Climax PL3000 User Manual

PL3000 PORTABLE LATHE
Eliminates most of the dismantling needed to do a simple metal cutting repair job.
The rugged and dependable Climax Model PL3000 Portable Lathe is a precision machine tool engineered re-turn large shafts and roll journals by bolting directly to the end of the workpiece and rotating around the shaft.
Heavy duty, powerful, precise
• Heavy solid steel turning bar and counterbalanced body provide smooth turning and minimum chatter, even with the turning bar at maximum reach.
• The motor and planetary ring gear drive provide enough torque to remove up to
0.125 inch (3.175 mm) of metal so you can get the job done fast.
• A 3.08 Hp (2.3 kW) electric motor and a 1.22 Hp (0.91 kW) pneumatic motor is available.
• Tool reach is 16.0 inches (406.4 mm) from end of shaft, and up to 22.0 inches (558.8 mm) with optional turning bar extension.
• Turns shafts from 4.0 - 11.25 inches (101.6 - 285.75 mm). (This machine works within a 16.75 inch (425.5mm) diameter space around the shaft (swing diameter), and 36 inches (914.4 mm) from the end of the shaft.)
• Automatic axial feed is variable from
0.003 - 0.011 inches/rev. (0.076 - 0.279 mm/rev.) in 7 increments
Quick and easy to set up
• Mounts on the end of the shaft. Simply remove the gear or bearing to expose the end of the shaft.
• The PL3000 can be set up by an experienced operator in less than an hour. Drill and tap four mounting holes on the end of the shaft to attach the
taperedmountingange.
• Adjusting screws allow accurate
centering and alignment even if the shaft face is no longer square.
08
2010 PL3
ACCESSORIES
No. Description
10649 PL3000 portable lathe, pneumatic
10649CE CE-Compliant model
Complete lathe machine. Turns shafts and roll journals
8.0 - 11.0 inches (203.2 to 279.4 mm) in diameter. Machine mounts to the end of the shaft with a blank tapered mounting flange (included). Also includes counterbalanced mainbody, pneumatic planetary housing,
1.22 hp (.91 kW) air motor, pneumatic conditioning unit,
16.0 inch (406.4 mm) reach turning bar, abrasive belt holder, tool kit with 3/8 inch (or 10 mm) square HSS lathe tool and dial indicator, instruction manual, and wooden
storage crate.
Model PL3000 portable lathe, electric
As above with electric motor and speed control instead of the air motor and pneumatic conditioning unit.
13872 PL3000 Portable lathe, 120V motor
15524 PL3000 Portable lathe, 230V motor
Tapered mounting flange assembly
Precision machined mounting flange securely mounts the portable lathe to the end of the shaft. One blank mounting flange is included with the machine.
10640 Blank tapered mounting flange assembly. Machine to your mounting configuration.
10642 Machine tapered mounting flange assembly. Factory machined to your mounting specifications.
No. Description
10586 Abrasive belt holder
Belt holder mounts to the tool end of the turning bar. Use with an abrasive belt to produce a fine finish on the shaft. Abrasive belts not provided.
11784 ID Mounting collet assembly
Allows the PL3000 to be mounted inside work piece diameters from 4.7 - 10.95 inches (119.4 -278.1 mm). Assembly includes ID mounting flange, collet body with fingers and jaws, screw shaft with threaded cones, and necessary hardware.
28545 ID mounting collet assembly, no jaws Same as above without fingers or jaws.
ID jaw sets
Jaw set Fits in dia. 28539 0.5 (12.7) 4.7 - 5.95 (119.4 - 151.1)
28540 1.0 (25.4) 5.7 - 6.95 (144.8 - 176.5) 28541 1.5 (38.1) 6.7 - 7.95
(170.2 - 201.9)
28542 2.0 (50.8) 7.7 - 8.95 (195.6 - 227.3)
28543 2.5 (63.5) 8.7 - 9.95 (221.0 - 252.7)
28544 3.0 (76.2) 9.7 - 10.95 (246.4 - 278.1)
10636 Turning bar extension - 22 inch (558.8 mm) reach
Mount the turning bar extension between the end of the standard turning bar and the tool housing to extend the reach of the bar from 16.0 - 22.0 inches (406.4 - 558.8 mm). For longer bar reaches, contact your Climax representative.
37811 Tooling Pack (not shown)
One HSS 3/8 inch x 3.0 inch side cutting tool bit, and one HSS 3/8 inch x 3.0 inch top cutting tool bit in storage case.
Tool holders
Extra tool holders for use with the standard 16.0 inch (406.4 mm) turning bar and the 22.0 inch (558.8 mm) turning bar extension. Holders use 3/8 inch or 10 mm square HSS lathe tool bits.
10643 Tool holder, 4 - 6 inches Used to turn shafts 4 - 6 inches (101.6 to 152.4 mm) in diameter
10644 Tool holder, 6 - 8 inches Used to turn s hafts 6 - 8 inches (152.4 to 203.2 mm) in diameter.
18368 Tool holder, 8 - 11 inches Used to turn shafts 8 - 11 inches (203.2 to 279.4 mm)
in diameter
NOTE: Drawings are for reference only, are not to scale, and may not represent actual product.
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Climax Portable Machining & Welding Systems Web site: climaxportable.com
Worldwide Phone: 1.503.538.2185 N. America Toll-Free: 1.800.333.8311 Fax: 1.503.538.7600 E-mail: Info@cpmt.com
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