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CMA-44L
Installation & Operation Manual
25 pgs1.65 Mb0
Parts Manual
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Quick Setup Instructions Manual
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Specifications
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CMA Dishmachines CMA-44H, CMA-44L, CMA-44 Parts Manual

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Table of Contents
CMA-44
1. PARTS MANUAL...................................................................................................... 4
1.1. Initial Parts Kit (P/N 13996.81)...................................................................................................... 4
1.2. Initial Parts Kit (P/N 13996.80)...................................................................................................... 5
1.3. Exploded View Drawings............................................................................................................... 6
1.3.1. Cabinet Assembly ................................................................................................................... 6
1.3.2. Cabinet Assembly (Old Models)............................................................................................. 7
1.3.3. Cabinet Assembly (Effective 08/2001).................................................................................... 8
1.3.4. Control Box Assembly ............................................................................................................ 9
1.3.5. Control Box Assembly (Old Models) .................................................................................... 10
1.3.6. Curtain and Optional Vent System ....................................................................................... 11
1.3.7. Curtain and Optional Vent System (Old Models) .................................................................12
1.3.8. Temperature Control System................................................................................................ 13
1.3.9. Pump Assembly..................................................................................................................... 14
1.3.10. Drain System Assem bly .........................................................................................................15
1.3.11. Plumbing System Assembly (Auto-Fill)................................................................................ 16
1.3.12. Plumbing System Assembly (Final Rinse).............................................................................17
1.3.13. Plumbing System Assembly (Old Models) ............................................................................ 18
1.3.14. Wash System assembly.......................................................................................................... 19
1.3.15. Wash System assembly (Old Models)................................................................................... 20
1.3.16. Rocker Arm Assembly........................................................................................................... 21
1.3.17. Rocker Arm Assembly (Old Models)..................................................................................... 22
1.3.18. Trip Switch Assembly – New Style........................................................................................ 23
1.3.19. Paddle Swi tc h Assem bly....................................................................................................... 24
2. TABLE LIMIT SWITCH INSTRUCTIONS (P/N 13469.20).......................... 25
3. DRAIN WATER TEMPERING KIT (OPTIONAL) ........................................ 27
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Page 3
1. Parts Manual
1.1. Initial Parts Kit (P/N 13996.81)
Parts Manual
P/N DESCRIPTION Qty
00201.85 Pump Motor, 1HP, 3Ph, 60 Hz, 220V 1
00206.00 Pump Seal Kit 1
00208.40 Slip Joint Nut "O" Ring Buna N70 1
00421.83 M-2 Power Rocker Switch, Red 1
00557.30 Kynar Reed Switch Gray, 110/220V, 12’ 1
00557.56 Kynar Reed Switch Black, 110/220V, 12’ 1
00631.05 Ice Cube Relay 220V 12Amp 1
00706.00 3/4 Water Solenoid Repair Kit JE 1
00707.00 ½” Water Solenoid Repair Kit JE 1
00735.00 ¾” Vac Breaker Rep Kit Watts 1
00738.15 ¾” & ½” Solenoid Coil JE 220V 1
03202.00 Thermometer (Capillary) 1
03226.00 Pump O-Ring Gasket 1
03623.00 ½ Vac Breaker Repair Kit Watts 1
13003.50 Contactor, 30-Amp 1
13003.70 Toggle Switch SPDT 20AMP 1
13012.26 M-2P Motor Contactor, 220V 1
13403.26 Fuse, 3-Amp/250V Slow Blow 2
13417.80 Immersion Heater, 3Ph/1Ph, 208-230V, 10kW 1
13418.20 Delay On Break Timer 230V 6-240Sec 1
13418.25 Auto Fill Timer 230v 1
13463.10 Liquid Level Switch, SS – M-2 1
13501.85 Motor 1/3Hp 200-230/460 60hz 3ph 1
13507.65 Cma Bearing Assy (New Dec 2007) 1
13508.70 Heavy Duty Clutch Spring 1
MODEL CMA-44 Part Manual rev. 2.16 02/12/08 Page 4
Page 4
1.2. Initial Parts Kit (P/N 13996.80)
P/N DESCRIPTION Qty
00201.85 Pump Motor, 1HP, 3Ph, 60 Hz, 220V 1
00206.00 Pump Seal Kit 1
00208.00 Slip Joint Nut Gasket 1
00411.00 Micro Switch 1
00421.83 CMA-44 Power Rocker Switch, Red 1
00421.87 CMA-44Heater Rocker Switch, White 1
00557.30 Kynar Reed Switch Gray, 110/220V, 12’ 1
00557.56 Kynar Reed Switch Black, 110/220V, 12’ 1
00707.00 ½” Water Solenoid Repair Kit JE 1
00738.15 ¾” & ½” Solenoid Coil JE 220V 1
03202.00 Thermometer (Capillary) 1
03226.00 Pump O-Ring Gasket 1
03623.00 ½ Vac Breaker Repair Kit Watts 1
13003.50 Contactor, 30-Amp 1
13003.70 Toggle Switch SPDT 20AMP 1
13012.26 CMA-44P Motor Contactor, 220V 1
13403.26 Fuse, 3-Amp/250V Slow Blow 2
13417.80 Immersion Heater, 3Ph/1Ph, 208-230V, 10kW 1
13418.85 60-Second Timer Relay 1
13463.10 Liquid Level Switch, SS – CMA-44 1
13501.85 Motor 1/3Hp 200-230/460 60hz 3ph 1
13507.50 Cam Bearing, SS 1
13508.60 Swivel Hook Spring Assembly 1
Parts Manual
MODEL CMA-44 Part Manual rev. 2.16 02/12/08 Page5
Page 5
1.3. Exploded View Drawings
1.3.1. Cabinet Assembly
Parts Manual
ITEM
NO.
NO.
REQ’D
1 1
1 13902.05 L-R CMA-44P Pan
2
1 13900.06 L-R CMA-44P Wrapper
4 1 01506.30 Door 21 4 03705.00 Foam Tape 5 2 13901.00 Wrapper Shield 22 2 13910.06 Drain Valve Handle Support 6 2 01554.30 Door Guide 23 1 13701.00 Door Latch 7 2 00636.10 Door Guide Plastic 24 1 01577.10 Scrap Trap Body Molded 8 1 13915.20 Door Latch Bracket 25 1 17579.00 Scrap Trap Holder
8A 1 13915.26 Door Latch Bracket W/Nut 26 1 01577.20 Scrap Trap Drawer Molded
9 1 00535.30 Door Handle 27 1 13912.06 Splash Shield 10 27 00905.00 1/4-20 x 1/2” Trusshead Bolt 28 1 00557.60 Reed Switch Magnet 11 60 00924.00 1/4” Washer, SS 29 1 00557.30 Kynar Reed Switch Only 110/220 12 52 00912.00 1/4-20 Nylon Lock Nut 30 2 13912.81 Splash Shield Clip 13 2 13906.00 Tray Track Rail 31 1 01577.36 Scrap Trap Cover SS (Hi Temp) 14 8 00914.10 1/4-20 x 5/8” Hex Head Bolt 15 1 13511.26 Overflow Chute Gasket 33 1 00927.00 8-32 Nylon Lock Nut
34 2 13915.30 Door Latch Bracket Spacer
P/N DESCRIPTION
13903.09 CMA 44 Stand
13927.06 L-R Heater Cover
13902.15 R-L CMA-44P Pan
13900.16 R-L CMA-44P Wrapper 20 1 13542.00 Drip Chute Gasket
ITEM
NO.
NO.
REQ’D
16 1 13511.06 L-R Overflow Chute 17 1
18 3 13910.82 Strainer Basket, Wash/Rinse
1 13913.00 Drip Chute 3
19
32 1 00960.00 8-32x1-1/2” Panhead Screw
DESCRIPTION
P/N
13927.16 R-L Heater Cover
MODEL CMA-44 Part Manual rev. 2.16 02/12/08 Page6
Page 6
Parts Manual
1.3.2. Cabinet Assembly (Old Models)
ITEM
NO.
NO.
REQ’D
1 1
1 13902.05 L-R CMA-44P Pan
2
1 13900.06 L-R CMA-44P Wrapper
4 1 01506.30 Door 21 4 03705.00 Foam Tape
5 2 13901.00 Wrapper Shield 22 2 13910.06 Drain Valve Handle Support
6 2 01554.30 Door Guide 23 1 13701.00 Door Latch
7 2 00636.10 Door Guide Plastic 24 1 01577.10 Scrap Trap Body Molded
8 1 13915.00 Door Latch Bracket 25 1 17579.00 Scrap Trap Holder 8A 1 13915.96 Door Latch Bracket W/Nut 26 1 01577.20 Scrap Trap Drawer Molded
9 1 00535.30 Door Handle 27 1 13912.06 Splash Shield 10 27 00905.00 1/4-20 x 1/2” Trusshead Bolt 28 1 00557.60 Reed Switch Magnet 11 60 00924.00 1/4” Washer, SS 29 1 00557.30 Kynar Reed Switch Only 110/220 12 52 00912.00 1/4-20 Nylon Lock Nut 30 2 13912.81 Splash Shield Clip 13 2 13906.00 Tray Track Rail 31 1 01577.36 Scrap Trap Cover SS (Hi Temp) 14 8 00914.10 1/4-20 x 5/8” Hex Head Bolt 15 1 13511.26 Overflow Chute Gasket 33 1 00927.00 8-32 Nylon Lock Nut
P/N DESCRIPTION
13903.05 L-R CMA-44P Frame Stand
13903.15 L-R CMA-44P Frame Stand 13927.06 L-R Heater Cover
13902.15 R-L CMA-44P Pan
13900.16 R-L CMA-44P Wrapper 20 1 13542.00 Drip Chute Gasket
ITEM
NO.
NO.
REQ’D
16 1 13511.06 L-R Overflow Chute 17 1
18 3 13910.82 Strainer Basket, Wash/Rinse
1 13913.00 Drip Chute 3
19
32 1 00960.00 8-32x1-1/2” Panhead Screw
DESCRIPTION
P/N
13927.16 R-L Heater Cover
MODEL CMA-44 Part Manual rev. 2.16 02/12/08 Page7
Page 7
Parts Manual
1.3.3. Cabinet Assembly (Effective 08/2001)
ITEM
NO.
NO.
REQ’D
1 1 13902.16 CMA-44P Frame Stand 17 1 13408.82 Trip Switch Cover
1 13902.06 L-R CMA-44P Pan 1 13927.06 L-R Heater Cover 2
1 13900.06 L-R CMA-44P Wrapper 19 3 13910.82 Strainer Basket, Wash/Rinse 3
4 1 01506.30 Door 21 1 13542.00 Drip Chute Gasket
5 2 13901.00 Wrapper Shield 22 4 03705.00 Foam Tape
6 2 01554.30 Door Guide 23 2 13910.06 Drain Valve Handle Support
7 2 00636.10 Door Guide Plastic 24 1 13504.26 Gearbox Cover Mount (Optional)
8 2 13915.00 Door Latch Bracket 25 1 13504.06 Gearbox Cover (Optional)
9 1 00535.30 Door Handle 26 1 13701.00 Door Latch 10 26 00905.00 1/4-20 x 1/2” Trusshead Bolt 27 1 01579.10 Scrap Trap Body 11 60 00924.00 1/4” Washer, SS 28 1 17579.00 Scrap Trap Holder 12 52 00912.00 1/4-20 Nylon Lock Nut 29 1 01579.20 Scrap Trap Drawer 13 2 13906.00 Tray Track Rail 30 1 13912.06 Splash Shield 14 8 00914.10 1/4-20 x 5/8” Hex Head Bolt 31 1 00557.60 Reed Switch Magnet 15 1 13511.26 Overflow Chute Gasket 32 1 00557.26 Reed Switch
1 13511.06 L-R Overflow Chute 33 2 13912.81 Splash Shield Clip 16
P/N DESCRIPTION
13902.16 R-L CMA-44P Pan
13900.16 R-L CMA-44P Wrapper 20 1 13913.00 Drip Chute
13511.16 R-L Overflow Chute
ITEM
NO.
18
NO.
REQ’D
13927.16 R-L Heater Cover
DESCRIPTION
P/N
MODEL CMA-44 Part Manual rev. 2.16 02/12/08 Page8
Page 8
Parts Manual
1.3.4. Control Box Assembly
ITEM
NO.
NO.
REQ’D
1 1 13904.06 Control Box w/Lid 11 2 17503.18 Control Box Sponge, Short
2 1 13012.26 Motor Contactor, 220V 12 1 00474.00 Toggle Switch Braket
3 4 13003.50 Contactor, 30-Amp 13 1 00454.06 6-Pole Terminal Block
4 2 03202.00 Thermometer 14 2 13418.20 Delay On Break Timer 230V 6-240Sec
5 2 03202.08 Thermometer Bracket 15 1 13418.25 Auto Fill Timer
6 1 00631.05 Ice Cube Relay 220 V 16 1 00421.83 Power Rocker Switch, Red
7 2 13003.70 Toggle Switch SPDT 20AMP 17 1 00449.50 Lock, Keyless
8 2 00470.10 Toggle Switch Rubber Boot 18 2 13403.26 Fuse, 3-Amp/250V Slow Blow
9 1 13003.62 Din Rail Mounting Bracket 10 2 17503.17 Control Box Sponge, Long 20 1 13013.30 1/3 HP Overload Relay 1.2amp-1.8Amp
P/N DESCRIPTION
MODEL CMA-44 Part Manual rev. 2.16 02/12/08 Page9
ITEM
NO.
NO.
REQ’D
19 1 13003.60 Starter DIN Rail
DESCRIPTION
P/N
Page 9
Parts Manual
1.3.5. Control Box Assembly (Old Models)
ITEM
NO.
NO.
REQ’D
1 1 13904.06 Control Box w/Lid 10 2 17503.17 Control Box Sponge, Long
2 3 13012.26 Motor Contactor, 220V 11 2 17503.18 Control Box Sponge, Short
3 2 13003.50 Contactor, 30-Amp 12 1 00421.87 Rocker Switch, White
4 2 03202.00 Thermometer 13 1 00421.26 Rocker Switch Hole Plug
5 2 03202.08 Thermometer Bracket 14 1 00421.83 Power Rocker Switch, Red
6 1 00454.06 6-Pole Terminal Block 15 1 00449.50 Lock, Keyless
7 1 13003.70 Timer Relay Override Switch 16 2 13403.26 Fuse, 3-Amp/250V Slow Blow
8 1 00470.10 Toggle Switch Rubber Boot 17 1 13013.30 1/3 HP Overload Relay 1.2amp-1.8Amp
9 1 13003.60 Starter DIN Rail
P/N DESCRIPTION
MODEL CMA-44 Part Manual rev. 2.16 02/12/08 Page10
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
Page 10
Parts Manual
1.3.6. Curtain and Optional Vent System
ITEM
NO.
NO.
REQ’D
1 13912.12 CMA 44 Splash Shield ('07)
1 2 2 13702.25 Curtain CMA-44( 20-5/8” x 15”) 8 2 13705.10 Curtain Rod Long 3 4 13901.12 CMA 44 Wash Curtain Support ('07) 9 4 00914.10 1/4-20 X 5/8 Hexhead Bolt 4 4 00912.00 1/4-20 Nylon Lock Nut 10 2 13702.35 Curtain CMA-44 (24 5/8" x 11-1/2”) 5 1 13901.84 Hood Adapter Set 11 1 13501.80 Conveyor Motor Cover (Optional) 6 2 13901.30 Outer Wrap Shield Curtain Support
P/N DESCRIPTION
MODEL CMA-44 Part Manual rev. 2.16 02/12/08 Page11
ITEM
NO.
NO.
REQ’D
7 2 13705.00 Curtain Rod Short
DESCRIPTION
P/N
Page 11
Parts Manual
1.3.7. Curtain and Optional Vent System (Old Models)
ITEM
NO.
NO.
REQ’D
1 2 13702.25 Curtain, 20-5/8” x 15” 8 2 13704.16 Dual Curtain Holder (Right to Left) 2 1 13702.15 Curtain, 20-5/8” x 11” 13704.36 Dual Curtain Holder (Left to Right) 3 4 13702.30 Curtain, 24-5/8” x 15” 9 2 13704.46 Dual Curtain Rod Stop 4 2 13704.26 Double Curtain Splash Guard Bracket 10 4 00907.00 6-32 x 1/2" Pan Head Screw 5 3 13705.00 Curtain Rod, Short 11 4 00965.00 6-32 Nylon Lock Nut 6 4 13705.10 Curtain Rod, Long 12 2 13901.30 Outer Wrap Shield Curtain Support 7 1 13901.84 Hood Adapter Set
14 2 13901.10 Wrapper Shield
P/N DESCRIPTION
MODEL CMA-44 Part Manual rev. 2.16 02/12/08 Page12
ITEM
NO.
NO.
REQ’D
13 2 13901.35 Inner Wrap Shield Curtain Support
DESCRIPTION
P/N
Page 12
Parts Manual
1.3.8. Temperature Control System
ITEM
NO.
NO.
REQ’D
1 1 13417.80 Immersion Heater, 3Ph, 240V, 10kW* 6 1 13416.10 Thermostat Bracket
2 1 13463.10 Liquid Level Switch, SS 7 1 13417.45 Heater Gasket
3 1 13417.89 Thermostat 12KW Heater 8 4 00901.00 5/16 – 18 x 1” Hexhead Bolt
4 1 03202.00 Thermometer 9 4 13805.00 5/16 – 18 Nylon Nut
5 1 13463.50 Liquid Level Switch Shield 10 8 00926.00 5/16” SS washer
* Includes P/N 13417.89 Thermostat w/c can be ordered separately
P/N DESCRIPTION
MODEL CMA-44 Part Manual rev. 2.16 02/12/08 Page13
ITEM
NO.
NO.
REQ’D
DESCRIPTION
P/N
Page 13
Parts Manual
1.3.9. Pump Assembly
ITEM
NO.
NO.
REQ’D
1 2 00201.85 Pump Motor, 1HP, 3Ph, 60 Hz, 220V 12 4 00924.00 1/4” SS Washer
2 2 03224.00 Pump Base Mount 13 4 00912.00 1/4-20 Nylon Lock Nut
3 2 00206.00 Pump Seal Kit 14 16 00921.00 3/8-16 x 3/4” SS Hex Head Bolt
4 2 03226.00 Pump O-Ring Gasket 15 2 13829.00 7/16-20 Thin Nylon Lock Nut
5 2 03222.85 CMA-44 Water Pump Impeller 16 4 00238.00 3/8” Male Plug
6 2 04206.00 Pump Cover 17 2 00213.00 1” Ford Adapte r, MIP x PJ Tube
7 2 00208.00 Slip Joint Nut Gasket 18 2 00225.00 1” Compression Gasket
8 2 04204.00 Compression Nut, 2.5” 19 1 00704.85 1”, 90° Elbow*
9 2 13916.40 Motor Support Bracket 20 2 00200.85 Motor Assembly, 1HP, 3Ph, 220V, 60 Hz** 10 4 00906.00 1/4-20 x 1/2” Hex Bolt 21 2 00208.20 Slip Joint Nut Friction Ring 11 4 00922.00 1/4” Lock Star Washer
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
DESCRIPTION
P/N
*For CMA-44 R-L only. **Includes Items 1, 2, 3, 4, 5 and 14.
MODEL CMA-44 Part Manual rev. 2.16 02/12/08 Page14
Page 14
Parts Manual
1.3.10. Drain System Assembly
ITEM
NO.
NO.
REQ’D
1 1 13001.85 Drain Manifold 6 2 00912.00 1/4-20 Lock Nut
2 2 20500.06 Waste Drain Valve 7 4 00924.00 1/4“ Washer, SS
3 2 01317.17 1-1/2” x 2” No Hub 8 1 13024.00 Dynamite Plug, 2”
4 2 03001.82 Drain Pipe Support Bracket 9 2 00906.0 1/4-20 x 1/2” Hex Head Bolt
5 2 50109.00 Hose Clamp
P/N DESCRIPTION
MODEL CMA-44 Part Manual rev. 2.16 02/12/08 Page15
ITEM
NO.
NO.
REQ’D
DESCRIPTION
P/N
Page 15
Parts Manual
1.3.11. Plumbing System Assembly (Auto-Fill)
ITEM
NO.
NO.
REQ’D
1 1 2 1 00738.15
3 1 4 1 00786.00 Water Solenoid Plunger with Spring 10D 2 00421.51 6-32 x 1/4” SS Panhead Screw
5 1 00706.00 3/4” Water Solenoid Valve Repair Kit 11 1 13612.00 3/4” x 5” Brass Nipple 6 3 00704.00 3/4” 90° Street Elbow 12 2 13606.00 3/4” Jamb Nut, Brass 7 1 00781.00 3/4” x 3-1/2” Nipple, Brass 13 1 13634.06 3/4” x 8” Nipple, Brass 8 1 00749.00 Coupling 3/4” Brass 14 1 13633.00 3/4” 90° Elbow, F x F, Brass 9 1 01525.06 Plumbing Support Bracket
10 1 00710.50 3/4” Vacuum Breaker*** 16 1 13029.00 3/4" Strainer Ball Valves
P/N DESCRIPTION
00705.05
00705.20
MODEL CMA-44 Part Manual rev. 2.16 02/12/08 Page16
3/4” Water Solenoid Valve 220V, JE* 10A 1 00735.00 3/4” Vacuum Breaker Repair Kit
Water Solenoid Valve Coil, 220V, ½” & ¾”
3/4” Water Solenoid Valve Bonnet 10C 1 00739.50 Vacuum Breaker Cap
ITEM
NO.
NO.
REQ’D
10B 1 00735.60 3/4” Vacuum Breaker Bonnet
15 2 00781.00 3/4” x 3-1/2” Nipple, Brass
DESCRIPTION
P/N
Page 16
Parts Manual
1.3.12. Plumbing System Assembly (Final Rinse)
ITEM
NO.
NO.
REQ’D
1 1 03603.15 1/2” Water Solenoid Valve 220V, JE* 11 2 00743.10 1/2” Tee, F x F x F 2 1 00738.15 3 1 03603.20 1/2” Water Solenoid Valve Bonnet 13 1 13602.20 1/2” Pressure Regulator 4 1 00786.00 Water Solenoid Plunger with Spring 14 1 01525.06 Plumbing Support Bracket 5 1 00707.00 1/2” Water Solenoid Valve Repair Kit 15 2 00745.00 1/2 90 Deg Street Elbow 6 1 13605.00 Pressure Gauge 16 1 00747.10 Nipple Brass 1/2 X 5"
7 1 03624.00 1/2” Vacuum Breaker, Watts** 17 1 41030.10 1/2" 90 Deg Ell F X F Brass 7A 1 03624.25 1/2” Vacuum Breaker Bonnet 18 1 13669.20 CMA 44 Mixing Chamber ('07) 7B 1 03623.00 1/2” Vacuum Breaker Repair Kit 19 1 00780.00 Nipple Brass 1/2 X 2 1/2
8 2 04204.00 Compression Nut, 2.5” 20 1 13610.30 1/2” Union, SS
9 2 00421.51 6-32 x 1/4” SS Panhead Screw 21 2 03232.00 1/8 Male Plug 10 1 00739.50 Vacuum Breaker Cap 22 1 41062.00 1/2" Strainer Ball Valves
P/N DESCRIPTION
Water Solenoid Valve Coil, 220V, ¾”
ITEM
NO.
NO.
REQ’D
12 5 03614.00 1/2” Close Nipple, Brass
DESCRIPTION
P/N
MODEL CMA-44 Part Manual rev. 2.16 02/12/08 Page17
Page 17
Parts Manual
1.3.13. Plumbing System Assembly (Old Models)
ITEM
NO.
NO.
REQ’D
1 1 03603.15 1/2” Water Solenoid Valve 220V, JE* 17 1 00747.30 1/2” x 3” SS Nipple 2 1 00738.15 3 1 03603.20 1/2” Water Solenoid Valve Bonnet 19 2 03232.00 1/8” Male Plug 4 1 00707.00 1/2” Water Solenoid Valve Repair Kit 20 2 13606.00 3/4” Jamb Nut, Brass 5 4 03614.00 1/2” Close Nipple, Brass 21 1 13612.00 3/4” x 5” Brass Nipple 6 2 41030.10 1/2” 90° Elbow, F x F, Brass 22 3 00704.00 3/4” 90° Street Elbow 7 1 03624.00 1/2” Vacuum Breaker, Watts** 23 1 13634.06 3/4” x 8” Nipple, Brass
7A 1 03623.00 1/2” Vacuum Breaker Repair Kit 24 1 13633.00 3/4” 90° Elbow, F x F, Brass 7B 1 03624.25 1/2” Vacuum Breaker Bonnet 25 1 00710.50 3/4” Vacuum Breaker***
8 1 00716.00 1/2” x 1/2” x 3/4” F x F x F Tee, Brass 25A 1 00735.00 3/4” Vacuum Breaker Repair Kit 9 1 13602.45 1/2” Pressure Regulator 25B 1 00735.60 3/4” Vacuum Breaker Bonnet
10 1 03202.00 Thermometer (Capillary) 25C 2 00739.50 Vacuum Breaker Cap 11 1 13604.00 1/2” x 1/4” Bushing 25D 4 00421.51 6-32 x 1/4” SS Panhead Screw 12 1 13605.00 Pressure Gauge 26 2 00742.00 1/2” x 2” Nipple, Brass 13 1 13028.00 3/4” Ball Valve, 3-piece 27 1 00781.00 3/4” x 3-1/2” Nipple, Brass 14 1 00743.10 1/2” Tee, F x F x F 28 1 00749.00 Coupling 3/4” Brass 15 2 01525.06 Plumbing Support Bracket 29 1 00786.00 Water Solenoid Plunger with Spring 16 1 13610.30 1/2” Union, SS
P/N DESCRIPTION
Water Solenoid Valve Coil, 220V, ½” & ¾”
*Includes Items 2, 3 and 4. ***Includes Items 25A, 25B, 25C and 25D. **Includes Items 7A, 7B, 25C and 25D.
MODEL CMA-44 Part Manual rev. 2.16 02/12/08 Page18
ITEM
NO.
NO.
REQ’D
18 1 13669.60 Mixing Chamber, 1/2” SS
30 1 00780.00 Nipple, Brass, 1/2” x 2-1/2”
DESCRIPTION
P/N
Page 18
Parts Manual
1.3.14. Wash System assembly
ITEM
NO.
NO.
REQ’D
1 6 13305.06 Spray Arm End Cap 11 1 13630.00 1/2”F x F x F Tee, SS 2 2 13327.06 Socket Bracket, Double 12 1 13307.00 Final Rinse Tube, 23-1/2” 3 2 13327.26 Socket Bracket, Single 13 1 13628.00 1/2" 90° Elbow, F x F, SS 4 6 13303.16 Spay Arm 14 1 13301.26 Wash Manifold 5 6 04306.10 Square Manifold Gasket 15 1 13301.06 Pre-wash Manifold 6 2 13310.00 1/2” Cap, Brass 16 2 00213.00 1” Ford Adapter, MIP x PJ Tube** 7 2 13304.82 Final Rinse Spay Arm* 16A 2 00225.00 1” Compression Gasket
7A 8 13304.55 Final Rinse Spray Jets, SS 17 32 13305.40 Shoulder Bolt
8 2 13618.00 1/2” Coupling 18 64 00924.00 1/4" SS Washer 9 4 00721.20 1/2" Jamb Nut, Brass 19 32 00912.00 1/4-20 Nylon Lock Nut
10 3 13629.00 1/2" Close Nipple, SS
P/N DESCRIPTION
*Includes Item 7A
MODEL CMA-44 Part Manual rev. 2.16 02/12/08 Page19
ITEM
NO.
NO.
REQ’D
20 1 13304.53 Long Support Bracket
DESCRIPTION
P/N
Page 19
Parts Manual
1.3.15. Wash System assembly (Old Models)
ITEM
NO.
NO.
REQ’D
1 6 13305.06 Spray Arm End Cap 12 1 13307.00 Final Rinse Tube, 23-1/2” 2 2 13327.06 Socket Bracket, Double 13 1 13628.00 1/2" 90° Elbow, F x F, SS 3 2 13327.26 Socket Bracket, Single 14 1 13301.26 Wash Manifold 4 6 13303.16 Spay Arm 15 1 13301.06 Pre-wash Manifold 5 6 04306.10 Square Manifold Gasket 16 2 00213.00 1” Ford Adapter, MIP x PJ Tube** 6 2 13310.00 1/2” Cap, Brass 16A 2 00225.00 1” Compression Gasket 7 2 13304.82 Final Rinse Spay Arm* 17 32 13305.40 Shoulder Bolt
7A 8 13304.55 Final Rinse Spray Jets, SS 18 64 00924.00 1/4" SS Washer
8 2 13618.00 1/2” Coupling 19 32 00912.00 1/4-20 Nylon Lock Nut 9 4 00721.20 1/2" Jamb Nut, Brass 20 1 13304.53 Long Support Bracket
10 3 13629.00 1/2" Close Nipple, SS 21 1 13669.60 Mixing Chamber, 1/2" SS 11 1 13630.00 1/2”F x F x F Tee, SS
P/N DESCRIPTION
*Includes Item 7A
MODEL CMA-44 Part Manual rev. 2.16 02/12/08 Page 20
ITEM
NO.
NO.
REQ’D
22 2 03232.00 1/8 Maze Plug
DESCRIPTION
P/N
Page 20
Parts Manual
1.3.16. Rocker Arm Assembly
ITEM
NO.
NO.
REQ’D
1 1 13570.20 Conveyor Drive Assy, 220V, 60Hz, 3Ph* 20 1 13808.00 1/2-13 x 3-1/2”
2 1 13501.85 Motor, 1/3HP, 220V, 60Hz, 3Ph 21 1 13809.00 1/2-13 Nylon Lock Nut
3 1
4 1 13505.12 CMA 44 Drive Cam 24
5 1 13505.20 Keyway (Cam) 25
6 1 13507.20 Cam Bearing Only 26
7 1 13805.00 5/16-18 Nylon Insert Lock Nut 27
8 1 13507.11 Cam Bearing Shaft Spacer 28
9 1 13507.12 Cam Bearing Shaft 29 10 2 00935.22 1/4-28 x 1/2" Brass Tip Set Screw 30 11 1 13816.00 5/16-18 X 1/2 Socket Set Screw 31 12 1 13508.12 CMA 44 Rocker Arm 32 13 2 13513.10 Rocker Arm Spacer 33 14 2 13509.52 7/8” ID External Lock Ring 34 15 2 13509.53 1” ID Brass Washer 35 4 00912.00 1/4-20 Nylon Lock Nut**
16 1 13509.12 CMA 44 Rocker Shaft Bearing 36 1 13508.70 Heavy Duty Clutch Spring 17 1 13510.10 Bearing Shaft
19 2 00914.00 1/4-20 x 3/4" Hex Head Bolt
P/N DESCRIPTION
13504.35 Gear Reducer, Right 22
13504.30 Gear Reducer, Left 23
ITEM
NO.
NO.
REQ’D
1 00912.00 1/4-20 Nylon Lock Nut 1 13514.85 Conveyor Bar 5 13515.00 Conveyor Dog, SS 1 13514.82 Left Conveyor Bar Bracket 1 13514.84 Right Conveyor Bar Bracket 1 13521.50 Conveyor Bar Slide Bearing
10 13520.00 Conveyor Dog Bearing
5 13806.00 3/8” Nylon Lock Nut 5 13818.00 3/8-16 x 1-3/4” Hex Head Bolt 2 00924.00 1/4" SS Washer 2 00914.10 1/4-20 x 5/8” Hex Head Bolt 1 00903.00 1/4-20 x 1-3/4” Hex Head Bolt 1 13505.06 Cam Guide
37 1 13508.26 Rack Saver Clutch Bar
DESCRIPTION
P/N
1/4-20 x 3/4" Hex Head Bolt** 18 2 00922.00 1/4" Lock Star Washer 38 4 00914.00
MODEL CMA-44 Part Manual rev. 2.16 02/12/08 Page21
Page 21
Parts Manual
1.3.17. Rocker Arm Assembly (Old Models)
ITEM
NO.
NO.
REQ’D
1 1 13570.20 Conveyor Drive Assy, 220V, 60Hz, 3Ph* 19 1 00912.00 1/4-20 Nylon Lock Nut 2 1 13501.85 Motor, 1/3HP, 220V, 60Hz, 3Ph 20 1 13514.85 Conveyor Bar
4 1 13505.10 Rocker Arm Cam 23 1 13514.84 Right Conveyor Bar Bracket 5 1 13507.50 Cam Bearing, SS 24 1 13521.50 Conveyor Bar Slide Bearing 6 1 13816.00 5/16-18 x 1/2" Socket Set Screw 25 10 13520.00 Conveyor Dog Bearing 7 1 13505.20 Keyway Cam 26 5 13806.00 3/8” Nylon Lock Nut 8 1 13829.10 7/16-20 Hex Lock Jam Nut 27 5 13818.00 3/8-16 x 1-3/4” Hex Head Bolt 9 1 13508.06 Rocker Arm 28 2 00924.00 1/4" SS Washer
10 2 13513.10 Rocker Arm Spacer 29 2 00914.10 1/4-20 x 5/8” Hex Head Bolt 11 2 13509.52 7/8” ID External Lock Ring 30 1 00903.00 1/4-20 x 1-3/4” Hex Head Bolt 12 2 13509.53 1” ID Brass Washer 31 1 13508.10 Rack Saver Rocker Arm 13 1 13509.51 Rocker Arm Shaft Bearing 32 1 13508.26 Rack Saver Clutch Bar 14 1 13510.10 Bearing Shaft 33 1 13508.60 Swivel Hook Spring Assembly 15 2 00922.00 1/4" Lock Star Washer 34 1 13508.40 Complete Rack Saver Rocker Arm Assy
18 1 13809.00 1/2-13 Nylon Lock Nut
P/N DESCRIPTION
13504.00 Gear Reducer, Right 21 5 13515.00 Conveyor Dog, SS 3 1
13504.12 Gear Reducer, Left 22 1 13514.82 Left Conveyor Bar Bracket
*Includes Items 2 through 8. **Number required is for Complete Rack
ITEM
NO.
NO.
REQ’D
37 1 13505.06 Cam Guide
DESCRIPTION
P/N
1/4-20 Nylon Lock Nut** 16 2 00914.00 1/4-20 x 3/4" Hex Head Bolt 35 4 00912.00 1/4-20 x 3/4" Hex Head Bolt** 17 1 13808.00 1/2-13 x 3-1/2” 36 4 00914.00
Saver Rocker Arm Assembly only.
MODEL CMA-44 Part Manual rev. 2.16 02/12/08 Page22
Page 22
Parts Manual
1.3.18. Trip Switch Assembly – New Style
ITEM
NO.
NO.
REQ’D
1 1 13408.61 Actuator Arm 2 4 00907.50 6-32 x 3/8” Pan Head Screw 3 1 00557.70 Reed Switch Magnet (SS) 4 1 13408.62 Actuator Bracket 5 1 00557.56 Reed Switch 6 1 13408.63 Reed Switch Bracket 7 4 00965.00 6-32 Nylon Lock Nut 8 4 00924.00 ¼” SS Washer 9 4 00906.00 ¼” –20 x ½” Hex Head Bolt
10 4 00912.00 ¼” – 20 Nylon Lock Nut
ITEM
NO.
NO.
REQ’D
1 1 13408.61 Actuator Arm 2 4 00907.50 6-32 x 3/8” Pan Head Screw 3 1 00557.70 Reed Switch Magnet (SS) 4 1 13408.62 Actuator Bracket 5 1 00557.56 Reed Switch 6 1 13408.63 Reed Switch Bracket 7 4 00965.00 6-32 Nylon Lock Nut 8 4 00924.00 ¼” SS Washer 9 4 00906.00 ¼” –20 x ½” Hex Head Bolt
10 4 00912.00 ¼” – 20 Nylon Lock Nut
DESCRIPTION
P/N
DESCRIPTION
P/N
MODEL CMA-44 Part Manual rev. 2.16 02/12/08 Page23
Page 23
Parts Manual
1.3.19. Paddle Switch Assembly
ITEM
NO.
NO.
REQ’D
1A 1 13409.86 Paddle with Magnet, R-L 7 1 00109.00 Shoulder Bolt 1B 1 13409.89 Paddle with Magnet, L-R 8A 1 13409.85 Paddle Switch Assembly, R-L
2 1 13409.87 Paddle Support Brackets 8B 1 13409.84 Paddle Switch Assembly, L-R 3 1 00557.56 Kynar Reed Switch 9 1 03801.00 10-32 Lock Nut 4 1 13409.30 PS Reed Switch Bracket 10 1 00557.70 Kynar Reed Switch Magnet 5 4 00914.00 1/4-20 x 3/4" Hex Head Bolt 11 2 00927.00 8-32 Nylon Lock Nut 6 4 00912.00 1/4-20 Nylon Lock Nut
P/N DESCRIPTION
MODEL CMA-44 Part Manual rev. 2.16 02/12/08 Page24
ITEM
NO.
NO.
REQ’D
DESCRIPTION
P/N
Page 24
Parts Manual
2. Table Limit Switch Instructions (P/N 13469.20)
MODEL CMA-44 Part Manual rev. 2.16 02/12/08 Page 25
Page 25
Parts Manual
r
r
r
k
t
t
r
r
t
r
t
r
r
t
1 12 FT 00400.00 Conduit 3/8 sealtite 2 1 00401.00 ST-3/8 straight connecto 3 1 00402.00 ST-90 deg.3/8 connecto 4 2 00446.00 Fork tongue connecto 5 24 FT 00529.00 Wire 18 gauge blac 6 1 13427.60 Template ki 7 1 13427.61 Mounting bracke 8 1 13427.62 Actuato 9 1 13427.63 Bumpe 10 2 03817.00 6-32 wing nu 11 2 03814.10 Lock star washe 12 2 00914.10 1/4-20 x 5/8 hexhead bol 13 2 00968.00 1/4 split lock washe 14 2 00924.00 1/4 ss washe 15 2 00912.00 1/4-20 nylon lock nu 16 1 13427.10 Limit switch
Instructions:
1. Determine the approximate centerline of the dish rack as it travels down the clean table.
2. Place the template from the template kit (6) with the lower edge resting on the table surface, against the end roll, and centered along the dish rack’s line of travel. Mark the positions of the four holes and follow up with a center punch.
3. Drill a 1/8” hole through each position .The upper two holes then drilled out to1/2”.
4. Fasten the template with two bolts and nuts from the template kit (6).The lower holes then drilled out to 3/8”.
5. From the outside, place the mounting bracket (7) halfway through the 3/8” lower holes on the table and the hinged actuator (8) through two 1/2” upper holes in the table.
6. Secure the bumper (9) by tightening the two bolts (12) with lock washers (13) through the two holes in the actuator.
7. Push the mounting bracket all the way into the holes in the table and tighten it with two lock nuts (15) and two washers (14).
8. Attach the conduit (1) between the control box and the table limit switch (16). Run two wires (5) through the conduit and conduit connectors (2,3), and attach one to the COMMON terminal on table limit switch, and the other to the normally OPEN terminal, using two fork tongue connectors (4). Secure the table limit switch on the mounting bracket with two wing nuts (10). Remove jumper from the optional table limit switch connection in the control box (see note 1 of the wiring diagram). Then, attach the other ends of the two wires to the terminal block (it does not matter which table limit switch wire you attach to either terminal because it is only a loop).
MODEL CMA-44 Part Manual rev. 2.16 02/12/08 Page 26
Page 26
Parts Manual
3. Drain Water Tempering Kit (Optional)
MODEL CMA-44 Part Manual rev. 2.16 02/12/08 Page27
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