ConMed Hall MicroPower High Speed Drill, Hall MicroPower 6020-026, Hall MicroPower 6021-026 Instruction Manual
Hall
®
MicroPower™ High Speed Drill
Instruction Manual
(6020-026 / 6021-026)
Proprietary Information
This manual contains information deemed proprietary to Linvatec Corporation. The
information contained herein, including all of the designs and related materials, is the sole
property of ConMed Linvatec and/or its licensors. ConMed Linvatec and/or its licensors
reserve all patent, copyright and other proprietary rights to this document, including all
design, manufacturing methodology and reproduction.
This document, and any related materials, is confidential and is protected by copyright laws
and shall not be duplicated, transmitted, transcribed, stored in a retrieval system, or
translated into any human or computer language in any form or by any means, electronic,
mechanical, magnetic, manual or otherwise, or disclosed to third parties, in whole or in part,
without the prior express written consent of ConMed Linvatec.
ConMed Linvatec r eserv es the right to r e vise this publication and to make changes fr om time
to time in the contents hereof without obligation to notify any person of such revision or
changes, unless otherwise required by law.
Linvatec, Hall, Advantage, PowerPro, E9000, Surgairtome Two, Micro 100, Ultrapower,
MicroPower, and SmartGuard are trademarks or registered trademarks of Linvatec
Corporation.
©
ConMed Linvatec Corporation 2006. All Rights Reserved. Printed in USA
Record the Model and Serial Numbers of the handpiece(s), and date received. Retain for
future reference.
Handpiece Model No. Serial No Date
Handpiece Model No. Serial No Date
Handpiece Model No. Serial No Date
Handpiece Model No. Serial No Date
Handpiece Model No. Serial No Date
Handpiece Model No. Serial No Date
Handpiece Model No. Serial No Date
Handpiece Model No. Serial No Date
Table of Contents
1.0 INTRODUCTION
1.1 Intended Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2 Warnings and Cautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2.2 Cautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Symbol Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.4 MicroPower High Speed Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.5 Irrigation Tubing Set (E9418) for use with the MicroPower High Speed Drill . . . . . .5
2.0 HANDPIECE INSTALLATION and OPERATION
2.1 Handpiece Cord Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.2 Hall Bur Guard Assembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2.1 Assembly Instructions for the Medium Bur Guard (1375-012),
Long Bur Guard (1375-011), Cloward Extra-Long Bur Guard (1375-023),
Tissue Retractor Guard (1387-022). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.2.2 Assembly Instructions for the Laminectomy Bur Guard (1375-020) . . . . . . 10
2.2.3 Assembly Instructions for the 20° (1375-032) and 20° Extra Long
(1375-033) Angle Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.2.4 Assembly Instructions for the 70° Contra-Angle with Surgical
Head (1375-034), 70° Contra-Angle with Dental Head (1375-035),
90° Angle (1375-036) Attachments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
2.3 Handpiece Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
2.3.1 Tubing Set Attachment (E9418) for the MicroPower High Speed Drill. . . . 13
2.3.2 Preoperative Functional Test for the MicroPower High Speed Drill . . . . . .14
2.3.3 High Speed Drill Attachments and Accessories . . . . . . . . . . . . . . . . . . . . . .15
2.3.4 Removing the Detachable Handpiece Activation Lever . . . . . . . . . . . . . . . .16
2.4 Footswitch Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.4.1 Operation of the 2-Pedal Footswitch (5020-053) . . . . . . . . . . . . . . . . . . . . .17
2.4.2 Operation of the 3-Pedal Footswitch (C9863). . . . . . . . . . . . . . . . . . . . . . . .17
2.5 Handpiece Cord Button Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Page
i
Table of Contents
3.0 MAINTENANCE
3.1 Cleaning and Sterilizing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1.1 Cleaning Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1.2 Handpiece Cleaning Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1.3 Attachment Lubricating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.1.4 Sterilization Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.1.4.1 Sterilization Warnings, Precautions and Notes. . . . . . . . . . . . . . . 23
3.2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.3 Bur Guard Testing Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.3.1 Bur and Neuro Guard Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.3.2 Medium Bur Guard (1375-012) Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.0 TECHNICAL SPECIFICATIONS and ACCESSORIES
4.1 System Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.2 Handpiece Cord (MC5057) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3 Handpieces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.4 Handpieces, Attachments and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Page
ii
1.0
I
Drill and accessories. The safe and effecti v e use
of this equipment requires the understanding of
and compliance with all warnings, cautionary
notices, and instructions marked on the product,
and included in this manual.
INTRODUCTION
t is recommended that personnel study this
manual before attempting to operate, clean
or sterilize the MicroPower™ High Speed
1.1 Intended Use
he MicroPower High Speed Drill, which
operates in conjunction with assorted bur
T
guards, burs and drill bits, is designed to
perform bone cutting, drilling, and soft tissue
resection.
This handpiece can be operated using the
PowerPro
(E9000, E9000G, E9000J) or Advantage
(D3000, D3000I, D3000J) Controllers.
The MicroPower High Speed Drill is intended
for small bone procedures such as:
Arthroscopic, Neurosurgical, Orthopedic
(hand, wrist, foot and ankle) and Plastic /
Reconstructive.
®
(PRO2000/PRO2000I), the E9000
®
®
1.2 Warnings and Cautions
This equipment is designed for use by medical
professionals completely familiar with the
required techniques and instructions for use of
the equipment. Read and follow all warning
and cautionary notices and instructions
marked on the product and included in this
manual.
Service intervals, as listed in “Table 2:
Maintenance Schedule” on page 20 , are
required to keep the MicroPower High Speed
Drill and attachments at their optimum
operating performance.
1.2.1 Warnings
1. Eye protection is always
necessary when operating
equipment. Eye injury may result.
2. Continually check all handpieces and
attachments for overheating. If overheating
is sensed, immediately discontinue use and
return equipment for service. Overheating
of the bur, bit or blade may cause damage to
the bur, bit or blade and may cause thermal
necrosis.
3. Do not attach, insert or remove attachments
or accessories while the handpiece is operating. Serious injury may occur. Place the
handpiece safety mechanism to the safe
position prior to installation or removal
of items .
4. Do not immerse handpieces in fluids.
1
2
5. Prior to each use, perform the following:
• Inspect all equipment for proper
operation.
• Ensure all attachments and accessories
are correctly and completely attached
to the handpiece.
• Perform the required Performance
Tests for each associated handpiece
prior to each use.
6. Do not use burs for
plunge cutting. Injury or
damage may occur.
1.2.2 Cautions
1. Handpieces are factory
sealed. Do not disassemble
or lubricate, as this may
void the warranty. There are no userserviceable parts inside.
2. Use only associated ConMed Linvatec
attachments and accessories (i.e. drill bits)
as defined within the descriptions of each
attachment.
3. Handle all equipment carefully. If any
equipment is dropped or damaged in any
way, return it immediately for service.
4. Never operate the MicroPower High Speed
Drill without a bur and appropriate bur
guard in place and the collet locked .
Damage will occur.
7. Do not excessively bend or kink the handpiece cord. Always inspect cords for signs
of excessive wear or damage. If wear or
damage is found, discontinue use and
replace immediately .
8. Always inspect for bent, dull or
damaged burs, blades or drill bits
before each use. Do not attempt to
straighten or sharpen. Do not use if
damaged. After use, dispose of properly.
9. Always use a bur of the proper length for
the specific guard.
10. Bur and neuro guards should be checked
frequently. Overheating can occur if bur
guard bearings are worn or not kept clean.
Follow the recommended maintenance
schedule on page 20.
11. Perform the following steps to verify guards
are in good operating condition.
NOTE: Bur and neuro guards are to be
returned to the factory or a ConMed
Linvatec authorized service facility for routine maintenance every six (6) months.
(a) Remove the guard from the handpiece
and insert a bur into the nose of the
guard.
(b) While holding the bur, spin the guard.
The guard should spin freely around
the bur shaft without resistance.
5. Do not stall handpieces, damage can occur.
6. Do not handle the handpieces by the cord.
Do not pull on the cord to remove it from
the handpiece or controller. Use the connector portion of the cord for disconnection.
3
(c) Attach the guard and bur to the
handpiece.
1.3 Symbol Definitions
(d) Operate the handpiece for
approximately 30 seconds, then stop
the handpiece. Once the bur has
stopped moving, carefully feel the end
of the guard where the guard encases
the shaft of the bur for overheating. If
overheating is noticed, return guard for
service.
12. After each use, thoroughly clean the controller, handpieces, attachments and accessories (See “3.1 Cleaning and Sterilizing”
on page 21 ).
13. Do not use in the presence of flammable
anesthetics, gases, disinfecting agents,
cleaning solutions, or any material susceptible to ignition due to electrical sparking.
Attention, consult accompanying documents
Type B equipment
Single Use Only
Eye Protection Required
No user service recommended.
Refer servicing to qualified
ConMed
sonnel.
Indicates product component
should not be sterilized.
Indicates product component
should not be immersed in any
type of fluid.
Indicates handpiece should not
be immersed in any fluid.
Linvatec service per-
Rx ONLY
Indicates product should not be
oiled or lubricated.
Not to be used for plunge cutting
Caution: Federal Law restricts
this device to sale by or on the
order of a physician.
WEEE (Waste Electronics
and Electrical Equipment)
Symbol. Regarding European Union end-of-life of
product.
1.4 MicroPower High Speed Drill
❹
Bur Lock Collar — Rotate to lock or
❶
unlock a bur.
Activation Lever — Depress to operate
❷
the handpiece. The activation lever can be
removed for leverless operation on the
6020-026 handpiece (Reference “2.3.4
Removing the Detachable Handpiece
Activation Lever” on page 16 ).
❸
Safe/Run Slide — Place in the “SAFE”
position prior to inserting or removing
attachments and/or accessories (blades,
bits, burs) and when the handpiece is not in
use. Place in the “RUN” position to activ ate
the handpiece.
❸
High Speed Drill
(6020-026 / 6021-026)
❷
❶
Handpiece Cord Connector — The hand-
❹
piece cord connects here to provide power
to the handpiece. Uses the MC5057 Handpiece Cord.
NOTE: Do not allow saline to enter into the
handpiece cord connector and cord. Damage
may occur to the handpiece.
4
❶
E9418 Irrigation Tubing Set
1.5 Irrigation Tubing Set (E9418) for
use with the MicroPower High
Speed Drill
The E9418 Tubing Set is used to provide
irrigation for blades, bits and burs while using
the MicroPower High Speed Drill.
❶
Spike Line — Connects to the fluid supply
for fluid distribution to the surgical site.
❷
❸ ❺
❺
Irrigator Tip — Accepts various irrigation
tips (See “4.4 Handpieces, Attachments
and Accessories” on page 30 ) for the
MicroPower High Speed Drill for fluid
distribution to the surgical site.
❹
Cassette - Attaches to the peristaltic pump
❷
of the controller to aid in fluid delivery.
❸
Roller Clamp — Used to adjust the fluid
flow to the surgical site.
❹
Handpiece Cord Clips — Used to attach
the tubing to the handpiece cord.
5
2.0
HANDPIECE
INSTALLATION and
OPERATION
2.1 Handpiece Cord Installation
1. To attach the handpiece cord:
(a) Ensure pins on cord and handpiece are
completely dry prior to connecting.
(b) Insert the handpiece cord into the cord
receptacle of the handpiece. Push
together until fully seated.
NOTE: Do not force the cord into the handpiece cord connector. This may bend the pins
and damage the handpiece.
3. To remove the handpiece cord:
(a) Press the latch and remove the cord
from the handpiece.
2. Connect the handpiece cord to the appropriate console.
6
2.2 Hall Bur Guard Assembly Instructions
WARNINGS:
1. Do not operate the drill without the appropriate bur guard.
Always use a bur of the proper length. The tip of the bur
guard should cover the safe line on the bur, if applicable.
Without the stabilization that the proper guard provides,
the bur can break and be propelled with great force.
2. To reduce the risk of injury, prior to surgery, spin the bur
guard on a bur. If the bur guard spins freely, the bearing is
still good. Otherwise, the bur guard must be sent for repair
immediately. DO NOT USE.
3. When not in use and prior to connecting or removing attachments and accessories, always
place the handpiece in its safe, or off position, if applicable.
Table 1: Bur Guard and Attachment Guide
REF Description Instructions
1375-012
1375-011 Long Bur Guard - Use only 5092 series long burs See page 8
1375-023
1375-020 Laminectomy Bur Guard - Use only 5092-103 Long Carbide Bur See page 10
1387-022
1375-032 20° Angle Attachment - Use only 5092 series long burs See page 11
1375-033 20° XL Angle Attachment - Use only 5093 series extra-long burs See page 11
1375-034
1375-035
Medium Bur Guard - Use only 5091 series medium burs except
5091-080, 5091-081, 5091-082 and 5091-083
Cloward Extra-Long Bur Guard - Use only 5093 series extra-long
burs
Tissue Retractor Guard - Use only with long burs (5092 series)
which have a diameter of 4.0mm or less. Recommended bur: 5092-136
70° Contra-Angle Attachment with Dental Head
Use friction grip burs only - size 1/16” or 1.58mm in diameter
70° Contra-Angle Attachment with Surgical Head
Use only 5089 extra-short burs and 5090 series short burs
See page 8
See page 8
See page 8
See page 12
See page 12
1375-036
90° Angle Attachment
Use only 5089 extra-short burs and 5090 series short burs
See page 12
7
2.2.1 Assembly Instructions for the:
• Medium Bur Guard (1375-012)
• Long Bur Guard (1375-011)
• Cloward Extra-Long
Bur Guard (1375-023)
• Tissue Retractor
Guard (1387-022)
8
Photo below shows the Tissue Retractor Guard.
NOTE: When using the Tissue Retractor
Guard, use only 5092 series long burs which
have a diameter of 4.0 mm or less. The
recommended bur is the 5092-136 Long Oval
Cutting Bur.
1. Place the handpiece in the “SAFE”
position.
2. To install a bur guard:
(a) Slide the appropriate bur guard over the
end of the drill. Ensure it is seated
completely. Do not operate the drill
without the bur guard completely
seated to the nose of the drill.
3. Prior to installing a bur, but only while
using the 1375-012 Medium Bur Guard, it
is recommended that a SmartGuard
®
Protector Sleeve (1375-112) be attached.
Reference the associated insert that comes
packaged with the SmartGuard for additional information.
NOTES:
• SmartGuard Protector Sleeves are
designed to be attached to the Medium
Bur Guard during surgical applications.
They are intended to be used as a heatsensing and insulating device that
changes color from PURPLE (SAFE to
use bur guard) to PINK (REPLACE bur
guard) to indicate over-heating of the
attached bur guard.
• Overheating might occur if bearings are
worn or are not kept clean. If overheating occurs while a SmartGuard Protector
Sleeve is attached to the Medium Bur
Guard, the SmartGuard Protector Sleeve
will change color from PURPLE to
PINK. Immediately discontinue use of
the bur guard to prevent possible injury
to the patient and/or operator. Replace
the bur guard and return original bur
guard for service.
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