COATS IBS 2000 User Manual
1601 J. P. Hennessy Drive, LaVergne, TN USA 37086-3565 615/641-7533 800/688-6359 Manual Part No.: 9112095 03
HENNESSY INDUSTRIES INC. Manufacturer of AMMCO
®
, COATS®and BADA®Automotive Service Equipment and Tools. Revision: 4/00
IBS 2000
Interactive Balancing System
®
Installation Instructions
Operating Instructions
Safety Instructions
Maintenance Instructions
READ these instructions before placing unit in
service KEEP these and other materials delivered
with the unit in a binder near the machine for
ease of reference by supervisors and operators.
ii • COATS IBS 2000 Interactive Balancing System
Direct Drive
COATS IBS 2000 Interactive Balancing System • iii
Table of Contents
Operator Protective Equipment . . . . . . . . .iv
Owner’s Responsibility . . . . . . . . . . . . . . . . .v
Definitions of Hazard Levels . . . . . . . . . . . . .v
Important Safety Instructions . . . . . . . . . . .vi
Before You Begin
Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Electrical Requirements . . . . . . . . . . . . . . . . . . . . .1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Standard Accessories . . . . . . . . . . . . . . . . . . . . . .2
Optional Accessories . . . . . . . . . . . . . . . . . . . . . . .2
Installation and Setup
Floor and Space Requirements . . . . . . . . . . . . . . .2
Connect to Power . . . . . . . . . . . . . . . . . . . . . . . . .2
Operating Instructions
Interactive Control Panel . . . . . . . . . . . . . . . . . . . .3
The Planes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
DWLS - Direct Weight Location System . . . . . . . .4
Balancing Modes . . . . . . . . . . . . . . . . . . . . . . . . . .4
Entering Wheel Data . . . . . . . . . . . . . . . . . . . . . . .5
Mounting Wheels
Back Cone Mounting . . . . . . . . . . . . . . . . . . . . . . .6
Front Cone Mounting . . . . . . . . . . . . . . . . . . . . . .6
Alternate Mounting . . . . . . . . . . . . . . . . . . . . . . . .7
Optional Combi-Adapter Mounting . . . . . . . . . . . .7
Selecting Balancing Options
Using the Menu . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Reading the Displays . . . . . . . . . . . . . . . . . . .9
Balancing a Wheel
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Changing Wheel Information During Balancing . .10
Changing Balancing Modes and Weight Locations
During Balancing . . . . . . . . . . . . . . . . . . . . . . . . .10
Checking the Balance . . . . . . . . . . . . . . . . . . . . .10
After Balancing Vibration Problems . . . . . . . . . . .10
Match Mount
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Is Match Mount Needed? . . . . . . . . . . . . . . . . . .11
Match Mount Instructions . . . . . . . . . . . . . . . . . .12
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . .14
Total Accuracy Verification . . . . . . . . . . . . .14
Calibration and Diagnostics
Balancer Calibration . . . . . . . . . . . . . . . . . . . . . . .15
Plane Separation . . . . . . . . . . . . . . . . . . . . . . . . .16
A/D Arm Calibration . . . . . . . . . . . . . . . . . . . . . . .16
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Contents
iv • COATS IBS 2000 Interactive Balancing System
Safety
Operator Protective
Equipment
Personal protective equipment helps make tire servicing safer. However, equipment does not take the
place of safe operating practices. Always wear durable
work clothing during tire service activity. Loose fitting
clothing should be avoided. Tight fitting leather gloves
are recommended to protect operator’s hands when
handling worn tires and wheels. Sturdy leather work
shoes with steel toes and oil resistant soles should be
used by tire service personnel to help prevent injury in
typical shop activities. Eye protection is essential during tire service activity. Safety glasses with side
shields, goggles, or face shields are acceptable. Back
belts provide support during lifting activities and are
also helpful in providing operator protection.
Consideration should also be given to the use of hearing protection if tire service activity is performed in an
enclosed area, or if noise levels are high.
Failure to follow danger, warning, and caution instructions may lead to serious personal injury or death to operator or
bystander or damage to property. Do not
operate this machine until you read and
understand all the dangers, warnings and
cautions in this manual. For additional
copies of either, or further information,
contact:
Hennessy Industries, Inc.
1601 J.P. Hennessy Drive
LaVergne, TN 37086-3565
(615) 641-7533 or (800) 688-6359
Do it Now
Make sure the instruction and warning decal is clean and clearly visible
to operator.
✓
NOTICE
Read entire manual before assembling,
installing, operating, or servicing this
equipment.
WARNING
COATS IBS 2000 Interactive Balancing System • v
Owner’s Responsibility
To maintain machine and user safety, the responsibility of the owner is to read and follow these instructions:
• Follow all installation instructions.
• Make sure installation conforms to all applicable
Local, State, and Federal Codes, Rules, and
Regulations; such as State and Federal OSHA
Regulations and Electrical Codes.
• Carefully check the unit for correct initial function.
• Read and follow the safety instructions. Keep
them readily available for machine operators.
• Make certain all operators are properly trained,
know how to safely and correctly operate the unit,
and are properly supervised.
• Allow unit operation only with all parts in place
and operating safely.
• Carefully inspect the unit on a regular basis and
perform all maintenance as required.
• Service and maintain the unit only with authorized
or approved replacement parts.
• Keep all instructions permanently with the unit
and all decals/labels/notices on the unit clean and
visible.
• Do not override safety features.
Definitions of Hazard
Levels
Identify the hazard levels used in this manual with
the following definitions and signal words:
DANGER
Watch for this symbol:
It Means: Immediate hazards, which will result in
severe personal injury or death.
WARNING
Watch for this symbol:
It Means: Hazards or unsafe practices, which could
result in severe personal injury or death.
CAUTION
Watch for this symbol:
It Means: Hazards or unsafe practices, which may
result in minor personal injury or product or property
damage.
Watch for this symbol! It means BE ALERT! Your
safety, or the safety of others, is involved!
Safety
DANGER
WARNING
CAUTION
vi • COATS IBS 2000 Interactive Balancing System
Safety
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
READ ALL INSTRUCTIONS
1. Eye and face protection recommendations:
“Protective eye and face equipment is required to
be used where there is a reasonable probability of
injury that can be prevented by the use of such
equipment.” O.S.H.A. 1910.133(a) Protective goggles, safety glasses, or a face shield must be provided by the owner and worn by the operator of
the equipment. Care should be taken to see that
all eye and face safety precautions are followed by
the operator. ALWAYS WEAR SAFETY GLASSES.
Everyday glasses only have impact resistant
lenses, they are not safety glasses.
2. Do not disable hood safety interlock system, or in
any way shortcut safety controls and operations.
3. Be sure that wheels are mounted properly, the
hub nut engages the arbor for not less than four
(4) turns, and the hub nut is firmly tightened
before spinning the wheel.
4. Read and understand this manual before operating. Abuse and misuse will shorten the functional
life.
5. Be sure the balancer is properly connected to the
power supply and electrically grounded.
6. Do not operate equipment with a damaged cord
or if the equipment has been dropped or damaged
– until it has been examined by a qualified serviceman.
7. Do not let cord hang over edge of table, bench, or
counter or come in contact with hot manifolds or
moving fan blades.
8. If an extension cord is necessary, a cord with a
current rating equal to or more than that of the
equipment should be used. Cords rated for less
current than the equipment may overheat. Care
should be taken to arrange the cord so that it will
not be tripped over or pulled.
9. Keep guards and safety features in place and in
working order.
10. Wear proper clothing. Safety toe, non-slip
footwear and protective hair covering to contain
hair is recommended. Do not wear jewelry, loose
clothing, neckties, or gloves when operating the
balancer.
11. Keep work area clean and well lighted. Cluttered
and/or dark areas invite accidents.
12. Avoid dangerous environments. Do not use power
tools or electrical equipment in damp or wet locations, or expose them to rain.
13. Avoid unintentional starting. Be sure the balancer
is turned off before servicing.
14. Disconnect the balancer before servicing.
15. Use only manufacturer’s recommended accessories. Improper accessories may result in personal injury or property damage.
16. Repair or replace any part that is damaged or worn
and that may cause unsafe balancer operation. Do
not operate damaged equipment until it has been
examined by a qualified service technician.
17. Never overload or stand on the balancer.
18. Do not allow untrained persons to operate
machinery.
19. To reduce the risk of fire, do not operate equipment in the vicinity of open containers or flammable liquids (gasoline).
20. Adequate ventilation should be provided when
working on operating internal combustion
engines.
21. Keep hair, loose clothing, fingers, and all parts of
body away from moving parts.
22. Use equipment only as described in this manual.
23. Use only manufacturer’s recommended attachments.
Before You Begin
Receiving
The shipment should be thoroughly inspected as soon as it is
received. The signed bill of lading is acknowledgement, by the
carrier, of receipt in good condition of the shipment covered by
our invoice.
If any of the goods called for on this bill of lading are shorted
or damaged, do not accept them until the carrier makes a notation of the shorted or damaged goods on the freight bill. Do this
for your own protection.
NOTIFY THE CARRIER AT ONCE if any hidden loss or damage
is discovered after receipt and request him to make an inspection. If the carrier will not do so, prepare an affidavit to the effect
that you have so notified the carrier (on a certain date) and that
he has failed to comply with your request.
IT IS DIFFICULT TO COLLECT FOR LOSS OR DAMAGE AFTER
YOU HAVE GIVEN THE CARRIER A CLEAR RECEIPT.
File your claim with the carrier promptly. Support your claim
with copies of the bill of lading, freight bill, invoice, and photographs, if possible.
Although COATS responsibility ceases upon delivery of the
shipment to the carrier, we will gladly assist in tracing lost shipments. Our willingness to assist in every possible manner does
not make COATS responsible for collection of claims, or replacement of lost or damaged materials.
Electrical Requirements
The IBS 2000 requires a 220 VAC, 60Hz, three-phase power
supply with 20 amp fuse or circuit breaker, or a 220 VAC, 60HZ,
single-phase power supply with 20 amp fuse or circuit breaker.
The three-phase balancer is equipped with an approved cord
and a 4-prong grounding plug to fit a Hubbell 2420 or Bryant
71520 grounding receptacle (not included). See figure 1.
The single-phase balancer is equipped with an approved cord
and a 3-prong grounding plug to fit a Hubble 2323 or Bryant
grounding receptacle (not included). See figure 2.
A qualified electrician should install the receptacles in accordance with state and local codes.
Specifications
• Cycle time . . . . . . . . . . . . . . . . . . . . .4 to 5 seconds (avg.)
• Outside Tire Diameter . . . . . . . . . . . . . . . . .44 inches max.
• Wheel Diameter Range . . . . . . . . . . . . . . .8 to 29.9 inches
• Wheel Width Range . . . . . . . . . . . . . . . . . . .2 to 19 inches
• Balancing Increments . . . . . . . . . . . . . .0.25 or 0.01 ounce
• Resolution (Round Off Mode) . . . . . . . . . .0.01 ounce, 1.4°
• Motor - Modified torque with 900 RPM/1.5 HP rating, forced
air cooling, large housing for heat dissipation, and heavy
duty insulation for high temperature applications.
• Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . .625 pounds
Direct Drive
COATS IBS 2000 Interactive Balancing System • 1
Figure 1 - Three-Phase Wiring Diagram
Three-Phase
Ground
Hot
195-230 V
Between
Hot Wires
Hot
Hot
Figure 2 - Single-Phase Wiring Diagram
Single-Phase
A – Red
B – Black
Green/
Ground
2 • COATS IBS 2000 Interactive Balancing System
Direct Drive
Features
• Exclusive Direct Drive System (no belts or pulleys)
• Single-Spin Balancing
• Hood Safety Interlock System
• Extended Mounting Flange for Deeper Wheels
• Dynamic, Static, RV, Match Mount, and Alloy
Balancing Modes
• Interactive Control Panel
• Large, Bright Digital Displays
• Easy-to-Read Weight Position Indicators
• Large Keypad for Data Entry
• Control Pod Adjusts for Optimum Visibility
• Electronics Isolated from Motor Heat
• Automatic Memory and Program Check
• Interactive Display Menu
• Dual Operator Modes (Operator A/B)
• Stop-On-Top for Easier Weight Location
• Automatic Offset and Diameter Data Entry
• Self-Calibrating
• Weight Storage Bins and Accessory Pegs
• No-Bolt-Down Installation
Standard Accessories
• Graduated Cone Assortment (hardened, 3 piece)
• Light Truck Cone
• Hub Nut
• No-Mar Ring
• Rim Width Caliber
• Wheel Weight Pliers
Optional Accessories
• Combi-Adapter for Bolt Hole Mounting
• Extra Large Truck Cone Kit
• 3, 4, and 5 Lug Flange Plate Adapters
• Escort/Lynx Adapter
• Speed Lock Kit
• Side and Rear Storage Trays
• Viper Wheel Kit
• Large Truck Cone and Cup Adapter Kit
• Tacoma Cone
Installation and Setup
A factory trained COATS®Service Technician must
perform the install, setup, and initial test procedures
on your IBS 2000 balancer. Do not attempt to install
and setup the unit yourself. Accurate and reliable operation of your unit depends on proper installation.
Please contact COATS®directly at 1-800-688-9240 for
the Certified Service Partner nearest you.
Do not use the control pod, control pod
arm, faceplate, hood or shaft to lift the balancer.
Floor and Space Requirements
The balancer must be located on a flat floor of solid
construction, preferably concrete. The balancer must
sit solidly on its three feet. If the balancer is not level,
does not sit solidly on its three feet, or is placed on an
unstable floor, the balancer will not function properly
and will produce inaccurate balance readings.
Do not operate the balancer when it is still bolted
down or while it is on the pallet.
Select a location for the balancer that provides a
level, solid floor, and adequate clearance around and
above the balancer. Make sure the location selected
has enough room above and behind the unit so the
hood can be raised completely. The location must also
provide working room for mounting and removing
wheels.
Connect to Power
Your factory trained COATS®Service Technician
should do the final check to verify the power installation before connecting the balancer to a power supply.
Failure due to improper power connection will void the
warranty.
CAUTION
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