Page 1
Climax
Gate Valve Grinding & Lapping Machines
Model Numbers VM1150, VM1200
Valve Seat Diameter Range: 1.25”-8.0” (32mm-200mm)
“On Site” grinding and lapping of
gate valves
Easy to set up and handle
Powerful
Rigid design
High performance
Mrz-06 / VM1150-1200 Gate Valve Grinding & Lapping Machine Brochure.doc
Page 1 of 9
Climax Portable Machine Tools
Newberg, OR 97132 USA
Telephone: 503-538-2185
North America Toll-Free: 800-333-8311
E-Mail: info@cpmt.com
Internet: www.cpmt.com
2712 E. Second St.
Page 2
Models VM1150, VM1200
Gear Box
Machine arm
Maximum submerging depth:
16” (406 mm) (Standard)
18” (450 mm) (Option)
Quick Coupling for
Changing the Motor
Motor (Electric or Pneumatic)
Swivel adapter
Solid grinding disk range 1.25“ to 3.0“
(32 mm to 80 mm) diameter
Minimum distance between seats:
Grinding spindle with
self aligning coupling
1.4”(36 mm) (with solid grinding disk)
2” (51 mm) (with planet grinding wheel)
Planet grinding wheel from 3“(76 mm) diameter
Mrz-06 / VM1150-1200 Gate Valve Grinding & Lapping Machine Brochure.doc
Page 2 of 9
Page 3
Technical Data
Working range DN…
Submerging depth
Power
Variable Spindle Speed
Spindle Torque
min
max
max
optional
electric
pneumatic
electric
pneumatic
permanent
max
1.25“
8“
16”
18“
32 mm
200 mm
400 mm
450 mm
0.75 HP(0.55 kW)
0.75 HP(0.55 kW)
100 … 550 Rev/min
100 … 650 Rev/min
5.3 ft-lbs (7.2 Nm)
29.5 ft-lbs (40.0 Nm)
Weight
Machine VM1150
Basic machine without tooling
Machine case
Machine VM1200
Basic machine without tooling
Machine case
11 lbs
84 lbs
11 lbs
86 lbs
5 kg
38 kg
5 kg
39 kg
Mrz-06 / VM1150-1200 Gate Valve Grinding & Lapping Machine Brochure.doc
Page 3 of 9
Page 4
Model VM1150 (Range: 1.25”-6.0” (32 mm-150 mm) Diameter
P/N
420-00S-S12 VM1150S with electric motor 230 V / 50 Hz
420-00S-S13 VM1150S with pneumatic motor
420-00S-S15 VM1150S with electric motor 115 V / 60 Hz
Description
Gate Valve Grinder VM1150S
Nominal working diameter 1.25“ to 6“ (32 mm to 150 mm)
Submerging depth 16“ (400 mm).
Included Components::
• 7 piece solid grinding disk set 2.0”(50 mm), 2.2”(55
mm), 2.4”(60 mm), 2.6”(65 mm), 2.9” (73 mm), 3.2”(80
mm) and 3.4”(85 mm) diameters.
• 1 set (5) of planet arms 1.2”(30 mm) in length.
• Set of 2 planet wheels 3.9”(100 mm), 5.3” (135 mm)
diameters.
• 1 set (5) of grinding discs 2.0”(50 mm) diameter.
• 1 set of clamping equipment for mounting the machine
on valves with and without top flange.
• Start up set of abrasives grain 100 and 500.
• 1 set of tooling.
• Carrying cases with foam inlet for the machine and the
accessories.
Gate Valve Grinding and Lapping machine VM1150
Machine like VM1150S but with additional lapping equipment:
• Set of 3 solid lapping disks 2.2”(55 mm), 2.6”(65 mm),
3.2”(80 mm) diameters
• 2 sets of lapping disks 1.2”(30 mm) and 2.0”(50 mm)
diameters.
• Lapping paste 10 and 30 µm.
420-00S-S02 VM1150 with electric motor 230 V / 50 Hz
420-00S-S03 VM1150 with pneumatic motor
420-00S-S05 VM1150 with electric motor 115 V / 60 Hz
VM1150S with electric motor VM1150S with pneumatic motor
(standard scope of supply does not include
maintenance unit)
Mrz-06 / VM1150-1200 Gate Valve Grinding & Lapping Machine Brochure.doc
Page 4 of 9
Page 5
Model VM1200 (Range: 1.25”-8.0” (32 mm-200 mm) Diameter
P/N
420-00S-S32 VM1200S with electric motor 230 V / 50 Hz
420-00S-S33 VM1200S with pneumatic motor
420-00S-S35 VM1200S with electric motor 115 V / 60 Hz
Gate Valve Grinding and Lapping machine VM1200
420-00S-S22 VM1200 with electric motor 230 V / 50 Hz
Description
Gate Valve Grinder VM1200S
Nominal working dia 1.25“ to 8“ (32 mm to 200 mm)
Submerging depth 16“(400 mm).
Included Components:
• 7 piece solid grinding disk set 2.0”(50 mm), 2.2”(55
mm), 2.4”(60 mm), 2.6”(65 mm), 2.9” (73 mm), 3.2”(80
mm) and 3.4”(85 mm) diameters.
• Set of 2 planet arms 1.2”(30 mm) and 2.6”(65 mm) in
length.
• Set of 2 planet wheels 3.9”(100 mm), 5.3” (135 mm)
diameters.
• 1 set of grinding discs 2.0”(50 mm) diameter
• 1 set of clamping equipment for mounting the machine
on valves with and without top flange.
• Start up set of abrasives grain 100 and 500.
• 1 set of tooling.
• Carrying cases with foam inlet for the machine and the
accessories.
Machine like VM1200S but with additional lapping equip-
ment:
• Set of 3 solid lapping disks 2.2”(55 mm), 2.6”(65 mm),
3.2”(80 mm) diameters
• 2 sets of lapping disks 1.2”(30 mm) and 2.0”(50 mm)
diameters.
• Lapping paste 10 and 30 µm.
420-00S-S23 VM1200 with pneumatic motor
420-00S-S25 VM1200 with electric motor 115 V / 60 Hz
VM1200S with electric motor VM1200S with pneumatic motor
(standard kit does not include pneumatic
maintenance unit)
Mrz-06 / VM1150-1200 Gate Valve Grinding & Lapping Machine Brochure.doc
Page 5 of 9
Page 6
Accessories
P/N
240-13K-001 Maintenance unit for pneumatic motor
Description
Required for machines with pneumatic motor.
The maintenance unit is not included in the standard scope
of supply with pneumatic driven machines.
Includes:
• filter
• oiler
• pressure gauge
• speed controller
420-00S-L03 Swin g Check accessories
For grinding of swing check valves.
Includes:
• Swivel adapter for adaption of the machine on the
valve
420-56S-N01 Fixture for gate wedges
• Spindle extension for reaching the seat with the planet
wheels.
For grinding of gate wedges “on site” with the VM machines.
Extension of submerging depth
Extension of submerging depth without changing the max.
grinding diameter
(Must be ordered with the machine. Can not be ordered
after delivery of the machine.
e.g... 420-00S-S05-M01)
-M01 Extension of submerging depth from 16“ to 18“
(400 mm to 450 mm)
• Extension of the machine arm.
• Adaption of the machine case.
110-33S-N01 CBN grinding disk 2”(50 mm) diameter (each)
(A total of five required)
110-41S-N01 Lapping disk 1.2”(30 mm) diameter (each)
110-42S-N01 Lapping disk 2”(50 mm) diameter (each)
Required for rough grinding of heavily damaged seats
(not included in the component package).
(A total of five required)
(A total of five required)
Mrz-06 / VM1150-1200 Gate Valve Grinding & Lapping Machine Brochure.doc
Page 6 of 9
Page 7
Accessories
P/N
Grinding adapter
185-00S-S22 Grinding adapter MT2
Description
For using the tooling of the VM1150(S) on stationary drill
presses. The grinding pressure is made by an application of
springs.
The scale for the grinding pressure is divided into two
ranges: One for high rate of removal of material and the
other for high precision surfaces.
For using on stationary drill presses with morse taper #2.
185-00S-S23 Grinding adapter MT3
For using on stationary drill presses with morse taper #3.
Planet Arms 3 degrees
The spindles of these arms are designed with a 3 degree
offset. These arms are made to rework the 3 degree relief
angle in gate valves
110-51S-N01 Planet arm #II 3 degrees (2.4”(60 mm) length) (each)
(A total of five required)
Outside grinding diameter 6.3”-13.0”(160-330 mm)
(diameter depends on selected planet wheel)
110-52S-N01 Planet arm #III 3 degrees (4.5”(115 mm) length) (each)
(A total of five required)
Outside grinding diameter 13.0”-21.7”(330-550 mm)
(diameter depends on selected planet wheel)
110-50S-L01 3 degree Planet Arm Set
Planet Arms 5 degree
110-61S-N01 Planet arm #II 5 degrees (2.4”(60 mm) length) (each)
110-62S-N01 Planet arm #III 5 degrees (4.5”(115 mm) length) (each)
110-60S-L01 5 degree Planet Arm Set
Includes :
• Planet arm #II 3 degree (5 pieces)
• Planet arm #III 3 degree (5 pieces)
The spindles of these arms are designed with a 5 degree
offset. These arms are made to rework the 5 degree relief
angle in gate valves
(A total of five required)
Outside grinding diameter 6.3”-13.0”(160-330 mm)
(diameter depends on selected planet wheel)
(A total of five required)
Outside grinding diameter 13.0”-21.7”(330-550 mm)
(diameter depends on selected planet wheel)
Includes :
• Planet arm #II 5 degree (5 pieces)
• Planet arm #III 5 degree (5 pieces)
Mrz-06 / VM1150-1200 Gate Valve Grinding & Lapping Machine Brochure.doc
Page 7 of 9
Page 8
Accessories
P/N
220-00S-L12 VM1150S with electric motor 230 V / 50 Hz
220-00S-L13 VM1150S with pneumatic motor
220-00S-L15 VM1150S with electric motor 115 V / 60 Hz
Description
Globe Valve Extension Kit
The extension kit comes with a complete machine arm including the drive motor and a mounting column. It uses the
tooling of the VM1150/1200.
Included Components:
• One pieces of ball joint coupling size 10 and 15 each.
• Integrated grinding pressure detection with a scale.
• Mounting column with mounting plate for valves with
and without flange.
• Carrying cases with foam inlet for the machine and the
accessories.
Globe valve extension kit with
electric motor
Globe valve extension kit with pneumatic motor
(standard kit does not include
maintenance unit)
Mrz-06 / VM1150-1200 Gate Valve Grinding & Lapping Machine Brochure.doc
Page 8 of 9
Page 9
TWIN Machines for Gate and Globe Valves
(Range: 1.25”-8.0” (32 mm-200 mm) Diameter
P/N
Description
Gate Valve Grinder VM1150ST
• Includes The VM1150S and the Globe valve
conversion
420-00S-T12 VM1150ST w ith electric motor 230 V / 50 Hz
420-00S-T13 VM1150ST with pneumatic motor
420-00S-T15 VM1150ST w ith electric motor 115 V / 60 Hz
Gate Valve Grinding and Lapping machine VM1150T
• Includes The VM1150 and the Globe valve conversion
420-00S-T02 VM1150T with electric mo tor 230 V / 50 Hz
420-00S-T03 VM1150T with pn eu matic mo tor
420-00S-T05 VM1150T with electric mo tor 115 V / 60 Hz
Gate Valve Grinder VM1200ST
420-00S-T32 VM1200ST w ith electric motor 230 V / 50 Hz
420-00S-T33 VM1200ST with pneumatic motor
• Includes The VM1200S and the Globe valve
• conversion
420-00S-T35 VM1200ST w ith electric motor 115 V / 60 Hz
Gate Valve Grinding an Lapping machine VM1200T
• Includes The VM1200 and the Globe valve conversion
420-00S-T22 VM1200T with electric mo tor 230 V / 50 Hz
420-00S-T23 VM1200T with pn eu matic mo tor
420-00S-T25 VM1200T with electric mo tor 115 V / 60 Hz
Because CLIMAX is committed to product improvement, the machine you receive may be slightly different to the pictures above.
Mrz-06 / VM1150-1200 Gate Valve Grinding & Lapping Machine Brochure.doc
Page 9 of 9
Loading...