Cobra PRO, TT, TT-AWD Safety And Operating Instructions Manual

Safety and operating instructions
Petrol breakers Valid for United States of America only
© 2010 Atlas Copco Construction Tools AB | No. 9800 0995 93 | 2010-01-12 Original instructions
COBRA
PRO, TT, TT-AWD
Contents
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Safety and operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety signal words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Personal precautions and qualifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Personal protective equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Drugs, alcohol or medication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operation, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Maintenance, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Storage, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Design and function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Choosing the correct breaker for a task. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Main parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Data plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Noise level label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Warning label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Emission compliance label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Two-stroke oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Mixing the petrol and oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Filling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
AWD - Audio Warning Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Insertion tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Selecting the right insertion tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Narrow chisel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Moil point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Wide bladed chisel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Checking for wear on the tool shank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Start and stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cold start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Restarting a warm machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Restarting an overheated machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Stopping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Operating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Starting a cut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Breaking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Breaking at high altitude. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Tie tamping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
When taking a break. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Every day. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Wear check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Air filter check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3© 2010 Atlas Copco Construction Tools AB | No. 9800 0995 93 | 2010-01-12
Original instructions
ContentsCOBRA PRO, TT, TT-AWD
Spark plug check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Hammer mechanism oil check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Every month. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Gearbox oil level check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Every year. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Replacing the starter cord. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Machine data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Gearbox unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Impact unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Noise and vibration declaration statement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Additional vibration information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Noise and vibration data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
EC Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
EC Declaration of Conformity (EC Directive 2006/42/EC). . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Emission control system warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
General warranty conditions and limitations on liability. . . . . . . . . . . . . . . . . . . . . . . . . . . 27
© 2010 Atlas Copco Construction Tools AB | No. 9800 0995 93 | 2010-01-12
Original instructions
4
COBRA PRO, TT, TT-AWDContents
Introduction
Thank you for choosing a product from Atlas Copco. Since 1873, we have been committed to finding new and better ways of fulfilling our customers' needs. Through the years, we have developed innovative and ergonomic product designs that have helped customers improve and rationalize their daily work.
Atlas Copco has a strong global sales and service network, consisting of customer centers and distributors worldwide. Our experts are highly trained professionals with extensive product knowledge and application experience. In all corners of the world, we can offer product support and expertise to ensure that our customers can work at maximum efficiency at all times.
For more information please visit: www.atlascopco.com
Atlas Copco Construction Tools AB
105 23 Stockholm
Sweden
About the Safety and operating instructions
The aim of the instructions is to provide you with knowledge of how to use the petrol breaker in an efficient, safe way. The instructions also give you advice and tell you how to perform regular maintenance on the petrol breaker.
Before using the petrol breaker for the first time you must read these instructions carefully and understand all of them.
5© 2010 Atlas Copco Construction Tools AB | No. 9800 0995 93 | 2010-01-12
Original instructions
Safety and operating instructionsCOBRA PRO, TT, TT-AWD
Safety instructions
To reduce the risk of serious injury or death to yourself or others, read and understand the Safety and operating instruction before installing, operating, repairing, maintaining, or changing accessories on the machine.
Post this Safety and operating instruction at work locations, provide copies to employees, and make sure that everyone reads the Safety and operating instruction before operating or servicing the machine.
In addition, the operator or the operator's employer must assess the specific risks that may be present as a result of each use of the machine.
Safety signal words
The safety signal words Danger, Warning and Caution have the following meanings:
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
DANGER
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
WARNING
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
CAUTION
Personal precautions and qualifications
Only qualified and trained persons may operate or maintain the machine. They must be physically able to handle the bulk, weight, and power of the tool. Always use your common sense and good judgement.
Personal protective equipment
Always use approved protective equipment. Operators and all other persons in the working area must wear protective equipment, including at a minimum:
Protective helmet
Hearing protection
Impact resistant eye protection with side protection
Respiratory protection when appropriate
Protective gloves
Proper protective boots
Appropriate work overall or similar clothing (not
loose-fitting) that covers your arms and legs.
Drugs, alcohol or medication
WARNING Drugs, alcohol or medication
Drugs, alcohol or medication may impair your judgment and powers of concentration. Poor reactions and incorrect assessments can lead to severe accidents or death.
Never use the machine when you are tired or
under the influence of drugs, alcohol or medication.
No person who is under the influence of drugs,
alcohol or medication may operate the machine.
Installation, precautions
WARNING Ejected insertion tool
If the tool retainer on the machine is not in a locked position, the inserted tool can be ejected with force, which can cause personal injury.
Always stop the machine before changing the
inserted tool or accessories.
Never point the inserted tool at yourself or anyone
else.
Make sure that the insertion tool is fully inserted
and the tool retainer is in a locked position before the machine is started.
Check the lock function by pulling the inserted tool
outwards powerfully.
WARNING Moving or slipping insertion tool
An incorrect dimension of the inserted tool’s shank can result in that the inserted tool is lost or is slipping out during operation. Risk of severe injury or crushed hands and fingers.
Check that the insertion tool has the shank length
and dimensions that the machine is intended for.
Never use an insertion tool without a collar.
Operation, precautions
DANGER Explosion hazard
If a warm insertion tool or exhaust pipe comes into contact with explosives, an explosion could occur. During operating with certain materials, sparks and ignition can occur. Explosions will lead to severe injuries or death.
Never operate the machine in any explosive
environment.
Never use the machine near flammable materials,
fumes or dust.
Make sure that there are no undetected sources
of gas or explosives.
© 2010 Atlas Copco Construction Tools AB | No. 9800 0995 93 | 2010-01-12
Original instructions
6
COBRA PRO, TT, TT-AWDSafety and operating instructions
Avoid contact with the warm exhaust pipe or the
bottom of the machine.
DANGER Fuel hazard
The fuel (petrol and oil) is extremely flammable and petrol fumes can explode when ignited, causing serious injury or death.
Protect your skin from contact with the fuel. If fuel
has penetrated the skin, consult a qualified health professional.
Never remove the filler cap, and never fill the fuel
tank when the machine is hot.
Mix the fuel and fill the fuel tank outdoors or in a
clean and well ventilated place, free from sparks and open flames. Fill the fuel tank at least ten meters (30 feet) from the place where the machine is to be used.
Release the filler cap slowly to let pressure
escape.
Never overfill the fuel tank.
Make sure the filler cap is screwed on when the
machine is used.
Avoid spilling fuel on the machine, wipe off any
spilled fuel.
Check regularly for fuel leaks. Never use the
machine if it is leaking fuel.
Never use the machine in the proximity of material
that can generate sparks. Remove all hot or spark-generating devices before starting the machine.
Never smoke when filling the fuel tank or when
working with the machine or servicing it.
Only store fuel in a container that is specially
constructed and approved for the purpose.
Consumed petrol and oil containers must be taken
care of and returned to the retailer.
Never use your fingers to check for fluid leaks.
WARNING Unexpected movements
The inserted tool is exposed to heavy strains when the machine is used. The inserted tool may break due to fatigue after a certain amount of use. If the inserted tool breaks or gets stuck, there may be sudden and unexpected movement that can cause injuries. Furthermore, losing your balance or slipping may cause injury.
Make sure that you always keep a stable position
with your feet as far apart as your shoulder width, and keeping a balanced body weight.
Always inspect the equipment prior to use. Never
use the equipment if you suspect that it is damaged.
Make sure that the handles are clean and free of
grease and oil.
Keep your feet away from the inserted tool.
Stand firmly and always hold on to the machine
with both hands.
Never start the machine when it is lying on the
ground.
Never ‘ride’ on the machine with one leg over the
handle.
Never strike or abuse the equipment.
Check regularly for wear on the insertion tool, and
check whether there are any signs of damage or visible cracks.
Pay attention and look at what you are doing.
7© 2010 Atlas Copco Construction Tools AB | No. 9800 0995 93 | 2010-01-12
Original instructions
Safety and operating instructionsCOBRA PRO, TT, TT-AWD
WARNING Dust and fume hazard
Dusts and/or fumes generated or dispersed when using the machine may cause serious and permanent respiratory disease, illness, or other bodily injury (for example, silicosis or other irreversible lung disease that can be fatal, cancer, birth defects, and/or skin inflammation).
Some dusts and fumes created by drilling, breaking, hammering, sawing, grinding and other construction activities contain substances known to the State of California and other authorities to cause respiratory disease, cancer, birth defects, or other reproductive harm. Some examples of such substances are:
Crystalline silica, cement, and other masonry
products.
Arsenic and chromium from chemically-treated
rubber.
Lead from lead-based paints.
Dust and fumes in the air can be invisible to the naked eye, so do not rely on eye sight to determine if there is dust or fumes in the air.
To reduce the risk of exposure to dust and fumes, do all of the following:
Perform site-specific risk assessment. The risk
assessment should include dust and fumes created by the use of the machine and the potential for disturbing existing dust.
Use proper engineering controls to minimize the
amount of dust and fumes in the air and to minimize build-up on equipment, surfaces, clothing, and body parts. Examples of controls include: exhaust ventilation and dust collection systems, water sprays, and wet drilling. Control dusts and fumes at the source where possible. Make sure that controls are properly installed, maintained and correctly used.
Wear, maintain and correctly use respiratory
protection as instructed by your employer and as required by occupational health and safety regulations. The respiratory protection must be effective for the type of substance at issue (and if applicable, approved by relevant governmental authority).
Work in a well ventilated area.
If the machine has an exhaust, direct the exhaust
so as to reduce disturbance of dust in a dust filled environment.
Operate and maintain the machine as
recommended in the operating and safety instructions
Select, maintain and replace consumables/
inserted tools/ other accessory as recommended in the operating and safety instructions. Incorrect selection or lack of maintenance of consumables/ inserted tools/ other accessories may cause an unnecessary increase in dust or fumes.
Wear washable or disposable protective clothes
at the worksite, and shower and change into clean clothes before leaving the worksite to reduce exposure of dust and fumes to yourself, other persons, cars, homes, and other areas.
Avoid eating, drinking, and using tobacco products
in areas where there is dust or fumes.
Wash your hands and face thoroughly as soon as
possible upon leaving the exposure area, and always before eating, drinking, using tobacco products, or making contact with other persons.
Comply with all applicable laws and regulations,
including occupational health and safety regulations.
Participate in air monitoring, medical examination
programs, and health and safety training programs provided by your employer or trade organizations and in accordance with occupational health and safety regulations and recommendations. Consult with physicians experienced with relevant occupational medicine.
Work with your employer and trade organization
to reduce dust and fume exposure at the worksite and to reduce the risks. Effective health and safety programs, policies and procedures for protecting workers and others against harmful exposure to dust and fumes should be established and implemented based on advice from health and safety experts. Consult with experts.
DANGER Exhaust gas hazard
The exhaust gas from the machine’s combustion engine contains carbon monoxide which is poisonous, and chemicals known to the State of California and other authorities to cause cancer, birth defects, or other reproductive harm. Inhalation of exhaust fumes can cause serious injury, illness, or death.
Never inhale exhaust fumes.
Never operate the machine indoors or in a poorly
ventilated area.
Never stand in a deep hole, ditch, or simular
surrounding during operating.
© 2010 Atlas Copco Construction Tools AB | No. 9800 0995 93 | 2010-01-12
Original instructions
8
COBRA PRO, TT, TT-AWDSafety and operating instructions
WARNING Projectiles
Failure of the work piece, of accessories, or even of the machine itself may generate high velocity projectiles. During operating, splinters or other particles from the working material may become projectiles and cause personal injury by striking the operator or other persons. To reduce these risk:
Use approved personal protective equipment and
safety helmet, including impact resistant eye protection with side protection.
Make sure that no unauthorised persons trespass
into the working zone.
Keep the workplace free from foreign objects.
Ensure that the work piece is securely fixed.
WARNING Splinters hazard
Using the insertion tool as a hand struck tool can result in splinters hitting the operator and can cause personal injury.
Never use a insertion tool as a hand struck tool.
They are specifically designed and heat-treated to be used only in a machine.
WARNING Slipping, tripping and falling
hazards
There is a risk of slipping or tripping or falling, for example tripping on the hoses or on other objects. Slipping or tripping or falling can cause injury. To reduce this risk:
Always make sure that no hose or other object is
in your way or in any other person's way.
Always make sure you are in a stable position with
your feet as far apart as your shoulders width and keeping a balanced body weight.
WARNING Motion hazards
When using the machine to perform work-related activities, you may experience discomfort in the hands, arms, shoulders, neck, or other parts of the body.
Adopt a comfortable posture whilst maintaining
secure footing and avoiding awkward off-balanced postures.
Changing posture during extended tasks may help
avoid discomfort and fatigue.
In case of persistent or recurring symptoms,
consult a qualified health professional.
WARNING Vibration hazards
Normal and proper use of the machine exposes the operator to vibration. Regular and frequent exposure to vibration may cause, contribute to, or aggravate injury or disorders to the operator’s fingers, hands, wrists, arms, shoulders and/or nerves and blood supply or other body parts, including debilitating and/or permanent injuries or disorders that may develop gradually over periods of weeks, months, or years. Such injuries or disorders may include damage to the blood circulatory system, damage to the nervous system, damage to joints, and possibly damage to other body structures.
If numbness, persistent recurring discomfort, burning sensation, stiffness, throbbing, tingling, pain, clumsiness, weakened grip, whitening of the skin, or other symptoms occur at any time, when operating the machine or when not operating the machine, stop operating the machine, tell your employer and seek medical attention. Continued use of the machine after the occurrence of any such symptom may increase the risk of symptoms becoming more severe and/or permanent.
Operate and maintain the machine as recommended in these instructions, to prevent an unnecessary increase in vibration.
The following may help to reduce exposure to vibration for the operator:
Let the tool do the job. Use a minimum hand grip
consistent with proper control and safe operation.
If the machine has vibration absorbing handles,
keep them in a central position, avoid pressing the handles into the end stops.
When the percussion mechanism is activated, the
only body contact with the machine you should have are your hands on the handle or handles. Avoid any other contact, for example supporting any part of the body against the machine or leaning onto the machine trying to increase the feed force. It is also important not to keep the start and stop device engaged while extracting the tool from the broken work surface.
Make sure that the inserted tool is well-maintained
(including sharpness, if a cutting tool), not worn out, and of the proper size. Insertion tools that are not well-maintained, or that are worn out, or that are not of the proper size result in longer time to complete a task (and a longer period of exposure to vibration) and may result in or contribute to higher levels of vibration exposure.
Immediately stop working if the machine suddenly
starts to vibrate strongly. Before resuming the work, find and remove the cause of the increased vibrations.
Never grab, hold or touch the inserted tool when
using the machine.
9© 2010 Atlas Copco Construction Tools AB | No. 9800 0995 93 | 2010-01-12
Original instructions
Safety and operating instructionsCOBRA PRO, TT, TT-AWD
Participate in health surveillance or monitoring,
medical exams and training programs offered by your employer and when required by law.
When working in cold conditions wear warm
clothing and keep hands warm and dry.
See the ”Noise and vibration declaration statement” for the machine, including the declared vibration values. This information can be found at the end of these Safety and operating instructions.
DANGER Electrical hazard
The machine is not electrically insulated. If the machine comes into contact with electricity, serious injuries or death may result.
Never operate the machine near any electric wire
or other source of electricity.
Make sure that there are no concealed wires or
other sources of electricity in the working area.
WARNING Concealed object hazard
During operating, concealed wires and pipes constitute a danger that can result in serious injury.
Check the composition of the material before
operating.
Watch out for concealed cables and pipes for
example electricity, telephone, water, gas and sewage lines etc.
If the inserted tool seems to have hit a concealed
object, switch off the machine immediately.
Make sure that there is no danger before
continuing.
WARNING Involuntary start
Involuntary start of the machine may cause injury.
Keep your hands away from the start and stop
device until you are ready to start the machine.
Learn how the machine is switched off in the event
of an emergency.
WARNING Noise hazard
High noise levels can cause permanent and disabling hearing loss and other problems such as tinnitus (ringing, buzzing, whistling, or humming in the ears). To reduce risks and prevent an unnecessary increase in noise levels:
Risk assessment of these hazards and
implementation of appropriate controls is essential.
Operate and maintain the machine as
recommended in these instructions.
Select, maintain and replace the insertion tool as
recommended in these instructions.
If the machine has a silencer, check that it is in
place and in good working condition.
Always use hearing protection.
Use damping material to prevent work pieces from
'ringing'.
WARNING Unstable position hazard
During operation of the machine, there is a risk for falling, tripping and/or coming in contact with the inserted tool, which can cause injury. This risk increases if you work in an unstable position or on any unstable ground, object or surface. To reduce this risk:
Never work in an unstable position.
Always make sure you are in a stable position with
your feet as far apart as your shoulder width and keeping a balanced body weight.
Never stand on any unstable ground, objects or
surfaces.
WARNING Slippery machine surface hazard
There is a risk that the machine (for example, the handle and other surfaces) is slippery due to grease, oil, or other substances. If the machine is slippery, there is a risk that you might lose your grip, drop the machine, and/or come in contact with the inserted tool during operation of the machine. Any such event can cause injury. To reduce this risk:
Always make sure that the handles and other
gripping surfaces of the machine are not slippery.
Always make sure that the handles and other
gripping surfaces are free from grease and oil.
Maintenance, precautions
WARNING Machine modification
Any machine modification may result in bodily injuries to yourself or others.
Never modify the machine. Modified machines are
not covered by warranty or product liability.
Always use original parts, insertion tools and
accessories approved by Atlas Copco.
Change damaged parts immediately.
Replace worn components in good time.
CAUTION High temperature
The machine's front cover, exhaust pipe, and bottom become hot during operation. Touching it can lead to burns.
Never touch a hot front cover.
Never touch the hot exhaust pipe.
Never touch the bottom of the machine when its
hot.
© 2010 Atlas Copco Construction Tools AB | No. 9800 0995 93 | 2010-01-12
Original instructions
10
COBRA PRO, TT, TT-AWDSafety and operating instructions
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