Code 3 WingMan for Crown Victoria User Manual

INSTALLATION & OPERATION MANUAL
WingMan
WingMan
Interior Lighting System
For future reference record your product's serial no. here __________________________________________
IMPORTANT:
FORD CROWN VICTORIA
UPPER REAR DECK LIGHT BAR
CONTENTS:
Unpacking & Pre-Installation .................................2
Installation & Mounting ...................................... 3-5
Wiring Diagram & Instructions........................... 6-7
LED Flash Pattern Selection & Troubleshooting 8-9
Narrowstik Wiring Diagram..................................10
Exploded View & Parts List .................................11
Notes...................................................................11
Warranty..............................................................12
Read all instructions and warnings before installing and using.
INSTALLER:
This manual must be delivered to the end user of this equipment.
Introduction
The Crown Vic Upper WingMan™ is an interior LED lighting system that fits in the rear deck area behind the rear seat in the upper portion of the rear window. It delivers a slim powerful warning signal to the rear of the vehicle without obstructing the driver's rear vison.
The WingMan is designed on a modular basis, which means that the light bar can be customized to meet most any requirements. The WingMan has room for up to eight LED lightheads. Each lighthead is individually wired for any flash pattern or combination of flash patterns required.
The use of this or any warning device does not ensure that all drivers can or will observe or
!
WARNING!
react to an emergency warning signal. Never take the right-of-way for granted. It is your responsibility to be sure you can proceed safely before entering an intersection, driving against traffic, responding at a high rate of speed, or walking on or around traffic lanes. The effectiveness of this warning device is highly dependent upon correct mounting and wiring. Read and follow the manufacturer’s instructions before installing or using this device. The vehicle operator should insure daily that all features of the device operate correctly. In use, the vehicle operator should insure the projection of the warning signal is not blocked by vehicle components (i.e.: open trunks or compartment doors), people, vehicles, or other obstructions. This equipment is intended for use by authorized personnel only. It is the user’s responsi­bility to understand and obey all laws regarding emergency warning devices. The user should check all applicable city, state and federal laws and regulations. Code 3, Inc., assumes no liability for any loss resulting from the use of this warning device. Proper installation is vital to the performance of this warning device and the safe operation of the emergency vehicle. It is important to recognize that the operator of the emergency vehicle is under psychological and physiological stress caused by the emergency situation. The warning device should be installed in such a manner as to: A) Not reduce the output performance of the system, B) Place the controls within convenient reach of the operator so that he can operate the system without losing eye contact with the roadway. Emergency warning devices often require high electrical voltages and/or currents. Properly protect and use caution around live electrical connections. Grounding or shorting of electrical connections can cause high current arcing, which can cause personal injury and/ or severe vehicle damage, including fire. PROPER INSTALLATION COMBINED WITH OPERATOR TRAINING IN THE PROPER USE OF EMERGENCY WARNING DEVICES IS ESSENTIAL TO INSURE THE SAFETY OF EMERGENCY PERSONNEL AND THE PUBLIC.
Unpacking & Pre-installation
Carefully remove the WingMan™ and place it on a flat surface, taking care not to scratch the lenses or damage the cable coming out of the end. Examine the unit for transit damage, etc. Report any damage to the carrier and keep the shipping carton.
Standard light bars are built to operate on 12 volt D.C. negative ground (earth) vehicles. If you have an electrical system other than 12 volt D.C. negative ground (earth), and have not ordered a specially wired light bar, contact the factory for instructions.
Test the unit before installation. To test, touch the black wire to the ground (earth) and the other wires to +12 volts D.C., in accordance with the instructions attached to the cable (an automotive battery is preferable for this test). Some units may be factory wired for control by a LED flasher or an ArrowStik Controller in which case the cable's wire tag should be consulted. A battery charger may be used, but please note that some electronic options (flashers, stingrays, etc.) may not operate normally when powered by a battery charger. If problems occur at this point, contact the factory.
Utilizing non-factory supplied screws and/or mounting brackets and/or the
!
WARNING!
improper number of screws may result in loss of warranty coverage on the equipment.
2
Mounting Hardware - All mounting hardware is packed in a bag inside the main carton.
There are two brackets used to mount the WingMan™ to the vehicle. These are discussed in detail later.
Installation Instructions-
Step 1 Remove the two plastic Headliner retention plugs in the center rear part of the headliner by prying out
with a wide flat bladed screwdriver (see figure 1). Step 1 Cut out the paper template sheets, align the two halves of the template and tape the template together(see figure 1)
FIGURE 1
Step 2 Insert the two 5/16-18 x 1"lg sheet metal screws into the Upper WingMan mounting brackets (see figure 2) Note: 2005 models of the Crown Vic may require the use of two 3/8 x 1"lg sheet metal screws (supplied in the parts bag) instead of the two 5/16-18 x 1"lg self tapping screws
FIGURE 2
3
Step 3 Position the mounting brackets and thread the self tapping screws into the existing holes in the Crown Vic's sheet metal (see figure 3). Tighten the screws until the bracket crushes into the headliner material slightly (about as deep as the thickness of the brackets) but not so tight that the brackets can't be adjusted to line up with the mounting holes in the WingMan's outer panel.
FIGURE 3
Step 4 Position the Upper WingMan behind the mounting brackets and thread the two 1/4"-20 x 1/2" lg philips head
screws and internal tooth lock washers into the mounting holes in the outer panel of the WingMan (see figure 4).
FIGURE 4
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