Climax VM2600 User Manual

Climax Globe Valve
Grinding and Lapping Machines
Model Numbers:
VM2350, VM2500, VM2600
Valve Seat Diameter Range: 3”-24”(80 mm-600mm)
globe valves
Easy to set up and handle
Powerful
Rigid design
High performance
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Climax Portable Machine Tools
2712 E. Second St. Newberg, OR 97132 USA Telephone: 503-538-2185
North America Toll-Free: 800-333-8311
E-Mail: info@cpmt.c om
Internet:
www.cpmt.com
VM2350, VM2500, VM2600 Globe Valve Machines Overview
Quick coupling for changing the motor
Scale for grinding preasure at the upper housing.
The grinding preasure may be changed during the operation.
Universal mounting device for valves with or without top flange.
Maximum submerging depth:
24” (610 mm) (VM2350)
31”(787 mm) (VM2500, VM2600)
39” ( 991 mm) (Option)
Grinding spindle with self aligning coupling
Planet grinding wheel
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Technical data
Working range
Diameter)
(Nominal
Submerging Depth
Power
Variable Spindle Speed
Spindle torqu e
min
max (VM2350)
max (VM2500)
max (VM2600)
max (VM2350) max
(VM2500, optional
electric
pneumatic
electric
pneumatic
permanent
max
VM2600)
3’’
14’’ 20“ 24’’ 24”
31’’
38’’
80 mm
350 mm
500 mm
500 mm
600 mm
800 mm
1000 mm
1.3 HP (1 kW)
0.7 HP (0.55 kW)
30 … 550 Rev/min 30 … 400 Rev/min
19 ft lbs(26 Nm)
80 ft lbs(108 Nm )
Weight
Machine VM2350 Basic machine without tooling Machine Case Accessory Case Machine VM2500 Basic machine without tooling Machine Case Accessory Case Machine VM2600 Basic machine without tooling Machine Case
29 lb 77 lb 42 lb
31 lb 80 lb 71 lb
31 lb 80 lb
13 kg
35 kg
19 kg
14kg
36 kg
36 kg
14kg
39 kg
Accessory Case
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71 lb
36 kg
Model VM2350
P/N
Globe Valve Grinder VM2350S
240-00S-S12 VM2350S with electric motor 230 V / 50 Hz
240-00S-S13 VM2350S with pneumatic motor
240-00S-S14 VM2350S with electric motor 230V / 50 Hz and
240-00S-S15 VM2350S with electric motor 115 V / 60 Hz 240-00S-S16 VM2350S with electric motor 115V / 60 Hz and pneu-
Globe valve grinding and lapping machine VM2350
240-00S-S02 VM2350 with electric motor 230 V / 50 Hz 240-00S-S03 VM2350 with pneumatic motor
(Seat Diameter Range: 3“-14“(80 mm-350 mm))
Description
Nominal working diameter 3 “ to 14“ (80 mm to 350 mm) Submerging depth 24“ (600 mm). Included Components:
3 sets of planet arms (5 arms/set) 1.2”(30 mm), 2.4”(60 mm), 4.5”(115 mm) in length
Set of 3 planet wheels 3.9” (100 mm), 5.3” (135 mm),
8.7” (220 mm) in diameter.
1 set of 5 grinding discs 2.0” (50 mm) in diameter.
Integrated grinding preasure detection with a scale at
the upper machine housing.
1 set of clamping equipment for mounting the machine on valves with and without top flange.
Start up set of abrasives grain 100 and 500.
1 set of 5 CBN grinding disks 2.0” (50 mm) in diameter.
1 set of tooling.
Carrying cases with foam inlet for the machine and the
accessories.
pneumatic motor
matic motor
Machine like VM2350S but with the following additional lapping equipment:
2 sets (5 discs/set) of lapping disks 1.2” (30 mm) and
2.0” (50 mm).
Lapping paste 10 and 30 µm.
240-00S-S04 VM2350 with electric motor 230V / 50 Hz and
pneumatic motor
240-00S-S05 VM2350 with electric motor 115 V / 60 Hz 240-00S-S06 VM2350 with electric motor 115V / 60 Hz and pneumatic
motor
Pneumatically driven machines also require the accessory pneumatic motor maintenance kit
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Model VM2500
P/N
Globe Valve Grinder VM2500S
240-00S-S32 VM2500S with electric motor 230 V / 50 Hz 240-00S-S33 VM2500S with pneumatic motor
240-00S-S34 VM2500S with electric motor 230V / 50 Hz and
240-00S-S35 VM2500S with electric motor 115 V / 60 Hz
(Seat Diameter Range: 3“-20“(80 mm-500 mm))
Description
Nominal working dia 3“ to 20“ (80 mm to 500 mm) Submerging depth 31“(800 mm). Included Components:
3 sets of planet arms (5 arms/set) 1.2”(30 mm), 2.4”(60 mm), 4.5”(115 mm) in length.
Set of 4 planet wheels 3.9” (100 mm), 5.3” (135 mm),
8.7” (220 mm), 15.0” (380 mm) in diameter
2 sets (5 discs/set) of grinding discs 2.0” (50 mm) and
3.2” (80 mm) in diameter.
Integrated grinding preasure detection with a scale at the upper machine housing.
1 set of clamping equipment for mounting the machine on valves with and without top flange.
Start up set of abrasives grain 100 and 500.
1 set (5 discs/set) of CBN grinding disks 2.0” (50 mm)
in diameter.
1 set of tooling.
Carrying cases with foam inlet for the machine and the
accessories.
pneumatic motor
240-00S-S36 VM2500S with electric motor 115V / 60 Hz and
Globe valve grinding and lapping machine VM2500
240-00S-S22 VM2500S with electric motor 230 V / 50 Hz 240-00S-S23 VM2500S with pneumatic motor 240-00S-S24 VM2500S with electric motor 230V / 50 Hz and
240-00S-S25 VM2500S with electric motor 115 V / 60 Hz
240-00S-S26 VM2500S with electric motor 115V / 60 Hz and pneu-
pneumatic motor
Machine like VM2500S but with the following additional lapping equipment:
3 sets (5 discs/set) of lapping disks 1.2” (30 mm), 2.0” (50 mm), and 3.2” (80 mm) in diameter
Lapping paste 10 and 30 µm.
pneumatic motor
matic motor
Pneumatically driven machines also require the accessory pneumatic motor maintenance kit
Feb-06 / VM2350-2500-2600 Globe Valve Machine Brochure Page 5 of 8
Model VM2600
P/N
Globe Valve Grinder VM2600S
240-00S-S52 VM2600S with electric motor 230 V / 50 Hz 240-00S-S53 VM2600S with pneumatic motor
240-00S-S54 VM2600S with electric motor 230V / 50 Hz and
240-00S-S55 VM2600S with electric motor 115 V / 60 Hz 240-00S-S56 VM2600S with electric motor 115V / 60 Hz and
(Seat Diameter Range: 3“-24“(80 mm-600 mm))
Description
Nominal working dia 3“ to 24“ (80 mm to 600 mm) Submerging depth 31“(800 mm). Included Components:
4 sets of planet arms (5 arms/set) 1.2”(30 mm), 2.4”(60 mm), 4.5”(115 mm), 7.5” (190 mm) in length.
Set of 4 planet wheels 3.9” (100 mm), 5.3” (135 mm),
8.7” (220 mm), 15.0” (380 mm) in diameter.
Integrated grinding preasure detection with a scale at the upper machine housing.
1 set of clamping equipment for mounting the machine on valves with and without top flange.
Start up set of abrasives gr ain 100 and 500.
1 set (5 discs/set) of CBN grinding disks 2.0” (50 mm)
in diameter..
1 set of tooling.
Carrying cases with foam inlet for the machine and the
accessories.
pneumatic motor
pneumatic motor
Globe valve grinding and lapping machine VM2500
Machine like VM2600S but with the following additional lapping equipment:
3 sets (5 discs/set) of lapping disks 1.2” (30 mm), 2.0” (50 mm), and 3.2” (80 mm) in diameter
Lapping paste 10 and 30 µm.
240-00S-S42 VM2600S with electric motor 230 V / 50 Hz 240-00S-S43 VM2600S with pneumatic motor
240-00S-S44 VM2600S with electric motor 230V / 50 Hz and
pneumatic motor
240-00S-S45 VM2600S with electric motor 115 V / 60 Hz 240-00S-S46 VM2600S with electric motor 115V / 60 Hz and pneu-
matic motor
Pneumatically driven machines also require the accessory pneumatic motor maintenance kit
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Accessories
Extension of submerging depth
-M01 Extension of submerging depth from 24“ to 31“
-M02 Extension of submerging depth from 24“ to 39“
-M03 Extension of submerging depth from 31“ to 39“
P/N
Description
240-13K-001 Maintenance unit for pneumatic motor
Required for machines with pneumatic motor. The maintenance unit is not included in the standard scope of supply with pneumatic driven machines. Includes:
filter
oiler
pressure gauge
speed controller
240-66S-N01 Extension Kit 20” (500 mm) for grinding
To extend the working range of the VM2350(S) to 20” (500 mm).
1 planet wheel 15.0” (380 mm) diameter. 1 set (5) grinding discs 3.2” (80 mm) diameter. 1 start up set self-adhesive abrasive discs 3.2” (80 mm) diameter, grain 100 and 500.
240-67S-N01 Extension Kit 20” (500 mm) for grinding and lapping
To extend the working range of the VM2350 to 20” (500 mm).
1 planet wheel 15.0” (380 mm) diameter. 1 set (5) grinding discs 3.2” (80 mm) diameter. 1 set (5) lapping discs 3.2” (80 mm) diameter 1 start up set self-adhesive abrasive discs 3.2” (80 mm)
diameter, grain 100 and 500.
110-24S-N01 Planet arm to extend seat range from 20” (500 mm) to
24” (600 mm) Each
(A total of 5 are required)
A planet arm (7.5” (190 mm)), that extents the grinding range of the 15” (380 mm) diameter planet wheel up to 24” (600 mm).
Allows you to extend the submerging depth without chang­ing the maximum grinding diamete r (Must be ordered with the machine. Can not be ordered
after delivery of the machine.
e.g... 240-00S-S05-M01)
(600 mm to 800 mm)
(only VM2350(S))
Extension of the machine arm.
Adaption of the machine case.
(600 mm to 1000 mm)
(only VM2350(S))
Extension of the machine arm.
Adaption of the machine case.
(800 mm to 1000 mm)
(only VM2500(S) or VM2600(S))
Extension of the machine arm.
Adaption of the machine case.
Feb-06 / VM2350-2500-2600 Globe Valve Machine Brochure Page 7 of 8
Accessories
P/N
3-jaw centering chuck
300-10S-N01 3-jaw centering chuck (additional to the machine)
Description
Clamping dia 80mm ... 430 mm
Delivery in a high quality plastic case
-M10
Grinding adapter
185-00S-S22 Grinding adapter MT2
185-00S-S23 Grinding adapter MT3
110-33S-N01 CBN grinding disks 2” (50 mm) diameter. (each)
110-34S-N01 CBN grinding disks 3.2” (80 mm) diameter. (each)
110-41S-N01 Lapping disks 1.2” (30 mm) diameter (each)
110-42S-N01 Lapping disks 2” (50 mm) diameter (each)
110-43S-N01 Lapping disks 3.2” (80 mm) diameter (each)
Because CLIMAX is commited to product improvement, the machine you receive may be slightly different to the pictures above.
3-jaw centering chuck instead of the universal clamping device
Extend the P/N by “M10“: e.g. 240-00S-S05-M10
For using the tooling of the VM2000 series machines… on stationary drill presses. The grinding preasure is made by an application of springs. The scale for the grinding preasure is divided into two ranges: One for high rate of removal of material and the other for high precision surfaces.
For using on stationary drill presses with morse taper #2.
For using on stationary drill presses with morse taper #3.
(A total of 5 required)
Required for rough grinding of heavily damaged seats (1 set is incIuded in each component package).
(A total of 5 required)
Required for rough grinding of heavily damaged seats.
(A total of 5 required)
(A total of 5 required)
(A total of 5 required)
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