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Climax
“
-
)
Gate Valve Grinding and Lapping Machines
Model Numbers: VM1350, VM1500, VM1600
Valve Seat Diameter Range:1.5
24“ (40 mm-600 mm
“On Site” grinding and lapping of
gate valves
Easy to set up and handle
Powerful
Rigid design
High performance
Feb-10 / VM1350-1600 Gate Valve Grinding & Lapping Machine Brochure.doc Page 1 of 10
Climax Portable Machine Tools
2712 E. Second St.
Newberg, OR 97132 USA
Telephone: 503-538-2185
North America Toll-Free: 800-333-8311
E-Mail: info@cpmt. com
Internet: www.cpmt.com
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Models VM1350, VM1500, VM1600 Overview
(Seat Ranges: 1.5”-24”(40 mm-600 mm)
Quick coupling for
changing the motor
Gear box
Machine arm
Max submerging depth:
24” (600 mm) (VM1350)
31” (800 mm) (VM1500)
39” (1000 mm) (VM1600)
Grinding spindle with
self aligning coupling
Motor (Electric and/or Pneumatic)
Swivel adapter
Submerging
depth
Solid grinding disk range 1.25“-3.0“ (32 mm-80 mm)
diameter
Minimum distance between seats :
1.4” (35 mm) (with solid grindi ng di sk )
2” (50 mm) (with planet grinding wheel)
Planet grinding wheel
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Technical Data
Working range-DN…
Submerging Depth
Power
Variable Spindle Speed
Spindle Torque
min
max (VM1350)
max (VM1500)
max (VM1600)
max (VM1350)
max (VM1500)
max (VM1600)
electric
pneumatic
electric
pneumatic
permanent
max
1.5’’
14’’
20’’
24”
24”
31’’
39“
1.3 HP
0.75 HP
30 … 550 rpm
30 … 400 rpm
19 ft-lb
79 ft-lb
40 mm
350 mm
500 mm
600 mm
600 mm
800 mm
1000 mm
1 kW
0.55 kW
26 Nm
108 Nm
Weight
Machine VM1350
Basic machine without tooling
Machine Case
Accessory Case
Machine VM1500
22 lb
71 lb
46 lb
Basic machine without tooling 26,5 lb
Machine Case
Accessory Case
Machine VM1600
Basic machine without tooling
Machine Case
Accessory Case
75 lb
71 lb
33 lb
99 lb
71 lb
10 kg
32 kg
21 kg
12 kg
34 kg
32 kg
15 kg
45 kg
32 kg
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Model VM1350 (Range 1.5”-14” (40 mm-350 mm)Diameter)
P/N
Description
Gate Valve Grinder VM1350S
Nominal working dia 1.5“ to 14 “ (40 mm to 350 mm)
Submerging depth 24“(600 mm).
Included Components:
Set of 3 solid grinding disc s 2.2”(55 mm), 2.6”(65 mm),
3.4”(85 mm) diameters.
3 sets (5 arms/set) of planet arms 1.2” (30 mm), 2.4”
(60 mm), 4.5”(115 mm) in length.
A set of 3 planet wheels 3.9”(100 mm), 5.3”(135 mm),
8.7”( 220 mm) in diameter.
1 set (5) of grinding discs 2.0”(50 mm) in diameter.
1 set of clamping equipment for mounting the machine
on valves with and without top flange.
Start up set of abrasives grai n 100 and 500.
1 set (5) of CBN grinding disks 2.0” (50 mm) in diame-
ter.
1 set of tooling.
Carrying cases with foam inle t for the machine and the
accessories.
440-00S-S12 VM1350S with electric motor 230 V / 50 Hz
440-00S-S13 VM1350S with pneumatic motor
440-00S-S14 VM1350S with electric motor 230V / 50 Hz and
pneumatic motor
440-00S-S15 VM1350S with electric motor 115 V / 60 Hz
440-00S-S16 VM1350S with electric motor 115V / 60 Hz and pneu-
Gate Valve Grinding and Lapping machine VM1350
matic motor
Machine like VM1350S but with additional lapping equipment:
2 sets (5 discs/set) of lapping disks 1.2” (30 mm), and
2.0”(50 mm) in diameter.
Lapping paste 10 and 30 µ m .
440-00S-S02 VM1350 with electric motor 230 V / 50 Hz
440-00S-S03 VM1350 with pneumatic motor
440-00S-S04 VM1350 with electric motor 230 V / 50 Hz and pneumatic
motor
440-00S-S05 VM1350 with electric motor 115 V / 60 Hz
440-00S-S06 VM1350 with electric motor 115V / 60 Hz and pneumatic
motor
Pneumatically driven machines also require the accessory pneumatic motor maintenance kit
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Model VM1500 (Range 3”-20” (80 mm-500 mm)Diameter)
P/N
Gate Valve Grinder VM1500S
440-00S-S32 VM1500S with electric motor 230 V / 50 Hz
440-00S-S33 VM1500S with pneumatic motor
Description
Nominal working dia 3“ to 20“ (80 mm to 500 mm)
Submerging depth 31“(800 mm).
Included Components:
3 sets (5 arms/set) of planet arms 1.2” (30 mm), 2.4”
(60 mm), 4.5” (115 mm) in length.
A set of 4 planet wheels 3.9”(100 mm), 5.3”(135 mm),
8.7”( 220 mm) 15.0”(380 mm) in diameter.
2 sets (5 discs/set) of grinding discs 2. 0”(50 mm) & 3.2”
(80 mm) in diameter.
1 set of clamping equipment for mounting the machine
on valves with and without top flange.
Start up set of abrasives grai n 100 und 500.
1 set (5) of CBN grinding disks 2.0”(50 mm) diameter.
1 set of tooling.
Carrying cases with foam inle t for the machine and the
accessories.
440-00S-S34 VM1500S with electric 230V / 50 Hz and pne umatic
440-00S-S35 VM1500S with electric motor 115 V / 60 Hz
440-00S-S36 VM1500S with electric 115V / 60 Hz and pneumatic
Gate Valve Grinding and Lapping machine VM1500
440-00S-S22 VM1500 with electric motor 230 V / 50 Hz
440-00S-S23 VM1500 with pneumatic motor
440-00S-S24 VM1500 with electric 230V / 50 Hz and pneumatic motor
440-00S-S25 VM1500 with electric motor 115 V / 60 Hz
440-00S-S26 VM1500 with electric 115V / 60 Hz and pneumatic motor
motor
motor
Machine like VM1500S but with additional lapping equipment:
3 sets (5 discs/set) of lapping disks 1.2” (30 mm),
2.0”(50 mm) & 3.2”(80 mm) in diameter.
Lapping paste 10 and 30 µm.
Pneumatically driven machines also require the accessory pneumatic motor maintenance kit
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Model VM1600 (Range 3”-24” (80 mm-600 mm)Diameter)
P/N
Gate Valve Grinder VM1600S
440-00S-S52 VM1600S with electric motor 230 V / 50 Hz
440-00S-S53 VM1600S with pneumatic motor
Description
Nominal working dia 3“ to 24“ (80 mm to 600 mm)
Submerging depth 40“(1000 mm).
Scope of supply:
4 sets (5 arms/set) of planet arms 1.2” (30 mm), 2.4”
(60 mm), 4.5” (115 mm), 7.3”(185 mm) in length.
A set of 4 planet wheels 3.9”(100 mm), 5.3”(135 mm),
8.7”( 220 mm) 15.0”(380 mm) in diameter.
2 sets (5 discs/set) of grinding discs 2. 0”(50 mm) & 3.2”
(80 mm) in diameter.
1 set of clamping equipment for mounting the machine
on valves with and without top flange.
Start up set of abrasives grai n 100 und 500.
1 set (5) of CBN grinding dis ks 2.0”(50 mm) diameter
1 set of tooling.
Carrying cases with foam inlet for the machine and the
accessories.
440-00S-S54 VM1600S with electric 230V / 50 Hz and pne umatic
440-00S-S55 VM1600S with electric motor 115 V / 60 Hz
440-00S-S56 VM1600S with electric 115V / 60 Hz and pneumatic
Gate Valve Grinding and Lapping machine VM1600
440-00S-S42 VM1600 with electric motor 230 V / 50 Hz
440-00S-S43 VM1600 with pneumatic motor
440-00S-S44 VM1600 with electric 230V / 50 Hz and pneumatic motor
440-00S-S45 VM1600 with electric motor 115 V / 60 Hz
440-00S-S46 VM1600 with electric 115V / 60 Hz and pneumatic motor
motor
motor
Machine like VM1600S but with additional lapping equipment:
3 sets (5 discs/set) of lapping disks 1.2” (30 mm),
2.0”(50 mm) & 3.2”(80 mm) in diameter.
Lapping paste 10 and 30 µ m .
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Pneumatically driven machines also require the accessory pneumatic motor maintenance kit
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Accessories
P/N
240-13K-001 Maintenance unit for pneumatic motor
Description
Required for machines with pneumatic motor.
The maintenance unit is not included in the standard scope
of supply with pneumatic driven machines.
Includes:
filter
oiler
pressure gauge
speed controller
440-52T-008 Setup adapter for fl anges with threaded studs (2 pcs.)
Enables the set up of the machine without removing
the threaded studs of the flange.
Are used instead of the clamp ing pads.
The tilting adapter is mounted 2.8”(70 mm) above the
flange.
The setup adapter can be screwed directly to the
threaded stud (bore diamet er 1.0”(25 mm) and 0.7”(17
mm)) or clamped between the studs by the c-clamps
440-56S-N01 Fixture for gate wedges
440-00S-L03 Swing Check accessories
that belong to the scope of supply of the machine.
For grinding of gate wedges “on site” with the VM machines.
For grinding of swing check valves.
Includes:
swivel adapter for adaption of the machine on the valve
spindle extension for reaching the seat with the planet
wheels.
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Accessories
P/N
240-66S-N01 Extension Kit 20” (500 mm) for grinding
Description
To extend the working range of the VM1350 to 20”
(500 mm).
1 planet wheel 15.0” (380 mm) diameter.
1 set (5) grinding disk 3.2”(80 mm) diameter.
1 start up set abrasives 3.2”(80 mm) diameter: grain 100
and 500.
240-67S-N01 Extension Kit 20” (500 mm) for grinding and lapping
To extend the working range of the VM1350 to 20”
(500 mm).
1 planet wheel 15.0” (380 mm) diameter.
1 set (5) grinding disk 3.2”(80 mm) diameter.
1 set (5) lapping disks 3.2”(80 mm) diameter.
1 start up set abrasives 3.2”(80 mm) diameter: grain 100
110-24S-N01 Planet arm to extend seat range from 20” (500 mm) to
Extension of submerging depth
-M01 Extension of submerging depth from 24“ to 31“
and 500.
24” (600 mm) Each
(A total of 5 are required)
A planet arm (7.5” (190 mm)), that extents the grinding
range of the 15” (380 mm) diameter pla net wheel up to 24”
(600 mm).
Extension of submerging depth without changing the max.
grinding dia.
(Must be ordered with the machine. Can not be ordered
after delivery of the machine.
e.g... 440-00S-S05-M01)
(600 mm to 800 mm)
(only VM1350(S))
Extension of the machine arm.
Adaption of the machine case.
-M02 Extension of submerging depth from 24“ to 39“
(600 mm to 1000 mm)
(only VM1350(S))
Extension of the machine arm.
Adaption of mounting accessories.
Adaption of the machine case.
-M03 Extension of submerging depth from 31“ to 39“
(800 mm to 1000 mm)
(only VM1500(S))
Extension of the machine arm.
Adaption of mounting accessories.
Adaption of the machine case.
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Accessories
P/N
Grinding adapter
185-00S-S22 Grinding adapter MT2
Description
For using the tooling of the VM1000 series on stationary drill
presses. The grinding pressure is made by an application of
springs.
The scale for the grinding pressure is divided into two
ranges: One for high rate of removal of material and the
other for high precision s urfaces.
For using on stationary drill presses with morse taper #2.
185-00S-S23 Grinding adapter MT3
For using on stationary drill presses with morse taper #3.
110-33S-N01 CBN grinding disks 2” (50 mm) diameter. (each)
(A total of 5 required)
Required for rough grinding of heavily damaged seats
110-34S-N01 CBN grinding disks 3.2” (80 mm) diameter. (each)
110-41S-N01 Lapping disks 1.2” (30 mm) diameter (each)
(1 set is included in each component package).
(A total of 5 required)
Required for rough grinding of heavily damaged seats.
(A total of 5 required)
110-42S-N01 Lapping disks 2” (50 mm) diameter (each)
(A total of 5 required)
110-43S-N01 Lapping disks 3.2” (80 mm) diameter (each)
(A total of 5 required)
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Accessories
P/N
Planet Arms 3 degree
110-51S-N01 Planet arm #II 3 degrees (2.4”(60 mm) length) (each)
110-52S-N01 Planet arm #III 3 degrees (4.5”(115 mm) length) (each)
Description
The spindles of these arms are designed with a 3 degree
offset. These arms are made to rework the 3 degree relief
angle in gate valves
(A total of five required)
Outside grinding diameter 6.3”-13.0”(160-330 mm)
(diameter depends on selected planet wheel)
(A total of five required)
Outside grinding diameter 13.0”-21.7”(330-550 mm)
(diameter depends on selected planet wheel)
110-50S-L01 3 degree Planet Arm Set
Planet Arms 5 degree
110-61S-N01 Planet arm #II 5 degrees (2.4”(60 mm) length) (each)
110-62S-N01 Planet arm #III 5 degrees (4.5”(115 mm) length) (each)
110-60S-L01 5 degree Planet Arm Set
Includes :
Planet arm #II 3 degree (5 pieces)
Planet arm #III 3 degree (5 pieces)
The spindles of these arms are designed with a 5 degree
offset. These arms are made to rework the 5 degree relief
angle in gate valves
(A total of five required)
Outside grinding diameter 6.3”-13.0”(160-330 mm)
(diameter depends on selected planet wheel)
(A total of five required)
Outside grinding diameter 13.0”-21.7”(330-550 mm)
(diameter depends on selected planet wheel)
Includes :
Planet arm #II 5 degree (5 pieces)
Planet arm #III 5 degree (5 pieces)
Because CLIMAX is committed to product improvement, the machine you receive may be slightly different to the pictures above.
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