Climax LM5000 User Manual

Model PM5000 Portable Milling Machine
Features
Applications
Setup & Operation
Components & Accessories
CLIMAX
Portable Machine Tools, Inc.
05/99 1
Portable on-site
milling solves
your difficult
repair
problems
The Model PM5000 Portable Milling Machine
The versatile PM5000 three-axis hydraulic milling machine consists of a 12" (305 mm) wide bed with an 8" (203 mm) wide saddle. A 22" (559 mm) long cross carriage ram
provides up to14" (356 mm) travel and can be centered across the bed, extended over
either side of the bed, or positioned parallel to the bed. The bed’s dovetail ways feature a high-lubricity polymer for smooth operation.
The milling head is belt driven. A drawbolt holds the machine tool in the spindle. The spindle has a 3" (76.2 mm) diameter hard chrome-plated quill and hardened helical drive gears. The spindle gear box rotates around the spindle centerline. The heavy­duty quill clamp can be indexed in 90 increments and offset mounted to increase
0
machining reach. Spindle travel is provided by a 6" (152 mm) dovetail slide with manual feed. Tools attach by a #40 machine tool taper with drawbolt retention. Power feeds are available for the X and Y axes.
Standard or heavy-duty power feeds are available. The standard feed can be used in normal horizontal milling applications. Vertical or overhead milling requires the heavy-duty power feed. Combine this unit with remote pendant controls and mount it in various positions on the end of the bed or cross carriage to avoid obstructions. Three hydraulic spindle motors are available so you can match the spindle rpm range to your application. Five and ten hp hydraulic power units are available.
2 05/99
Applications
Press Platens
Versatile spindle positioning makes the Model PM5000 ideal for machining damaged areas on the platens of large presses, hammers, and injection molding machines.
Weldment Milling
Fabrications often need to have weldments milled flush to establish true equipment mounting surfaces. The Model PM5000 is quick to set up for milling long straight surfaces.
Mounting Pad Milling
During construction or retrofit, use the PM5000 to mill the surface of pads for mounting winches, cranes, pumps, compressors, and turbines.
Power Generation
When motors mounted on steel pads embedded in concrete go out of alignment, the motor mount can be re­machined in-place using a Model PM5000. Repair horizontal joints on turbines and pumps too.
Model PM5000 Setup & Operation
Versatile setup...even for overhead machining.
Setup of the Model PM5000 Portable Mill consists of positioning it where you want it in relation to the work piece and clamping or bolting it securely in place. Mounting rigidity is very important to any successful milling operation with a portable milling machine. The best way to mount the machine is to weld attachment points right on the piece to be machined. This ties the machine to the work piece and eliminates vibration, flexing and other sources of chatter. If you are using an overhead frame for mounting the machine upside down, be sure it is rigid
enough to handle the weight of the machine and the side forces that occur during milling operations. Jacking screws adjust the PM5000 for accurate machining.
Milling overhead press frames and platens or other similar applications is easy with the Model PM5000 mill. It takes about five minutes to remove the spindle, reposition the quill housing and replace the spindle. To avoid obstructions, the gear box can be rotated 180 on either end of the cross carriage ram and the bed. Offset the cross carriage ram over the bed to extend or decrease tool head reach.
0
. The power feeds can also be mounted
05/99 3
Components & Accessories
Power Feeds
Three types of power feed units are available with the Model PM5000 Portable Mill. The standard feed unit with 1/8 hp electric motor has feed speed and direction controls right on the feed unit itself. While adequate for horizontal milling, these units are not recommended for vertical milling.
The heavy-duty feed units with 1/8 hp electric motors have local controls. These units provide the power necessary for vertical milling. Either type of feed unit has three mounting positions.
Hydraulic Power Units
Several 5 hp/6 gpm (3.73 kW/22.7 liter/min) variable displacement piston pump hydraulic power units with various electrical configurations are available.
Riser Blocks (not shown)
Vertical reach can be increased by inserting a riser block between the bed saddle and the cross carriage ram. One-inch to six-inch (25.4 mm to
152.4 mm) thick blocks are available. A riser is required if the machine is used for overhead milling.
Spindle Drive Motors
Spindle speed range is determined by the hydraulic motor that is used. A wide range of speeds is available with a series of hydraulic motors.
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PM5000 Specifications
Inch (mm) For precise dimensions consult your factory representative.
(A) MAIN BED:
Height (w/saddle) 4.96 (126.0) Width 12.0 (304.8) Length (varies) 58.0 (1473.2)
82.0 (2082.8)
106.0 (2692.4)
MAIN BED SADDLE:
Mounting face 8 x 8 (203.2 x 203.2) Travel (varies) 48 (1219.2)
72 (1828.8) 96 (2438.4)
(B) RAM & CROSS SLIDE:
Height (w/saddle) 7.62 (193.5) Width (w/saddle) 8.92 (226.6) Length 22.0 (558.8) Cross slide mounting face 6 x 6 (152.4 x 152.4)
Cross slide travel** 7.63 - 14.0 (193.8 - 355.6)
** Machining area varies by application. Indexable in 90°, offset in 3.38" (85.85) increments.
(C) VERTICAL SLIDE:
Height
2.0 (50.8) Width 6.0 (152.4) Length 12.0 (304.8) Mounting face 6 x 6 (152.4x152.4) Travel 6.0 (152.4)
(D) FEED ASSEMBLIES:
Feed assemblies are required for both X and Y
axis.
MANUAL FEED: .20"/rev (5.08 mm/rev) STANDARD ELECTRIC FEED, 115v:
Manual feed (handwheel) .10"/rev (2.54 mm/rev) Electric feed 0-10"/min (0-254 mm/min)
HEAVY-DUTY ELECTRIC FEED, 115v:
Manual feed (handwheel) .10"/rev (2.54 mm/rev) Electric feed 0-24"/min (0-609.6 mm/min)
(F) MILLING HEAD ASSEMBLY:
SPINDLE:
Quill diameter 3 (76.2)
Tool sizes available #40 taper
0
QUILL CLAMP: Indexable, 90
increments.
MILLING HEAD GEAR BOX:
Drive ratio (belt drive) 1:1 Hydraulic rpm varies by motor selected (see pg. 13)
27.44
(697.0) max
shown with ram offset
27.44
(697.0)
Milling head gear box can be rotated around spindle centerline 1800.
PM5000 milling area (dimensions to the centerline of the spindle). Total work surface available by offsetting and rotating the ram and milling head, When milling overhead, entire area can be milled by offsetting the ram.
7.63
(193.8)
max
10.0 (254.0) + bed length
3.8 max (96.5)
7.63
(193.8)
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PM5000 Operational Dimensions
Inches (mm)
23.68
(601.6)
22.0
(558.8)
8.0 (203.2)
8.92 (226.57)
2.0 (50.8)
4.96 (125.98)
3.0 (76.2)
13.6
(345.4)
1.0 (25.4) Typ
2.75 (69.85)
(285.75)
5.67 (144.02)
X
11.25
10.0 (25.4) Typ
6.0 (152.4)
Y
.66 (16.8)
diameter
10.50 (266.7)
7.62
(193.55)
4.96 (125.98)
1.0 (25.4)
8.0 (203.2)
12.0 (304.8)
21.3
*
(541.0)
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48 (1219.2) Travel
X
Y
58.0 (1473.2)
4.0 (101.6
MAIN BED ASSEMBLY
72 (1828.8) Travel
82.0 (2082.8)
1.0 (25.4)
When the vertical slide is mounted in
*
the center position, the milling head can be positioned up or down 2.12 (53.8).
96 (2438.4) Travel
106.0 (2692.4)
3.0 (76.2)
Model PM5000 Test Data
MACHINE ACCURACY
Parameters:
5 hp 6 gpm (3.73 kW, 22.7 L /min) hydraulic power unit. Mist coolant. Recommended milling cutter with sharp milling inserts (see chart below). A-36 steel plate. Skilled operator. Accurate alignment equipment (laser, optics, etc.)
Inches (mm)
Results:
.004 (.102) flatness over 9 x 48 (228.6 x
1219.2) area (ram on one side of the bed) (A-36 steel plate).
.006 (.152) flatness over 9 x 48 (228.6 x
1219.2) area on each side of bed (ram moved straight across to opposite side of bed) (A-36 steel plate). Improved accuracies may be obtained by resetting the Z-axis and re-
tramming the milling head. Machine components trammed. Bed fully supported. Milling completed in one setup with machine in horizontal position.
Metal Removal Rates:
1.5 - 2.0 in3/min (24.6 - 32.8 cm3/min) continu-
3
ous, 2.5 in
/min (41.0 cm3/min) intermittent in
A-36 steel plate with 5 hp (3.73 kW) 6 gpm
(22.7 L/min) hydraulic power unit.
Test #1 Test #2 Test #3 Test #4 Test #5
Hydraulic power 5 hp 6 gpm (3.73 kW 22.7 L/min.)
unit size
3
Motor size 3.6 in
/rev (59.0 cm3/rev) 5.9 in3/rev (96.8 cm3/rev)
Machine orientation Horizontal Vertical
Work piece A-36 steel
material
Milling cutter 4 (102) diameter* 3/4 (20) dia. 2-1/2 (64)
2-flute end mill 6 inserts
Inserts Mitsubishi SEEN42AFTNI F620
Spindle RPM 375 rpm 255 rpm 231 rpm
Cutting depth .058 (1.47) .057 (1.45) .042 (1.07) .560 (14.2) .040 (1.02)
7 in/min 11 in/min 16 in/min 1.25 in/min 8.6 in/min
Feed rate (177.8 mm/min) (279.4 mm/min) (406.4 mm/min) (31.8 mm/min) (218.4 mm/min)
Coolant Yes No Yes
3
Metal removal 1.6 in
rate (26.2 cm
/min 2.5 in3/min 2.7 in3/min 0.53 in3/min 0.86 in3/min
3
/min) (41.0 cm3/min) (44.3 cm3/min) (8.7 cm3/min) (14.1 cm3/min)
Surface finish Ra 100 Ra 250 Ra 125
(*) Recommended face mills:
1. Mitsubishi SE445RO405E, 4" diameter, 5 teeth, 45o lead angle, +19o axial rake, -2o radial rake, +13o cutting rake.
2. Seco/Carboloy R220. 13-04.00-12, 4" diameter, 6 teeth, 45o lead angle, +20o axial rake, -3o radial rake, +12o cutting rake.
05/99 7
PM5000 Orientation Options
MUL TIPLE RAM POSITIONS
Inches (mm)
The cross slide ram can be repositioned and indexed in 90o increments for maximum versatility. For maximum accuracy, re-tram the milling head and reset after repositioning any components.
ram extended to the left
ram extended to the right
positionable in
3.38 (85.85) increments
index in 90 increments
o
MILLING HEAD POSITIONS
Because the quill clamp is symmetrical, the milling head can be indexed in 90o increments around the vertical slide on the ram. This allows the milling head to
GEAR BOX POSITIONS
The lightweight aluminum gear box can be rotated around the spindle centerline 180o to clear obstructions.
3.84 (97.5)
machine down, overhead, or to the side. The milling head can also be offset to increase tool reach. For maximum accuracy, re-tram and reset the milling head after repositioning any components.
13.50 (342.9) max
A
C
D
19.95 (506.7) max (without risers)
B
quill
12.6 (320.0) max / 6.6 (167.6) min Vertical slide in center position
with no risers. Can be offset
2.13 (54.1) in two directions.
0.85 (21.6) without risers and with vertical slide
mounted in lowest position
Minimum "A" With handwheel -D- Without handwheel -D­Required to clear -B- 17.8 (452.2) w/o riser 15.6 (396.3) w/o riser Required to clear -C- 20.8 (528.4) with 3 (76.2) riser 17.8 (452.2) w/o riser
10.88
(276.35)
18.0
(457.2)
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PM5000 Feed Assemblies
Feed units available:
Manual
Standard electric with local control
Heavy-duty electric with local control
Heavy-duty electric with remote control
4.2 (106.7)
4.75
(120.7)
MANUAL FEED (X-AXIS) MANUAL FEED (Y-AXIS)
ST ANDARD ELECTRIC FEED
Standard feed system recommended for horizontal applications only. For vertical or
overhead applications use the heavy-duty feed system.
Inches (mm)
Manual and electric feed units are available for X and Y axes. The Z-axis comes complete with manual feed (electric feed is not available).
MANUAL FEED
5.7 (144.8)
6.3 Dia. (160.0)
(Includes limit switches)
3.2 (81.3)
Side Mounting
8.75 (222.2)
12.0
(304.8)
8.25 (209.6)
Upright Mounting
HEA VY-DUTY ELECTRIC FEED
(Includes limit switches)
Recommended for vertical or overhead applications
4.86 (123.4)
17.5
(444.5)
5.25 (133.3)
12.0
(304.8)
9.5 (241.3)
Side A
Side B
10 (254)
Side A mounted to bed (multiple feed positions
shown)
Rotated gear box Side B mounted to
bed with handwheel repositioned
(multiple feed motor positions shown)
05/99 9
(G)
Hydraulic motor
PM5000 Components
(B)
Ram and cross slide
assembly (Y-axis)
(C)
Vertical slide
assembly (Z-axis)
(A)
Main bed assembly (X-axis)
(D)
Feed control assembly (manual shown)
(F)
Milling head assembly
(E)
(D)
Feed control assembly (manual shown)
To accommodate a wide range of applications, the Model PM5000 Por­table Mill is ordered as a combination of components. To order a complete machine you must specify the following:
(A) (B) (C) (D)
(E) (F) (G) (H) (I)
Main bed assembly (X-axis) Ram and cross slide assembly (Y-axis) Vertical slide assembly (Z-axis) Feed control assembly (manual or electric) for X and Y axes (electric assemblies include limit switches) Tool kit Milling head assembly Hydraulic motor Hydraulic power unit (not shown) Optional riser assembly (not shown)
Tool kit
X-axis
Z-axis
Y-axis
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The Model PM5000 is a made-to-order machine. Expect longer lead times when ordering.
PM5000 Work Sheet
Inch (mm) NOTE: Contact your factory representative for additional information and lead times.
Component Part Number
(A) Main bed assembly (X-axis):
48" (1219.2) travel 27218 __________ 72" (1828.8) travel 27219 __________ 96" (2438.4) travel 27220 __________
(DX) Main bed feed control assembly:
Standard electric (includes limit switch assembly):
48" (1219.2) bed 21786 __________ 72" (1828.8) bed 21509 __________
96" (3048.0) bed 22747 __________ Recommended for horizontal applications only. For vertical applications use heavy-duty feed system.
OR Heavy-duty electric - local control (includes limit switch assem­bly):
48" (1219.2) bed 29619 __________
72" (1828.8) bed 29621 __________
96" (3048.0) bed 29615 __________
Recommended for vertical or overhead applications.
OR Manual feed: 20808 _________
(B) Ram and cross slide assembly (Y-axis):
7.63 - 14" (193.8 - 355.6) travel 22643 ______
(DY) Ram feed control assembly:
Standard electric - local control (includes limit switch assembly): 21512 __________
Component Part Number
(E) Tool kit: 20997 _______ (F) Milling head assembly
#40 Taper 20667 ________
(G) Hydraulic motor:
3.6 in3 (59.0 cm3) 20684 ________
5.9 in3 (96.8 cm3) 21530 ________
7.3 in3 (119.7 cm3) 20231 ________
Hydraulic fitting kit 39828 ________
(H) Hydraulic power unit - 5 hp:
3-Phase/230V/60 Hz 25318 ________ 3-Phase/460V/60 Hz 25319 ________ 3-Phase/550V/50 Hz 25320 ________ 3-Phase/575V/60 Hz 25321 ________ 1-Phase/230V/60 Hz 25322 ________ 1-Phase/220V/50 Hz 25323 ________ 3-Phase/440V/50 Hz 24592 ________ 3-Phase/220V/50 Hz 24593 ________ 3-Phase/380V/50 Hz 24594 ________ 3-Phase/200V/50 Hz 24595 ________
(H) Hydraulic power unit - 5 hp economy:
3-Phase /230V/60 Hz 31525 3-Phase/460V/60 Hz 31526 1-phase/230V/60 Hz 31527 3-Phase/380V/50 Hz 31528 3-Phase/440V/50 Hz 31529 3-Phase/550V/50 Hz 31530
________ ________ ________ ________ ________ ________
OR
Heavy-duty electric (includes limit switch assembly):
29617 __________
OR
Manual feed: 23650 __________
(C) Vertical slide assembly (Z-axis):
(includes manual feed handwheel)
6" (152.4 mm travel 20888 __________
(D) Feed assembly - see assembly to be controlled
for available feeds.
Remote spindle speed pendant for electric
power unit (optional): -1 ________
(I) Riser/stud assembly (optional):
1" (25.4 mm) riser 25021 ________ 2" (50.8 mm) riser 21593 ________ 3" (76.2 mm) riser 25022 ________ 4" (101.6 mm) riser 25023 ________ 5" (127.0 mm) riser 25024 ________ 6" (152.4 mm) riser 25025 ________
Studs (optional/four required):
1" (25.4 mm) riser height 25030 ________ 2" (50.8 mm) riser height 21595 ________ 3" (76.2 mm) riser height 25031 ________ 4" (101.6 mm) riser height 25032 ________ 5" (127.0 mm) riser height 25033 ________ 6" (152.4 mm) riser height 25034 ________ 7" (177.8 mm) riser height 25040 ________
05/99 11
PM5000 Components
NO. DESCRIPTION
(A) Main bed assembly
Main bed has a 8" (203.2 mm) slide and 12" (304.8 mm) wide mounting flange. Flush-mount leadscrew bearings enable the machine to fit into areas as small as the length of the bed (plus the length of one feed mechanism). Assembly features a full-length lead­screw and anti-friction, high lubricity polymer on the ways.
27218 48" (1219.2 mm) travel main bed assembly 27219 72" (1828.8 mm) travel main bed assembly 27220 96" (2438.4 mm) travel main bed assembly
22643 (B) 14" (355.6 mm) travel ram and cross slide
20888 (C) 6" (152.4 mm) travel vertical slide assembly
20808 Manual feed assembly - bed assembly (X-axis) 23650 Manual feed assembly - ram assembly (Y-axis)
assembly
The ram and cross slide assembly feed the milling head across the main bed. Because the ram and main bed saddle have the same bolt hole pattern, the ram can be offset in 3.38"(85.85 mm) increments and/or positioned 90o around the saddle. The cross slide features dovetail ways and a full-length leadscrew.
The vertical slide assembly mounts to the ram and cross slide saddle to provide vertical movement for the milling head. Because the cross slide saddle and the vertical slide have the same bolt hole pattern, the vertical slide can be of fset and/or positioned 90o around the saddle. The vertical slide features dovetail ways, a full-length leadscrew, and handwheel.
(D) Manual feed assembly
Handwheel assembly fits into either end of the leadscrew. Dial is graduated in .010" increments. One full turn of the dial equals .200" (5.08 mm). Though the machine can use more than one type of feed, each axis must have its own feed assembly. (The Z-axis includes its own handwheel.)
12 05/99
(D) Standard electric feed assembly
1/8 hp (.09 kW) electric feed assembly attaches directly to either end of the main bed or ram leadscrews and provides 2:1 reduction feed. Unit has three mounting positions to clear obstructions. Feed speed and direction controls are on the feed unit. Dial is graduated in .001" increments. One full turn equals .100" (2.54 mm). Feed speed is up to 10" (254 mm) per minute. Includes switches (not shown). Recommended for
horizontal applications only.
21786 Electric feed assy, 48" (1219.2 mm) travel main bed 21509 Electric feed assy, 72" (1828.8 mm) travel main bed 22747 Electric feed assy, 96" (2438.4 mm) travel main bed 21512 Electric feed assy, ram and cross slide
Drawings may not represent
actual product.
PM5000 Components
NO. DESCRIPTION
(D) Heavy-duty electric feed assembly with local control
1/8 hp (.09 kW) feed assembly attaches directly to either end of the base or ram leadscrews and provides 2:1 reduction feed. Unit has three mounting positions to clear obstructions. Dial is graduated in .001" increments. One full turn equals .100" (2.54 mm). Electric power feed speed is up to 24" (609.6 mm) per min. Assembly includes limit switches (not shown). Recommended for
vertical and overhead applications. 29619 Heavy-duty electric feed assembly with local 29621 Heavy-duty electric feed assembly with local control, 29615 Heavy-duty electric feed assembly with local control, 29617 Heavy-duty electric feed assembly with local control, 30545 Heavy-duty electric feed assembly with local control, 30464 Heavy-duty local feed controller
20997 (E) T ool Kit
20667 (F) #40 Milling Head Assembly
control, 48" (1219.2 mm) main bed
72" (1828.8 mm) main bed
96" (2438.4 mm) main bed
ram and cross slide
cross feed
Complete set of tools, including instruction manual and
hex wrenches.
The hydraulically powered milling head mounts to the
vertical slide assembly. The milling head can be
positioned in 90o increments around the saddle. The
compact aluminum gear box, with belt drive and a 1:1
drive ratio, can be rotated up to 180o around the end of
the vertical slide to fit in tight places. A draw bolt and
drive lugs hold the milling cutter securely in the spindle.
(G) Hydraulic Drive Motors
Reversible motors with SAE 2-bolt mounting flange to
mount to the milling head gear box. Motor ports are
7/8-14 SAE O-ring type.
hydraulic power unit.
5 hp; 6 gpm (22.7 L/min) 1200 psi (8268 kPa)*
*For 50 Hz operation, torque remains constant and
rpm decreases by 16%.
Fittings are included with the
Power unit specifications:
Drawings may not represent
actual product.
20684 Motor, hydraulic:
21530 Motor, hydraulic:
20231 Motor, hydraulic:
39828
displacement 3.6 in359.0 cm
motor rpm 363
motor torque 563 in-lbs 64 N•m
displacement 5.9 in396.8 cm
motor rpm 221
motor torque 955 in-lb 108 N•m
displacement 7.3 in3119.7 cm
motor rpm 177
motor torque 1209 in-lbs 137 N•m
Hydraulic motor fitting kit - 1/2" fittings (not shown)
Fitting kit includes fittings needed to connect motors
listed above to power unit hoses with 1/2" female quick
disconnect fittings.
every Climax hydraulic power unit.
3
3
3
These fitting kits are included with
05/99 13
PM5000 Components
NO. DESCRIPTION
(H) 5 hp (3.73 kW) hydraulic power unit
Variable displacement piston pump power unit comes complete with a 5 gallon (19 liter) reservoir, START/STOP pendant, speed control, pressure gauge, 20 foot (6 meter) x 3/8" (9.5 mm) hydraulic hoses with quick disconnect fittings, and 7/8-14 SAE O-ring fittings for hydraulic motor. Order motor separately.
Drawings may not represent
actual product.
25318 3-Phase electric powered hydraulic power unit
230V, 60 Hz, 1800 rpm motor. Pumps 6 gpm (22.7 L/min).
25319 3-Phase electric powered hydraulic power unit
460V, 60 Hz, 1800 rpm motor. Pumps 6 gpm (22.7 L/min).
25320 Single-phase electric powered hydraulic power unit
550V, 50 Hz, 1400 rpm motor. Pumps 5 gpm (22.7 L/min).
25321 3-Phase electric powered hydraulic power unit
575V, 60 Hz, 1800 rpm motor. Pumps 6 gpm (19.0 L/min).
25322 Single phase electric powered hydraulic power unit
230V, 60 Hz, 1800 rpm motor. Pumps 6 gpm (19.0 L/min). Start up amperage: 54 amps.
25323 Single phase electric powered hydraulic power unit
220V, 50 Hz, 1400 rpm motor. Pumps 5 gpm (19.0 L/min). Start up amperage: 57 amps.
24592 3-Phase electric powered hydraulic power unit
440V, 50 Hz, 1400 rpm motor. Pumps 5 gpm (19.0 L/min).
24593 3-Phase electric powered hydraulic power unit
220V, 50 Hz, 1400 rpm motor. Pumps 5 gpm (19.0 L/min).
24594 3-Phase electric powered hydraulic power unit
380V, 50 Hz, 1400 rpm motor. Pumps 5 gpm (19.0 L/min).
24595 3-Phase electric powered hydraulic power unit
200V, 50 Hz, 1400 rpm motor. Pumps 5 gpm (19.0 L/min).
(H) 5 hp (3.73 kW) economy hydraulic power unit
Variable displacement piston pump power unit comes complete with starter/overload relay, oil cooler, return line oil filter, 10 gallon (38 liter) reservoir, control pendant with 20 foot (6 meter) cord, and a pair of 20 foot (6 meter) x 3/8" (9.5 mm) hydraulic hoses with quick disconnect fittings, and 7/8-14 SAE O-ring fittings for hydraulic motor. Order motor separately.
31525 3-Phase electric powered hydraulic power unit
230V, 60 Hz, 1725 rpm motor. Pumps 6.38 gpm (22.8 L/min).
31526 3-Phase electric powered hydraulic power unit
460V, 60 Hz, 1725 rpm motor. Pumps 6.38 gpm (22.8 L/min).
31527 Single-phase electric powered hydraulic power unit
230V, 60 Hz, 1725 rpm motor. Pumps 6.38 gpm (22.8 L/min).
31528 3-Phase electric powered hydraulic power unit
380V, 50 Hz, 1425 rpm motor. Pumps 5.38 gpm (20.4 L/min).
31529 3-Phase electric powered hydraulic power unit
440V, 50 Hz, 1425 rpm motor. Pumps 5.38 gpm (20.4 L/min).
31530 3-Phase electric powered hydraulic power unit
550V, 50 Hz, 1425 rpm motor. Pumps 5.38 gpm (20.4 L/min).
14 05/99
31531 Adjustable flow control
For 5 hp hydraulic power units.
25882 Replacement hydraulic filter element
For 5 hp hydraulic power units.
14420 Hydraulic fluid - 1 gallon (3.79 L)
Mobil DTE-24 Anti-Wear brand hydraulic fluid.
-1 Remote pendant (spindle RPM control only), 5 hp (3.73 kW) electric hydraulic power unit
Multifunction pendant replaces standard pendant. Functions include: Emergency Stop, Power Unit On, Jog/Run selector, Slow/Fast Motor Speed Control. To order add “-1” to the desired power unit number. Example: “25318-1.”
Order pendant when ordering power unit or return power unit to Climax for upgrade.
PM5000 Components
NO. DESCRIPTION
(I) Riser assembly
Riser assembly raises the milling head up from the main bed. Assembly includes riser, studs and nuts, and key.
For overhead milling, riser(s) totaling a minimum of 3" (76.2 mm) are required. Risers totaling 5" (127 mm) or more are recommended.
25021 1" (25.4 mm) Riser assembly 21593 2" (50.8 mm) Riser assembly 25022 3" (76.2 mm) Riser assembly 25023 4" (101.6 mm) Riser assembly 25024 5" (127.0 mm) Riser assembly 25025 6" (152.4 mm) Riser assembly
Optional riser studs
Order optional riser studs when using a combination of risers to raise the milling head up from the main bed. Four studs required.
25030 Stud - 1" (25.4 mm) total riser height 21595 Stud - 2" (50.8 mm) total riser height 25031 Stud - 3" (76.2 mm) total riser height 25032 Stud - 4" (101.6 mm) total riser height 25033 Stud - 5" (127.0 mm) total riser height 25034 Stud - 6" (152.4 mm) total riser height 25040 Stud - 7" (177.8 mm) total riser height
Drawings may not represent
actual product.
05/99 15
CLIMAX
Portable Machine Tools, Inc.
2712 E. Second St., P.O. Box 1210
Newberg, OR 97132-8210 U.S.A.
Worldwide Tel. 503/538-2185
FAX 503/538-7600
Call Toll Free 800/333-8311
Visit our web site at www.cpmt.com
16 05/99
PRINTED IN USA TD34-1M0599
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