The Hall
Instruction Manual
®
P
ower
Pro
®
Attachment
Proprietary Information
This manual contains information deemed proprietary to Linvatec Corporation. The
information contained herein, including all of the designs and related materials, is the sole
property of Linvatec and/or its licensors. Linvatec and/or its licensors reserve all patent,
copyright and other proprietary rights to this document, including all design, manufacturing
methodology and reproduction.
This document, and any related materials, is confidential and is protected by copyright laws
and shall not be duplicated, transmitted, transcribed, stored in a retrieval system, or
translated into any human or computer language in any form or by any means, electronic,
mechanical, magnetic, manual or otherwise, or disclosed to third parties, in whole or in part,
without the prior express written consent of Linvatec.
Linvatec r eserves the right to r evise this publication and to make changes fr om time to time in
the contents hereof without obligation to notify any person of such revision or changes, unless
otherwise required by law.
Linvatec, Hall and PowerPro are trademarks or registered trademarks of Linvatec
Corporation.
©
Linvatec Corporation 2002. All Rights Reserved. Printed in USA
Record the Model and Serial Numbers of all attachments, and date received. Retain for
future reference.
Attachment Model No. Serial No Date
Attachment Model No. Serial No Date
Attachment Model No. Serial No Date
Attachment Model No. Serial No Date
Attachment Model No. Serial No Date
Attachment Model No. Serial No Date
Attachment Model No. Serial No Date
Attachment Model No. Serial No Date
Attachment Model No. Serial No Date
Table of Contents
1.0 INTRODUCTION
1.1 Intended Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2 General Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.3 Symbol Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.0
owerPro
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2.1 Connecting and Removing Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
®
ATTACHMENT OPERATION
2.1.1 Reaming Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1.1.1 AO Reamer (PRO2040) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2.1.1.2 Aesculap Reamer (PRO2060). . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2.1.1.3 Zimmer/Hudson Reamer (PRO2047) . . . . . . . . . . . . . . . . . . . . . . .4
2.1.2 Drilling Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.1.2.1 Zimmer/Hudson Drill (PRO2046) . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.2.2 AO Drill (PRO2070). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.2.3 AO Attachment - Small (PRO2038) . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.2.4 Trinkle /AO Attachment (PRO2029) . . . . . . . . . . . . . . . . . . . . . . .6
2.1.3 Jacobs Chucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.3.1 5/32” Jacobs Chuck (PRO2030) . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.3.2 1/4” Jacobs Chuck (PRO2041) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1.3.3 1/4” High Torque Jacobs Chuck (PRO2042) . . . . . . . . . . . . . . . . .8
2.1.4 Keyless Chucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1.4.1 1/8” Keyless Chuck (PRO2050) . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1.4.2 1/4” Keyless Chuck (PRO2250) . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1.4.3 3/8” Keyless Chuck (PRO2375) . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1.4.4 Radiolucent Drive Adaptor (PRO2514) . . . . . . . . . . . . . . . . . . . . .9
Page
i
Table of Contents
2.0
owerPro
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ATTACHMENT OPERATION (Continued)
2.1.5 Wire and Pin Driving Attachments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1.5.1 Wire Driver (PRO5028) for Battery Handpieces . . . . . . . . . . . . . 10
2.1.5.2 Pin Driver (PRO5032) for Electric Handpieces . . . . . . . . . . . . . . 10
2.1.6 Sawing Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1.6.1 Sagittal Saw Attachment (PRO2043) . . . . . . . . . . . . . . . . . . . . . . 11
2.1.6.2 Reciprocating Saw Attachment (PRO2045). . . . . . . . . . . . . . . . . 11
3.0 MAINTENANCE
3.1 Cleaning and Sterilizing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1.1 Cleaning Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1.2 Attachment Cleaning Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1.3 Sterilization Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.1.3.1 Sterilization Warnings, Precautions and Notes. . . . . . . . . . . . . . . 14
Page
4.0 CUSTOMER SERVICE, REPAIRS and WARRANTY
4.1 Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.2 Handpieces, Attachments and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.3 Linvatec and Hall
®
Surgical Instrument Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . 19
ii
1.0
I
The safe and effective use of this equipment
requires the understanding of and compliance
with all warnings, caution notices and instructions marked on the product and included in this
manual.
INTRODUCTION
t is recommended that personnel study this
manual before attempting to operate, clean
or sterilize Hall
®
PowerPro
®
attachments.
1.1 Intended Use
he PowerPro attachments are interchangeable between the battery operated
T
and electric PowerPro handpieces. These
attachments are used in conjunction with the
PowerPro handpieces to perform bone cutting,
reaming, drilling, driving screws, and sawing.
The fields of application for this handpiece
include: Osteotomies, Trauma, Orthopedic,
Total Joint Arthroplasties, Neurosurgical procedures, and Medial Sternotomy.
1.2 General Warnings
1. This equipment is designed for use by medical professionals completely familiar with
the required techniques and instructions for
use of the equipment. Read and follow all
warning and caution notices and instructions marked on the product and
included in this manual .
2. Do not disassemble or
lubricate attachments, as
this may void your warranty. There are no user-serviceable parts
inside.
3. Eye protection is recommended
when operating equipment.
4. Use only associated Hall
Linvatec accessories (saw blades, bits, etc.)
as defined within the descriptions of each
attachment.
5. Handle all equipment carefully. If an attachment is dropped or damaged in any way,
return it immediately for service.
®
Surgical and
6. Prior to each use, perform the following:
• Inspect all equipment for proper
operation.
• Ensure all attachments and accessories
are correctly and completely attached
to the handpiece.
7. Always inspect for bent, dull or damaged blades or drill bits before each
use. Do not attempt to straighten or
sharpen. Do not use if damaged. After use,
dispose of properly.
1
2
8. Continually check all attachments for overheating. If overheating is noticed, discontinue use and return equipment for service.
9. Do not attach, insert or remove accessories
or attachments while the handpiece is operating. Place the handpiece safety button
to the safe position prior to installation
or removal of items .
10. All reaming attachments have a red colored
ring and are not designed to be used in the
screw or oscillate modes.
11. Do not operate any saw attachment
(Reciprocating Saw - PRO2045, Sagittal
Saw - PRO2043) in the oscillate mode.
They are only to be operated in the drill
mode.
12. After each use, thoroughly clean attachments (See “3.1 Cleaning and Sterilizing”
on page 12 ).
1.3 Symbol Definitions
Attention, consult accompanying documents.
Single Use Only.
No user service recommended. Refer servicing to
qualified Linvatec service
personnel.
Indicates product component should not be sterilized.
Indicates product component should not be
immersed in any type of
fluid.
Indicates product should
not be oiled or lubricated.
Rx ONLY
Eye Protection Required.
Caution: Federal Law
restricts this device to sale
by or on the order of a physician.
2.0
owerPro
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ATTACHMENT
OPERATION
PowerPro attachments, which are interchange-
able between the battery operated and electric
PowerPro handpieces, and are color coded by
function for easy identification, consist of the
following:
• AO Drill (PRO2070)
• AO Reamer (PRO2040)
• Reciprocating Saw (PRO2045)
• 1/8” Keyless Chuck (PRO2050)
• 1/4” Keyless Chuck (PRO2250)
• Aesculap Reamer (PRO2060)
• Zimmer/Hudson Reamer (PRO2047)
• Zimmer/Hudson Drill (PRO2046)
• Sagittal Saw (PRO2043)
• 5/32” Jacobs Chuck (PRO2030)
2.1 Connecting and Removing
Attachments
All attachments for the PowerPro handpieces
connect/disconnect in the same manner.
1. To connect an attachment:
(a) Place the handpiece in the safe posi-
tion.
(b) Orient the attachment shaft with the
handpiece opening. Insert the shaft and
press them until they snap together.
• 1/4” Jacobs Chuck (PRO2041)
• 1/4” High Torque Jacobs Chuck (PRO2042)
• Trinkle/AO (PRO2029)
• AO Attachment - Small (PRO2038)
• Radiolucent Drive Adapter Attachment
(PRO2514)
• 3/8” Keyless Chuck Attachment (PRO2375)
• Wire Driver for Battery Handpieces
(PRO5028)
• Pin Driver for Battery Handpieces
(PRO5032)
2. To disconnect an attachment twist the
attachment collet-lock in the direction of
the arrow. Remove the attachment.
3
4
2.1.1 Reaming Attachments
All reaming attachments are geared down to
provide higher torque levels for acetabulum and
femoral reaming, hip screws, or any procedure
where high torque is necessary. All PowerPro
reaming attachments are easily recognized by
the red-colored proximal ring.
NOTE: Reaming and sawing attachments
should only be used in the “Drill” mode and
are not indicated to be used in the screw or
oscillating drill modes.
All reaming attachments have the following
specifications in the “Drill” mode:
Variable Speed: 0-420 rpm
Torque (forward and reverse): 100 in. lbs.
1. To attach accessories to Reamer attachments:
(a) Place the handpiece in the safe posi-
tion.
(b) Pull the collet sleeve back and insert
the accessory shank into the collet.
Release the collet sleeve.
2.1.1.2 Aesculap Reamer (PRO2060)
Specifications:
Collet: Accepts Aesculap Reamers
Cannulation: 5.1 mm
Color Ring: Brown/Red
2.1.1.3 Zimmer/Hudson Reamer
(PRO2047)
2.1.1.1 AO Reamer (PRO2040)
Specifications:
Collet: Accepts large hex AO reamers
Cannulation: 5.1 mm
Color Ring: Teal/Red
Specifications:
Collet: Accepts Zimmer, Hall Series 3,
Hall Series 4, and Hudson
accessories
Cannulation: 5.1 mm
Color Ring: Blue/Red
5
2.1.2 Drilling Attachments
All drilling attachment modes and specifications
are as follows:
Speed Torque (in. lbs.)
Mode Range (FWD/REV)
Drill 0-1250 rpm 35/35
Screw 0-250 rpm 20/35
Speed Oscillation
Mode Range Degrees
Oscillating Drill 0-500 cpm 270°
1. To attach accessories to Drill and AO
attachments:
(a) Place the handpiece in the safe posi-
tion.
(b) Pull the collet sleeve back and insert
the accessory shank into the collet.
Release the collet sleeve.
2.1.2.2 AO Drill (PRO2070)
Specifications:
Collet: Accepts large hex style AO drill
bits for Synthes DHS and DCS
systems
Cannulation: 5.1 mm
Color Ring: Teal
2.1.2.3 AO Attachment - Small
(PRO2038)
2.1.2.1 Zimmer/Hudson Drill
(PRO2046)
Specifications:
Collet: Accepts Zimmer, Hall Series 3,
Hall Series 4, and Hudson
accessories
Cannulation: 5.1 mm
Color Ring: Blue
Specifications:
Collet: Accepts small ASIF / AO type
accessories
Cannulation: 3.25 mm
Color Ring: Brown
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