4mm

#9-#18

rpm

(

10

#14)

7360RH-7DD

Medium-weight Heavy-weight

Max.

3.

500 rpm

DBX1

#20-#23

materials

1mm

(.#21)

0

-1-

{1) Bnstamng

1)

The

2)

Fix two rnbber seats O on

E) on side (D (hinged side) using a rubber-based adhesive. Then place oil

3}

Fit hinge 8 into the opening in the machine bed, and fit the machine head to table rubber

placing the machine head

3s

~~~fF~

oil

the

pem

should rest

t\ia{J~~

under

cover

on

the four corners

sicteO(operator's

on

cushions

of

the machine table groove.

side) using

6)

on the

four

comers.

nailsf)as

I ADJUSTING THE HEIGHT

illustrated above. Fix

pan8

on

OF

THE. KNEE LIFTER

t:wo

the fixed seats.

cushion seats

hinge@

it~

~7M~•*~&~8d~-~-~N*

WARNING:

Tum

OFF

sewing machine.

____

L)

__

~jf¾.fHJ~Lffi

2)

ijJ'f1"~i;JJ~3t-~-=p-~!!

the

power

before

starting

JWl}_il.fE_i\%_~

....

iJHlmm-0---- _

8PJWJE.ffiijt4J~~~.fdftiJ~Jtil3mmo

the

__

■

work

fimflo

so

as

to

prevent accidents caused

0

___

(

A~&rit:kn9mmo

_

______________________________________

by

abrupt

.,_

___

)

start

_

3)ffi~-*~1omm~k~.-~•ttff8~~~T~~-~T~,~-m~lli~80

1)

The standard height of the presser foot lifted using the knee lifter is 1 O mm.

2)

You can adjust the presser foot lift up to 13 mm using knee lifter

3) When you have adjusted the presser foot lift to over 1 O mm, be sure that the bottom end of needle bar

8 in its lowest position does not hit presser foot C, .

adjust

screw8. {Max. 9 mm for A type)

before

of

the

-2-

Turn OFF

sewing machine.

the

power before starting

the

work

so as

to

prevent

l )

il~fl;p~tJ~~~fffflO

rJ~~~ff ffi o

accidents

B{J

/J\fL

caused

_ta{J/J"!illtr

11-J

o

Fo,

~j(ijffi-ij~tl:i~

start

2>•~fiTttff~mttm~Fo-~ttff~mtte.1.oo~

•n,

~Mffl-nl~tl:i~Hff~~tt

lr-yJ,fL~

of

the

o

6.

1JIHW

I LUBRICATION

j!~

1) Full pore of the thread take-up crank disassembly small screw of the thread

2) Disassembly small holder ASM, then full pore of the needle 9with

lipin.

screw-before Dis-assembly the needle rod ·

shaftOwith

~7•~-#~~~-~~•-,•~N-~~mfio

WARNING:

Turn OFF the power before starting sewing machine.

the

work so as to prevent accidents caused by abrupt start

m~~;,JJtJUtr

1)

ifHf'.tJLnb{itl:ittnb:ffN

811L

~

ic0891:V:~o

2)

nbffis{Jnblffi~J~

Low

t~icCD~.rFat,

~H:tt:tJLhBo

3)~nh~~~•wm,~•Mm-~nat,ey~

Ji.~ntJTM

4)nb~l9J-~~~,~ntJ•s{J~~x*o

Oifi~ilbaqvftigj

o

take-up

bar

connection ASM

1[1JOJ~

HIGH

lipin before

crank

shaft9

of

the

fj

i1i-NIX

.

~-----------------------------------~---~

f

{iji±

ii

tfr~~JWlrot~*B-tfsJ5j:1if-fiEJ:JHt~tif~JJffi.tt-fifflZwJ,

I

A•-t:

1=1

'IA~~ o I

Eilnrfi-

10

~tqt3,000~3,500

'------------------------------~---------~

Information on lubrication

1) Fill oil pan 8 with Machine Oil up to

2) When the oil level lowers below LOW mark

3) When

4) Note that the amount of the splashing oil is unrelated to the amount of the lubricating oil.

,----------------------------------------~

I (I) When

I

I , in. I

you

operate the machine after lubrication, you will see splashing oil through oil sight window

8

if

the lubrication is adequate.

you

first

run

your

machine at 3,000

operate

'-----------------·

HIGH

mark

0)

your

machine after setup

to

3,500 rpm.

----------------------~

f.b

.

, refill the oil pan with the specified oil.

or

after an extended period

for

about 10

mintl.lltes

for

the purpose

-3-

of

rpm

a9J!

disuse, I

break- 1

1

I

7.

*-rME~if~jf.E;;_

ADJUSTING

)±~

A :tdi~~

~

CD

WARNING:

iitl:R

(

i2! ) ?imi..A.

Amount

!

[i------

~:,i

Be

extremely

turning

the

-:ti

of

oil (oil splashes) confirmation. paper

THE

iti

~mtt

careful

hook

ffl~

_

70mm

(

~

)

ifaJ~:tf5*

AMOUNT

o

7-J 7 fIJJ

.tl:..A..

about

the

at a high

speed.

OF

Ji½

•t&,

operation

iJfJ

____,

/

OIL

{OIL

~im :lta-t,

of

the

machine

@

E

0

,..

.

(">

SPLASHES)

ii

nn

~

1t

,-h¥.H±~

since

im:Ji

(

iW!

)

iiffii-A

Position to confirm the amount

the

fil:lt

o

amount

of

IN

oil

THE

has

HOOK

to

be

checked

of

oil (oil splashes)

by

imi2l!i'Mi-A

Oil splashes

confirmation paper

-------

-----· -------

-----------

* .i!!fr~1~2 )

l ) ,ttJL~B;j,

2 )

ilh:!i

3 )

iffiiffiAnbili¥-Jnbffii~~Mt£HIGH~LOWEY-Jm:l:m~~l

4)

~i-Arru:it

* When carrying

not to allow

If

the

1) approximately three minutes. (Moderate intermittent operation)

2)

Place the operation.

3) Confirm the height

4)

Confirmation watch.)

B'-11'1:~at.

~i:itt1iMtl1flic.tiEF-J~.6~(,

(

3dE

) iffliA-tf-JH~Miii3Jffl~;tJJciatf~~rM31r* o

()Qt)

EJr1Rr~~Htfe)7-15f'P~o

out

your

fingers

machine has

amount

of

the

t1tmrflt;fii, ~at~1EtHi:~¥m~~ittitlnte1Jt,

(

m~e'~~~-6~)

( EY~ff*)

the procedure described below in 2, remove the slide plate and take extreme caution

to

come

in contact with

not

been sufficiently warmed

of

oil

(oil splashes) confirmation

of

the

oil surface in the oil reservoir is within the range between "HIGH"

amount

of

oil should be completed in five seconds. (Check the period

o

the

hook.

up

for operation,

paper

~

ffl~

under

mlffiitltiiJHtl~

Closely fit the paper

--------------s-ti-rl-aee--cHhe-be-d-.---

make

the machine run idle

the

hook

white the sewing machine is in

against the wall

of

for

and

"LOW".

time with a

______

T

___

-

-4-

•

im ~ (

hA.ttff~~~l±l*a{]im

)W-~~

Appropriate

im ~ )

( ,J,)

amount

~~tj;-ft

I Splashes

1 mm

of

oil

J..Atdt~~~tf:l*a{]jfil I Splashes

2mm

/ Sample showing the appropriate amount of oil

1)

of

(small)

of

oil

from

the

hook

ftoo~~m~~~~~~~~~~~.m~~~

~.u::k:lft

. (

11H

IJ;J,

2)

rmm

1)

The amount should be finely adjusted in accordance with sewing processes. Be careful not to excessively increase/decrease the amount of oil in the hook. (If the amount seized (the hook will be hot). too much, the sewing product may be stained with oil.)

2)

Adjust the amount of- oil oil amount (oil splashes) should not checking the oil amount three times (on the three sheets

)JUliX:~0>

ill

.ct

0>

B;j-

~

Jlltt5t.i1ffi!J

c

¥1ff

JQ'E)

of

paper)

0

,

~

'.l;?t

~

ME

it&

( ~ t& ) ()

g O )

~liffj-j,,A~,x

of

oil shown in the samples

of

oil is too small, the hook will be

c

~*)

l_f

in

the hook so that the

ilH

~Jx.~fto

on

the amount

change while

ii

.u

the left

of

oil is

$

im•~~

Appropriate amount of oil (large)

•

ME~im:m:

( * l

(

~ ) ~~

/

Adjusting

the

amount

1 )

of

rer~tr«irJ1Jmfi'i~tr1Wt=

(

01.ilnJ

C«D:nruJ)

2 >

rlkltl)lJ,'rij{~iiJiJ~FuB'1'imi2E,

frnll

1) Turning the oil amount adjustment screw attached the hook driving shaft front bushing

(in direction spots) will decrease it.

2) After the amount

adjusted with the oil amount adjustment screw, make the sewing machine run idle for approximately seconds to check the amount

8. *llita{J~~ I ATTACHING THE NEEDLE

}±~

·~

, WARNING:

•

j;j71Jjjll:.~9~f,J~WJ1§~r-J•tt.

Turn

OFF

sewing machine.

the power before starting the work so as

-tff~Hf~vi.lEiiltJro

oil "

..tB'1nai!:iJWn~~t

)

~igj.

rwiit

<

.i1E)

1t~,

,,iJ

~zYJ,

11Bll'

<

JdE)

~:Po

m:~~~

:m:

(

.i1E

>

tr-J

iifffi-A

o

O ) will increase the amount of oil

in

the hook, or

to

prevent accidents caused

of

in

the"-"

direction

oi_l

in

the ~ook has been. properly

of

oil

in

by

abrupt start

rt1

"+"

t't1Jiful

.. _ ..

EY-J.fflnJ

30 tY~ti.;tiilt:

11

in

the

+"

direction

(in

direction

the hook.

of

on

(oil

C,)

30

the

,t

I

\_.,

-5-

g_

~1t\og~~1nt I SETTING THE

BOBBIN

INTO THE

BOBBIN

CASE

1 ) re~~;1~~rt-J~~PO.

~s*h5ltl

2)

t.v:r~~@.

1)

Pass the thread through thread slit

the thread in direction 8 .

By

spring and come out from notch@.

2

) Check that the bobbin rotates in the direction

arrow when thread

10. ~~tEJ~agi~"ii I ADJUSTING THE STITCH LENGTH

,\•

''"

~

OJ

-• -••••+•••-•-••H

\

IJ

.

ti

iffoo

1iJfri-,A~,t.--¾tHi~~1ftoJtti9Jo

so doing, the thread

\"--

?&Fure~M»:nruJtiL,

1¥-J~t%o@Ht:

$is

tiB~o

wm

pass under the tension

pulled.

ti,

JA

and pull

of

the

11·.

ffifft.Pl.:b.:ha{J~,t I PRESSER FOOT PRESSURE

/d

~,.,111

~a

0 I

-,

al

\

-~r

If f

~

I

@

I

-6-

13.

ffiOOff~Jla{Ji)aj~

~·

;1:JTm~•*~~~@-~-~.-~-~Bfilmfto

WARNING:

Tum

OFF

sewing

the

machine.

I ADJUSTING THE HEIGHT OF THE PRESSER BAR

power

before

starting

the

work

so

as

to

prevent

1)

~~ffi.f}!jlffa{J7$ijOocffiJJkl]B'~fl=J~M.

accidents

caused

!i!'lm:~t~Oilf:f=rU~f&"

2)

iJMm€.

1) Loosen setscrew O ,and adjust the presser bar height

or the angle of

2) After adjustment, securely tighten the setscrewO.

tr~l~~~~~O"

the

presser foot.

14. 1:~a{J~~JJ51 I THREADING THE MACHINE HEAD

j!~

;/:J

TM"1J:JUHr-J~~m-tr-J$i&,

WARNING:

Tum

OFF

the

power

sewing

machine.

before

iU~J~~~mmfi-o

starting

the

work

so

as

to

prevent

accidents

caused

by

abrupt

start

itrtrt-'Jlt-]!ilH~~

by

abrupt

start

of

the

/

/'

-·-

~--•-.s•--•

---------·

-7-

15.

~~*:h~

I

THREAD

TENSION

( 1 ) J:~s-itn

1)

luJtrG

tEtllH

2 )

fPJtr:tD

3 >

fuJ

~Ha.:.

4)

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( 2 )

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2)

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(1)

Adjusting

1) As you turn thread tension No.1 nut 8 clockwise (in direction O

thread trimming

2) As you turn nut

3) As you increased.

4) As you

- - . -

(2)

1).

2) As you turn

----------·----•------------·····----

Adjusting

As you turn tension adjust increased.

the

needle

wiU

be

thread

shorter.

tension

8 counterclockwise (in direction@)), the thread length will be longer.

tum

thread tension No.2 nut O clockwise (in

turn nut O counterclockwise (in direction(!)), the needle thread tension will be decreased.

the

bobbin

screw9

counterclockwise (in direction O

----------------------------------------------

thread

screw&

tension

clockwise (in

direction(!)),

-

----------~----

direction~),

),

he bobbin thread tension will be decreased.

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),

the thread remaining on the needle after

the needle thread tension will be

the bobbin thread tension will be

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/ THREAD TAKE-UP SPRING

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(1) Changing the stroke

springo

1) Loosen setscrew

2) As you turn tension post 8 clockwise (in directionO),

the stroke increased.

3)

As

you turn the knob counterclockwise (in direction

@)),the

(2)

Changing

-

springO

1) Loosen

(asm)

2) Loosen

3)

As

you turn tension

the

pressure will be

4) As you turn

direction~),

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of

the thread take-up spring will be

stroke will be decreased.

the

pressure

setscrew&

, and

fit.

setscrewO.

post.9ciockwise increased.

the

post 8 counterclockwise

the pressure

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of

remove

wH!

be decreased.

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o

thread take-up

thread

take-up

thread

tension

(in

directionO),

(in

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17.

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WARNING:

Turn

OFF

the power before starting the work

18.

sewing machine.

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WARNING:

To

avoid possible personal injury due to abrupt start of the machine, turn off the power to the machine

and check to be sure that

I ADJUSTING THE THREAD TAKE-UP STROKE

■

~N~D§mfio

so

as to prevent accidents caused by abrupt start

1)

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1) When sewing heavy-weight materials, move thread

Oto the left (in direction O ) to increase the

guide

of

length

2) When sewing light-weight materials, move thread

guide8

length

3) Normally, thread guide 8 is positioned in a

marker line

thread pulled out by the thread take-up.

to the right (in direction

of

thread pulled out by the thread take-up.

8 is aligned with the center

£~

a<J

i:r

,(:.,a,j

Ci))

to decrease the

:M:tii'1£1irfL

way

of

the screw.

I NEEDLE-TO-HOOK RELATIONSHIP

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the motor has totally stopped rotating in prior.

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the

that

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