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Specifications subject to change without notice.
©2004
Consew ·204· Printed in
USA
LU
0
(f)
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L CONSOLIDATED SEWING MACHINE CORP.
97
HIGH SPEED, CYLINDER BED, TOP & BOTTOM COVERSTITCH MACHINE
TABLE OF CONTENTS
PAGE
A,
MISCELLANEOUS
B,
MISCELLANEOUS
C,
MISCELLANEOUS
D,
MISCELLANEOUS
E,
MAIN
F,
THREAD
G,
UPPER
H,
NEEDLE
I ,
NEEDLE
J ,
PRESSER
K,
SPREADER
L,
LOOPER
M,
LOOPER
N,
FEED
0,
NEEDLE
P,
LUBRICATING
Q,
LUBRICATING
R,
ACCESSORIES
S,
NUMERICAL
T,
APPENDIX
SHAFT
TAKE-UP
SHAFT
THREAD
BAR
FOOT
MECHANISM
DRIVING
DRIVING
DRIVING
GUARD & FEED
-------------------------------
COVERS(!)
COVERS(2)
THREAD
BUSHINGS
DRIVING
MECHANISM-----------
MECHANISM
MECHANISM
TAKE-UP
MECHANISM
MECHANISM
----------------
----------------
EYELETS
-----------
-----------------
---------------
-----------------MECHANISM
--------
-------------------
-----------------
--------------------MECHANISM(!)
MECHANISM(2)
CONTROL
MECHANISM
DRIVING
SYSTEM(l)
SYSTEM(2)
------------------
------------------
------------
------------
---------
MECHANISM --42-45
----------------------------
PARTS-LIST
-------------------
2-5
6-9
10-13
14-15
16-17
18-19
20-21
22-23
24-27
28-31
32-33
34-35
36-37
38-41
46-49
50-51
52-55
56-59
GO
Note:
Some
sections
that
used
to
be
on 2 pages
have
been
combined
and
have 2 page
numbers
on
them
so
that
the
parts
list
will
still
work
pg
I
A.
M!SCELLAN'EOUS COVERS(1)
Consew
697CVF
EP1009-0A
EP4058-0A
ZMB04007 i
EP4061-0(~
-r-
r-ZMB04011
1
EP1360-0A
A1019-0A
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EP4051-0A
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/
EP4039-0A-D
A1019-0A
I
EP1016-1 A
EP4068-0A
-EP4100-0A
A.
MISCELLANEOUS
COVERS(l)
Consew 697CVF
Parts
No.
Al015-0A
/\!015-IA
A!019-0A
EP1009-0A
EPIOJO-OA
EP1015-0A
EP10l6-IA
EPI018-0A
EP1077-0A
EP!300-l0
EP1360-0A
EP136!-0A
EPJ362-0A
EPI364-0A
EP4039-0A
EP4051-0A
EP4052-0A
EP4053-0A
EP4056-0A
EP4057-0A
EP4058-0A
EP4059-0A
EP4061-0A
EP4063-0A
EP4065-0A
EP4067-0A
EP4068-0A
EP4100-0A
EP4101-0A
YA040650
ZMB04007
Name
Brand
Brand
Rivet
Head
Head
Brand
Model
Serial
Head
Machine
Top
Oil Sight
Top
Top
Machine
Side Cover
Side Cover
Cloth
Side Cover
Conical Spring
Cover
Seal Plug (Rubber)
Side Cover
Side Cover
Magnet
Magnet
Drain
Oil Reservoir
Oil Reservoir Gasket
Side Cover
Screw
of
Parts
Name
Name
------------------------Cover Gasket
Cover
Name
Plate
Cover Seal Plug
cover
cover Gasket
Cover Seal Plug
Plate
Latch Spring
Hole
(M4-0.
Plate
Plate
-------------------Plate
-------------------
Number
Frame
--------------------Window--------------
Frame
Hinge
Hinge
-------------------·
Hook
--------------------·
Gasket
------------------------·
Holder
Seal
Hinge
7 x 5)
--------------
--------------
-------------
-------------Plate
Unit
--------------
Supporting
--------------·
Gasket
---------------·
Washer
-------------·
-----------------·I
---------------·I
-----------------·I
Pin
--------------I
-----------
----------
------------
----------Bar
--
-------
---------·
------------·I
------------·
----------·
----------·
Q'TY
I
I
6
l
l
1
1
1
l
I
I
1
l
l
4
I
I
1
I
I
I
I
I
I
l
I
Parts
No.
ZMB04011
ZMB04016
ZMB04037
ZMG04023
ZMH03002
ZMJ08007
ZSB24002
Name
Screw
Screw
Screw
Screw
Screw
Screw
Screw
of
Parts
(M4-0.
(M4-0.
(M4-0.
(M4-0.
(M3-0.
(M8-1.
(3/8-28 x 8)
7 X 8)
7 X 10)
7 X 12)
7 X 5)
5 X
25
X 20)
-----------
----------
----------
-----------
3)
-----------
-----------
---------
Q'TY
3
2
11
1
l
4
1
•
pg3
& 5
B. MISCELLANEOUS COVERS(2)
ZM804011
Consew 697CVF
EP4081-0A
(32,40,48,56)
EP4082-0A
(64)
ZMB04011T
EP1368-0A
ZMJ04002 ZMH06008
EP4085-0AJ1f:~
(32,40,48,56)
EP4086-0A
EP4013-0A
EP4016-0A-i
(64)
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i,......·_.....·
ZMB040l1 j
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EP4012-0A
ZMB04007~
ZMK04014~
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EP4080-0A
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WA049006
ZMC03004
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ZMB04011
'·-....
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EP1014-0A
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EP4087-0A
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EP4089-0A
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EP4083-0A
ZMQ05001=t
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ZMB04038
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7
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.
pg6
&8
WA049006
ZMB04037
EP4203-0A
B.
MISCELLANEOUS
COVERS(2)
Consew
697CVF
Parts
No.
EPlOll-OA
Efll012-0A
EPl014-0A
EP1017-0A
EP1077-0A
EP1123-0A
EP1364-0A
EP1367-0A
EP1368-0A
EP4012-0A
EP4013-0A
EP4016-0A
EP4017-0A
EP4021-0A
EP4058-0A
EP4080-0A
EP4081-0A
EP4082-0A
EP4083-0A
EP4085-0A
EP4086-0A
EP4087-0A
EP4089-0A
EP4203-0A
EP4206-0A
EP4208-0A
RE000040
WA049006
WA059001
WC059001
ZMB04007
Name
Rear
Rear
Eyelet
of
Parts
Cover
Cover
Cover
Gasket
----------------------
-----------------------------
---------------------------
Supplementary Front cover
Seal Plug
------------------------------
Supplementary Tension Disc
Seal Plug
Seal Plug
Needle
Oil
Defender---------------------------
Feed
Feed
Regulating push-button
Regulating push-button Spring
Knock
Stitch
Cover
Cloth
Slide
Slide
Front
Supplementary
Supplementary
Crank
Crank
Front
Front
Seal Plug
Retaining
Washer
Washer
Conical Spring
Screw
------------------------------
------------------------------
Bar
Guard
Pin
------------------------------
Plate
Latch Spring
Plate
Cover
Cover
Cover
---------------------------(32,40,48,56)
(64)
(Upper)
Chamber
Chamber
Cover
Cover
Hinge
(Lower)
-----------------------
Support
-------------------
---------------------
---------------------~-
-------------------Slide
Slide
Cover
Cover
Cover
Cover
--------------------
Gasket
----------------------
--------------------
-----------------------------Ring
-------------------------
---------------------------------
--------------------------------Washer
(M4-0. 7X5)
------------------
----------------------
Q'
TY
1
l
1
-------------Cover
-------
------------
-----
1
5
1
1
1
1
1
1
l
2
1
1
1
--------------
1
1
1·
(32, 40,48,56) 1
(64)
---------
1
l
-------------
1
1
I
i
1
4
2
2
3
Parts
No.
ZMB040ll
ZMB04022
ZMB04037
ZMB04038
ZMC03004
ZMC04007
ZMG04024
ZMH0400l
ZMH04007
ZMH06008
ZMJ04002
ZMK04014
ZML04002
ZMQ03007
ZMQ0500l
Name
Screw
Screw
Screw
Screw
Screw
Screw
Screw
Screw
Screw
Screw
Screw
Screw
Nut
(M4-0.
Screw
Screw
of
Parts
(M4-0. 7 x
(M4-0.
(M4-0.
(M4-0.
(M3-0.
(M4-0.
(M4-0.
(M4-0.
(M4-0.
(M6-l x
(M4-0.
(M4-0.
7 x 14)
7 x 12)
7 x 8)
5 x 6)
7 x
7 X 8)
7 X 4)
7 X 10)
7 X 12)
7 x
7)
(M3-0.
(M5-0.
5 x 3)
8 x 8)
8)
-----
----
----
-----
-----
7.
3)
---
-----
-----
----
6)
-------
----
5)
-----
----------
-----
-----
Q'TY
11
2
5
1
3
7
1
1
1
1
5
2
2
2
2
pg7
& 9
C.
ISCELLANEOUS
THREAD
EYELETS
Consew
697CVF
EP1051-0A
~-~-JMC04007
"-------
EP1045-0A
/"'-....,
..
.,
·,.,_
EP1041-0A
i
EP1042-0A
.
EP1058-0A
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EP1032-0A
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EP1047-0A
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ZM804011
WA030006
ZSB09017
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EP1024-1A
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1132
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'
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..
EP1127-0A
EP1128-0A
;;;
Q
_,,?
ZMB04011
..............
.............
EP1
<.
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_
.......
039-0A
EP1
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038-0A
EP1037-0A
EP1035-0A
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EP1
036-0A
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EP1073-0A
'-.
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l
ZMB04011
WA049006
pg
10 & 12
-~
-1
ZSN11
002
•
----~
EP1067-0A
WA049006 ZM804011
Ji
ZMB04011
.,
.,_
r1
-------
EP1061-0A
ZMC03004
l.
.,
·,.,
L-=.~:::_:..:::__:_:_
X8310005
'·
~
EP1062-0A
______
YD020006
EP1063-0A
EP1060-0A
~
EP1021-2A
C.
MISCELLANEOUS
THREAD
EYELETS
Parts
No.
EP1021-0A
EP1021-1A
EP1021-2A
EP1024-0A
EP1024-1A
EP1025-0A
EP1026-0A
EP1027-0A
EP1029-0A
EP1030-0A
EP103l-OA
EP1032-:0A
EP1034-0A
EP1035-0A
EP1036-0A
EP1037-0A
EP1038-0A
EP1039-0A
EP1041-0A
EP1042-0A
EP1043-0A
EP1045-0A
EP1047-0A
EP105l-OA
EP1052-0A
EP1053-0A
EP1056-0A
EP1057-0A
EP1058-0A
EP1060-0A
EP1061-0A
Name
Needle Thread Tension Spring
Top
Looper Thread Tension Spring
Tension Disc Eyelet
Thread Lead-in Guide
Tension Disc
Tension Post
Needle Thread Guide
Tension Post
thread
Tension Disc
Tension Post Support
Thread
Supplementary Tension Disc
Supplementary Tension Spring
Tension Post
Supplementary
Top
Thread
Needle Thread
Needle Thread
Needle Thread
Looper Thread Eyelet (Long)
Needle Thread Take-up Guard
Looper Thread Eyelet
Looper Thread
Thread Eyelet Pipe
Thread
Thread Guide
SP
Needle
of
Parts
Cover Thread Tension Spring - 1
-------------
------------
--------------------
--------------------
-------------
Ferrule
Tension Spring
Separator
Tension Spring
-------------------Thread Guide
Cover Thread Guide
Retainer
Eyelet
Device, Complete
Thread Eyelet
Disc Support
Retainer
Retainer
Retainer
Guard
Pipe
Plate
-----------Retainer
----------
-----------Cap
-------
------
------
----------
Disc
Spring
Support
(Center)
-------------
(Short)
Stay----------
-------------Set
------------
------
---------
----
----
----
----
-----
---
-----
-----
---
--
--
Q'TY
3
l
5
5
10
5
1
5
5
1
1
5
2
1
I
1
l
I
l
1
l
l
1
l
1
2
2
1
l
l
Parts
No.
EP1062-0A
EP1063-0A
EP1064-0A
EP1067-0A
EP1073-0A
EP1127-0A
EP1128-0A
EP1129-0A
EP1132-0A
WA030006
WA049006
XB123001-l
XB310005
XC200060
¥0020006
YD040008
ZMB03018
ZMB04011
ZMC03004
ZMC04007
ZMG03003
ZMQ03006
ZMQ{)3007
ZSB09017
ZSG08006
ZSN1l002
Name
SP
SP
SP
Top
Top
Supplementary Tension Disc (Upper) - I
· Supplementary Tension Disc (Lower) - l
Supplementary Tension Spring
Tension Disc Guide
Washer
Washer
Felt------------------------------Felt
Fe!t
Pin
Guide Pin
Screw
Screw
Screw
Screw (M4-0. 7 X
Screw
Screw (M3-0. 5 X 6)
Screw
Screw
Screw
Nut
of
Parts
Container
Container
Felt
Stay-----------------------
Cover Thread Eyelet
Cover Thread Eyelet
-----------------------------
-----------------------------
-------------------------------
-------------------------------
-------------------------------(M3-0.
(M4-0.
(M3-0.
(M3-0.
(M3-0. 5 X 3)
(9/64-40
( 1/8-44 X
--------------------------------
Lid--------------------
----------------------(Right)
(Left)
-----------------
--------------------------
5 X
3.
5)
----------------
7 x 8)
5 X
5 X
------------------
8)
------------------
4.
5)
----------------
9.
6)
----------------
------------------
------------------
X 7)
-----------------
2.
2)
----------------
----
-----
-------
pg
11 & 13
Q'TY
!2
1
l
l
l
l
l
1
2
4
5
I
I
2
I
I
2
l
l
1
I
2
D.
MISCELLANEOUS BUSHINGS
EP1254-0A
EP1255-0A
EP1078-0A
I
@
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9.@~~
I
} 0•,@ 1
Consew 697CVF
EP1281-0A
E~~~~;;_o~
EP1079-0A
EP1269-0A
EP1270-0A~
EP1178-0A-------l
EP1179-0A
EP4119-0A
~'-
f'v-7
\WAif
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'·,
a..:
1
1!1
EP4229-0A
EP4254-0A
EP4120-0A
I
~
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EP4228-0A
EP4255-0A
~
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EP4179-0A
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EP4296-0A
1
EP4208-0A
EP4297-0A
EP1085-0A
EP1084-0A
/_/_/./
.
....._,.,..
EP1087-0A
ZMQ06001
//~
pg 14
D.
MISCELLANEOUS
BUSHINGS
Parts
No.
EPl078-0A
EPl079-0A
EP1084-0A
EPl085-0A
EP1086-0A
EPl087-0A
EP1178-0A
EP1179-0A
EP1254-0A
EP1255-0A
EP1269-0A
EP1270-0A
EP1281-0A
EP1282-0A
EP1301-0A
EP4119-0A
EP4120-0A
EP4179-0A
EP4208-0A
EP4228-0A
EP4229-0A
EP4254-0A
EP4255-0A
EP4296-0A
EP4297-0A
WA059005
WC060003
ZMQ06001
ZSB06013
ZSG11060
ZSL1l004
Name
Needle
Needle
Eye
Eye
Eye
Eye
Presser
Oil
of
Parts
Bar
Bar
Guard,
Guard
Guard
Guard
Bar
Seal
Bushing (Upper)
Bushing (Lower)
Complete Set
---------------
------------------
---------------------
----------------------------------Holder
Support
Bushing
----------------------------
---------------------------
-------------------------
------------------------------------
Spreader Driving Shaft Bushing (Right)
Spreader Driving Shaft Bushing
Spreader Driving
Oil
Seal
------------------------------------
Bar
Bushing
(Left)
----------------
Needle Thread Take-up Bushing (Rear)
Needle Thread Take-up Bushing
Foot
Lower
Lower
Adjusting
Seal Plug
Differential
Differential
Feed
Feed
Lifter
Shaft Bushing
Lever Bushing
(Left)
Shaft Bushing (Right)
Screw
Bushing
---------------------
-----------------------------------
Bar
Bar
Feed
Feed
Lift
Lift
Bar
Shaft Bushing (Right) - I
Bar
Shaft Bushing
Shaft Bushing
Shaft Bushing
Looper Driving Shaft Bushing
Looper Driving Shaft Bushing (Rear)
Washer
Conical Spring
Screw
Screw
Screw
t
-------------------------------------Washer
(M6-l
(3/32-56 x 4.
(11164-40 x
-----------------------------------------
xI
0)
----------------------------
9.
-----------------------
2)
------------------------
7)
-----------------------
(Front)
-------------------
------------------
-----------------
(Left)
(Left)
(right)
----------
---------
(Front)
---------
------
-------
--------
-------
--------
--
--
Q'TY
I
1
1
l
l
1
l
2
1
1
I
1
I
I
I
I
I
1
2
I
1
I
l
I
I
I
1
2
l
l
pg
15
E.
AIN
SHAFT
DR!
NG
ZMH06011
ECHAN!SM
~
!
EP4134-0A
Consew
697CVF
ZMH06008
EP1347-0A
BB6204VVNR
B86205VVNR
ZMH06011 ZMH06003
I
4
~
ZMB04011
l
' / ' / '·>
EP4401-0A
,~
OPG04000
-,~ZMH06015
•
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/
,/
EP4402-0A
,/
,/
/
/
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~
/
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,
./·
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EP1273-0A
/
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//.
EP4289-0A
EP4010-0A
~EP4404-0A
K)
ZMH06008
,/·
,/
.;/
/'
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,/
/
/
..
/
X8200005
_.//
,//.
/./·./'--.....,
./·
YD020006 .
l.
EP4115-0A
'·
'·,_
EP4113-0A
//.-
/ f ·
<
pg
16
'·
'·
'·
~
l---YD0200:6/_,/
EP4118-0A
_..--/
/
/.
'-..
, .
-----
EP4116-~0A
~/~
~
_./
~ZMA05003
_y,..,.
rn '
"--ZMH03002
XA300200
E.
MAIN
SHAFT
DRIVING
MECHANISM
Parts
No.
BB6204VVNR
BB6205VVNR
EP1273-0A
EP1347-0A
EP4010-0A
EP4ll3-0A
EP4115-0A
EP4116-0A
EP4118-0A
EP4134-0A
EP4289-0A
EP440l-OA
EP4402-0A
EP4404-0A
OPG04000
XA300200
XB200005
YD020006
ZMA05003
ZMB040ll
ZMH03002
0006003
0006008
00060 1
1
ZMH06015
Name
·Ball
· Ball Bearing (Right)
counterweight (Small)
of
Parts
Bearing (Middle)
-------
--------
-------
·Main Shaft Pulley (Lower)
Lower
Seal Plug
Lower
Shaft (Right)
-------------------
Shaft
(Left)
---------
---------Collar---------------------Looper
Pulley
Seal Plug
Lower
Ball Bearing
Oil
0-ring
Oil
Oil
Roll Pin
Screw
Screw
Screw
Screw
Screw
Screw
Screw
Thread Take-up
----------------------
-------------------
crankshaft
------------
(Left)
Pump
Driving
Worm
----------------------
Wick
Wick
--------------------
--------------------
--------------------
(M5-0.
(M4-0.
(M3-0.
(M6-l
(M6-1
(M6-l
(M6-l
8 X 4)
1 x
8)
5 X
3)
x
8)
X 6)
-------------·
x
8)
-------------·
X4. 8)
-------------·
-------
---------
-------
-----------·
-----------·
-----------·
-----------·
---
Q'TY
I
I
I
I
I
I
I
1
1
1
1
1
1
1
2
1
2
3
2
2
I
I
5
4
2
pg
17
F.
THREAD
ZMB04011~
.
I
_
_,-~-/
<Ct)
.
I
~
EP4105-0A
TAKE-UP
ZMK03001
-~
EP4106-0A
EP4107-0A
WA030006
ECH
ZML06001
ISM
ZMB03020T
Consew 697CVF
fZMB02503
~EP4125-0A
ZMB02503T
.
EP4126-0A~
EP4127-0A
~
~
i /
~--'·
'"
ZMK06013~
-,
EP4132-0A~-
/'\"-
ZMH04001~
,/
/
_,·
_,·
/.
_,.-'·
' . /
v .
_
_,.
_,·
_,·
/
·.-,
YA030080
1....-
. /
/ _
_,·
-~ZMK03002
EP4130-0A
EP4129-0A
-~-
' ZMH0300J !
r
ZM803020
EP4128-0A
q
pg
18
·)
_...-·/~
EP4123-0A
EP4121-0A
F.
THREAD
TAKE-UP
MECHANISM
Consew 697CVF
Parts
No.
EP4105-0A
EP4106-0A
EP4107-0A
EP4121-0A
EP4123-0A
EP4125-0A
EP4126-0A
EP4127-0A
EP4128-0A
EP4129-0A
EP4130-0A
EP4132-0A
WA030006
YA030080
ZMB02503
ZMB03020
ZMB0401l
ZMH03002
ZMH04001
ZMK03001
ZMK03002
ZMK06013
ZML06001
Name
Stop Bracket
Stop Spring
Supporting
Basement
of
Parts
--------------------
---------------------
Plate
Shaft
Stop
------------------
-----------
Collar-------------------------Thread Take-up Eyelet (Right)
Thread Take-up Eyelet
Supporting
Cast-off
Supporting
Supporting
Basement
Washer
Pin
-----------------------------
Screw
Screw
Screw
Screw
Screw
Screw
Screw
Stop
Nut
(M2.
(M3-0. 5 x 5)
(M4-0. 7 x
(M3-0. 5 X
(M4-0. 7 x
(M3-0. 5 X 3)
(M3-0. 6 x 6)
Screw
(M6-l)
Plate
Plate
Plate
Plate
Cushion
----------------
-----------------Return Spring
Basement
----------------
--------------------------
5-0.
45 x 3.
8)
3)
4)
(M6-1
x 35)
----------------------
(Left)
-------
5)
----------
---------------
---------------
---------------
---------------
---------------
---------------
-----------
---
----
--
Q'TY
I
l
I
I
I
1
1
1
I
I
1
1
I
I
2
3
2
I
I
1
1
I
1
pg
19