CMC PT-35 User Manual

OWNER’S MANUAL
MODEL PT-35
POWER TILT & TRIM
COOK
MANUFACTURING CORPORATION
© COPYRIGHT - 2006 Part #52160 REVISION 5
FOREWORD
Thank you for choosing a CMC product. This manual is designed to aid in installation and maintenance of your PT-35 Power Tilt and Trim. Each part of the CMC PT-35 is machined from the highest quality material to ensure many years of trouble free service. Computer aided design and precision machining of the PT-35 is done totally at our facility, so you can be sure you have purchased the best quality unit on the market.
CONTENTS
Foreword .................................................................................................Inside Front Cover
Installation ................................................................................................................ Page 1
Mounting To Transom ............................................................................................... Page 2
Mounting Outboard With Clamps .............................................................................. Page 2
Mounting Outboard Without Clamps ......................................................................... Page 3
Warranty Card ..................................................................................................... Centerfold
Connecting To Power Source ..................................................................................... Page 4
Servicing ................................................................................................................... Page 5
Actuator Removal ...................................................................................................... Page 6
Emergency Relief Valve .............................................................................................. Page 6
Parts List ................................................................................................................... Page 7
Troubleshooting ........................................................................................................ Page 8
Warranty ................................................................................................. Inside Back Cover
INSTALLATION
Please read the Owner’s Manual completely before installing the PT-35. The CMC PT-35 has been predrilled on the
transom side to mount to the boat. Be sure to use at least 1/2” diameter stainless steel bolts and nuts for mounting the PT-35 to the boat.
For proper installation the following items should be included in your PT-35 box:
1. One hydraulic PT-35 unit.
2. One wire assembly with toggle switch.
3. One switch plate and rubber boot.
Step 1: Consult the outboard motor manual for the proper motor
lifting procedures. You will need to lift the motor in some fashion with a lifting device rated at the proper lifting capacity.
Step 2: Attach the lifting device to the motor making sure the
motor is supported safely.
Step 3: Remove the fasteners that mount the motor to the tran-
som of the boat.
Step 4: Swing the motor away from the transom of the boat tak-
ing care not to damage any wires or cables (Fig. 1).
The figures below show the transom view (Fig. 2) and the motor
view (Fig. 3) of the PT-35. The transom view to be mounted to the transom and the motor view to the motor.
Fig. 2
11”
Fig. 1
Fig. 3
11.1/2”
TRANSOM VIEW MOTOR VIEW
- 1 -- 8 -
MOUNTING THE PT-35 POWER TILT & TRIM TO THE TRANSOM OF THE BOAT
When mounting your motor, take into consideration that your motor will set back away from the transom 5 1/2
inches. This allows you to mount your motor higher than you can when it is mounted to the transom (be­cause as the water passes under the transom it comes up toward the propeller when it is set back 5 When mounting the motor on the PT-35, the cavitation plate of your motor should be 1 to 3 inches above the bottom of the boat for best performance results.
NOTE: If you have a lightweight boat and cavitation occurs at the prop when you walk from the stern to the bow, you might consider distributing the weight in the boat toward the back.
Step 5: Fill in any motor mounting holes in the tran-
som with silicone rubber sealant. Drill four holes into the transom to match the four predrilled holes that are on the transom side of the tilt and trim (Fig. 4). When drilling the holes, make sure that the top of the transom side of the PT-35 will be approximately 1" above the top of the transom and that it is centered on the tran­som as shown in Fig. 6.
1/2
inches).
Fig. 4
NOTE: To make the mounting holes more accessible, follow the instructions on page 4 to obtain power to the PT-35. Tilt the PT-35 up to allow access to the mounting holes.
1/2
Step 6: Use at least
the PT-35 to the transom. To ensure proper clearance, insert the mounting bolts from the inside of the PT-35 out (the head of the bolt in­side of the PT-35 and the nut and washers on the inside of the boat). Fasten the unit to the transom, making sure to use flat washer and lock washer before the nut (Fig. 5 & 6). These bolts should be checked for tightness frequently.
" stainless steel bolts to mount
MOUNTING AN OUTBOARD MOTOR WITH TRANSOM CLAMPS TO THE PT-35
Step 7: Set your motor onto the PT -35 and center it. (If
your motor is mounted with four bolts through the transom and does not have transom clamps, go to Step 10. Tighten the clamps down as shown in Fig 7.
Fig. 5
Fig. 7 Fig. 6
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