Code 3 XL 5000 User Manual
INSTALLATION
&
OPERATION
MANUAL
5000 SERIES
LIGHT BAR
LIGHT BAR LIGHT BAR
LIGHT BAR
LIGHT BAR LIGHT BAR
Contents:
Introduction .............................................................2
Unpacking & Pre-Installation .......................................2
Siren Speakers.........................................................2
Mounting Light Bar ....................................................3
Wiring Instructions ....................................................3
Maintenance ............................................................4
Options ...................................................................6
Warranty .................................................................8
TM
IMPORTANT:
Read all instructions and warnings before installing and using.
INSTALLER:
This manual must be delivered to the end user of this equipment.
Introduction
The XL 5000
The bars have a strong extruded aluminum frame and shock resistant polycarbonate lenses. The bars are of a
modular design that allows them to be customized to meet any requirement.
WARNING!
TM
lightbars provide a highly visible warning light that meets or exceeds all SAE specifications.
The use of this or any warning device does not insure that all drivers can or will observe or
react to an emergency warning signal. Never take the right-of-way for granted. It is your
responsibility to be sure you can proceed safely before entering an intersection, driving
against traffic, responding at a high rate of speed, or walking on or around traffic lanes.
The effectiveness of this warning device is highly dependent upon correct mounting and
wiring. Read and follow the manufacturer’s instructions before installing or using this
!
device. The vehicle operator should insure daily that all features of the device operate
correctly. In use, the vehicle operator should insure the projection of the warning signal is
not blocked by vehicle components (i.e.: open trunks or compartment doors), people,
vehicles, or other obstructions.
This equipment is intended for use by authorized personnel only. It is the user’s responsibility to understand and obey all laws regarding emergency warning devices. The user
should check all applicable city, state and federal laws and regulations.
Public Safety Equipment, Inc., assumes no liability for any loss resulting from the use of
this warning device.
Proper installation is vital to the performance of this warning device and the safe operation
of the emergency vehicle. It is important to recognize that the operator of the emergency
vehicle is under psychological and physiological stress caused by the emergency situation.
The warning device should be installed in such a manner as to: A) Not reduce the output
performance of the system, B) Place the controls within convenient reach of the operator
so that he can operate the system without losing eye contact with the roadway.
Emergency warning devices often require high electrical voltages and/or currents. Properly
protect and use caution around live electrical connections. Grounding or shorting of
electrical connections can cause high current arcing, which can cause personal injury and/
or severe vehicle damage, including fire.
PROPER INSTALLATION COMBINED WITH OPERATOR TRAINING IN THE PROPER
USE OF EMERGENCY WARNING DEVICES IS ESSENTIAL TO INSURE THE SAFETY
OF EMERGENCY PERSONNEL AND THE PUBLIC.
Unpacking & Pre-installation
Carefully remove the light bar from the shipping carton and place on a flat surface, taking care not to damage
the wire cable coming out of the bottom. Examine the unit for transit damage, cracked lenses, dented speaker
cover, etc. If convenient, you may wish to bench test the unit before installing. Before applying voltage to the
bar, be sure you have read and understand the wiring instructions attached to the cable. Standard light bars
operate on 12 volt D.C. negative ground (earth) systems only. If you have a positive ground (earth) vehicle, or
any other type of system, and have not ordered a specially wired bar, contact the factory for instructions.
Siren Speakers
It is generally easier to install siren speakers before mounting the bar on the vehicle. No. 8 sheet metal screws
will easily break through the metallic tape and thread into the prepunched holes in the frame. To install a
speaker, remove the hex head screws that secure the center cover to the frame and remove it to reveal a
prewired terminal block. The center area is 1/8" aluminum and may be drilled almost anywhere, if other than a
Code 3 speaker is used. Before drilling, however, we suggest turning the light bar over and removing the wire
track cover plate from the bottom of the frame by removing the retaining screws. With the wires exposed, drill
carefully to avoid damaging the wires. After mounting the speaker and connecting the leads to the terminal
block, reinstall the wire track cover. Replace the center cover.
When using two siren speakers, follow speaker manufacturer's instructions for correct phasing of speakers.
2
!
WARNING!
SIREN PRODUCTS:
Sirens are an integral part of an effective audio/visual emergency warning system. However, sirens are only short range secondary warning devices. The use of a siren does not
insure that all drivers can or will observe or react to an emergency warning signal, particularly at long distances or when either vehicle is traveling at a high rate of speed. Sirens
should only be used in a combination with effective warning lights and never relied upon as
a sole warning signal. Never take the right of way for granted. It is your responsibility to
be sure you can proceed safely before entering an intersection, driving against traffic, or
responding at a high rate of speed.
The effectiveness of this warning device is highly dependent upon correct mounting and
wiring. Read and follow the manufacturer's instructions before installing or using this
device. The vehicle operator should check the equipment daily to insure that all features of
the device operate correctly.
To be effective, sirens must produce high sound levels that potentially can inflict hearing
damage. Installers should be warned to wear hearing protection, clear bystanders from
the area and do not to operate the siren indoors during testing. Vehicle operators and
occupants should assess their exposure to siren noise and determine what steps, such as
consultation with professionals or us of hearing protection should be implemented to
protect their hearing.
This equipment is intended for use by authorized personnel only. It is the user’s responsibility to understand and obey all laws regarding emergency warning devices. The user
should check all applicable city, state and federal laws and regulations.
Public Safety Equipment, Inc., assumes no liability for any loss resulting from the use of
this warning device.
Proper installation is vital to the performance of this warning device and the safe operation
of the emergency vehicle. It is important to recognize that the operator of the emergency
vehicle is under psychological and physiological stress caused by the emergency situation.
The siren system should be installed in such a manner as to: A) Not reduce the acoustical
performance of the system, B) Limit as much as practical the noise level in the passenger
compartment of the vehicle. C) Place the controls within convenient reach of the operator
so that he can operate the system without losing eye contact with the roadway.
Emergency warning devices often require high electrical voltages and/or currents. Properly
protect and use caution around live electrical connections. Grounding or shorting of
electrical connections can cause high current arcing, which can cause personal injury and/
or severe vehicle damage, including fire.
PROPER INSTALLATION COMBINED WITH OPERATOR TRAINING IN THE PROPER
USE OF EMERGENCY WARNING DEVICES IS ESSENTIAL TO INSURE THE SAFETY
OF EMERGENCY PERSONNEL AND THE PUBLIC.
Mounting Light Bar
Mounting
To mount lightbar refer to instructions included with the mounting kit.
Remounting
When moving the light bar from one vehicle to another, we suggest that new 5/16" mounting bolts and
rubber feet be used. These are standard hardware items that can usually be found at any hardware
store, or they can be ordered from the factory. The special hooks are stainless steel and should be
saved and reused.
NOTE! If different holes must be used to mount the brackets, tape over the usual holes with duct tape
on the inside to prevent dirt and water from entering the light bar.
Wiring Instruction
Run at least a #10 AWG wire to the battery or to the stud on the battery side of the starter solenoid or
alternator. Be sure to calculate light bar's power draw and provide proper protection for short circuits.
Below is a quick chart and equation for calculating light bar load.
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