Colorlight CLITE2IR, CLITE2 Installation & User Manual
SEARCHLIGHT SYSTEM
CLITE2
CLITE2IR
24VDC
100-240VAC
50/60 Hz
BY COLORLIGHT
INSTALLATION & USER'S MANUAL
Revision nr: F1.11
Revision date: 2016-05-13
Safety reminder
Remember to break all electrical power to system before
starting any work in the electrical box or the searchlight
unit.
All information in this manual was correct at time of publication. However, as our engineers are
always updating and improving our products, your system's software might provide a slightly
different appearance or modified functionality than presented in this manual.
If your system lacks any function presented in this manual, there is possibly a software update
available to resolve this, please contact Colorlight for more information.
COPYRIGHT COLORLIGHT © 2016. All rights reserved
Page 2 INSTALLATION & USER'S MANUAL CLITE2
CONTENT
WARNINGS AND INFORMATION ...................................................................................... 6 1.
WARRANTY CONDITIONS CLITE2 ................................................................................... 7 2.
MAINTENANCE AND SERVICE PLAN .............................................................................. 8 3.
COLORLIGHT SEARCHLIGHT SYSTEM........................................................................... 9 4.
OPERATOR PANEL, OVERVIEW .................................................................................... 10 5.
DISPLAY SYMBOLS AND MESSAGES .......................................................................... 11 6.
Ebox alarm relay ...................................................................................................... 12 6.1
installation ....................................................................................................................... 13 7.
Lifting the searchlight ............................................................................................. 13 7.1
CLI-30001, ANTI VIBRATION KIT .................................................................................... 14 8.
Electrical system ............................................................................................................. 17 9.
Electrical box mounting position ........................................................................... 17 9.1
Electrical box installation........................................................................................ 18 9.2
Cabinet card ............................................................................................................. 19 9.3
CLITE2 electrical-box overview (24VDC) ............................................................... 20 9.4
9.4.1 CLITE2 electrical-box connection (24VDC) .......................................................................... 21
CLITE2 electrical-box overview (100-240VAC) ...................................................... 22 9.5
9.5.1 CLITE2 electrical-box connection (100-240VAC) ................................................................. 23
Operator panel connections ................................................................................... 24 9.6
Ethernet wiring ........................................................................................................ 25 9.7
ACTIONS AFTER INSTALLATION and POWER FAILURE ......................................... 26 10.
Automatic recovery of stored searchlight position in panel. ............................... 26 10.1
10.1.1 The panel position indicator differs from the actual position of the searchlight. ............... 26
Synchronize the system .......................................................................................... 27 10.2
STARTING SYSTEM .................................................................................................... 28
11.
JOYSTICK FUNCTIONS ............................................................................................... 29 12.
SWITCH ON LIGHT ...................................................................................................... 30 13.
QUICK START MENU .................................................................................................. 31 14.
Fixed positions (optional function) ........................................................................ 31 14.1
14.1.1 Go to fixed position ........................................................................................................... 31
14.1.2 Store fixed position............................................................................................................ 32
Sweep (optional function) ....................................................................................... 33 14.2
14.2.1 New Sweep ....................................................................................................................... 33
14.2.2 Modify sweep parameters ................................................................................................. 34
Surveillance (optional function) ............................................................................. 36
14.3
14.3.1 Setting a new surveillance sweep ..................................................................................... 36
14.3.2 Changing surveillance settings ......................................................................................... 38
INSTALLATION & USER'S MANUAL CLITE2 Page 3
Switch ....................................................................................................................... 40 14.4
Synchronized control .............................................................................................. 41 14.5
14.5.1 Set the master control searchlight on/off .......................................................................... 43
14.5.2 Add and remove slaves .................................................................................................... 44
Off and park ............................................................................................................. 45 14.6
MAIN MENU.................................................................................................................. 46 15.
Off and Park ................................................................................................ ............. 46 15.1
Switch system .......................................................................................................... 46 15.2
Light Position ........................................................................................................... 46 15.3
Sweep ....................................................................................................................... 46 15.4
Surveillance ............................................................................................................. 46 15.5
Info ............................................................................................................................ 47 15.6
Status ....................................................................................................................... 47 15.7
Settings .................................................................................................................... 48 15.8
15.8.1 Backlight brightness (adjust the button´s/ display light intensity) ..................................... 48
15.8.2 Language .......................................................................................................................... 48
15.8.3 Joystick direction ............................................................................................................... 49
15.8.4 Maximum rotation speed ................................................................................................... 50
15.8.5 Installation ......................................................................................................................... 51
15.8.5.1 Store origin ............................................................................................................................... 51
15.8.5.2 Store park position................................................................................................................... 52
15.8.5.3 Name system ........................................................................................................................... 53
15.8.5.4 Start test sequence ................................................................................................................. 54
15.8.5.5 Single lamp mode .................................................................................................................... 55
15.8.5.6 OP Rotation .............................................................................................................................. 56
15.8.5.7 Options setup ........................................................................................................................... 58
CABINET CARD MENU SYSTEM ................................................................................ 59 16.
Menu navigation ...................................................................................................... 59 16.1
16.1.1 Down Button ...................................................................................................................... 59
16.1.2 Right Button ...................................................................................................................... 59
16.1.3 OK Button .......................................................................................................................... 59
Category 1: About ................................................................................................... 60
16.2
16.2.1 (1.1) MAC Address............................................................................................................ 60
16.2.2 (1.2) IP Address ................................................................................................................ 60
16.2.3 (1.3) Light Model ............................................................................................................... 60
16.2.4 (1.4) SW Version ............................................................................................................... 60
Category 2: Diagnostics (support tool) .................................................................. 61 16.3
16.3.1 (2.1) Start .......................................................................................................................... 61
16.3.2 (2.2) View Results ............................................................................................................. 61
Category 3: Usage Stats ......................................................................................... 62 16.4
16.4.1 (3.1) Left Light ................................................................................................................... 62
16.4.2 (3.2) Right Light ................................................................................................................. 62
16.4.3 (3.3) Reset Left ................................................................................................................. 62
16.4.4 (3.4) Reset Right ............................................................................................................... 62
Page 4 INSTALLATION & USER'S MANUAL CLITE2
Approvals
written by:
Anders Holst
reviewed by:
Jonas Boslander
approved by:
Mattias Svensson
Category 4: Settings ................................................................................................ 63 16.5
16.5.1 (4.1) OP WDT ................................................................................................................... 63
16.5.2 (4.2) OP WDT Stats .......................................................................................................... 64
16.5.3 (4.3) OP WDT Reset ......................................................................................................... 64
Technical DATA ........................................................................................................... 65 17.
Specifications CLITE2 ............................................................................................. 65 17.1
Mechanical drawings ............................................................................................... 66 17.2
17.2.1 Operator Panel .................................................................................................................. 66
17.2.2 Electrical box CLITE2, 100-240VAC ................................................................................. 67
17.2.3 Electrical box CLITE2, 24VDC .......................................................................................... 68
17.2.4 Searchlight CLITE2 (standard) ......................................................................................... 69
17.2.5 Searchlight CLITE2 IR (with camera) ............................................................................... 70
CLITE2 Searchligt with Thermal Camera ................................................................... 71 18.
Introduction ............................................................................................................. 71 18.1
Specifications .......................................................................................................... 72 18.2
CLITE2ir - video connection ....................................................................................... 74 19.
Set cam video standard .............................................................................................. 75 20.
Menu navigation ...................................................................................................... 75 20.1
20.1.1 Down Button ...................................................................................................................... 75
20.1.2 Right Button ...................................................................................................................... 75
20.1.3 OK Button .......................................................................................................................... 75
Factory setup, how to change between PAL and NTSC. ...................................... 76 20.2
USING THE THERMAL CAMERA IN CAM MODE ....................................................... 77 21.
Activate the thermal camera ................................................................................... 77 21.1
Camera tilt ................................................................................................................ 79 21.2
21.2.1 Tilt up ................................................................................................................................ 79
21.2.2 Tilt down ............................................................................................................................ 80
Spot meter ................................................................................................................ 81 21.3
Menu - CAM settings ................................................................................................... 82 22.
Palette ...................................................................................................................... 83 22.1
Zoom ........................................................................................................................ 84 22.2
SUPPORT ..................................................................................................................... 85 23.
INSTALLATION & USER'S MANUAL CLITE2 Page 5
WARNINGS AND INFORMATION 1.
CAUTION!
Before servicing any part of the searchlight system, make sure all power is
switched off!
Cleaning
Never wash the searchlight with water under high pressure because this can
penetrate through the seals and cause damage to mechanical and electrical
components.
Do not use strong solvents such as thinner or acetone to clean the searchlight
body or the operator panel.
Deicing
Removal of ice should be done with caution. Physical violence can damage the
LED-lamp modules or the searchlight driving mechanics.
LED-modules developed by LUMINELL AS
The LED-modules we use are developed by Luminell AS in Norway for Colorlight.
The CLITE LED-housing has a sealed, solid and compact construction with
powerful light distribution and excellent thermal design.
The high quality CLITE Led module is designed and manufactured in Scandinavia.
For more information, please visit:
www.luminell.com/
Page 6 INSTALLATION & USER'S MANUAL CLITE2
WARRANTY CONDITIONS CLITE2 2.
A correctly installed searchlight system from Colorlight requires no planned regular maintenance
or service during the first 10 years in operation.
The “Maintenance and Service plan” describes how to keep the product in good condition.
The warranty is conditioned by below mentioned key points.
Before powering up the unit, make sure that:
Vibration dampers are mounted correctly according to this installation manual.
The mechanical fundament where the searchlight is placed is robust.
Warranty seal on the service hatch is unbroken.
Outgoing cable radius from the searchlight is smooth and not stressed.
All cables used for the installations are as per Colorlight’s specifications or as per
separate made agreement.
Signal cables are not placed together with high power cables.
Electrical connections are made according to electrical scheme and wiring diagram.
Length of cables are not exceeding the recommended maximum lengths as stated
below:
Power/signal cables between searchlight and E-box for 100-240VAC-system: Max
30 meter
Power cables between searchlight and E-box for 24 VDC-system: Max 7 meter
Remote cable / Ethernet cable between E-box and remote control: Max 100 meter
(longer distance requires an amplifier or fibre optic version).
E-box (EB) is placed in an non-condense environment with a minimum temperature of
+5 C (indoor) if not customised for other installation.
The remote panel (OP) is bridge mounted in an IP56 environment. If placed outside it
must be under a protection hood when not in use.
Remote panel is screwed in bridge panel, properly grounded and correct installed.
After above checkpoints are verified the system should be started up as per this manual
to verify the functionalities.
In case of any questions related to the warranty, please contact us at info@colorlight.com for
additional support.
INSTALLATION & USER'S MANUAL CLITE2 Page 7
MAINTENANCE AND SERVICE PLAN 3.
Although the system does not require regular maintenance to function, we recommend,
however, that this preventive maintenance plan is followed in order to keep the searchlight in
good condition and in time detect if something is wrong and needs to be corrected.
Recommended inspection on a weekly basis
1. Make visual inspection of the searchlight housing and cabling. Look for any potential
mechanical damage caused by external force. A damage can lead to reduced or nonfunctionality.
2. Make a visual inspection of the searchlight glasses. Verify that they are without any
crack or broken in any way. A crack can lead to water penetration inside the housing
followed by potential electrical and mechanical problem.
3. Perform a function test. Start up the searchlight system, rotate the searchlight in
horizontal and vertical direction.
4. Clean the searchlight. Rinse with fresh water to wash away the salt deposits. If more
dirty, use a very soft sponge and soap that is not caustic, contains strong solvents such
as acetone or thinner base. The house can be both polished and waxed for a shiny and
durable surface, but the glass should under no circumstances be waxed. Under no
circumstances can the searchlights be washed with high pressure water as this can lead
to penetration inside the housing followed by potential electrical and/or mechanical
problem.
5. Deicing. Winter time the system should be deiced with caution. First turn the lights on to
let the heat melt the ice before operating the system horizontally and vertically.
Page 8 INSTALLATION & USER'S MANUAL CLITE2
COLORLIGHT SEARCHLIGHT SYSTEM 4.
Colorlight has with its newly developed control system for searchlights opened for a flexible and
future-proof system in which several searchlight assemblies (CLITE2, CLED, CL20, CL25 and
CL35/38) and operator panels can be connected to a dedicated network and communicate via
the Ethernet infrastructure.
Control-computers and navigation equipment are other examples of devices that can be part of
this network.
For external communication between the electrical box and its various controllers we use the
TCP / IP protocol through the Ethernet infrastructure.
For internal communication between the box and searchlight we have chosen to work with CAN
bus technology. CAN (Controller Area Network) is a network standard originally developed for
the automotive industry and with only two wires it’s possible to transmit a variety of control data
and information.
The searchlights drive motors (horizontal and vertical) are of the type brushless servo motors,
with excellent performance, long lifetime and high reliability.
The motor drivers are located inside the searchlight and are of an "intelligent" type, which
constantly analyzes the motor condition, and if problems arise, such as tripped over current
protection; this will be presented as an alarm in the operator panel.
INSTALLATION & USER'S MANUAL CLITE2 Page 9
8
6
5 9 2
3
1
7
4
1
OPERATOR PANEL, OVERVIEW 5.
1. "Soft button": the function appears in the display window next to the button.
2. Left lamp on/off, (if “Single lamp mode” = On *1).
3. Left light increase intensity (Dim up in steps *2 ).
4. Left light decrease intensity (Dim down in steps *2).
5. Right lamp on/off, (if “Single lamp mode” = On *1).
6. Right light increase intensity (Dim up in steps *2).
7. Right light decrease intensity (Dim down is steps *2).
8. Joystick (”Hall effect” proportional).
9. Display (TFT 2,4”).
*1 See 15.8.5.5 Single lamp mode .
*2 LED dim levels are 25%, 50% 75% of max intensity. When light is lit the Intensity always starts at 100% (max)
regardless of previous dim level.
Note: Several sections of the manual refer to the above figures
Page 10 INSTALLATION & USER'S MANUAL CLITE2
DISPLAY SYMBOLS AND MESSAGES 6.
Symbol for switched off white light.
Symbol for switched on white light.
Symbol for any electro-mechanic error. Might be referred as an over voltage or
over current for motor drivers. Communication error with motor drivers will result in
the same symbol. This error symbol can be reset by simply enter the main menu
and select status. Then press “dismiss”. If over current have occurred the problem
might be referred as a stucked lamp housing – check for any icing issues. Each
axis has its own symbol showing in upper left or right corner of the display.
This symbol and a similar symbol indicate the direction of the lamp housing both
for the vertical axis and for the horizontal axis. The arrows in the shown symbol
indicate the elevation angle for the vertical axis according to the horizontal-plane.
For the horizontal symbol and axis these small arrows indicate if the housing is
directed to the left, front, right or back of the centerline.
If the arrows are replaced by question marks then the system needs to be
internally calibrated. The easiest way to do the internal calibration is by simply
choose the “Park” in the quick start menu, please see 14.6 Off and park.
INSTALLATION & USER'S MANUAL CLITE2 Page 11
Message
Fault
Communication error
Transmission issues on the CAN bus
Over current
Overcurrent protection triggered, movement blocked
Over voltage
Overvoltage protection triggered, voltage to searchlight motordriver/s
have exceeded its maximum value.
Under voltage
Undervoltage protection triggered, voltage to searchlight
motordriver/s has fallen below its minimum value.
OPWDT (message in box only)
Ethernet communication broken to all panels, see (4.1) OP WDT.
Fault auto-resets if contact is restored with at least one panel
Ebox alarm relay 6.1
The searchlights electrical and mechanical condition are constantly monitored and if there is a
malfunction in the system this is indicated by icons in the panel display with clarifying warning
messages found in the panels status menu.
The control box also has a relay output that can be connected to the boat monitoring system;
see the wiring diagram for connection details.
The following errors trigger the alarm output.
Page 12 INSTALLATION & USER'S MANUAL CLITE2
CLITE2 IR (camera house)
CLITE2 Standard
fixed the searchlight, remove the
INSTALLATION 7.
Lifting the searchlight 7.1
Preferable lift the searchlight by
the temporary lift loop on top of
the center house. After safely
lift loop.
During the lift, the searchlight
cables must be secured to the
hook to avoid straining and
damage on the cable glands.
The picture on the right shows
how to place the lifting slings
when there is no lift loop
available.
Also in this case the searchlight
cables must be secured to the
hook to avoid straining and
damage on the cable glands.
INSTALLATION & USER'S MANUAL CLITE2 Page 13
1
2
1
17mm ratchet wrench × 1
2
17mm wrench × 1
3
4
CLI-30001, ANTI VIBRATION KIT 8.
Service instruction no: CLI-30001
Revision date: 2016-02-10
Applicable models: CLITE2, CL20-11, CL25-**, CL35/38-**
Spareparts needed (refer to CL spareparts list)
Tools and supplies required:
Important information
This instruction shows how to install the anti-vibration kit which consists of four dampers with
integrated stainless steel tubes.
The dampers main function is to absorb the harmful vibrations that can damage the mechanics
and shorten the life of the bulbs (CL20, CL25 CL35/38). Searchlight installations without
dampers will uncompromisingly, void the warranty.
Figure 1
1. Overview of the damper assembly and its parts.
Page 14 INSTALLATION & USER'S MANUAL CLITE2
2. Push the dampers tube part thru the mounting holes in the foundation.
3. Mount the dampers rubber part from other side of the foundation.
4. Lower the searchlight on top of dampers and mount bolt washers and nuts as shown in
figure 1.
INSTALLATION & USER'S MANUAL CLITE2 Page 15
5. The lock nut is tightened with two wrenches size 17mm, tighten nut firmly.
The dampers rubber part will be compressed slightly, after assembly the searchlight will be
rigidly secured but still resistant to vibrations.
Page 16 INSTALLATION & USER'S MANUAL CLITE2
ELECTRICAL SYSTEM 9.
IMPORTANT!
The electric supply to the e-box must be disconnected before beginning any work inside
the box; it’s not enough to turn off the internal main switch.
Electrical box mounting position 9.1
The electrical control box must be mounted on a wall as shown below, do not mount horizontally
on the floor or in ceiling as this leads to reduced airflow with increased risk of overheated
components.
INSTALLATION & USER'S MANUAL CLITE2 Page 17
1
Screwdriver 0,6×3,5 mm
2
Adjustable wrench type Bacho 8071
3
Wrench 13 mm
4
CLITE2 Electrical Box (24Vdc)
EMC Gland Shield Connection
Electrical box installation 9.2
Tools and supplies required:
Important information
The complete system is undergoing final testing before delivery and therefore has the
searchlight cables installed in box.
1. Ensure that the switch Q01in box is set to off.
2. Remove all the cables in the terminals, the terminals are push-in type and the wire is
released easily by pressing the orange button with a screwdriver while pulling lightly in
the wire.
3. Loosen the cable glands with an adjustable wrench and pull out the cables.
4. Mount the electric box on a firm foundation with the help of the wall brackets.
5. Install in reverse order and pay special attention so that the cables shields are mounted
correct in the cable glands, see figure 2 below for guidance.
Cables are connected according to the wiring diagram and double-checked before the
power is turned on using the main switch Q01 in the electric box.
Page 18 INSTALLATION & USER'S MANUAL CLITE2
Relay NC
Relay NO
Relay Common
RS232
RS485*
Opto 1A ->
Opto 1C <Opto 2A ->
Opto 2C <24Vdc
0V
24Vdc from
PSU
To system
Fuse T6,3A
Relay driver
Right(CL20)
Relay driver
Left(CL20)
Signalcable
to searchlight
Buttons for
navigation
Left LED Controlsignal
0-10V
Right LED Controlsignal
0-10V
Alarm Output
Fan control*
2
(grey)
*1 Standard setting.
*2 Wire is installed but has no function on CLITE2.
RJ45 Ethernet connection
connector in enclosure
Cabinet card 9.3
Colorlights control system is stable and future-proof and the cabinet card is equipped with a
number of inputs and outputs as to allow the communication with the searchlight but also
communicate with computers, radio receivers, limit switches (via optocoupler) etc.
On the output side, we have relay controlled alarm output (NO, NC) for external alarm handling
and outputs for controlling relays (via optocoupler).
RS422
fan in box
+24Vdc (brown) 0V (white)
CAN H (green) CANL (yellow)
(connects with patchcable
to keystone pass-through
CPU Card
Menu
navigation
See:
Menu
INSTALLATION & USER'S MANUAL CLITE2 Page 19
Light fuse F02
(Ext 24V for IR
window heater)
Light fuse F01
1 2 3 4 5 6 7
9
10
11
12
13
14
15
16
17
18
19
20
21
F03
F04
F01
F02
Terminal Group
Cabinet Card
CLITE2 electrical-box overview (24VDC) 9.4
for LD01
(Left light)
15A
Fuse T6,3A
Fuse F03
(Ext 24V for
OP3GS etc.)
T2A
for LD02
(Right light)
15A
Main switch
Q01
X01
Fuse F04
T2A
CPU Card
Page 20 INSTALLATION & USER'S MANUAL CLITE2
#3- 24V (+)
#2- 0V (-)
#1- Earth (PE)
#9- LD02 + (wire marked “4”)
#7- LD02 – (wire marked “3”)
#6- LD01 – (wire marked “2”)
#5- LD01 + (wire marked “1”)
#4- Earth (PE)
#11 – Control signal for LED (RIGHT)
#10 – Control signal for LED (LEFT)
MAINS-CABLE
24VDC
SEARCHLIGHT
POWER-CABLE
SEARCHLIGHT
SIGNAL-CABLE
#14 – Alarm output (NC)
#13 – Alarm output (COM)
#12 – Alarm output (NO)
#17 – GND
#16 – RS232/485*1
#15 – RS232/485*1
#19 – 24Vdc for panels, Ethernetswitch
#18 – 0V
#21 – GND for panel
#20 – 24Vdc for cam window heater
CAN H to searchlight electronics
CAN L to searchlight electronics
Fan control voltage UV *2
24Vdc to searchlight electronics
0V to searchlight electronics
*1 Standard setting.
*2 Wire is installed but has no function on CLITE2.
Wireless receiver or
solution
Searchlight or Ebox serial number from
-
See the system wiring diagram for more details.
CLITE2 electrical-box connection (24VDC) 9.4.1
This connection diagram shows our standard connection for CLITE2 with electrical box supplied
with DC voltage. Deviations may occur for customized solutions.
The wiring on this page is valid only for
CLITE2 systems delivered from May 2016 with
IMPORTANT
16003863
INSTALLATION & USER'S MANUAL CLITE2 Page 21
integrated bridge-
1 2 3 4 5 6 7 8 9
10
11
12
13
14
15
16
17
18
19
20
21
F03
F04
F05
F06
F07
F01
F02
T2A
Fuse F04
T2A
Fuse F05
T2A
(Ext 24V for IR
window heater)
Cabinet Card
Light fuse F01
Power supply E-
Under top-plate
X
Light fuse F02
Terminal Group
CLITE2 electrical-box overview (100-240VAC) 9.5
box
240W/24Vdc
Fuse T6,3A
LD01
(Left light)
15A
LD02
(Right light)
15A
Main switch
Q01
Fuse F03
(PSU)
(LED-PSU)
Right Light
(LED-PSU)
Left Light
Fuse F06
(Ext 24V for
OP3GS etc.)
T2A
Fuse F07
T2A
CPU Card
X01
Page 22 INSTALLATION & USER'S MANUAL CLITE2
#3- L
#2- N
#1- Earth (PE)
#9- LD02 + (wire marked “4”)
#7- LD02 – (wire marked “3”)
#6- LD01 – (wire marked “2”)
#5- LD01 + (wire marked “1”)
#4- Earth (PE)
#11 – Control signal for LED (RIGHT)
#10 – Control signal for LED (LEFT)
SEARCHLIGHT
SIGNAL-CABLE
#14 – Alarm output (NC)
#13 – Alarm output (COM)
#12 – Alarm output (NO)
#17 – GND
#16 – RS232/485*
1
#15 – RS232/485*
1
#19 – 24Vdc for panels, Ethernetswitch
#18 – 0V
#21 – GND for panel
#20 – 24Vdc for cam window heater
CAN H to searchlight electronics
CAN L to searchlight electronics
Fan control voltage UV*2
24Vdc to searchlight electronics
0V to searchlight electronics
MAINS-
240VAC
SEARCHLIGHT
POWER-CABLE
*1 Standard setting.
*2 Wire is installed but has no function on CLITE2.
Wireless receiver or
solution
Searchlight or Ebox serial number from
-
See the system wiring diagram for more details.
CLITE2 electrical-box connection (100-240VAC) 9.5.1
This connection diagram shows our standard connection for CLITE2 with electrical box supplied
with DC voltage. Deviations may occur for customized solutions.
The wiring on this page is valid only for
CLITE2 systems delivered from May 2016 with
IMPORTANT
16003863
INSTALLATION & USER'S MANUAL CLITE2 Page 23
integrated bridge-
100-
CABLE
Wire#1
0v (-)
Wire#2
24Vdc (+)
Earth-
wire
RJ45
Connector
Ethernet Cable
Power Cable
Gore protective
membrane vent
Operator panel connections 9.6
The operator panel is designed to be immersed into the bridge panel, for dimensions, see
drawing in section 17.2.1 Operator Panel.
The following connections are available on the back of the panel:
1. Power supply 9-28 VDC via local power supply on the boat or 24VDC via terminals in
the E-box. One of the benefits of supplying power to the panel from the box is that the
panel will be de-energized together with the e-box via the main switch.
2. Ethernet connection directly to the electrical cabinet or Ethernet switch via RJ45
connector. Shielded Keystone Modular Feed through Coupler, RJ45-RJ45 included.
3. Earth connection to the panel, this is needed to suppress electrical disturbances and
prevent ESD discharge damaging.
Electrical protection:
The panel is protected against wrong polarity and over-current protected by an internal, type:
T1A (Slow-Blow glass fuse 5x20mm).
Page 24 INSTALLATION & USER'S MANUAL CLITE2
Pin
T568A
Pair
T568B
Pair
T568A
Color
T568B
Color
Pins on plug face
1 3 2
white/green
stripe
white/orang
e stripe
2 3 2
green solid
orange solid
3 2 3
white/orang
e stripe
white/green
stripe
4 1 1
blue solid
blue solid
5 1 1
white/blue
stripe
white/blue
stripe
6 2 3
orange solid
green solid
7 4 4
white/brown
stripe
white/brown
stripe
8 4 4
brown solid
brown solid
1
8
Ethernet wiring 9.7
Colorlight searchlight systems should be connected to their own dedicated network; they should
never be connected into the vessels existing computer network.
An Ethernet cable supplied from Colorlight complies with the standard TIA/EIA-568-B and is
always tested together with the complete searchlight system to ensure full functionality.
If customers choose to assemble their own Ethernet cables they must be of type FPT Cat5 or
better and the connections should be done according to the following information.
Note that the only difference between T568A and T568B is that pairs 2 and 3 (orange and
green) are swapped. Both configurations wire the pins "straight through", i.e., pins 1 through 8
on one end are connected to pins 1 through 8 on the other end. Also, the same sets of pins
connect to the opposite ends that are paired in both configurations: pins 1 and 2 form a pair, as
do 3 and 6, 4 and 5, and 7 and 8.
One can use cables wired according to either configuration in the same installation without
significant problem. The primary thing one has to be careful of, is not to accidentally wire the
ends of the same cable according to different configurations
INSTALLATION & USER'S MANUAL CLITE2 Page 25
ACTIONS AFTER INSTALLATION AND POWER FAILURE 10.
At system startup, the panels will start to scan the network to find connected electrical boxes,
during this time, the panel software version will be displayed.
If not the panel made contact by displaying home screen within 30 seconds, it may be due to
the following:
Electrical box is not turned on, applies only if the panel has a separate power supply.
There are problems in the network cabling between the electrical box and the operator
panel.
Automatic recovery of stored searchlight position in panel. 10.1
A new feature was introduced with the release of the control software, v 0.5.23.35 for ebox and
v 0.6.0.7 for the operator panels, from these versions this is a standard feature*.
With this new feature the system always stores the searchlight position after the movement has
been idle for 20 seconds. The position is stored in in a non-volatile memory.
When the system is restarted after power loss, the last stored position will automatically be
reloaded in to the panel.
The panel position indicator differs from the actual position of the 10.1.1
searchlight.
At boot up, the panel position indicator can differ from the searchlight actual position for the
following reasons:
The system power was interrupted in the middle of a joystick maneuver.
The searchlight had just been maneuvered but the power interruption occurred before
the 20 seconds elapsed and therefore the new position was not stored.
The searchlight axis has turned away from latest stored position while it was switched
off, manually or by wind gusts.
Positional deviations depending on the above will be automatically corrected when the
next “Park” is commanded.
Note: always synchronize before setting sweep*, fixed positions* or surveillance* to ensure that
the system is not rebooted with deviating positions, please see 10.2 Synchronize the system.
*Older systems can be updated, please contact us for more information.
Page 26 INSTALLATION & USER'S MANUAL CLITE2
Synchronize the system 10.2
The easiest way to synchronize the system after reboot is to enter the quick start menu and
select the “Park” function; the system will then activate the horizontal and vertical movement
until the searchlight absolute position sensors sends their signals back to the control system
and thereby updating it with the correct positioning.
If a parking position has been set, the searchlight will end this procedure by parking.
If necessary the origin can be set after the steps above to give an accurate readout of the
indicator. To set the origin, please see 15.8.5.1 Store origin.
INSTALLATION & USER'S MANUAL CLITE2 Page 27
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