Climax H&S BOILER GUN BG22 Operating Manual

BOILER

GUN

BG22 BOILER GUN

OPERATING MANUAL

P/N 100241
August 2017
Revision 1

TABLE OF CONTENTS

CHAPTER/SECTION PAGE

INTRODUCTION 1

1.1 HOW TO USE THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.2 S

1.3 G

1.4 M

1.5 R

1.6 R

1.7 L

AFETY ALERTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

ENERAL SAFETY PRECAUTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

ACHINE-SPECIFIC SAFETY PRECAUTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

ISK ASSESSMENT AND HAZARD MITIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

ISK ASSESSMENT CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

ABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.7.1 Label identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.7.2 Label location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

OVERVIEW 9

2.1 FEATURES AND COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.2 C

2.3 D

2.4 S

2.5 I

ONTROLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.2.1 Pneumatic motor controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.2.2 Electric motor controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.2.3 Cordless electric motor controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

IMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

PECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

TEMS REQUIRED BUT NOT SUPPLIED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

SETUP 13

3.1 RECEIPT AND INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2 M

ACHINE SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.2.1 Wedge locking system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.2.2 Collet locking system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.2.3 Tool holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.2.4 Center shafts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.3 M

3.4 I

3.5 M

ACHINE MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

NSTALLING THE CUTTING TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

OTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.5.1 Pneumatic motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.5.2 Electric motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.5.3 Cordless electric motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

OPERATION 19

4.1 PRE-OPERATION CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.2 O

PERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.2.1 Pneumatic motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

P/N 100241, Rev. 1 Page i

TABLE OF CONTENTS (CONTINUED)

CHAPTER/SECTION PAGE

4.2.2 Electric motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

MAINTENANCE 21

5.1 MAINTENANCE CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.2 A

5.3 M

5.4 T

STORAGE AND SHIPPING 25

6.1 STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.2 S

6.3 D

PPROVED LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

AINTENANCE TASKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.3.1 Checking and filling the in-line oiler reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.3.2 Servicing the filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.3.3 Adjusting the oil flow rate of the in-line oiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.3.4 Tool holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.3.5 Greasing the drive and pinion gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

ROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.4.1 The machine isn’t turning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.4.2 The machine isn’t feeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.4.3 The machine is performing poorly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

6.1.1 Short-term storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.1.2 Long-term storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

HIPPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

ECOMMISSIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

ASSEMBLY DRAWINGS 27

SDS 39

Page ii

LIST OF FIGURES

FIGURE PAGE

1-1 BG22 Boiler Gun, pneumatic label location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1-2 BG22 Boiler Gun, electric label location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2-1 BG22 and shipping container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2-2 Pneumatic motor throttle lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2-3 Direction and trigger controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2-4 Cordless motor controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2-5 BG22 Boiler Gun dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3-1 BG22 Boiler Gun main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3-2 Installed wedge set with extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3-3 Small wedge set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3-4 Installed collet set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3-5 Changing the center shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3-6 BG22 Boiler Gun installed in workpiece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3-7 Locking rod wrench with speed wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3-8 Sliding tool holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3-9 Cutting bit installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3-10 Universal coupler (top) and quick disconnect (bottom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3-11 Motor direction control set to forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4-1 Hand positioning during boiler gun operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4-2 BG22 with electric motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5-1 In-line oiler sight glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

6-1 BG22 shipping container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

A-1 BG22 boiler gun pneumatic assembly (P/N BG22). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

A-2 BG22 boiler gun electric assembly (P/N BG22E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

A-3 BG22 boiler gun cordless electric assembly (P/N BG22C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

A-4 Collet components and collets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

A-5 Wedge sets and wedge extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

A-6 Wedge set components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

A-7 Small wedge set components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

A-8 Tool holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

A-9 Air motor assembly and parts list (P/N CML3488) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

A-10 Air hose assembly and parts list (P/N HS 50-509) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

A-11 Electric motor assembly and parts list (P/N EB002615) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

A-12 Tool kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

A-13 Shipping container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

P/N 100241, Rev. 1 Page iii

This page intentionally left blank

Page iv

LIST OF TABLES

TABLE PAGE

1-1 Sound levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1-2 Risk assessment checklist before set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1-3 Risk assessment checklist after set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1-4 BG22 Boiler Gun labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2-1 Sub-component mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5-1 Maintenance intervals and tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5-2 Approved lubricants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

P/N 100241, Rev. 1 Page v

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Page vi

©2017 Climax Portable Machining and Welding Systems or its subsidiaries.

All rights reserved.

Except as expressly provided herein, no part of this manual may be reproduced, copied, transmitted, disseminated,
downloaded, or stored in any storage medium, without the express prior written consent of Climax. Climax hereby
grants permission to download a single copy of this manual and of any revision hereto onto an electronic storage
medium to be viewed and to print one copy of this manual or any revision hereto, provided that such electronic or
printed copy of this manual or revision must contain the complete text of this copyright notice and provided further
that any unauthorized commercial distribution of this manual or any revision hereto is prohibited.

At Climax Portable Machining and Welding Systems, we value your opinion.

For comments or questions about this manual or other Climax documentation, please e-mail

[e-mail].

For comments or questions about Climax products or services, please call Climax or e-mail
quick and accurate service, please provide your factory representative with the following:

•Your name

• Shipping address

• Telephone number

• Machine model

• Serial number (if applicable)

•Date of purchase

[e-mail]. For

Climax World Headquarters

Climax Portable Machining and Welding Systems
2712 South Second Street Newberg, Oregon 97132 USA
Telephone (worldwide): [phone]
Toll-free (North America):1-800-333-8311
Fax: [phone]
E-mail:

[e-mail]

Climax UK Headquarters

Climax Portable Machine Tools Ltd
Unit 10 Heather Close
Lyme Green Business Park
Macclesfield, Cheshire SK11 0LR, UK
Telephone: [phone]
E-mail:

[e-mail]

Climax European Headquarters

Climax GmbH
Am Langen Graben 8
52353 Düren, Germany
Telephone: [phone]
E-mail:

[e-mail]

P/N 100241, Rev. 1 Page A

CLIMAX GLOBAL LOCATIONS

Page B

CE DOCUMENTATION

CE Certification is pending

P/N 100241, Rev. 1 Page C

LIMITED WARRANTY

Climax Portable Machine Tools, Inc. (hereafter referred to as “Climax”) warrants that all new machines are free
from defects in materials and workmanship. This warranty is available to the original purchaser for a period of one
year after delivery. If the original purchaser finds any defect in materials or workmanship within the warranty
period, the original purchaser should contact its factory representative and return the entire machine, shipping pre­paid, to the factory. Climax will, at its option, either repair or replace the defective machine at no charge and will
return the machine with shipping prepaid.

Climax warrants that all parts are free from defects in materials and workmanship, and that all labor has been per­formed properly. This warranty is available to the customer purchasing parts or labor for a period of 90 days after
delivery of the part or repaired machine or 180 days on used machines and components. If the customer purchasing
parts or labor finds any defect in materials or workmanship within the warranty period, the purchaser should con­tact its factory representative and return the part or repaired machine, shipping prepaid, to the factory. Climax
will, at its option, either repair or replace the defective part and/ or correct any defect in the labor performed,
both at no charge, and return the part or repaired machine shipping prepaid.

These warranties do not apply to the following:

• Damage after the date of shipment not caused by defects in materials or workmanship

• Damage caused by improper or inadequate machine maintenance

• Damage caused by unauthorized machine modification or repair

• Damage caused by machine abuse

• Damage caused by using the machine beyond its rated capacity

All other warranties, express or implied, including without limitation the warranties of merchantability and fitness
for a particular purpose are disclaimed and excluded.

Terms of sale

Be sure to review the terms of sale which appear on the reverse side of your invoice. These terms control and limit
your rights with respect to the goods purchased from Climax.

About this manual

Climax provides the contents of this manual in good faith as a guideline to the operator. Climax cannot guarantee
that the information contained in this manual is correct for applications other than the application described in this
manual. Product specifications are subject to change without notice.

Page D

1 INTRODUCTION

DANGER

WARNING

CAUTION

NOTICE

IN THIS CHAPTER:

1.1 HOW TO USE THIS MANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

1.2 S

AFETY ALERTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

ENERAL SAFETY PRECAUTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2

1.3 G

ACHINE-SPECIFIC SAFETY PRECAUTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3

1.4 M

1.5 R

ISK ASSESSMENT AND HAZARD MITIGATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
ISK ASSESSMENT CHECKLIST - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5

1.6 R

ABELS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6

1.7 L

1.7.1 L

ABEL IDENTIFICATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
ABEL LOCATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7

1.7.2 L

1.1 HOW TO USE THIS MANUAL

This manual describes information necessary for the
setup, operation, maintenance, storage, shipping, and
decommissioning of the BG22 Boiler Gun.

The first page of each chapter includes a summary of
the chapter contents to help you locate specific infor­mation. The appendices contain supplemental product
information to aid in setup, operation, and maintenance
tasks.

1.2 SAFETY ALERTS

Pay careful attention to the safety alerts printed
throughout this manual. Safety alerts will call your
attention to specific hazardous situations that may be
encountered when operating this machine.

Examples of safety alerts used in this manual are
defined here

1

:

indicates a hazardous situation which, if not
avoided, WILL result in death or severe
injury.

Read this entire manual to familiarize yourself with the
BG22 Boiler Gun before attempting to set it up or oper­ate it.

indicates a hazardous situation which, if not
avoided, COULD result in death or severe
injury.

indicates a hazardous situation which, if not
avoided, could result in minor or moderate
injury.

1. For more information on safety alerts, refer to ANSI/NEMA

Z535.6-2011, Product safety Information in Product
Manuals, Instructions, and Other Collateral Materials

P/N 100241, Rev. 1 Page 1

indicates a hazardous situation which, if not
avoided, could result in property damage,
equipment failure, or undesired work
results

.

1.3 GENERAL SAFETY PRECAUTIONS

H&S leads the way in promoting the safe use of portable
machine tools. Safety is a joint effort. You, the end
user, must do your part by being aware of your work
environment and closely following the operating proce­dures and safety precautions contained in this manual,
as well as your employer’s safety guidelines.

Observe the following safety precautions when operat­ing or working around the machine.

Training – Before operating this or any machine

tool, you should receive instruction from a qual­ified trainer. Contact H&S for machine-specific
training information.

Risk assessment – Working with and around this

machine poses risks to your safety. You, the end
user, are responsible for conducting a risk
assessment of each job site before setting up
and operating this machine.

Intended use – Use this machine in accordance with

the instructions and precautions in this manual.
Do not use this machine for any purpose other
than its intended use as described in this man­ual.

Personal protective equipment – Always wear

appropriate personal protective gear when
operating this or any other machine tool.
Flame-resistant clothing with long sleeves and
legs is recommended when operating the
machine. Hot chips from the workpiece may
burn or cut bare skin.

Work area – Keep the work area around the

machine clear of clutter. Restrain cords and
hoses connected to the machine. Keep other
cords and hoses away from the work area.

Lifting – Many H&S machine components are very

heavy. Whenever possible, lift the machine or
its components using proper hoisting equipment
and rigging. Always use designated lifting points
on the machine. Follow lifting instructions in
the setup procedures of this manual.

Lock-out/tag-out – Lock-out and tag-out the

machine before performing maintenance.

Moving parts – H&S machines have numerous

exposed moving parts and interfaces that can

cause severe impact, pinching, cutting, and
other injuries. Except for stationary operating
controls, avoid contact with moving parts by
hands or tools during machine operation.
Remove gloves and secure hair, clothing, jew­elry, and pocket items to prevent them from
becoming entangled in moving parts.

Sharp edges – Cutting tools and workpieces have

sharp edges that can easily cut skin. Wear pro­tective gloves and exercise caution when han­dling a cutting tool or workpiece.

Hot surfaces – During operation, motors, pumps,

HPUs, and cutting tools can generate enough
heat to cause severe burns. Pay attention to hot
surface labels, and avoid contact with bare skin
until the machine has cooled.

Page 2 BG22 Boiler Gun Operating Manual

1.4 MACHINE-SPECIFIC SAFETY PRECAUTIONS

Eye hazard – This machine produces metal chips

during operation. Always wear eye protection
when operating the machine.

Hazardous environments – Do not operate the

machine in environments where potentially
explosive materials, toxic chemicals, or radia­tion may be present.

Sound level – This machine produces potentially
harmful sound levels. Hearing protection is required
when operating this machine or working around it.
During testing, the machine produced the sound

1

levels

listed in Table 1-1.

TABLE 1-1. SOUND LEVELS

S

Pneumatic Motor

Average sound pressure 90.6 dBA

Operator sound pressure 91.5 dBA

Bystander sound pressure 89.4 dBA

Electric Motor

Average sound pressure 85 dBA

Operator sound pressure 85 dBA

Bystander sound pressure 85 dBA

1. Machine sound testing was conducted in accordance with Euro­pean Harmonized Standards EN ISO 3744:2010 and EN 11201:2010.

P/N 100241, Rev. 1 Page 3

1.5 RISK ASSESSMENT AND HAZARD MITIGATION

Machine Tools are specifically designed to perform pre­cise material-removal operations.

Stationary Machine Tools include lathes and milling
machines and are typically found in a machine shop.
They are mounted in a fixed location during operation
and are considered to be a complete, self-contained
machine. Stationary Machine Tools achieve the rigidity
needed to accomplish material-removal operations from
the structure that is an integral part of the machine
tool.

In contrast, Portable Machine Tools are designed for on­site machining applications. They typically attach
directly to the workpiece itself, or to an adjacent struc­ture, and achieve their rigidity from the structure to
which it is attached. The design intent is that the Porta­ble Machine Tool and the structure to which it is
attached become one complete machine during the
material-removal process.

To achieve the intended results and to promote safety,
the operator must understand and follow the design
intent, set-up, and operation practices that are unique
to Portable Machine Tools valve testers.

The operator must perform an overall review and on­site risk assessment of the intended application. Due to
the unique nature of portable machining applications
hydrostatic testing, identifying one or more hazards
that must be addressed is typical.

When performing the on-site risk assessment, it is
important to consider the Portable Machine Tool valve
tester and the workpiece as a whole.

Page 4 BG22 Boiler Gun Operating Manual

1.6 RISK ASSESSMENT CHECKLIST

The following checklist is not intended to be an all
inclusive list of things to watch out for when setting up
and operating this Portable Machine Tool.

TABLE 1-2. RISK ASSESSMENT CHECKLIST BEFORE SET-UP

Before set-up

I took note of all the warning labels on the machine.



I removed or mitigated all identified risks (such as tripping, cutting, crushing, entanglement, shearing, or falling objects).



I considered the need for personnel safety guarding and installed any necessary guards.



I read the machine setup instructions (Section 3.2) and took inventory of all the items required but not supplied (Section 2.5).



I considered how this machine operates and identified the best placement for the controls, cabling, and the operator.



I evaluated and mitigated any other potential risks specific to my work area.



ABLE 1-3. RISK ASSESSMENT CHECKLIST AFTER SET-UP

T

After set-up

I checked that the machine is safely installed (according to Section 3) and the potential fall path is clear. If the machine is installed at



an elevated position, I checked that the machine is safeguarded against falling.

I identified all possible pinch points, such as those caused by rotating parts, and informed the affected personnel.



However, these checklists are typical of the types of
risks the assembler and operator should consider. Use
these checklists as part of your risk assessment:

I planned for containment of any chips or swarf produced by the machine.



I followed the required Maintenance Intervals (Section 5.1) with the recommended lubricants (Section 5.2).



I checked that all affected personnel have the recommended personal protective equipment, as well as any site-required or regulatory



equipment.

I checked that all affected personnel understand and are clear of the danger zone.



I evaluated and mitigated any other potential risks specific to my work area.



P/N 100241, Rev. 1 Page 5

1.7 LABELS

1.7.1 Label identification

The following warning labels should be on your
machine. If any are defaced or missing, contact H&S
Tool immediately for replacements.

TABLE 1-4. BG22 BOILER GUN LABELS

P/N 100204

BG22 Boiler gun label

P/N 100198

H&S serial plate

P/N BG22 container
label

P/N 100199

H&S company label

P/N 87271

Warning label: Use
eye and ear protec­tion, and read the
manual.

P/N 100240

Wedge and pad
chart

Page 6 BG22 Boiler Gun Operating Manual

1.7.2 Label location

FIGURE 1-1. BG22 BOILER GUN, PNEUMATIC LABEL LOCATION

The following figures display the location of the labels
on each of the components of the BG22 Boiler Gun.

Label P/N: 100204, 100198, 100199, 87271

P/N 100241, Rev. 1 Page 7

Label P/N: 100204, 100198, 100199, 87271

FIGURE 1-2. BG22 BOILER GUN, ELECTRIC LABEL LOCATION

Page 8 BG22 Boiler Gun Operating Manual

2 OVERVIEW

FIGURE 2-1. BG22 AND SHIPPING CONTAINER

IN THIS CHAPTER:

2.1 FEATURES AND COMPONENTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9

2.2 C

ONTROLS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -10

NEUMATIC MOTOR CONTROLS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -10

2.2.1 P

LECTRIC MOTOR CONTROLS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -10

2.2.2 E

2.2.3 C

ORDLESS ELECTRIC MOTOR CONTROLS - - - - - - - - - - - - - - - - - - - - - - - - - - - - -10

IMENSIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -11

2.3 D

PECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -12

2.4 S

2.5 I

TEMS REQUIRED BUT NOT SUPPLIED - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -12

2.1 FEATURES AND COMPONENTS

The BG22 Boiler Gun is a portable, gear-driven, inside­diameter (ID)-mounted, single or dual-point beveling
and facing machine for use on workpieces with a range
of .50” (12.7mm) I.D. to 2.50” (63.5mm) O.D.

Principle components include the following:

Drive options: Available with either a 1.3 HP pneu-

matic motor or a 1 HP electric motor.

High Velocity (HV), Low Velocity (LV) and Plus
(PL) gearing-HV delivers higher cutting speeds to

turn specialty carbide inserts, PL offers even higher
speeds for smaller walls in a compact, lighter
machine. LV is geared for heavy walls and hard
alloys.

Mounting systems—Either a wedge or collet mount­ing system secures the BG22 Boiler Gun to the work­piece. They are both self-centering and adapt to a
wide range of pipe sizes.

Tool holders—Available with either fixed or sliding

tools holders, in multiple sizes.

Torque free operation—Once securely mounted the

BG22 Boiler Gun requires no additional effort to
operate aside from feeding the cutting tool.

Wrench feed—Advances the cutting tools in con-

fined areas with a ratcheting system. This sys­tem has a smaller footprint.

Speed wheel—Provides a quicker way to advance

the locking rod nut before fully tightening with
the wrench in confined spaces.

P/N 100241, Rev. 1 Page 9

2.2 CONTROLS

WARNING

FIGURE 2-2. PNEUMATIC MOTOR THROTTLE LEVER

FIGURE 2-3. DIRECTION AND TRIGGER CONTROLS

Depending on the user’s requirements, the BG22 Boiler
Gun can be powered by either a pneumatic or electric
motor. The controls for each type of motor follow.

Always stop the machine and disconnect
any power supply before making
adjustments to controls or machine
components. Failure to follow this safety
precaution may result in severe injury.

2.2.1 Pneumatic motor controls

The pneumatic motor used on the BG22 features a
throttle lever. The safety lock must be disengaged by
pressing and holding up while depressing the throttle
lever. The throttle lever actuates the motor; when
released, the motor will stop and the safety lock will re­engage.

This is an on or off control only.

2.2.2 Electric motor controls

The electric motor controls are similar to a drill or drill
driver. The trigger is squeezed to actuate the motor,
when released the motor will stop.

This speed is controlled by how far the trigger is pulled
in or let out.

The electric motor also has a direction control, which in
this application is not used. The direction control should
always be set to forward.

2.2.3 Cordless electric motor controls

To actuate the motor on the cordless electric motor
slide the red button up. The motor will run until the
button is slid down into the off position.

There is no speed or direction controls on the cordless
electric motor.

Page 10 BG22 Boiler Gun Operating Manual

WARNING

2.3 DIMENSIONS

FIGURE 2-4. CORDLESS MOTOR CONTROLS

Figure 2-5 shows the machine and operating dimen­sions.

Do not take any measures to lock the
throttle or the trigger in the on position.
Failure to follow this safety precaution may
result in severe injury.

FIGURE 2-5. BG22 BOILER GUN DIMENSIONS

P/N 100241, Rev. 1 Page 11

2.4 SPECIFICATIONS

TABLE 2-1. SUB-COMPONENT MASS

P/N Component Mass in lbs (kg)

BG22 BG22 Boiler Gun Pneumatic 14 (6.4)

BG22E BG22 Boiler Gun Electric 11 (5)

BG22C BG22 Boiler Gun Cordless Electric 16 (7.3)

2.5 ITEMS REQUIRED BUT NOT SUPPLIED

The following items may be required but not supplied in
your H&S product kit:

• Tape measure or steel ruler

• Rubber mallet

•Pliers

Page 12 BG22 Boiler Gun Operating Manual

3SETUP

NOTICE

IN THIS CHAPTER:

3.1 RECEIPT AND INSPECTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -13

ACHINE SETUP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -14

3.2 M

3.2.1 W

3.2.2 C

3.2.3 T

3.2.4 C

3.3 M

3.4 I

NSTALLING THE CUTTING TOOLS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -17

3.5 M

3.5.1 P

3.5.2 E

3.5.3 C

This section describes the setup procedures for the
BG22 Boiler Gun.

3.1 RECEIPT AND INSPECTION

EDGE LOCKING SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -14

3.2.1.1 S

ACHINE MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -16

OTORS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -18

MALL I.D. WEDGE LOCKING SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - -14

OLLET LOCKING SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -15

OOL HOLDERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -15

ENTER SHAFTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -15

NEUMATIC MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -18
LECTRIC MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -18
ORDLESS ELECTRIC MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -18

Your H&S product was inspected and tested prior to
shipment then packaged for normal shipment condi­tions. H&S does not guarantee the condition of your
machine upon delivery.

When you receive your H&S product, perform the fol­lowing receipt checks:

1. Inspect the shipping containers for damage.

2. Check the contents of the shipping containers
against the included invoice to make sure that
all components have been shipped.

3. Inspect all components for damage.

Contact H&S immediately to report damaged or missing
components.

Keep the shipping container and all packing
materials for future storage and shipping of
the machine.

P/N 100241, Rev. 1 Page 13

3.2 MACHINE SETUP

FIGURE 3-1. BG22 BOILER GUN MAIN COMPONENTS

FIGURE 3-2. INSTALLED WEDGE SET WITH EXTENSIONS

Do the following to setup the BG22 Boiler Gun:

3.2.1 Wedge locking system

1. Complete the risk assessment checklist in Table
1-2 on page 5.

2. Position the machine on a solid support for
installation of the wedge set.

3. Measure the ID of the pipe to be machined. Use
the chart on the inside lid of the shipping con­tainer to determine the size of the base wedge,
extension set and locking rod.

4. Install the locking rod from the front of the
machine, sliding it through the center shaft.

5. Install the speed wheel/rod wrench on the end
of the locking rod and install the lock nut.

6. Slide the base wedge set over the end plate by
expanding the springs or band spring.

7. Seat the base wedges in the end plate and align
the base wedges with the slots in the center
shaft.

3.2.1.1 Small I.D. wedge locking system

8. If installing wedge extensions, secure three of
the same size range onto the base wedges with
the screws.

The small ID wedge locking system allows the BG22
Boiler Gun to mount on IDs of .500-.625”.

Do the following to setup the small ID wedge locking
system.

1. Position the machine on a solid support for
installation of the wedge system.

2. Follow the instructions for changing the center
shafts, if necessary, in Section 3.2.4.

Page 14 BG22 Boiler Gun Operating Manual

3. Install three of the same size wedges in the

FIGURE 3-3. SMALL WEDGE SET

FIGURE 3-4. INSTALLED COLLET SET

slots of the center shaft with the thinner end
facing the threaded portion of the center shaft
and the recess for the band spring facing out.

4. Install the band spring across the recess of the
three wedges to secure.

5. Slide the wedge rod into the center shaft and
turn to advance until the wedges begin to
expand.

6. Install the rod wrench and secure with the two
retaining clips.

3.2.2 Collet locking system

1. Complete the risk assessment checklist in Table
1-2 on page 5.

2. Position the machine on a solid support for
installation of the collet set.

3. Measure the I.D. of the pipe to be machined and
determine the size of the collet set to be used.

4. Slide a locking rod into the center shaft from
the rear of the machine.

5. Thread the required collet set on the end of the
locking rod until the collets begin to engage the
center shaft.

6. Insert a cotter pin through the hole in the lock­ing rod and open the splines to secure.

7. If not present, install the locking rod wrench
and secure with the retaining clips.

3.2.3 Tool holders

The BG22 Boiler Gun can be used with tool holders in
several different sizes.

Do the following to switch between tool holders:

To remove:

1. Loosen the set screw in the body of the tool
holder.

2. The tool holder has an interference fit with the
main gear. Strike the back face of the tool
holder to remove it towards the front of the
machine.

3. The shaft key may come loose from the main
gear during removal. Retain it for reuse.

To install:

1. Check that the set screw in the body of the tool
holder is backed out or remove it completely.

2. Install the shaft key in the key slot on the main
gear.

3. Slide the tool holder onto the main gear, align­ing the key way with the shaft key.

4. Tap into place until seated against the shoulder
on the main gear.

5. Reinstall or tighten the set screw in the tool
holder body until secure.

3.2.4 Center shafts

Depending on the application, the center shaft may
need switched out to offer a different size range or
locking system.

Do the following to switch out center shafts:

P/N 100241, Rev. 1 Page 15

1. Position the machine on a solid support to

FIGURE 3-5. CHANGING THE CENTER SHAFT

FIGURE 3-6. BG22 BOILER GUN INSTALLED IN WORKPIECE

.50”

FIGURE 3-7. LOCKING ROD WRENCH WITH SPEED WHEEL

change the center shafts.

2. Remove the locking rod, rod wrench and wedge
or collet locking sets.

3. Remove the two screws in the retaining plate
and the lift the retaining plate from the
machine body. Be aware of the thrust bearing
parts during disassembly

4. Remove the feed nut from the center shaft.

5. The center shaft can now be removed through
the front of the machine.

6. Install the other center shaft from the front of
the machine threads first.

7. Replace the thrust bearing parts being mindful
of the order and orientation.

8. Thread the feed nut onto the center shaft until
the center shaft is flush with the back of the
feed nut.

3.3 MACHINE MOUNTING

9. Reinstall the retaining plate and secure with the
two screws.

Do the following to mount the BG22 Boiler Gun on the
workpiece:

1. Insert the mounting system end of the BG22
Boiler Gun into the workpiece until there is
approximately .50” (12.7mm) between the end
of the mounting system and the face of the
workpiece. This will provide enough material
for most procedures.

2. Tighten the mounting system by turning the lock
rod clock-wise using either the rod wrench or
the speed wheel. Once snug, verify that the
mounting system position in the workpiece has
been maintained. Completely tighten the
mounting system using the locking rod wrench.

Page 16 BG22 Boiler Gun Operating Manual

WARNING

Check that the mounting system has been

TIP:

FIGURE 3-8. SLIDING TOOL HOLDER

FIGURE 3-9. CUTTING BIT INSTALLED

fully tightened. After the machine has made
2-3 revolutions during operation, recheck
the mounting system for tightness in the
workpiece. If loose, the machine itself
could rotate causing severe injury to the
operator.

3.4 INSTALLING THE CUTTING TOOLS

While the BG22 Boiler Gun can be
operated with one blade. Smoother
operation on harder materials or thicker
pipe walls will result with the use of
two blades.

Do the following to install the cutting bit(s):

1. Advance the tool holder towards the workpiece
to help with alignment of the cutting bit(s).

2. Loosen the set screws in the blade locks.

3. Slide the cutting bit into the channel with the
beveled cutting edge facing the direction of
rotation.

4. Align the cutting edge of the tool to cut the full
width of the workpiece wall.

5. Tighten the set screw(s) to secure the cutting
bit(s) to the tool holder.

P/N 100241, Rev. 1 Page 17

3.5 MOTORS

FIGURE 3-10. UNIVERSAL COUPLER (TOP) AND QUICK

DISCONNECT (BOTTOM)

FIGURE 3-11. MOTOR DIRECTION CONTROL SET TO FORWARD

The BG22 Boiler Gun is powered by either a pneumatic
motor or an electric motor. The following subsections
explain how to set up each for operation.

3.5.1 Pneumatic motor

Do the following to prepare the pneumatic motor for
use (See Section 2.2 for controls):

1. Connect the air supply line to the in-line oiler/
filter end of the air hose assembly with the uni­versal coupler. Secure with the lock pin.

2. Connect the air hose assembly to the pneumatic
drive motor using the quick disconnect coupler.

3.5.2 Electric motor

Do the following to prepare the electric motor for use
(See Section 2.2 for controls):

1. Verify that the direction selector is set to for­ward.

2. Plug the drive into an OSHA certified power
source or consult a licensed electrician for addi­tional power supply options.

3.5.3 Cordless electric motor

Do the following to prepare the cordless electric motor
for use (See Section 2.2 for controls)

1. Fully charge the battery packs using the battery
charger.

2. Install the battery on the bottom of the motor,
fully locking it into place.

Page 18 BG22 Boiler Gun Operating Manual

4 OPERATION

FIGURE 4-1. HAND POSITIONING DURING BOILER GUN OPERATION.

IN THIS CHAPTER:

4.1 PRE-OPERATION CHECKS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -19

PERATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -19

4.2 O

4.2.1 P

NEUMATIC MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -19
LECTRIC MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -20

4.2.2 E

4.1 PRE-OPERATION CHECKS

Do the following checks before operating the machine:

1. Complete the risk assessment checklist in
Table 1-3 on page 5.

2. Check that the work area is clear of non-essen­tial personnel and equipment.

3. Check that the machine control/observation
area will not be in the path of hot flying chips
during machine operation.

4. Check the machine is securely mounted to the
workpiece, according to Section 3.3 on page 14.

4.2 OPERATION

The BG22 Boiler Gun can machine both O.D. and I.D.
bevels and face or shorten pipes. Aside from the use of
different blades, operation is the same for all the
machining processes. See Section 2.2 for controls infor­mation.

4.2.1 Pneumatic motor

To operate the BG22 Boiler Gun with the pneumatic
motor do the following:

1. Actuate the motor by unlocking the safety lock
then squeeze and hold the throttle lever.

2. With the other hand turn the feed wrench to
advance the cutting tool into the workpiece.

3. Continue to turn the feed wrench until the
required machining is complete. Base the feed
rate on the motor’s feedback, if the RPMs drop
or the machine stalls slow the feed rate.

4. Once complete, allow the machine to make a
few revolutions without feeding the cutting tool
to clean up the machined surface.

5. Check that hoses and electric cords are routed
and secured to avoid tripping, entanglement,
damage from hot chips, or other damage should
an air hose or connection fail.

6. Check the cutting tool condition and sharpness.

7. On the in-line air lubricator, verify that oil is
present in the sight glass. (See Section 5.3.1)

8. Check that all hand tools are removed from
inside the machine and the work area.

5. Release the throttle lever to stop the machine.

6. Reverse the rotation of the feed wrench to back
the cutting tool away from the workpiece. This
also resets the travel of the machine for the
next workpiece.

7. To remove the BG22 from the workpiece do the
following:

P/N 100241, Rev. 1 Page 19

a) Turn off the air supply at the source. Dis-

WARNING

WARNING

FIGURE 4-2. BG22 WITH ELECTRIC MOTOR

connect the air hose assembly from the
machine.

b) Turn the locking wrench to loosen the

locking system from the workpiece.

c) Slide the BG22 straight out from the

workpiece using the body of the machine
to support it’s weight.

Always pick up and move the BG22 Boiler
Gun by body of the machine. Never pick up
the BG22 Boiler Gun by the throttle lever
section of the air motor, actuation of the
motor could occur and lead to severe injury.
Never pick up the BG22 Boiler Gun by the
air hose assembly as it could become
detached and result in injury or damage to
the machine. Do not pick up and move the
machine by either of the wrenches as
damage to the machine could occur.

4.2.2 Electric motor

To operate the BG22 Boiler Gun with the electric motor
do the following:

1. Start the motor by squeezing and holding the
trigger.

2. With the other hand turn the feed wrench to
advance the cutting tool into the workpiece.

3. Continue to turn the feed wrench until the
required machining is complete. Base the feed
rate on the machine’s feedback, if the RPMs
drop or the motor stalls slow the feed rate.

4. Once complete, allow the machine to make a
few revolutions without feeding the cutting tool
to clean up the machined surface.

5. Release the trigger to stop the machine.

6. Reverse the rotation on the feed wrench 2-3
revolutions to back the cutting tool away from
the workpiece.

7. To remove the BG22 from the workpiece do the
following:

a) Unplug or disconnect the power supply

from drive motor. Lock out/tag out where
applicable.

b) Turn the locking wrench to loosen the

locking system from the workpiece.

c) Slide the BG22 straight out from the

workpiece using the body of the machine
to support it’s weight.

Always pick up and move the BG22 Boiler
Gun using the body of the machine or
combination of the center shaft and
machine body. Never pick up the BG22
Boiler Gun by the handle section of the
electric driver, actuation of the motor could
occur and lead to severe injury. Never pick
up the BG22 Boiler Gun by electrical cord as
it could result in damage to the machine.
Do not pick up and move the machine by
the feed wrench as damage to the machine
could occur.

Page 20 BG22 Boiler Gun Operating Manual

5 MAINTENANCE

IN THIS CHAPTER:

5.1 MAINTENANCE CHECKLIST - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -21

PPROVED LUBRICANTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -21

5.2 A

5.3 M

AINTENANCE TASKS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -22

HECKING AND FILLING THE IN-LINE OILER RESERVOIR - - - - - - - - - - - - - - - - - - - - - -22

5.3.1 C

ERVICING THE FILTER ELEMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -22

5.3.2 S

5.3.3 A

DJUSTING THE OIL FLOW RATE OF THE IN-LINE OILER - - - - - - - - - - - - - - - - - - - - - -22

OOL HOLDERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -23

5.3.4 T

REASING THE DRIVE AND PINION GEARS - - - - - - - - - - - - - - - - - - - - - - - - - - - -23

5.3.5 G

5.4 T

ROUBLESHOOTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -23

HE MACHINE ISN’T TURNING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -23

5.4.1 T

HE MACHINE ISN’T FEEDING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -23

5.4.2 T

5.4.3 T

HE MACHINE IS PERFORMING POORLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - -23

5.1 MAINTENANCE CHECKLIST

Table 5-1 lists maintenance intervals and tasks

TABLE 5-1. MAINTENANCE INTERVALS AND TASKS

Interval Task Reference

Check that oil is present in the sight glass on the in-line oiler, refill as needed. 5.3.1

Before each use

Before and after each use Remove debris, oil, and moisture from machine surfaces. --

Every ten operation cycles Lubricate center shaft threads. --

Check air lines for damage and wear. --

Check the cutting tool for sharpness. Replace as necessary. --

Check and fully charge the batteries on the cordless electric model --

Adjustment of the oil flow rate 5.3.3

Filter element service 5.3.2

5.2 APPROVED LUBRICANTS

H&S recommends using the following lubricants at the
locations indicated.

Failure to use the appropriate lubricants can result in
damage and premature machine wear.

P/N 100241, Rev. 1 Page 21

CAUTION

Avoid damage, premature machine wear,

WARNING

and protect your warranty by using only
approved lubricants.

TABLE 5-2. APPROVED LUBRICANTS

Application Area Lubricant

Threads of the cen­ter shaft

In-line oiler

Unpainted Surfaces LPS1 or LPS2 N/A 38 @ 25C As required

Drive and pinion
gears

WD-40 or light­weight spray lube

MOBIL ALMO 525 or
10W SAE oil

NOOK PAG-1 grease N/A 113 @ 100C

Biodegradable Lubri-

cant

N/A

N/A 46 @ 40C

Viscosity (cSt) Quantity Frequency

5.3 MAINTENANCE TASKS

Maintenance tasks are described in the following sec­tions.

5.3.1 Checking and filling the in-line
oiler reservoir

Do the following to check and fill the in-line oiler:

1. Check sight glass on the oil reservoir for the
presence of oil.

2. To refill: Remove the cap, fill the reservoir and
replace the cap.

5.3.2 Servicing the filter element

See Figure A-10.

Do the following to service the filter element:

1. Remove the filter nut to access the filter ele­ment.

2. Slide the filter element out of the filter hous­ing.

3. Clean the filter element with a solvent and
compressed air.

4. Reassemble the filter and replace the filter nut.

Light coating
applied by
spray

Fill oil lubrica­tor body

Light coating
applied by hand

Daily during machine
use

Each use

Each use, and before
storage

Weekly during machine
use

5.3.3 Adjusting the oil flow rate of the
in-line oiler

To adjust the oil flow rate the machine must
be mounted as if being used. ALL operating
and safety precautions must be taken to
avoid injuries.

Different lubricants and environments may effect the
rate of the in-line oiler.

Do the following to adjust the oil flow rate:

FIGURE 5-1. IN-LINE OILER SIGHT GLASS

Page 22 BG22 Boiler Gun Operating Manual

1. Remove the cap and check the oil level. Refill as
needed.

2. Set the oiler valve to ‘3’ as a baseline for the
flow rate.

3. Replace the cap.

4. Mount and setup the machine (see Section 3.2-

3.5)

5. Squeeze and hold the throttle lever to run the
machine.

6. Hold a sheet of white paper approximately 4”
(101mm) in front of the exhaust ports on the
pneumatic motor. If adjusted correctly, there
will be a light splatter of oil on the paper after
a few seconds of operation.

7. If the oil rate needs adjusted, disconnect the
air supply line from the air filter end of the air
hose assembly.

8. Repeat Step 1.

9. The larger the number on the oiler valve the
higher the oil flow rate. Adjust as required.

10. Replace the cap and retest the machine for cor­rected oil flow rate.

5.4 TROUBLESHOOTING

5.3.4 Tool holders

Do the following to service the tool holders:

1. Monitor and replace as necessary, the o-rings on
the I.D. of the tool holder.

2. Monitor and replace as necessary, the key stock
between the main gear and the tool holders.

5.3.5 Greasing the drive and pinion
gears

Do the following to grease the drive and pinion gears:

1. On either drive type, remove the four screws in
the gearbox adapter.

2. Slide the entire motor, gearbox and gearbox
adapter out of the machine housing.

3. Both the drive and pinions gears are now acces­sible to be greased.

4. Reverse steps 1 and 2 to reassemble.

This section is intended to help you solve basic machine
performance problems. For serious maintenance or if
you have questions on the following procedures, contact
H&S.

5.4.1 The machine isn’t turning

If the machine is not rotating, check the following:

1. The air supply line is connected and sufficient
air pressure is present (pneumatic motor only).

2. The power source is connected and energized
(electric motor only).

3. The battery in the cordless electric machine is
charged.

5.4.2 The machine isn’t feeding

If the machine isn’t feeding properly, check the follow­ing:

1. The center shaft is properly installed in the
machine and .50” (12.7mm) projects through
the back of the feed wrench.

2. The feed wrench is being turned in the wrong
direction.

3. The center shaft has been fed too far into the
machine and need retracted so .50” (12.7mm)
projects through the back of the feed wrench.

5.4.3 The machine is performing poorly

If the machine is performing poorly, check the follow­ing:

1. The cutting tool is installed correctly.

2. That the set screw on the tool holder is tight to
the center shaft.

3. The machine is tight to the workpiece.

4. The cutting tool or insert is sharp and has the
correct geometry for the material and type of
cut.

5. Electric motor:

a) The feed direction is set to forward.
b) The battery is charged, cordless model

only.

6. Pneumatic motor:

a) There is oil in the in-line oiler.
b) The air supply to the machine is sufficient

in both quantity and pressure. Optimal
levels are: 90PSI at 38CFM.

P/N 100241, Rev. 1 Page 23

This page intentionally left blank

Page 24 BG22 Boiler Gun Operating Manual

6 STORAGE AND SHIPPING

IN THIS CHAPTER:

6.1 STORAGE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -25

HORT-TERM STORAGE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -25

6.1.1 S

6.1.2 L

ONG-TERM STORAGE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -25

HIPPING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -26

6.2 S

ECOMMISSIONING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -26

6.3 D

6.1 STORAGE

Proper storage of the BG22 Boiler Gun will extend its
usefulness and prevent undue damage.

Store the BG22 Boiler Gun in its original shipping con­tainer. Keep all packing materials for repackaging the
machine (see Figure 6-1).

6.1.1 Short-term storage

Do the following for short-term storage (three months
or less):

1. Remove the tooling.

2. Remove hoses.

3. Clean the machine to remove dirt, grease,
metal chips, and moisture.

4. Drain all liquids from the in-line pneumatic
oiler.

5. Spray all unpainted surfaces with LPS-2 to pre­vent corrosion.

6. Store the BG22 Boiler Gun in its original ship­ping box (see Figure 6-1).

6.1.2 Long-term storage

Do the following for long-term storage (longer than
three months):

1. Follow the short-term storage instructions, but
use LPS-3 instead of LPS-2.

2. Add a desiccant pouch to the shipping con­tainer. Replace according to manufacturer
instructions.

3. Store the shipping container in an environment
out of direct sunlight with temperature < 70ºF
(21ºC) and humidity < 50%.

P/N 100241, Rev. 1 Page 25

6.2 SHIPPING

The BG22 Boiler Gun can be reshipped in its original
shipping container, as shown in Figure 6-1.

FIGURE 6-1. BG22 SHIPPING CONTAINER

6.3 DECOMMISSIONING

To decommission the BG22 Boiler Gun prior to disposal,
remove the drive motor and dispose of it separately
from the rest of the machine components. Refer to
Appendix A for component assembly information.

Page 26 BG22 Boiler Gun Operating Manual

APPENDIX A ASSEMBLY DRAWINGS

Drawing list

FIGURE A-1. BG22 BOILER GUN PNEUMATIC ASSEMBLY (P/N BG22) - - - - - - - - - - - - - - - - - - - - -28

IGURE A-2. BG22 BOILER GUN ELECTRIC ASSEMBLY (P/N BG22E) - - - - - - - - - - - - - - - - - - - - -29

F
F

IGURE A-3. BG22 BOILER GUN CORDLESS ELECTRIC ASSEMBLY (P/N BG22C) - - - - - - - - - - - - - - -30
IGURE A-4. COLLET COMPONENTS AND COLLETS - - - - - - - - - - - - - - - - - - - - - - - - - - - - -31

F

IGURE A-5. WEDGE SETS AND WEDGE EXTENSIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - -32

F
F

IGURE A-6. WEDGE SET COMPONENTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -33
IGURE A-7. SMALL WEDGE SET COMPONENTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -34

F

IGURE A-8. TOOL HOLDERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -34

F
F

IGURE A-9. AIR MOTOR ASSEMBLY AND PARTS LIST (P/N CML3488) - - - - - - - - - - - - - - - - - - - -35
IGURE A-10. AIR HOSE ASSEMBLY AND PARTS LIST (P/N HS 50-509) - - - - - - - - - - - - - - - - - - - -36

F

IGURE A-11. ELECTRIC MOTOR ASSEMBLY AND PARTS LIST (P/N EB002615) - - - - - - - - - - - - - - - -37

F
F

IGURE A-12. TOOL KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -38
IGURE A-13. SHIPPING CONTAINER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -38

F

P/N 100241, Rev. 1 Page 27

14 4

SOCKET HEAD CAP SCREW

10-24 X 3/8"

5001078

13 1 CENTER SHAFT LOCK TI007822 27 2 SPRING WASHER B002519

12 1 MAIN GEAR TI007821 26 1

DROP SWIVEL

1/2" NPT

95462

11 1

HALF-ROUND KEY

3/16 X 1/2"

9150005 25 1

MALE PLUG

1/2" NPT

DCP2504

10 2 NEEDLE BEARING 9150005 24 1 AIR MOTOR CML3488

9 2 BRONZE THRUST BEARING TI007818 23 1

WOODRUFF KEY

3/16 X 5/8"

9110010

8 1 NEEDLE BEARING 1816 22 2 ROD WRENCH RETAINING RING 9211001

7 1 O-RING 9210216 21 1 ROD WRENCH 23081119900

6 1 HOUSING TI007815 20 1 FEED WRENCH RETAINING RING B000100

5 1 NEEDLE BEARING 9150006 19 1 FEED WRENCH 23259119900

4 1 ADAPTER TI007813 18 2

SOCKET HEAD CAP SCREW

10-32 X 3/8"

4001059

SOCKET HEAD CAP SCREW

3

4

10-24X5

/8"

9020006

171RETAINER PLATE

TI007826

2 1 PINION GEAR TI007811 16 1 FEED NUT B002526

1 1 THRUST BEARING TI007810 15 1 THRUST BEARING B051103

PART

PART

ITEM NO

.

QTY.PART NAME

NUMBER

ITEM NO

.

QTY.PART NAME

NUMBER

Page 28

FIGURE A-1. BG22 BOILER GUN PNEUMATIC ASSEMBLY (P/N BG22)

13 1 CENTER SHAFT LOCK TI007822

12 1 MAIN GEAR TI007821 25 1 ELECTRIC MOTOR EB002615

11 1 KEYSTOCK 9110005 24 1 SOCKET HEAD CAP SCREW 5001074

10 2 NEEDLE BEARING 9150005 23 1 ELECTRIC MOTOR ADAPTER 100272

9 2 BRONZE THRUST BEARING TI007818 22 2 ROD WRENCH RETAINER RING 9211001

81NEEDLE BEARING

001816

211ROD WRENCH

23081119900

7 1 O-RING 9210216 20 1 FEED WRENCH RETAINER RING B000100

6 1 HOUSING TI007815 19 1 FEED WRENCH 23259119900

"

5 1 NEEDLE BEARING 9150006 18 4

10-32 X 3/8

SOCKET HEAD CAP SCREW

4001059

4 1 KEYSTOCK 9110011 17 1 RETAINER PLATE TI007826

34

10-24 X 1-1/2"

SOCKET HEAD CAP SCREW

100271 16 1 FEED NUT B002526

2 1 PINION GEAR TI007811 15 1 THRUST BEARING B051103

1 1 DRIVE SHAFT EB002614 14 4

10-24 X 3/8"

SOCKET HEAD CAP SCREW

5001078

ITEM NO. QTY. PART NAME

PART

NUMBER

ITEM NO. QTY. PART NAME

PART

NUMBER

FIGURE A-2. BG22 BOILER GUN ELECTRIC ASSEMBLY (P/N BG22E)

P/N 100241, Rev. 1 Page 29

Page 30

FIGURE A-3. BG22 BOILER GUN CORDLESS ELECTRIC ASSEMBLY (P/N BG22C)

COLLET 1-3/8" BC1-38 COLLET 2-7/8" BC2-78

COLLET 1-5/16 BC1-516 COLLET 2-3/4" BC2-34

COLLET 1-1/4" BC1-14 COLLET 2-5/8" BC2-58

COLLET 1-3/16" BC1-316 COLLET 2-1/2" BC2-12

COLLET 1-1/8" BC1-18 COLLET 2-3/8" BC2-38

COLLET 1-1/16" BC1-116 COLLET 2-1/4" BC2-14

COLLET 1" BC1 COLLET 2-1/8' BC2-18

COLLET 15/16" BC1516 COLLET 2" BC2

COLLET 7/8" BC78 COLLET 1-7/8" BC1-78

COLLET 3/4" BC34 COLLET 1-3/4" BC1-34

COLLET 13/16" BC1316 COLLET 1-5/8" BC1-58

COLLET 11/16" BC1116 COLLET 1-1/2" BC1-12

COLLET 5/8" BC58 COLLET 1-7/16" BC1-716

PART NAME

PART

NUMBER

PART NAME

PART

NUMBER

4 1 COLLET LOCKING ROD B002550

3 2 RETAINING CLIP 9211001

2 1 COTTER PIN 9231001

1 1 COLLET CENTER SHAFT B002540

ITEM NO. QTY. PART NAME

PART

NUMBER

P/N 100241, Rev. 1 Page 31

FIGURE A-4. COLLET COMPONENTS AND COLLETS

10 WEDGE SET B-10 (1.750-1.935") 100225 20 WEDGE EXTENSION SPRING 100246

9 WEDGE SET B-09 (1.625-1.810") 100224 19 WEDGE GUIDE (B-06 - B-14) 100214

8 WEDGE SET B-08 (1.500-1.685") 100223 18 WEDGE BAND SPRING 100245

7 WEDGE SET B-07 (1.375-1.560") 100222 17 WEDGE GUIDE (B-01 - B-05) 100213

6 WEDGE SET B-06 (1.250-1.435") 100221 16

8-32 X 5/16"

SOCKET HEAD CAP SCREW

100270

5 WEDGE SET B-05 (1.125-1.310") 100220 15

3/32 x 3/16"
SPRING PIN

100269

4 WEDGE SET B-04 (1.000-1.185") 100219 14 WEDGE EXTENSION B-14 (2.250-2.435') 100229

3 WEDGE SET B-03 (.875-1.060") 100218 13 WEDGE EXTENSION B-13 (2.125-2.310") 100228

2 WEDGE SET B-02 (.750-.935") 100217 12 WEDGE EXTENSION B-12 (2.000-2.185") 100227

1 WEDGE SET B-01 (.625-.810") 100216 11 WEDGE EXTENSION B-11 (1.875-2.060") 100226

ITEM NO. PART NAME

PART

NUMBER

ITEM NO. PART NAME

PART

NUMBER

Page 32

FIGURE A-5. WEDGE SETS AND WEDGE EXTENSIONS

3 1 LOCKING WRENCH 23081119900 6 1 SPRING PIN 9231001

2 1 SPEED WHEEL 100211 5 1 WEDGE CENTER SHAFT 100215

1 1 WEDGE EXPANSION ROD TI007850 4 1 RETAINING CLIP 9211001

ITEM NO. QTY. PART NAME

PART

NUMBER

ITEM NO. QTY. PART NAME

PART

NUMBER

P/N 100241, Rev. 1 Page 33

FIGURE A-6. WEDGE SET COMPONENTS

6 1 O-RING TI007815 11 1 SPRING BAND 100245

5 2 DIFFERENTIAL SCREW 9150006 10B 3 BB WEDGE TI007871

4 2 BLADE LOCK TI007813 10A 3 AA WEDGE TI007870

3 2 ROD WRENCH RETAINER RING 9211001 9 1 NEEDLE BEARING 9150007

2 1 EXPANSION ROD TI007851 8 1 SET SCREW 1816

1 1 CENTER SHAFT TI007850 7 1 1.6" TOOL HOLDER 9210216

ITEM NO. QTY. PART NAME

PART

NUMBER

ITEM NO. QTY. PART NAME

PART

NUMBER

5 2 BLADE LOCK 2.0" TI007846

"

42BLADE LOCK 1.6

TI007841

91O-RING

9210114

3 1 TOOL HOLDER 2.5" 9211001 8 1 SET SCREW 1816

2 1 TOOL HOLDER 2.0" TI007851 7 2 DIFFERENTAL SCREW 9170001

1 1 TOOL HOLDER 1.6" TI007843 6 2 BLADE LOCK 2.5" TI007848

ITEM NO. QTY. PART NAME

PART

NUMBER

ITEM NO. QTY. PART NAME

PART

NUMBER

Page 34

FIGURE A-7. SMALL WEDGE SET COMPONENTS

FIGURE A-8. TOOL HOLDERS

FIGURE A-9. AIR MOTOR ASSEMBLY AND PARTS LIST (P/N CML3488)

P/N 100241, Rev. 1 Page 35

1 FILTER ASSEMBLY HS50-507

8 1 1/2" NIPPLE HS50-517 17 1 SAFETY CLIP HS50-526

7 1 CAP O-RING HS50-516 16 1 RUBBER WASHER HS50-525

6 1 CAP HS50-515 15 1 UNIVERSAL COUPLER HS50-524

5 1 VALVE O-RING HS50-514 14 1 NUT O-RING HS50-523

4 1 OILER VALVE HS50-513 13 1 FILTER NUT HS50-522

3 1 LUBRICATOR BODY HS50-512 12 1 ELEMENT O-RING HS50-521

LUBRICATOR ASSEMBLY HS50-505 11 1 FILTER ELEMENT HS50-520

2 1 QUICK DISCONNECT COUPLER HS50-511 10 1 SPRING HS50-519

1 1 1/2" HOSE WITH FITTINGS HS50-510 9 1 FILTER HOUSING HS50-518

ITEM NO. QTY. PART NAME

PART

NUMBER

ITEM NO. QTY. PART NAME

PART

NUMBER

FIGURE A-10. AIR HOSE ASSEMBLY AND PARTS LIST (P/N HS 50-509)

Page 36

FIGURE A-11. ELECTRIC MOTOR ASSEMBLY AND PARTS LIST (P/N EB002615)

P/N 100241, Rev. 1 Page 37

FIGURE A-12. TOOL KIT

3 RETAINING CLIP PLIERS SNAP

2 FOLD UP KEY SET 5/64-1/4" 100093

1

1/8" HEX KEY, LONG ARM

(SLIDING TOOL HOLDER ONLY)

ODWR

5/32" HEX KEY, LONG ARM

1

(FIXED TOOL HOLDER ONLY)

05471107

ITEM NO. PART NAME

PART

NUMBER

4 FOAM INSERT, MAIN WITH CUTOUTS 100092

3 FOAM INSERT, BOTTOM 100090

2 FOAM INSERT, LID 100089

1 BG38 SHIPPING CONTAINER 100235

ITEM NO. PART NAME

PART

NUMBER

FIGURE A-13. SHIPPING CONTAINER

Page 38

APPENDIX B SDS

SDS list

LPS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

LPS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

ExxonMobil Mobil Almo 525 . . . . . . . . . . . . . 59

Nook PAG-1 Grease . . . . . . . . . . . . . . . . . . . 68

WD-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

P/N 100241, Rev. 1 Page 39

This page intentionally left blank

Page 40

S

AFET

Y

DATA SHEET

1.

Iden

t

ification

Product identifier LPS® 1 (Aerosol)

Other means of identification

Part Number

00116

Recommended use

An industrial lubricant designed to displace moisture from mechanical and electrical equipment,
provide light-duty lubrication and short-term rust prevention.

Recommended restrictions

None known.

Manufacturer/Importer/Supplier/Distributor information
Manufacturer

Manufacturer

Company name

LPS Laboratories, a division of Illinois Tool Works, Inc.

Address

4647 Hugh Howell Rd.
Tucker, GA 30084

Country

(U.S.A.)
Tel: [phone]

In Case of Emergency

1-800-424-9300 (inside U.S.)
+001 703-527-3887 (outside U.S.)

Website

w

ww.l

p

slabs.com

E-m

ail

sd

s

@

lp

s

labs.com

2. Hazard(s) identification

Category 1Flammable aerosols

Physical hazards

Compressed gasGases under pressure
Category 2Skin corrosion/irritation

Health hazards

Category 1BSensitization, skin
Category 3 narcotic effectsSpecific target organ toxicity, single exposure

Not classified.

Environmental hazards

Not classified.

OSHA defined hazards

Label elements

Si

gnal

word

Da

nger

H

a

zard statement

Extremely flammable aerosol. Contains gas under pressure; may explode if heated. Causes skin
irritation. May cause an allergic skin reaction. May cause drowsiness or dizziness.

Precautionary statement

Prevention

Keep away from heat/sparks/open flames/hot surfaces. - No smoking. Do not spray on an open
flame or other ignition source. Pressurized container: Do not pierce or burn, even after use. Avoid
breathing gas. Wash thoroughly after handling. Use only outdoors or in a well-ventilated area.
Contaminated work clothing must not be allowed out of the workplace. Wear protective gloves.

Response

If on skin: Wash with plenty of water. Take off contaminated clothing and wash before reuse.
Specific treatment (see this label). If skin irritation or rash occurs: Get medical advice/attention. If
inhaled: Remove person to fresh air and keep comfortable for breathing. Call a poison
center/doctor if you feel unwell.

Storage

Store in a well-ventilated place. Keep container tightly closed. Store locked up. Protect from
sunlight. Do not expose to temperatures exceeding 50°C/122°F.

Disposal

Dispose of contents/container in accordance with local/regional/national/international regulations.

Hazard(s) not otherwise
classified (HNOC)

None known.

Supplemental information

None.

1

/ 9

M

a

teria

l name: LPS® 1 (Aerosol)

802 Version #: 01 Issue date: 10-01-2014

SDS US

P/N 100242, Rev. 1

Page 41

3

. Composi

t

ion/information on ingredients

Mi

xtures

CAS n

u

mber %Chemical name Common name and synonyms

6

4742-47-8Di

s

t

illate

s

Petroleum, Hydroteated

Light

70 - 80

6

4742-46-7Di

s

t

illate

s

Petroleum Hydrotreated

Med

10 - 20

1

24-38-9Ca

rbon

Diox

i

de

1 - 5

2

6266-58-0So

rbi

t

an tri

o

leate

1 - 3

6

1789-86-4Ca

l

c

ium Sul

f

onate

0.1 - 1

4. First-aid measures

Inhalation

Remove victim to fresh air and keep at rest in a position comfortable for breathing. Call a POISON
CENTER or doctor/physician if you feel unwell.

Skin contact

Remove contaminated clothing immediately and wash skin with soap and water. In case of
eczema or other skin disorders: Seek medical attention and take along these instructions. Wash
contaminated clothing before reuse.

Eye contact

Immediately flush eyes with plenty of water for at least 15 minutes. Remove contact lenses, if
present and easy to do. Continue rinsing. Get medical attention if irritation develops and persists.

Ingestion

In the unlikely event of swallowing contact a physician or poison control center. Rinse mouth. Do
not induce vomiting without advice from poison control center. If vomiting occurs, keep head low
so that stomach content doesn't get into the lungs.

Most important
symptoms/effects, acute and
delayed

May cause drowsiness and dizziness. Headache. Nausea, vomiting. Rash. Skin irritation. May
cause redness and pain. May cause an allergic skin reaction. Dermatitis.

Indication of immediate
medical attention and special
treatment needed

Provide general supportive measures and treat symptomatically. Keep victim under observation.
Symptoms may be delayed.

General information

Ensure that medical personnel are aware of the material(s) involved, and take precautions to
protect themselves. Wash contaminated clothing before reuse.

5. Fire-fighting measures

Suitable extinguishing media

Alcohol resistant foam. Water spray. W ater fog. Dry chemical powder. Dry chemicals. Carbon
dioxide (CO2).

Unsuitable extinguishing
media

Do not use water jet as an extinguisher, as this will spread the fire.

Specific hazards arising from
the chemical

Contents under pressure. Pressurized container may explode when exposed to heat or flame.
During fire, gases hazardous to health may be formed.

Special protective equipment
and precautions for firefighters

Firefighters must use standard protective equipment including flame retardant coat, helmet with
face shield, gloves, rubber boots, and in enclosed spaces, SCBA.

Fire fighting
equipment/instructions

In case of fire: Stop leak if safe to do so. Move containers from fire area if you can do so without
risk. Cool containers exposed to heat with water spray and remove container, if no risk is involved.
Containers should be cooled with water to prevent vapor pressure build up. For massive fire in
cargo area, use unmanned hose holder or monitor nozzles, if possible. If not, withdraw and let fire
burn out.

Specific methods

Use standard firefighting procedures and consider the hazards of other involved materials. Move
containers from fire area if you can do so without risk. Cool containers exposed to flames with

w

ater unti

l

well after the fire is out. In the event

of fire a

n

d/or explosion do not breathe fumes.

G

eneral fi

r

e hazards

Ex

tremely f

l

ammable aerosol. Contents under pressure. Pressurized container may explode when

exposed to heat or flame.

6. Accidental release measures

Personal precautions,
protective equipment and
emergency procedures

Keep unnecessary personnel away. Keep people away from and upwind of spill/leak. Keep out of
low areas. Many gases are heavier than air and will spread along ground and collect in low or
confined areas (sewers, basements, tanks). Wear appropriate protective equipment and clothing
during clean-up. Avoid breathing gas. Do not touch damaged containers or spilled material unless

w

earing ap

p

ropriate protective clothing. Ventilate c

l

osed spa

c

es before entering them. Local

a

uthoritie

s

should be advised if significant spillag

e

s cannot

be contained. Use personal protection

recommended in Section 8 of the SDS.

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Methods and materials for
containment and cleaning up

Refer to attached safety data sheets and/or instructions for use. Eliminate all ignition sources (no
smoking, flares, sparks, or flames in immediate area). Keep combustibles (wood, paper, oil, etc.)
away from spilled material. Stop leak if you can do so without risk. Move the cylinder to a safe and
open area if the leak is irreparable. Use water spray to reduce vapors or divert vapor cloud drift.
Isolate area until gas has dispersed. Dike far ahead of spill for later disposal. Scoop up used
absorbent into drums or other appropriate container. Prevent entry into waterways, sewer,
basements or confined areas. Following product recovery, flush area with water. For waste
disposal, see section 13 of the SDS.

Environmental precautions

Avoid discharge into drains, water courses or onto the ground.

7. Handling and storage

Precautions for safe handling

Pressurized container: Do not pierce or burn, even after use. Do not use if spray button is missing
or defective. Do not spray on a naked flame or any other incandescent material. Do not smoke

while using or until sprayed surface is thoroughly dry. Do not cut, weld, solder, drill, grind, or

expose containers to heat, flame, sparks, or other sources of ignition. Do not re-use empty
containers. Avoid breathing gas. Avoid contact with eyes, skin, and clothing. Avoid prolonged
exposure. Use only in well-ventilated areas. Wear appropriate personal protective equipment.
Observe good industrial hygiene practices.

Conditions for safe storage,
including any incompatibilities

Level 1 Aerosol.

Store locked up. Pressurized container. Protect from sunlight and do not expose to temperatures
exceeding 50°C/122 °F. Do not puncture, incinerate or crush. Do not handle or store near an open
flame, heat or other sources of ignition. Store in original tightly closed container. Store in a

well-ventilated place. Keep out of the reach of children. Store away from incompatible materials

(see Section 10 of the SDS).

8. Exposure controls/personal protection

Occupational exposure limits

U.S. - OSHA

ValueComponents

Form

Type

PEL 5 mg/m3 Oil mistDistillates Petroleum,
Hydroteated Light (CAS
64742-47-8)

US. OSHA Table Z-1 Limits for Air Contaminants (29 CFR 1910.1000)

ValueComponents Type

PEL 9000 mg/m3Carbon Dioxide (CAS
124-38-9)

5000 ppm

ACGIH

ValueComponents

Form

Type

TWA 5 mg/m3 Oil mistDistillates Petroleum,
Hydroteated Light (CAS
64742-47-8)

US. ACGIH Threshold Limit Values

ValueComponents Type

STEL 30000 ppmCarbon Dioxide (CAS
124-38-9)

TWA 5000 ppm

US. NIOSH: Pocket Guide to Chemical Hazards

ValueComponents Type

STEL 54000 mg/m3Carbon Dioxide (CAS
124-38-9)

30000 ppm

TWA 9000 mg/m3

5000 ppm

Biological limit values

No biological exposure limits noted for the ingredient(s).

Appropriate engineering
controls

Good general ventilation (typically 10 air changes per hour) should be used. Ventilation rates
should be matched to conditions. If applicable, use process enclosures, local exhaust ventilation,
or other engineering controls to maintain airborne levels below recommended exposure limits. If
exposure limits have not been established, maintain airborne levels to an acceptable level.

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Individual protection measures, such as personal protective equipment

Eye/face protection

Wear safety glasses with side shields (or goggles).

Skin protection

Hand protection

Chemical resistant gloves are recommended.

Other

Avoid contact with the skin. W ear appropriate chemical resistant clothing.

Respiratory protection

When workers are facing concentrations above the exposure limit they must use appropriate
certified respirators.

Thermal hazards

Not applicable.

General hygiene
considerations

Always observe good personal hygiene measures, such as washing after handling the material
and before eating, drinking, and/or smoking. Routinely wash work clothing and protective
equipment to remove contaminants.

9. Physical and chemical properties

Appearance

Liquid.

Physical state

Gas.

Form

Aerosol.

Color

Amber.

Odor

Characteristic.

Odor threshold

Not available.

pH

Not applicable

Melting point/freezing point

< -58 °F (< -50 °C)

Initial boiling point and boiling
range

415.4 °F (213 °C)

Flash point

174.2 °F (79.0 °C) Tag Closed Cup (dispensed liquid)

Evaporation rate

< 0.1 (BuAc = 1)

Flammability (solid, gas)

Flammable gas.

Upper/lower flammability or explosive limits

Flammability limit - lower
(%)

0.6 %

Flammability limit - upper
(%)

7 %

Explosive limit - lower (%)

Not available.

Explosive limit - upper (%)

Not available.

Vapor pressure

< 0.05 mm Hg @ 20°C

Vapor density

> 1 (air = 1)

Relative density

0.79 - 0.81 @ 20°C

Solubility(ies)

Solubility (water)

Not soluble

Partition coefficient
(n-octanol/water)

< 1

Auto-ignition temperature

> 442.4 °F (> 228 °C)

Decomposition temperature

Not established

Viscosity

< 3.8 cSt @ 25°C

Other information

Heat of combustion

Not established

Percent volatile

95 - 96 %

VOC (Weight %)

0.4 % per US State & Federal Consumer Product Regulations

10. Stability and reactivity

Reactivity

The product is stable and non-reactive under normal conditions of use, storage and transport.

Chemical stability

Material is stable under normal conditions.

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Po

ssib

i

lity of hazardous

re

actio

n

s

Hazardous polymerization does not occur.

Conditions to avoid

Avoid heat, sparks, open flames and other ignition sources. Avoid temperatures exceeding the
flash point. Contact with incompatible materials.

Incompatible materials

Oxidizing agents.

Hazardous decomposition
products

Carbon oxides.

11. Toxicological information

Information on likely routes of exposure

I

nhal

a

tion

Va

pors

h

ave a narcotic effect and may cause headache,

fat

i

gue, dizziness and nausea.

Sk

in c

o

ntact

C

ause

s

skin irritation. May cause an allergic skin re

acti

o

n.

Ey

e co

n

tact

D

irect

contact with eyes may cause temporary irritati

on.

I

nges

ti

on

M

ay b

e

fatal if swallowed and enters airways.

Sy

mptom

s

related to the
physical, chemical and
toxicological characteristics

Symptoms may include stinging, tearing, redness, swelling, and blurred vision. Skin irritation.
Exposure may cause temporary irritation, redness, or discomfort. Defatting of the skin. Rash.
Vapors have a narcotic effect and may cause headache, fatigue, dizziness and nausea. Decrease

i

n mo

t

or functions. Behavioral changes.

I

nform

a

tion on toxicological effects

A

cute

to

xicity

N

arcot

i

c effects. May cause an allergic skin reaction

.

T

est R

e

sultsCo

mpon

e

nts Species

Calcium Sulfonate (CAS 61789-86-4)

LD50 Rabbit

Dermal

Acute

> 2000 mg/kg, 24 Hours

Rat > 2000 mg/kg, 24 Hours

LC50 Rat

Inhalation

> 1.9 mg/l, 4 Hours

LD50 Rat

Oral

10000 - 20000 mg/kg

Distillates Petroleum Hydrotreated Med (CAS 64742-46-7)

LD50 Rabbit

Dermal

Acute

> 2000 mg/kg, 24 Hours

LC50 Rat

Inhalation

7640 mg/m3, 4 Hours

1.72 mg/l, 4 Hours

Distillates Petroleum, Hydroteated Light (CAS 64742-47-8)

LD50 Rabbit

Dermal

Acute

> 2000 mg/kg

> 2000 mg/kg, 24 Hours

LC50 Cat

Inhalation

> 6.4 mg/l, 6 Hours

Rat > 7.5 mg/l, 6 Hours

> 4.3 mg/l, 4 Hours

> 0.1 mg/l, 8 Hours

LD50 Rat

Oral

> 5000 mg/kg

Skin corrosion/irritation

Causes skin irritation.

Serious eye damage/eye
irritation

Direct contact with eyes may cause temporary irritation.

5

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802 Version #: 01 Issue date: 10-01-2014

SDS US

P/N 100242, Rev. 1

Page 45

R

espirator

y

or skin sensitization

R

espirator

y

sensitization

N

ot a resp

i

ratory sensitizer.

Sk

in sensi

ti

zation

May cause an allergic skin reaction.

Germ cell mutagenicity

No data available to indicate product or any components present at greater than 0.1% are
mutagenic or genotoxic.

C

arcinoge

n

icity

T

his produ

c

t is not considered to be a carcinogen by

IARC, ACGI

H

, NTP, or OSHA.

OSHA Specifically Regulated Substances (29 CFR 1910.1001-1050)

Not listed.

Reproductive toxicity

This product is not expected to cause reproductive or developmental effects.

Specific target organ toxicity ­single exposure

Narcotic effects.

Specific target organ toxicity ­repeated exposure

Based on available data, the classification criteria are not met.

A

spiration

hazard

N

ot likel

y

, due to the form of the product.

C

hronic e

ffe

cts

Pro

longed i

n

halation may be harmful.

12

. Ecologi

c

al information

Ecotoxicity

Harmful to aquatic life with long lasting effects.

Components Test ResultsSpecies

D

istillat

e

s Petroleum, Hydroteated Light (CAS 64742-4

7-8)

Aquatic

L

C

50Fish 2.9 mg/l, 96 hoursRainbow trout,donaldson trout

(Oncorhynchus mykiss)

Persistence and degradability

Not inherently biodegradable.

Bioaccumulative potential

Not available.

Pa

rtition co

e

fficient n-octanol / water (log Kow)

L

PS® 1 (Aeroso

l

) <

1

Mobility

i

n soil

No data available.

O

ther adve

r

se effects

N

one know

n

.

13

. Disposa

l

considerations

Disposal instructions

Consult authorities before disposal. Contents under pressure. Do not puncture, incinerate or crush.
Dispose of contents/container in accordance with local/regional/national/international regulations.

Local disposal regulations

Dispose in accordance with all applicable regulations.

Hazardous waste code

D003: Waste Reactive material

Waste from residues / unused
products

Dispose of in accordance with local regulations. Empty containers or liners may retain some
product residues. This material and its container must be disposed of in a safe manner (see:
Disposal instructions).

Contaminated packaging

Empty containers should be taken to an approved waste handling site for recycling or disposal.
Since emptied containers may retain product residue, follow label warnings even after container is
emptied. Do not re-use empty containers.

14. Transport information

DOT

UN1950

UN number

Aerosols, flammable

UN proper shipping name

2.1

Class

Transport hazard class(es)

-

Subsidiary risk

2.1

Label(s)

Not applicable.

Packing group

No

Marine pollutant

Environmental hazards

Read safety instructions, SDS and emergency procedures before handling.

Special precautions for user

N82

Special provisions

306

Packaging exceptions

6

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N

one

Pa

ckaging non bulk

None

Packaging bulk

IATA

UN1950

UN number

Aerosols, flammable

UN proper shipping name

2.1

Class

Transport hazard class(es)

-

Subsidiary risk

Not applicable.

Packing group

No

Environmental hazards

10L

ERG Code

Read safety instructions, SDS and emergency procedures before handling.

Special precautions for user

Allowed.

Passenger and cargo
aircraft

Other information

Allowed.

Cargo aircraft only

IMDG

UN1950

UN number

AEROSOLS, Flammable

UN proper shipping name

2.1

Class

Transport hazard class(es)

-

Subsidiary risk

2.1

Label(s)

Not applicable.

Packing group

No

Marine pollutant

Environmental hazards

F-D, S-U

EmS

Read safety instructions, SDS and emergency procedures before handling.

Special precautions for user

This substance/mixture is not intended to be transported in bulk.

Transport in bulk according to
Annex II of MARPOL 73/78 and
the IBC Code

DOT

I

ATA

;

IMDG

1

5. R

e

gulatory information

US

fede

r

al regulations

This product is a "Hazardous Chemical" as defined by the OSHA Hazard Communication
Standard, 29 CFR 1910.1200.
All components are on the U.S. EPA TSCA Inventory List.

TSCA Section 12(b) Export Notification (40 CFR 707, Subpt. D)

Not regulated.

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Page 47

CERCLA Hazardous Substance List (40 CFR 302.4)

Not listed.

SARA 304 Emergency release notification

Not regulated.

OSHA Specifically Regulated Substances (29 CFR 1910.1001-1050)

Not listed.

Superfund Amendments and Reauthorization Act of 1986 (SARA)

Hazard categories

Immediate Hazard - Yes
Delayed Hazard - No
Fire Hazard - Yes
Pressure Hazard - Yes
Reactivity Hazard - No

SARA 302 Extremely hazardous substance

Not listed.

SARA 311/312 Hazardous
chemical

Yes

SARA 313 (TRI reporting)

Not regulated.

Other federal regulations

Clean Air Act (CAA) Section 112 Hazardous Air Pollutants (HAPs) List

Not regulated.

Clean Air Act (CAA) Section 112(r) Accidental Release Prevention (40 CFR 68.130)

Not regulated.

Safe Drinking Water Act
(SDWA)

Not regulated.

US state regulations

US. California Controlled Substances. CA Department of Justice (California Health and Safety Code Section 11100)

Not listed.

US. Massachusetts RTK - Substance List

Carbon Dioxide (CAS 124-38-9)

US. New Jersey Worker and Community Right-to-Know Act

Carbon Dioxide (CAS 124-38-9)

US. Pennsylvania Worker and Community Right-to-Know Law

Carbon Dioxide (CAS 124-38-9)

US. Rhode Island RTK

Not regulated.

US. California Proposition 65

California Safe Drinking W ater and Toxic Enforcement Act of 1986 (Proposition 65): This material is not known to contain
any chemicals currently listed as carcinogens or reproductive toxins.

International Inventories

Country(s) or region Inventory name On inventory (yes/no)*

YesAustralia Australian Inventory of Chemical Substances (AICS)
YesCanada Domestic Substances List (DSL)

NoCanada Non-Domestic Substances List (NDSL)
NoChina Inventory of Existing Chemical Substances in China (IECSC)

YesEurope European Inventory of Existing Commercial Chemical

Substances (EINECS)

NoEurope European List of Notified Chemical Substances (ELINCS)
NoJapan Inventory of Existing and New Chemical Substances (ENCS)

YesKorea Existing Chemicals List (ECL)

NoNew Zealand New Zealand Inventory

YesPhilippines Philippine Inventory of Chemicals and Chemical Substances

(PICCS)

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802 Version #: 01 Issue date: 10-01-2014

SDS US

Page 48

Country(s) or region Inventory name On inventory (yes/no)*

YesUnited States & Puerto Rico Toxic Substances Control Act (TSCA) Inventory

*A "Yes" indicates that all components of this product comply with the inventory requirements administered by the governing country(s)

A "No" indicates that one or more components of the product are not listed or exempt from listing on the inventory administered by the governing

country(s).

16. Other information, including date of preparation or last revision

Issue date

10-01-2014

Version #

01

Disclaimer

LPS Laboratories cannot anticipate all conditions under which this information and its product, or
the products of other manufacturers in combination with its product, may be used. It is the user’s
responsibility to ensure safe conditions for handling, storage and disposal of the product, and to
assume liability for loss, injury, damage or expense due to improper use. The information provided
in this Safety Data Sheet is correct to the best of our knowledge, information and belief at the date
of its publication. The information given is designed only as a guidance for safe handling, use,
processing, storage, transportation, disposal and release and is not to be considered a warranty or
quality specification. The information relates only to the specific material designated and may not
be valid for such material used in combination with any other materials or in any process, unless
specified in the text.

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Material name: LPS® 1 (Aerosol)
802 Version #: 01 Issue date: 10-01-2014

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P/N 100242, Rev. 1

Page 49

SAFETY DATA SHEET

1. Identification

Product identifier LPS® 2 (Aerosol)

Other means of identification

Part Number

00216

Recommended use

An industrial lubricant designed to displace moisture from equipment, provide heavy-duty
lubrication and rust prevention.

Recommended restrictions

None known.

Manufacturer/Importer/Supplier/Distributor information
Manufacturer

Manufacturer

Company name

LPS Laboratories, a division of Illinois Tool Works, Inc.

Address

4647 Hugh Howell Rd.
Tucker, GA 30084

Country

(U.S.A.)
Tel: [phone]

In Case of Emergency

1-800-424-9300 (inside U.S.)
+001 703-527-3887 (outside U.S.)

Website

www.lpslabs.com

E-mail

[e-mail]

2. Hazard(s) identification

Category 1Flammable aerosols

Physical hazards

Compressed gasGases under pressure
Category 2Skin corrosion/irritation

Health hazards

Category 2ASerious eye damage/eye irritation
Category 3 narcotic effectsSpecific target organ toxicity, single exposure

Not classified.

Environmental hazards

Not classified.

OSHA defined hazards

Label elements

Signal word

Danger

Hazard statement

Extremely flammable aerosol. Contains gas under pressure; may explode if heated. Causes skin
irritation. Causes serious eye irritation. May cause drowsiness or dizziness.

Precautionary statement

Prevention

Keep away from heat/sparks/open flames/hot surfaces. - No smoking. Do not spray on an open
flame or other ignition source. Pressurized container: Do not pierce or burn, even after use. Avoid
breathing gas. Wash thoroughly after handling. Use only outdoors or in a well-ventilated area.
Wear protective gloves. Wear eye/face protection.

Response

If on skin: Wash with plenty of water. If inhaled: Remove person to fresh air and keep comfortable
for breathing. If in eyes: Rinse cautiously with water for several minutes. Remove contact lenses,
if present and easy to do. Continue rinsing. Call a poison center/doctor if you feel unwell. Specific
treatment (see this label). If skin irritation occurs: Get medical advice/attention. If eye irritation
persists: Get medical advice/attention. Take off contaminated clothing and wash before reuse.

Storage

Store in a well-ventilated place. Keep container tightly closed. Store locked up. Protect from
sunlight. Do not expose to temperatures exceeding 50°C/122°F.

Disposal

Dispose of contents/container in accordance with local/regional/national/international regulations.

Hazard(s) not otherwise
classified (HNOC)

None known.

1 / 9

Material name: LPS® 2 (Aerosol)
729 Version #: 01 Issue date: 09-22-2014

SDS US

Page 50

Supplemental information

None.

3. Composition/information on ingredients

Mixtures

CAS number %Chemical name Common name and synonyms

64742-47-8Distillates Petroleum, Hydroteated

Light

70 - 80

64742-52-5Petroleum Oil

10 - 20

124-38-9Carbon Dioxide

1 - 5

4. First-aid measures

Inhalation

Remove victim to fresh air and keep at rest in a position comfortable for breathing. For breathing
difficulties, oxygen may be necessary. Call a physician if symptoms develop or persist.

Skin contact

Wash off with soap and water. Get medical attention if irritation develops and persists.

Eye contact

Immediately flush eyes with plenty of water for at least 15 minutes. Remove contact lenses, if
present and easy to do. Continue rinsing. Get medical attention if irritation develops and persists.

Ingestion

Call a physician or poison control center immediately. Only induce vomiting at the instruction of
medical personnel. Never give anything by mouth to an unconscious person. If vomiting occurs,
keep head low so that stomach content doesn't get into the lungs.

Most important
symptoms/effects, acute and
delayed

Dermatitis. Rash. Symptoms of overexposure may be headache, dizziness, tiredness, nausea and
vomiting. Skin irritation. May cause redness and pain.

Indication of immediate
medical attention and special
treatment needed

Provide general supportive measures and treat symptomatically.

General information

Ensure that medical personnel are aware of the material(s) involved, and take precautions to
protect themselves. Call a POISON CENTER or doctor/physician if you feel unwell.

5. Fire-fighting measures

Suitable extinguishing media

Powder. Alcohol resistant foam. Water. W ater spray. Dry chemicals. Carbon dioxide (CO2).

Unsuitable extinguishing
media

Do not use water jet as an extinguisher, as this will spread the fire.

Specific hazards arising from
the chemical

Contents under pressure. Pressurized container may explode when exposed to heat or flame.

Special protective equipment
and precautions for firefighters

Firefighters must use standard protective equipment including flame retardant coat, helmet with
face shield, gloves, rubber boots, and in enclosed spaces, SCBA.

Fire fighting
equipment/instructions

In case of fire: Stop leak if safe to do so. Move containers from fire area if you can do so without
risk. Cool containers exposed to heat with water spray and remove container, if no risk is involved.
Containers should be cooled with water to prevent vapor pressure build up. For massive fire in
cargo area, use unmanned hose holder or monitor nozzles, if possible. If not, withdraw and let fire
burn out.

Specific methods

Use standard firefighting procedures and consider the hazards of other involved materials. Move
containers from fire area if you can do so without risk. Cool containers exposed to flames with

water until well after the fire is out. In the event of fire and/or explosion do not breathe fumes.

General fire hazards

Extremely flammable aerosol.

6. Accidental release measures

Personal precautions,
protective equipment and
emergency procedures

Keep unnecessary personnel away. Keep people away from and upwind of spill/leak. Keep out of
low areas. Wear appropriate protective equipment and clothing during clean-up. Do not touch
damaged containers or spilled material unless wearing appropriate protective clothing. Ventilate
closed spaces before entering them. Local authorities should be advised if significant spillages
cannot be contained. Use personal protection recommended in Section 8 of the SDS.

Methods and materials for
containment and cleaning up

Refer to attached safety data sheets and/or instructions for use. Eliminate all ignition sources (no
smoking, flares, sparks, or flames in immediate area). Keep combustibles (wood, paper, oil, etc.)
away from spilled material. Stop leak if you can do so without risk. Move the cylinder to a safe and
open area if the leak is irreparable. Isolate area until gas has dispersed. Use water spray to reduce
vapors or divert vapor cloud drift. Scoop up used absorbent into drums or other appropriate
container. Prevent entry into waterways, sewer, basements or confined areas. Following product
recovery, flush area with water. For waste disposal, see section 13 of the SDS.

Environmental precautions

Avoid discharge into drains, water courses or onto the ground.

2 / 9

Material name: LPS® 2 (Aerosol)
729 Version #: 01 Issue date: 09-22-2014

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P/N 100242, Rev. 1

Page 51

7. Handling and storage

Precautions for safe handling

Pressurized container: Do not pierce or burn, even after use. Do not use if spray button is missing
or defective. Do not spray on a naked flame or any other incandescent material. Do not smoke

while using or until sprayed surface is thoroughly dry. Do not cut, weld, solder, drill, grind, or

expose containers to heat, flame, sparks, or other sources of ignition. All equipment used when
handling the product must be grounded. Do not re-use empty containers. Avoid prolonged or
repeated contact with skin. Avoid prolonged exposure. Use only in well-ventilated areas. Wear
appropriate personal protective equipment. Wash hands thoroughly after handling. Observe good
industrial hygiene practices.

Conditions for safe storage,
including any incompatibilities

Level 3 Aerosol.

Store locked up. Pressurized container. Protect from sunlight and do not expose to temperatures
exceeding 50°C/122 °F. Do not puncture, incinerate or crush. Do not handle or store near an open
flame, heat or other sources of ignition. This material can accumulate static charge which may
cause spark and become an ignition source. Prevent electrostatic charge build-up by using
common bonding and grounding techniques. Store in original tightly closed container. Store in a

well-ventilated place. Store away from incompatible materials (see Section 10 of the SDS). Keep

out of the reach of children.

8. Exposure controls/personal protection

Occupational exposure limits

U.S. - OSHA

ValueComponents

Form

Type

PEL 5 mg/m3 Oil mistDistillates Petroleum,
Hydroteated Light (CAS
64742-47-8)

PEL 5 mg/m3 Oil mistPetroleum Oil (CAS
64742-52-5)

US. OSHA Table Z-1 Limits for Air Contaminants (29 CFR 1910.1000)

ValueComponents Type

PEL 9000 mg/m3Carbon Dioxide (CAS
124-38-9)

5000 ppm

ACGIH

ValueComponents

Form

Type

TWA 5 mg/m3 Oil mistDistillates Petroleum,
Hydroteated Light (CAS
64742-47-8)

TWA 5 mg/m3 Oil mistPetroleum Oil (CAS
64742-52-5)

US. ACGIH Threshold Limit Values

ValueComponents Type

STEL 30000 ppmCarbon Dioxide (CAS
124-38-9)

TWA 5000 ppm

US. NIOSH: Pocket Guide to Chemical Hazards

ValueComponents Type

STEL 54000 mg/m3Carbon Dioxide (CAS
124-38-9)

30000 ppm

TWA 9000 mg/m3

5000 ppm

Biological limit values

No biological exposure limits noted for the ingredient(s).

Appropriate engineering
controls

Good general ventilation (typically 10 air changes per hour) should be used. Ventilation rates
should be matched to conditions. If applicable, use process enclosures, local exhaust ventilation,
or other engineering controls to maintain airborne levels below recommended exposure limits. If
exposure limits have not been established, maintain airborne levels to an acceptable level. Eye

wash facilities and emergency shower must be available when handling this product.

Individual protection measures, such as personal protective equipment

Eye/face protection

Wear safety glasses with side shields (or goggles).

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Skin protection

Hand protection

Chemical resistant gloves are recommended.

Other

Wear suitable protective clothing.

Respiratory protection

In case of insufficient ventilation, wear suitable respiratory equipment.

Thermal hazards

Not applicable.

General hygiene
considerations

When using, do not eat, drink or smoke. Always observe good personal hygiene measures, such
as washing after handling the material and before eating, drinking, and/or smoking. Routinely

wash work clothing and protective equipment to remove contaminants.

9. Physical and chemical properties

Appearance

Liquid.

Physical state

Gas.

Form

Aerosol.

Color

Brown

Odor

Slight petroleum odor, Cherry

Odor threshold

Not established

pH

Not applicable

Melting point/freezing point

< -58 °F (< -50 °C)

Initial boiling point and boiling
range

383 °F (195 °C) @ 101 kPa

Flash point

174.2 °F (79.0 °C) Tag Closed Cup (dispensed liquid)

Evaporation rate

< 0.1 BuAc

Flammability (solid, gas)

Flammable gas.

Upper/lower flammability or explosive limits

Flammability limit - lower
(%)

0.6 %

Flammability limit - upper
(%)

7 %

Explosive limit - lower (%)

Not available.

Explosive limit - upper (%)

Not available.

Vapor pressure

< 0.05 mm Hg @ 20ºC (dispensed liquid)

Vapor density

4.7 (air = 1)

Relative density

Not available.

Solubility(ies)

Solubility (water)

< 3 %

Partition coefficient
(n-octanol/water)

< 1

Auto-ignition temperature

> 442.4 °F (> 228 °C)

Decomposition temperature

Not established

Viscosity

< 7 cSt

Viscosity temperature

77 °F (25 °C)

Other information

Heat of combustion

> 30 kJ/g

Percent volatile

92 - 95 %

Specific gravity

0.82 - 0.86 @ 20°C

10. Stability and reactivity

Reactivity

The product is stable and non-reactive under normal conditions of use, storage and transport.

Chemical stability

Material is stable under normal conditions.

Possibility of hazardous
reactions

Hazardous polymerization does not occur.

Conditions to avoid

Avoid heat, sparks, open flames and other ignition sources. Avoid temperatures exceeding the
flash point. Contact with incompatible materials.

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Incompatible materials

Strong oxidizing agents.

Hazardous decomposition
products

Carbon oxides.

11. Toxicological information

Information on likely routes of exposure

Inhalation

Vapors have a narcotic effect and may cause headache, fatigue, dizziness and nausea.

Skin contact

Causes skin irritation.

Eye contact

Causes serious eye irritation.

Ingestion

May cause discomfort if swallowed.

Symptoms related to the
physical, chemical and
toxicological characteristics

Irritating to eyes, respiratory system and skin. Symptoms may include stinging, tearing, redness,
swelling, and blurred vision. Exposure may cause temporary irritation, redness, or discomfort.
Vapors have a narcotic effect and may cause headache, fatigue, dizziness and nausea.

Information on toxicological effects

Acute toxicity

Narcotic effects.

Test ResultsComponents Species

Distillates Petroleum, Hydroteated Light (CAS 64742-47-8)

LD50 Rabbit

Dermal

Acute

> 2000 mg/kg

> 2000 mg/kg, 24 Hours

LC50 Cat

Inhalation

> 6.4 mg/l, 6 Hours

Rat > 7.5 mg/l, 6 Hours

> 4.3 mg/l, 4 Hours

> 0.1 mg/l, 8 Hours

LD50 Rat

Oral

> 5000 mg/kg

Petroleum Oil (CAS 64742-52-5)

LD50 Rabbit

Dermal

Acute

> 2000 mg/kg

> 2000 mg/kg, 24 Hours

LC50 Rat

Inhalation

2.18 mg/l, 4 Hours

LD50 Rat

Oral

5000 mg/kg

Skin corrosion/irritation

Causes skin irritation.

Serious eye damage/eye
irritation

Causes serious eye irritation.

Respiratory or skin sensitization

Respiratory sensitization

Not a respiratory sensitizer.

Skin sensitization

This product is not expected to cause skin sensitization.

Germ cell mutagenicity

No data available to indicate product or any components present at greater than 0.1% are
mutagenic or genotoxic.

Carcinogenicity

This product is not considered to be a carcinogen by IARC, ACGIH, NTP, or OSHA.

OSHA Specifically Regulated Substances (29 CFR 1910.1001-1050)

Not listed.

Reproductive toxicity

This product is not expected to cause reproductive or developmental effects.

Specific target organ toxicity ­single exposure

Narcotic effects.

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Specific target organ toxicity ­repeated exposure

Based on available data, the classification criteria are not met.

Aspiration hazard

Not likely, due to the form of the product.

Chronic effects

Prolonged inhalation may be harmful.

12. Ecological information

Ecotoxicity

The product is not classified as environmentally hazardous. However, this does not exclude the
possibility that large or frequent spills can have a harmful or damaging effect on the environment.

Components Test ResultsSpecies

Distillates Petroleum, Hydroteated Light (CAS 64742-47-8)

Aquatic

LC50Fish 2.9 mg/l, 96 hoursRainbow trout,donaldson trout

(Oncorhynchus mykiss)

Persistence and degradability

Not inherently biodegradable.

Bioaccumulative potential

Not available.

Partition coefficient n-octanol / water (log Kow)

LPS® 2 (Aerosol) < 1

Mobility in soil

No data available.

Other adverse effects

None known.

13. Disposal considerations

Disposal instructions

Consult authorities before disposal. Contents under pressure. Do not puncture, incinerate or crush.
Dispose of contents/container in accordance with local/regional/national/international regulations.

Local disposal regulations

Dispose in accordance with all applicable regulations.

Hazardous waste code

D003: Waste Reactive material

Waste from residues / unused
products

Dispose of in accordance with local regulations. Empty containers or liners may retain some
product residues. This material and its container must be disposed of in a safe manner (see:
Disposal instructions).

Contaminated packaging

Empty containers should be taken to an approved waste handling site for recycling or disposal.
Since emptied containers may retain product residue, follow label warnings even after container is
emptied. Do not re-use empty containers.

14. Transport information

DOT

UN1950

UN number

Aerosols, flammable

UN proper shipping name

2.1

Class

Transport hazard class(es)

-

Subsidiary risk

2.1

Label(s)

Not applicable.

Packing group

No

Marine pollutant

Environmental hazards

Read safety instructions, SDS and emergency procedures before handling. Read safety
instructions, SDS and emergency procedures before handling.

Special precautions for user

306

Packaging exceptions

None

Packaging non bulk

None

Packaging bulk

IATA

UN1950

UN number

Aerosols, flammable

UN proper shipping name

2.1

Class

Transport hazard class(es)

-

Subsidiary risk

2.1

Label(s)

Not applicable.

Packing group

No.

Environmental hazards

10L

ERG Code

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P/N 100242, Rev. 1

Page 55

Read safety instructions, SDS and emergency procedures before handling. Read safety
instructions, SDS and emergency procedures before handling.

Special precautions for user

Allowed.

Passenger and cargo
aircraft

Other information

Allowed.

Cargo aircraft only

IMDG

UN1950

UN number

AEROSOLS, flammable

UN proper shipping name

2.1

Class

Transport hazard class(es)

-

Subsidiary risk

2.1

Label(s)

Not applicable.

Packing group

No

Marine pollutant

Environmental hazards

Not available.

EmS

Read safety instructions, SDS and emergency procedures before handling. Read safety
instructions, SDS and emergency procedures before handling.

Special precautions for user

Not applicable.

Transport in bulk according to
Annex II of MARPOL 73/78 and
the IBC Code

DOT

IATA; IMDG

15. Regulatory information

US federal regulations

This product is a "Hazardous Chemical" as defined by the OSHA Hazard Communication
Standard, 29 CFR 1910.1200.

TSCA Section 12(b) Export Notification (40 CFR 707, Subpt. D)

Not regulated.

CERCLA Hazardous Substance List (40 CFR 302.4)

Not listed.

SARA 304 Emergency release notification

Not regulated.

OSHA Specifically Regulated Substances (29 CFR 1910.1001-1050)

Not listed.

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Superfund Amendments and Reauthorization Act of 1986 (SARA)

Hazard categories

Immediate Hazard - Yes
Delayed Hazard - No
Fire Hazard - Yes
Pressure Hazard - Yes
Reactivity Hazard - No

SARA 302 Extremely hazardous substance

Not listed.

SARA 311/312 Hazardous
chemical

Yes

SARA 313 (TRI reporting)

Not regulated.

Other federal regulations

Clean Air Act (CAA) Section 112 Hazardous Air Pollutants (HAPs) List

Not regulated.

Clean Air Act (CAA) Section 112(r) Accidental Release Prevention (40 CFR 68.130)

Not regulated.

Safe Drinking Water Act
(SDWA)

Not regulated.

US state regulations

US. California Controlled Substances. CA Department of Justice (California Health and Safety Code Section 11100)

Not listed.

US. Massachusetts RTK - Substance List

Carbon Dioxide (CAS 124-38-9)

US. New Jersey Worker and Community Right-to-Know Act

Carbon Dioxide (CAS 124-38-9)

US. Pennsylvania Worker and Community Right-to-Know Law

Carbon Dioxide (CAS 124-38-9)

US. Rhode Island RTK

Not regulated.

US. California Proposition 65

California Safe Drinking W ater and Toxic Enforcement Act of 1986 (Proposition 65): This material is not known to contain
any chemicals currently listed as carcinogens or reproductive toxins.

International Inventories

Country(s) or region Inventory name On inventory (yes/no)*

YesAustralia Australian Inventory of Chemical Substances (AICS)
YesCanada Domestic Substances List (DSL)

NoCanada Non-Domestic Substances List (NDSL)
NoChina Inventory of Existing Chemical Substances in China (IECSC)

YesEurope European Inventory of Existing Commercial Chemical

Substances (EINECS)

NoEurope European List of Notified Chemical Substances (ELINCS)
NoJapan Inventory of Existing and New Chemical Substances (ENCS)

YesKorea Existing Chemicals List (ECL)

NoNew Zealand New Zealand Inventory

YesPhilippines Philippine Inventory of Chemicals and Chemical Substances

(PICCS)

YesUnited States & Puerto Rico Toxic Substances Control Act (TSCA) Inventory

*A "Yes" indicates that all components of this product comply with the inventory requirements administered by the governing country(s)

A "No" indicates that one or more components of the product are not listed or exempt from listing on the inventory administered by the governing

country(s).

16. Other information, including date of preparation or last revision

Issue date

09-22-2014

Version #

01

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Page 57

Disclaimer

The information provided in this Safety Data Sheet is correct to the best of our knowledge,
information and belief at the date of its publication. The information given is designed only as a
guidance for safe handling, use, processing, storage, transportation, disposal and release and is
not to be considered a warranty or quality specification. The information relates only to the specific
material designated and may not be valid for such material used in combination with any other
materials or in any process, unless specified in the text.

Revision Information

Product and Company Identification: Product Uses
Composition / Information on Ingredients: Ingredients
Physical & Chemical Properties: Multiple Properties
Ecological Information: Ecotox Property Data
Transport Information: Proper Shipping Name/Packing Group
Regulatory Information: United States
HazReg Data: North America
GHS: Classification

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Product Name: MOBIL ALMO 525

Revision Date: 19Jul2007

Page 1 of 9
______________________________________________________________________________________________________________________

MATERIAL SAFETY DATA SHEET

SECTION 1 PRODUCT AND COMPANY IDENTIFICATION

PR

ODUCT

Product Name: MOBIL ALMO 525
Product Description: Base Oil and Additives
Product Code: 603183-00, 970924
Intended Use: Lubricant

COMP

ANY IDENTIFICATION

Supplier: EXXON MOBIL CORPORATION

3225 GALLOWS RD.
F

AIRFAX, VA. 22037 USA

24 Hour Health Emergency

609-73

7-4411

Transportation Emergency Phone

800-424-9300

ExxonMobil Transportation No.

281-834-3296

MSDS Requests

713-613-3661

Product Technical Information

800-662-4525, 800-947-9147

MSDS Internet Address

http://www.exxon.com, http://www.mobil.com

SECTION 2 COMPOSITION / INFORMATION ON INGREDIENTS

No Re

portable Hazardous Substance(s) or Complex Substance(s).

SECTION 3 HAZARDS IDENTIFICATION

This mate

rial may be considered to be hazardous according to regulatory guidelines (see (M)SDS Section 15).

POTENTIAL HEAL

TH EFFECTS

This product may be used in certain applications where misting can occur. Excessive exposure to liquids and
mists may cause skin and eye irritation. In addition, excessive exposure to mists may cause respiratory
irritation and damage and aggravate pre-existing emphysema or asthma. Low order of toxicity.
High-pressure injection under skin may cause serious damage.

NFPA Hazard ID:

Health: 0 Flammability: 1 Reactivity: 0

HMIS Hazard ID:

Health: 0 Flammability: 1 Reactivity: 0

NOTE: This material should not be used for any other purpose than the intended use in Section 1 without expert
advice. Health studies have shown that chemical exposure may cause potential human health risks which may vary
from person to person.

SECTION 4 FIRST AID MEASURES

INHALATIO

N

Remove from further exposure. For those providing assistance, avoid exposure to yourself or others. Use

P/N 100242, Rev. 1

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______________________________________________________________________________________________________________________

adequate respiratory protection. If respiratory irritation, dizziness, nausea, or unconsciousness occurs, seek
immediate medical assistance. If breathing has stopped, assist ventilation with a mechanical device or use
mouth-to-mouth resuscitation.

SKIN CONTACT

Wash contact areas with soap and water. If product is injected into or under the skin, or into any part of the
body, regardless of the appearance of the wound or its size, the individual should be evaluated immediately by
a physician as a surgical emergency. Even though initial symptoms from high pressure injection may be
minimal or absent, early surgical treatment within the first few hours may significantly reduce the ultimate extent
of injury.

EYE CONTACT

Flush thoroughly with water. If irritation occurs, get medical assistance.

INGESTION

First aid is normally not required. Seek medical attention if discomfort occurs.

SECTION 5 FIRE FIGHTING MEASURES
EXTINGUISHING MEDIA

Appropriate Extinguishing Media: Use water fog, foam, dry chemical or carbon dioxide (CO2) to extinguish
flames.

Inappropriate Extinguishing Media: Straight Streams of Water

FIRE FIGHTING

Fire Fighting Instructions: Evacuate area. Prevent runoff from fire control or dilution from entering streams,

sewers, or drinking water supply. Firefighters should use standard protective equipment and in enclosed
spaces, self-contained breathing apparatus (SCBA). Use water spray to cool fire exposed surfaces and to
protect personnel.

Unusual Fire Hazards: Pressurized mists may form a flammable mixture.
Hazardous Combustion Products: Aldehydes, Oxides of carbon, Smoke, Fume, Sulfur oxides, Incomplete

combustion products

FLAMMABILITY PROPERTIES

Flash Point [Method]: >188C (370F) [ ASTM D-92]
Flammable Limits (Approximate volume % in air): LEL: 0.9 UEL: 7.0
Autoignition Temperature: N/D

SECTION 6 ACCIDENTAL RELEASE MEASURES
NOTIFICATION PROCEDURES

In the event of a spill or accidental release, notify relevant authorities in accordance with all applicable
regulations. In the event of a spill or accidental release, notify relevant authorities in accordance with all
applicable regulations. US regulations require reporting releases of this material to the environment which
exceed the applicable reportable quantity or oil spills which could reach any waterway including intermittent dry

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______________________________________________________________________________________________________________________

creeks. The National Response Center can be reached at [phone].

SPILL MANAGEMENT

Land Spill: Stop leak if you can do it without risk. Recover by pumping or with suitable absorbent.
Water Spill: Stop leak if you can do it without risk. Confine the spill immediately with booms. Warn other

shipping. Remove from the surface by skimming or with suitable absorbents. Seek the advice of a
specialist before using dispersants.

Water spill and land spill recommendations are based on the most likely spill scenario for this material;
however, geographic conditions, wind, temperature, (and in the case of a water spill) wave and current direction
and speed may greatly influence the appropriate action to be taken. For this reason, local experts should be
consulted. Note: Local regulations may prescribe or limit action to be taken.

ENVIRONMENTAL PRECAUTIONS

Large Spills: Dike far ahead of liquid spill for later recovery and disposal. Prevent entry into waterways,
sewers, basements or confined areas.

SECTION 7 HANDLING AND STORAGE
HANDLING

Avoid breathing mists or vapors. Prevent small spills and leakage to avoid slip hazard.

Static Accumulator: This material is a static accumulator.

STORAGE

Do not store in open or unlabelled containers.

SECTION 8 EXPOSURE CONTROLS / PERSONAL PROTECTION

Exposure limits/standards for materials that can be formed when handling this product: When mists / aerosols
can occur, the following are recommended: 5 mg/m³ - ACGIH TLV, 10 mg/m³ - ACGIH STEL, 5 mg/m³ - OSHA PEL.

NOTE: Limits/standards shown for guidance only. Follow applicable regulations.

ENGINEERING CONTROLS

The level of protection and types of controls necessary will vary depending upon potential exposure conditions.
Control measures to consider:

No special requirements under ordinary conditions of use and with adequate ventilation.

PERSONAL PROTECTION

Personal protective equipment selections vary based on potential exposure conditions such as applications,
handling practices, concentration and ventilation. Information on the selection of protective equipment for use

P/N 100242, Rev. 1

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______________________________________________________________________________________________________________________

with this material, as provided below, is based upon intended, normal usage.
Respiratory Protection: If engineering controls do not maintain airborne contaminant concentrations at a

level which is adequate to protect worker health, an approved respirator may be appropriate. Respirator
selection, use, and maintenance must be in accordance with regulatory requirements, if applicable. Types of
respirators to be considered for this material include:

Particulate air-purifying respirator approved for dust / oil mist is recommended.

For high airborne concentrations, use an approved supplied-air respirator, operated in positive pressure mode.
Supplied air respirators with an escape bottle may be appropriate when oxygen levels are inadequate,
gas/vapor warning properties are poor, or if air purifying filter capacity/rating may be exceeded.

Hand Protection: Any specific glove information provided is based on published literature and glove
manufacturer data. Work conditions can greatly affect glove durability; inspect and replace worn or damaged
gloves. The types of gloves to be considered for this material include:

No protection is ordinarily required under normal conditions of use.

Eye Protection: If contact is likely, safety glasses with side shields are recommended. Chemical type
goggles should be worn during misting operations.

Skin and Body Protection: Any specific clothing information provided is based on published literature or
manufacturer data. The types of clothing to be considered for this material include:

No skin protection is ordinarily required under normal conditions of use. In accordance with good
industrial hygiene practices, precautions should be taken to avoid skin contact.

Specific Hygiene Measures: Always observe good personal hygiene measures, such as washing after
handling the material and before eating, drinking, and/or smoking. Routinely wash work clothing and protective
equipment to remove contaminants. Discard contaminated clothing and footwear that cannot be cleaned.
Practice good housekeeping.

ENVIRONMENTAL CONTROLS

See Sections 6, 7, 12, 13.

SECTION 9 PHYSICAL AND CHEMICAL PROPERTIES

Typical physical and chemical properties are given below. Consult the Supplier in Section 1 for additional
data.

GENERAL INFORMATION

Physical State: Liquid
Color: Amber
Odor: Characteristic
Odor Threshold: N/D

IMPORTANT HEALTH, SAFETY, AND ENVIRONMENTAL INFORMATION

Relative Density (at 15 C ): 0.883
Flash Point [Method]: >188C (370F) [ ASTM D-92]
Flammable Limits (Approximate volume % in air): LEL: 0.9 UEL: 7.0
Autoignition Temperature: N/D
Boiling Point / Range: > 316C (600F)
Vapor Density (Air = 1): > 2 at 101 kPa

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______________________________________________________________________________________________________________________

Vapor Pressure: < 0.013 kPa (0.1 mm Hg) at 20 C
Evaporation Rate (n-butyl acetate = 1): N/D
pH: N/A
Log Pow (n-Octanol/Water Partition Coefficient): > 3.5
Solubility in Water: Negligible
Viscosity: 46 cSt (46 mm2/sec ) at 40 C | 7.3 cSt (7.3 mm2/sec) at 100C
Oxidizing Properties: See Sections 3, 15, 16.

OTHER INFORMATION

Freezing Point: N/D
Melting Point: N/A
Pour Point: -24°C (-11°F)

DMSO Extract (mineral oil only), IP-346: < 3 %wt
SECTION 10 STABILITY AND REACTIVITY
STABILITY: Material is stable under normal conditions.
CONDITIONS TO AVOID: Excessive heat. High energy sources of ignition.
MATERIALS TO AVOID: Strong oxidizers
HAZARDOUS DECOMPOSITION PRODUCTS: Material does not decompose at ambient temperatures.
HAZARDOUS POLYMERIZATION: Will not occur.
SECTION 11 TOXICOLOGICAL INFORMATION

ACUTE TOXICITY
Route of Exposure Conclusion / Remarks

Inhalation

Toxicity (Rat): LC50 > 5000 mg/m3 Minimally Toxic. Based on test data for structurally similar

materials.

Irritation: No end point data. Elevated temperatures or mechanical action may form vapors,

mist, or fumes which may be irritating to the eyes, nose, throat, or
lungs. Based on assessment of the components.

Ingestion

Toxicity (Rat): LD50 > 2000 mg/kg Minimally Toxic. Based on test data for structurally similar

materials.

Skin

Toxicity (Rabbit): LD50 > 2000 mg/kg Minimally Toxic. Based on test data for structurally similar

materials.

Irritation (Rabbit): Data available. Negligible irritation to skin at ambient temperatures. Based on test

data for structurally similar materials.

Eye

Irritation (Rabbit): Data available. May cause mild, short-lasting discomfort to eyes. Based on test

data for structurally similar materials.

CHRONIC/OTHER EFFECTS
For the product itself:

P/N 100242, Rev. 1

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______________________________________________________________________________________________________________________

Oil Mist (highly refined oils): Animals exposed to high concentrations of mist developed oil retention,
inflammation, and oil granulomas in the respiratory tract. Oils exposed to high temperatures, cracking
conditions, or mixing with tramp / used oils may introduce polycyclic aromatic compounds or microbial
contaminants that could result in cancer or severe respiratory hazards.

Contains:

Base oil severely refined: Not carcinogenic in animal studies. Representative material passes IP-346, Modified
Ames test, and/or other screening tests. Dermal and inhalation studies showed minimal effects; lung
non-specific infiltration of immune cells, oil deposition and minimal granuloma formation. Not sensitizing in test
animals.

Additional information is available by request.
The following ingredients are cited on the lists below: None.

--REGULATORY LISTS SEARCHED-­ 1 = NTP CARC 3 = IARC 1 5 = IARC 2B
2 = NTP SUS 4 = IARC 2A 6 = OSHA CARC

SECTION 12 ECOLOGICAL INFORMATION
The information given is based on data available for the material, the components of the material, and similar materials.
ECOTOXICITY

Material -- Not expected to be harmful to aquatic organisms.
MOBILITY

Base oil component -- Low solubility and floats and is expected to migrate from water to the land.

Expected to partition to sediment and wastewater solids.

PERSISTENCE AND DEGRADABILITY
Biodegradation:

Base oil component -- Expected to be inherently biodegradable
BIOACCUMULATION POTENTIAL

Base oil component -- Has the potential to bioaccumulate, however metabolism or physical properties may

reduce the bioconcentration or limit bioavailability.

SECTION 13 DISPOSAL CONSIDERATIONS
Disposal recommendations based on material as supplied. Disposal must be in accordance with current applicable

laws and regulations, and material characteristics at time of disposal.

DISPOSAL RECOMMENDATIONS

Product is suitable for burning in an enclosed controlled burner for fuel value or disposal by supervised
incineration at very high temperatures to prevent formation of undesirable combustion products.

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______________________________________________________________________________________________________________________

REGULATORY DISPOSAL INFORMATION

RCRA Information: The unused product, in our opinion, is not specifically listed by the EPA as a hazardous
waste (40 CFR, Part 261D), nor is it formulated to contain materials which are listed as hazardous wastes. It
does not exhibit the hazardous characteristics of ignitability, corrositivity or reactivity and is not formulated with
contaminants as determined by the Toxicity Characteristic Leaching Procedure (TCLP). However, used
product may be regulated.

Empty Container Warning Empty Container Warning (where applicable): Empty containers may contain residue and
can be dangerous. Do not attempt to refill or clean containers without proper instructions. Empty drums should be
completely drained and safely stored until appropriately reconditioned or disposed. Empty containers should be taken
for recycling, recovery, or disposal through suitably qualified or licensed contractor and in accordance with
governmental regulations. DO NOT PRESSURISE, CUT, WELD, BRAZE, SOLDER, DRILL, GRIND, OR EXPOSE
SUCH CONTAINERS TO HEAT, FLAME, SPARKS, STATIC ELECTRICITY, OR OTHER SOURCES OF IGNITION.
THEY MAY EXPLODE AND CAUSE INJURY OR DEATH.

SECTION 14 TRANSPORT INFORMATION

LAND (DOT) : Not Regulated for Land Transport
LAND (TDG) : Not Regulated for Land Transport

SEA (IMDG) : Not Regulated for Sea Transport according to IMDG-Code

AIR (IATA) : Not Regulated for Air Transport

SECTION 15 REGULATORY INFORMATION
OSHA HAZARD COMMUNICATION STANDARD: Under some use conditions, this material may be considered to

be hazardous in accordance with OSHA 29 CFR 1910.1200.
NATIONAL CHEMICAL INVENTORY LISTING: TSCA

EPCRA: This material contains no extremely hazardous substances.

SARA (311/312) REPORTABLE HAZARD CATEGORIES: None.
SARA (313) TOXIC RELEASE INVENTORY: This material contains no chemicals subject to the supplier notification

requirements of the SARA 313 Toxic Release Program.

The Following Ingredients are Cited on the Lists Below:
Chemical Name CAS Number List Citations

CHLORINE (ELEMENTAL
ANALYSIS)

7782-50-5 1, 4

PHOSPHORODITHOIC ACID,
O,O-DI C1-14-ALKYL ESTERS,
ZINC SALTS (2:1) (ZDDP)

68649-42-3 15

P/N 100242, Rev. 1

Page 65

Product Name: MOBIL ALMO 525

Revision Date: 19Jul2007

Page 8 of 9
______________________________________________________________________________________________________________________

--REGULATORY LISTS SEARCHED-­1 = ACGIH ALL 6 = TSCA 5a2 11 = CA P65 REPRO 16 = MN RTK
2 = ACGIH A1 7 = TSCA 5e 12 = CA RTK 17 = NJ RTK
3 = ACGIH A2 8 = TSCA 6 13 = IL RTK 18 = PA RTK
4 = OSHA Z 9 = TSCA 12b 14 = LA RTK 19 = RI RTK
5 = TSCA 4 10 = CA P65 CARC 15 = MI 293

Code key: CARC=Carcinogen; REPRO=Reproductive
SECTION 16 OTHER INFORMATION

N/D = Not determined, N/A = Not applicable

THIS SAFETY DATA SHEET CONTAINS THE FOLLOWING REVISIONS:
Revision Changes:
Section 13: Empty Container Warning was modified.
Section 09: Boiling Point C(F) was modified.
Section 08: Hand Protection was modified.
Section 09: Vapor Pressure was modified.
Section 11: Inhalation Lethality Test Data was modified.
Section 06: Accidental Release - Spill Management - Water was modified.
Section 09: Relative Density - Header was modified.
Section 09: Flash Point C(F) was modified.
Section 09: Viscosity was modified.
Section 09: Viscosity was modified.
Section 08: Respiratory Protection was modified.
Section 15: SARA (313) TOXIC RELEASE INVENTORY - Header was modified.
Section 15: National Chemical Inventory Listing was modified.
Section 06: Notification Procedures was modified.
Section 12: Bioaccumulation - Header was added.
Section 12: Ecological Information - Bioaccumulation was added.
Section 12: Ecological Information - Bioaccumulation was added.
Section 15: SARA (313) TOXIC RELEASE INVENTORY - Table was deleted.
Section 15: SARA 313 - Chemical Name - Header was deleted.
Section 15: SARA 313 - CAS Number - Header was deleted.
Section 15: SARA313 - Typical Value - Header was deleted.

----------------------------------------------------------------------------------------------------------------------------------------------------­PRECAUTIONARY LABEL TEXT:
Caution! Excessive exposure to mist may cause skin and eye irritation. In addition, excessive exposure to mist may
cause respiratory irritation and damage, and aggravate pre-existing emphysema and asthma. Use with adequate
ventilation. If inhaled and symptoms develop, remove to fresh air and get medical attention.

----------------------------------------------------------------------------------------------------------------------------------------------------­The information and recommendations contained herein are, to the best of ExxonMobil's knowledge and belief, accurate
and reliable as of the date issued. You can contact ExxonMobil to insure that this document is the most current
available from ExxonMobil. The information and recommendations are offered for the user's consideration and
examination. It is the user's responsibility to satisfy itself that the product is suitable for the intended use. If buyer
repackages this product, it is the user's responsibility to insure proper health, safety and other necessary information is
included with and/or on the container. Appropriate warnings and safe-handling procedures should be provided to
handlers and users. Alteration of this document is strictly prohibited. Except to the extent required by law,
re-publication or retransmission of this document, in whole or in part, is not permitted. The term, "ExxonMobil" is used
for convenience, and may include any one or more of ExxonMobil Chemical Company, Exxon Mobil Corporation, or any

Page 66

Product Name: MOBIL ALMO 525

Revision Date: 19Jul2007

Page 9 of 9
______________________________________________________________________________________________________________________

affiliates in which they directly or indirectly hold any interest.

----------------------------------------------------------------------------------------------------------------------------------------------------­Internal Use Only

MHC: 0, 0, 0, 0, 0, 1 PPEC: A

DGN: 2008031XUS (545270)

----------------------------------------------------------------------------------------------------------------------------------------------------­Copyright 2002 Exxon Mobil Corporation, All rights reserved

P/N 100242, Rev. 1

Page 67

Product Name: Nook Industries PAG-1 Grease
(Part number NLU-1001)
Revision Date: 23 Sept 2013
Page 1 of 8

MATERIAL SAFETY DATA SHEET

SECTION 1 PRODUCT AND COMPANY IDENTIFICATION

PRODUCT

Product Name: Omniguard
MSDS Number: 778589
Intended Use: Lubricating Grease

COMPANY INDENTIFICATION

Supplier Nook Industries

4950 East 49th Street
Cleveland, Oh 44125

24 Health Emergency: Chemtrec: 800-424-9300 (24 Hours)
MSDS Requests` 800-321-7800
MSDS Internet Address http://www.nookindustries.com/r/msds

SECTION 2 HAZARDS IDENTIFICATION

EMERGENCY OVERVIEW

Appearance: Tan
Physical Form: Semi-Solid
Odor: Petroleum

POTENTIAL HEALTH EFFECTS

Eye: Eye irritant. Contact may cause stinging, watering, redness, and swelling.
Skin: Contact may cause mild skin irritation including redness and a burning sensation. Repeated

exposure may cause skin dryness or cracking. No information available on skin absorption.
Inhalation (Breathing): No information available on acute toxicity. Inhalation is not an expected route of
exposure.

Ingestion (Swallowing): Low degree of toxicity by ingestion.
Signs and Symptoms: Inhalation of oil mists or vapors generated at elevated temperatures may cause

respiratory irritation. Accidental ingestion can result in minor irritation of the digestive tract, nausea and
diarrhea.
Pre-Existing Medical Conditions: Conditions which may be aggravated by exposure include eye
disorders and skin disorders.

See Section 11 for additional Toxicity Information.

SECITION 3 COMPOSITION / INFORMATION ON INGREDIENTS

COMPONENT CASRN CONCENTRATION¹

Lubricant Base Oil (Petroleum) VARIOUS 50 - 80

Additives PROPRIETARY 15 - 40

Calcium Dodecylbenzenesulfonate 26264-06-2 1 - 3

¹ All concentrations are percent by weight unless ingredient is a gas. Gas concentrations are in percent by volume.

Page 68

Product Name: Nook Industries PAG-1 Grease
(Part number NLU-1001)
Revision Date: 23 Sept 2013
Page 2 of 8

SECTION 4 FIRST AID MEASURES

Eye Contact: For direct contact, remove contact lenses if present and easy to do. Immediately hold

eyelids apart and flush the affected eye(s) with clean water for at least 15 minutes. Seek immediate
medical attention.

Skin Contact: Remove contaminated shoes and clothing and cleanse affected area(s) thoroughly by
washing with mild soap and water or a waterless hand cleaner. If irritation or redness develops and
persists, seek medical attention. If product is injected into or under the skin, or into any part of the body,
regardless of the appearance of the wound or its size, the individual should be evaluated immediately by
a physician. (see Note to Physician)

Inhalation (Breathing): If respiratory symptoms develop, move victim away from source of exposure and
into fresh air in a position comfortable for breathing. If symptoms persist, seek medical attention.

Ingestion (Swallowing): First aid is not normally required; however, if swallowed and symptoms develop,
seek medical attention.

Notes to Physician: High-pressure hydrocarbon injection injuries may produce substantial necrosis of
underlying tissue despite an innocuous appearing external wound. These injuries often require extensive
emergency surgical debridement and all injuries should be evaluated by a specialist in order to assess the
extent of injury. Early surgical treatment within the first few hours may significantly reduce the ultimate
extent of injury.

SECTION 5 FIRE-FIGHTING MEASURES

NFPA 704 Hazard Class
Health: 1
Flammability: 1
Instability: 0

(0-Minimal, 1-Slight, 2-Moderate, 3-Serious, 4-Severe)

Unusual Fire & Explosion Hazards: This material may burn, but will not ignite readily. If container is not
properly cooled, it can rupture in the heat of a fire.

Extinguishing Media: Dry chemical, carbon dioxide, foam, or water spray is recommended. Water or
foam may cause frothing of materials heated above 212°F / 100°C. Carbon dioxide can displace oxygen.
Use caution when applying carbon dioxide in confined spaces. Simultaneous use of foam and water on
the same surface is to be avoided as water destroys the foam.

Fire Fighting Instructions: For fires beyond the initial stage, emergency responders in the immediate
hazard area should wear protective clothing. When the potential chemical hazard is unknown, in
enclosed or confined spaces, a self contained breathing apparatus should be worn. In addition, wear
other appropriate protective equipment as conditions warrant (see Section 8).

Isolate immediate hazard area and keep unauthorized personnel out. Stop spill/release if it can be done
safely. Move undamaged containers from immediate hazard area if it can be done safely. Water spray
may be useful in minimizing or dispersing vapors and to protect personnel. Cool equipment exposed
to fire with water, if it can be done safely. Avoid spreading burning liquid with water used for cooling
purposes.

Hazardous Combustion Products: Combustion may yield smoke, carbon monoxide, and other products
of incomplete combustion.

Oxides of sulfur, nitrogen or phosphorus may also be formed.

See Section 9 for Flammable Properties including Flash Point and Flammable (Explosive) Limits

P/N 100242, Rev. 1

Page 69

Product Name: Nook Industries PAG-1 Grease
(Part number NLU-1001)
Revision Date: 23 Sept 2013
Page 3 of 8

SECTION 6 ACCIDENTAL RELEASE MEASURES

Personal Precautions: This material may burn, but will not ignite readily. Keep all sources of ignition

away from spill/release. Stay upwind and away from spill/release. Avoid direct contact with material. For
larges spillages, notify persons down wind of the spill/release, isolate immediate hazard area and keep
unauthorized personnel out. Wear appropriate protective equipment, including respiratory protection,
as conditions warrant (see Section 8). See Sections 2 and 7 for additional information on hazards and
precautionary measures.

Environmental Precautions: If spill/release in excess of EPA reportable quantity (see Section 15) is
made into the environment, immediately notify the National Response Center (phone number 800-424-

8802). Stop spill/release if it can be done safely. Prevent spilled material from entering sewers, storm
drains, other unauthorized drainage systems, and natural waterways. Use water sparingly to minimize
environmental contamination and reduce disposal requirements. If spill occurs on water notify appropriate
authorities and advise shipping of any hazard. Spills into or upon navigable waters, the contiguous zone,
or adjoining shorelines that cause a sheen or discoloration on the surface of the water, may require
notification of the National Response Center (phone number 800-424-8802).

Methods for Containment and Clean-Up: Notify relevant authorities in accordance with all applicable
regulations. Immediate cleanup of any spill is recommended. Dike far ahead of spill for later recovery or
disposal. Absorb spill with inert material such as sand or vermiculite, and place in suitable container for
disposal. If spilled on water remove with appropriate methods (e.g. skimming, booms or absorbents). In
case of soil contamination, remove contaminated soil for remediation or disposal, in accordance with local
regulations.

SECTION 7 HANDLING AND STORAGE

Precautions for safe handling: Keep away from flames and hot surfaces. Wear eye/face protection.

Wash thoroughly after handling.

Use good personal hygiene practices and wear appropriate personal protective equipment.

High pressure injection of hydrocarbon fuels, hydraulic oils or greases under the skin may have serious
consequences even though no symptoms or injury may be apparent. This can happen accidentally when
using high pressure equipment such as high pressure grease guns, fuel injection apparatus or from
pinhole leaks in tubing of high pressure hydraulic oil equipment.

Do not enter confined spaces such as tanks or pits without following proper entry procedures such as
ASTM D-4276 and 29CFR 1910.146. Do not wear contaminated clothing or shoes.

Conditions for safe storage: Keep container(s) tightly closed and properly labeled. Use and store this
material in cool, dry, well-ventilated area away from heat and all sources of ignition. Store only in approved
containers. Keep away from any incompatible material (see Section 10). Protect container(s) against
physical damage.

“Empty” containers retain residue and may be dangerous. Do not pressurize, cut, weld, braze, solder,
drill, grind, or expose such containers to heat, flame, sparks, or other sources of ignition. They may
explode and cause injury or death. “Empty” drums should be completely drained, properly bunged, and
promptly shipped to the supplier or a drum reconditioner. All containers should be disposed of in an
environmentally safe manner and in accordance with governmental regulations. Before working on or in
tanks which contain or have contained this material, refer to OSHA regulations, ANSI Z49.1, and other
references pertaining to cleaning, repairing, welding, or other contemplated operations.

Page 70

Product Name: Nook Industries PAG-1 Grease
(Part number NLU-1001)
Revision Date: 23 Sept 2013
Page 4 of 8

SECTION 8 EXPOSURE CONTROLS / PERSONAL PROTECTION

COMPONENT US-ACGIH OSHA OTHER

Lubricant Base Oil

(Petroleum)

TWA: 5mg/m

3

STEL: 10 mg/m

3

as Oil Mist, if generated

TWA: 5 mg/m

3

as Oil Mist, if generated

---

NOTE: State, local or other agencies or advisory groups may have established more stringent limits. Consult an

industrial hygienist or similar professional, or your local agencies, for further information.

Engineering controls: If current ventilation practices are not adequate to maintain airborne
concentrations below the established exposure limits, additional engineering controls may be required.

Eye/Face Protection: The use of eye protection that meets or exceeds ANSI Z.87.1 is recommended to
protect against potential eye contact, irritation, or injury. Depending on conditions of use, a face shield
may be necessary.

Skin/Hand Protection: The use of gloves impervious to the specific material handled is advised to
prevent skin contact. Users should check with manufacturers to confirm the breakthrough performance
of their products. Suggested protective materials: Nitrile

Respiratory Protection: Respiratory protection is not normally required under intended conditions of
use. Emergencies or conditions that could result in significant airborne exposures may require the use
of NIOSH approved respiratory protection. An industrial hygienist or other appropriate health and safety
professional should be consulted for specific guidance under these situations.

Other Protective Equipment: Eye wash and quick-drench shower facilities should be available in the
work area. Thoroughly clean shoes and wash contaminated clothing before reuse.

Suggestions provided in this section for exposure control and specific types of protective equipment are
based on readily available information. Users should consult with the specific manufacturer to confirm
the performance of their protective equipment. Specific situations may require consultation with
industrial hygiene, safety, or engineering professionals.

SECTION 9 PHYSICAL AND CHEMICAL PROPERTIES

NOTE: Unless otherwise stated, values are determined at 20°C (68°F) and 760 mm Hg (1 atm). Data represent

typical values and are not intended to be specifications.

Appearance: Tan
Physical Form: Semi-Solid
Odor: Petroleum
Odor Threshold: No data
pH: Not applicable
Vapor Pressure: <0.1 mm Hg
Vapor Density (air=1): > 5
Initial Boiling Point/Range: No data
Melting/Freezing Point: No data
Solubility in Water: Insoluble
Solubility in Other Solvents: Soluble
Partition Coefficient
(n-octanol/water) (Kow): No data
Specific Gravity (water=1): 0.9943 @ 60ºF (15.6ºC)
Bulk Density: 8.29 lbs/gal

P/N 100242, Rev. 1

Page 71

Product Name: Nook Industries PAG-1 Grease
(Part number NLU-1001)
Revision Date: 23 Sept 2013
Page 5 of 8

Evaporation Rate (nBuAc=1): <1
Flash Point: 464°F / 240°C
Test Method: Cleveland Open Cup (COC), ASTM D92
Lower Explosive Limits (vol % in air): No data
Upper Explosive Limits (vol % in air): No data
Auto-ignition Temperature: No data

SECTION 10 STABILITY AND REACTIVITY

Stability: Stable under normal ambient and anticipated conditions of use.

Conditions to Avoid: Extended exposure to high temperatures can cause decomposition. Avoid all

possible sources of ignition.

Materials to Avoid (Incompatible Materials): Avoid contact with strong oxidizing agents and strong
reducing agents.

Hazardous Decomposition Products: Not anticipated under normal conditions of use.

Hazardous Polymerization: Not known to occur.

SECTION 11 TOXICOLOGICAL INFORMATION

CHRONIC TOXICITY:

Lubricant Base Oil (Petroleum)

Carcinogenicity: The petroleum base oils contained in this product have been highly refined by a
variety of processes including severe hydrocracking/hydroprocessing to reduce aromatics and improve
performance characteristics. All of the oils meet the IP-346 criteria of less than 3 percent PAH’s and are
not considered carcinogens by NTP, IARC, or OSHA.

ACUTE TOXICITY:

COMPONENT ORAL LD50 DERMAL LD50 INHALATION LC50

Lubricant Base Oil

(Petroleum)

> 5 g/kg > 2 g/kg > 5 mg/L

Calcium

Dodecylbenzenesulfonate

1,300 mg/kg No data No data

SECTION 12 ECOLOGICAL INFORMATION

Ecotoxicity: Experimental studies show that acute aquatic toxicity values are greater than 1000 mg/l.

These values are consistent with the predicted aquatic toxicity of these substances based on their
hydrocarbon compositions. However, there is insufficient information available on the toxicity of the
thickening agents used in greases. Should therefore be regarded as capable of causing long term
adverse effects in the aquatic environment.

Mobility: Volatilization to air is not expected to be a significant fate process due to the low vapor
pressure of this material.

Components may behave differently in the aquatic environment with soaps dispersing and dissolving
to some extent in water while the hydrocarbons will float on the surface due to their low water
solubility. The hydrocarbon portion would be expected to show low mobility in soil and water. The major
environmental fate would be expected to be biodegradion.

Page 72

Product Name: Nook Industries PAG-1 Grease
(Part number NLU-1001)
Revision Date: 23 Sept 2013
Page 6 of 8

Persistence and degradability: The base oil constituents of greases are expected to be inherently, but

no readily biodegradable.

Some of the thickening agents may be readily biodegradable.

Bioaccumulation Potential: Log Kow values measured for the hydrocarbon components of this material
range from 4 to over 6, and therefore regarded as having the potential to bioaccumulate. In practice,
metabolic processes may reduce bioconcentration.

SECTION 13 DISPOSAL CONSIDERATIONS

The generator of a waste is always responsible for making proper hazardous waste determinations and
needs to consider state and local requirements in addition to federal regulations.

This material, if discarded as produced, would not be a federally regulated RCRA “listed” hazardous
waste and is not believed to exhibit characteristics of hazardous waste. See Sections 7 and 8 for
information on handling, storage and personal protection and Section 9 for physical/chemical properties.
It is possible that the material as produced contains constituents which are not required to be listed in
the MSDS but could affect the hazardous waste determination. Additionally, use which results in chemical
or physical change of this material could subject it to regulation as a hazardous waste.

This material under most intended uses would become “Used Oil” due to contamination by physical or
chemical impurities. Whenever possible, Recycle Used Oil in accordance with applicable federal and state
or local regulations. Container contents should be completely used and containers should be emptied
prior to discard.

SECTION 14 TRANSPORTATION INFORMATION

U.S. DEPARTMENT OF TRANSPORTATION (DOT)

Shipping Description: Not regulated

NOTE: If shipped by land in a packaging having a capacity of 3,500 gallons or more, the provisions of 49

CFR, Part 130 apply. (Contains oil)

INTERNATIONAL MARITIME DANGEROUS GOODS (IMDG)

Shipping Description: Not regulated

NOTE: U.S. DOT compliance requirements may apply. See 49 CFR 171.22, 23 & 25.

INTERNATIONAL CIVIL AVIATION ORG.
INTERNATIONAL AIR TRANSPORT ASSOC. (ICAO/IATA)

UN/ID #: Not regulated

NOTE: U.S. DOT compliance requirements may apply. See 49 CFR 171.22, 23 & 24.

LTD. QTY PASSENGER AIRCRAFT CARGO AIRCRAFT ONLY

Packaging Instruction #: --- --- ---

Max. Net Qty. Per Package: --- --- ---

Packaging Instruction # after 12/31/2010:

P/N 100242, Rev. 1

Page 73

Product Name: Nook Industries PAG-1 Grease
(Part number NLU-1001)
Revision Date: 23 Sept 2013
Page 7 of 8

SECTION 15 REGULATORY INFORMATION

CERCLA/SARA

Section 302 Extremely Hazardous Substances and TPQs (in pounds):

This material does not contain any chemicals subject to the reporting requirements of SARA 302 and 40
CFR 372.

CERCLA/SARA

Section 311/312 (Title III Hazard Categories)
Acute Health: Yes
Chronic Health: No
Fire Hazard: No
Pressure Hazard: No
Reactive Hazard: No

COMPONENT RQ

Calcium Dodecylbenzenesulfonate 1000 lb

CALIFORNIA PROPOSITION 65

WARNING: This material may contain detectable quantities of the following chemicals, known to the

State of California to cause cancer, birth defects or other reproductive harm, and which may be subject to
the requirements of California Proposition 65 (CA Health & Safety Code Section 25249.5):

COMPONENT TYPE OF TOXICITY

1-Naphthylamine Cancer

2-Naphthylamine Cancer

CANADIAN REGULATIONS

This product has been classified in accordance with the hazard criteria of the Controlled Products
Regulations (CPR) and the MSDS contains all the information required by the Regulations.

WHMIS Hazard Class

D2B

NATIONAL CHEMICAL INVENTORIES:

All components are either listed on the US TSCA Inventory, or are not regulated under TSCA.

All components are either on the DSL, or are exempt from DSL listing requirements.

U.S. Export Control Classification Number: EAR99

Page 74

Product Name: Nook Industries PAG-1 Grease
(Part number NLU-1001)
Revision Date: 23 Sept 2013
Page 8 of 8

SECTION 16 OTHER INFORMATION

Date of Issue: 06-Aug-2010
Status: FINAL
Previous Issue Date: 27-Aug-2007
MSDS Number: 778589

Guide to Abbreviations:

ACGIH = American Conference of Governmental Industrial Hygienists

CASRN = Chemical Abstracts Service Registry Number

CEILING = Ceiling Limit (15 minutes)

CERCLA = The Comprehensive Environmental Response, Compensation, and Liability Act

EPA = Environmental Protection Agency

IARC = International Agency for Research on Cancer

LEL = Lower Explosive Limit

NE = Not Established

NFPA = National Fire Protection Association

NTP = National Toxicology Program

OSHA = Occupational Safety and Health Administration

PEL = Permissible Exposure Limit (OSHA)

SARA = Superfund Amendments and Reauthorization Act

STEL = Short Term Exposure Limit (15 minutes)

TLV = Threshold Limit Value (ACGIH)

TWA = Time Weighted Average (8 hours)

UEL = Upper Explosive Limit

WHMIS = Worker Hazardous Materials Information System (Canada)

P/N 100242, Rev. 1

Page 75

Page 1 of 4

Material Safety Data Sheet

1 - Chemical Product and Company Identification

Manufacturer: WD-40 Company
Address: 1061 Cudahy Place (92110)
P.O. Box 80607
San Diego, California, USA
92138 –0607
Telephone:
Emergency only: 1-888-324-7596 (PROSAR)
Information: 1-888-324-7596
Chemical Spills: 1-800-424-9300 (Chemtrec)
1-703-527-3887 (International Calls)

Chemical Name: Organic Mixture
Trade Name: WD-40 Aerosol
Product Use: Lubricant, Penetrant, Drives Out

Moisture, Removes and Protects Surfaces
From Corrosion

MSDS Date Of Preparation: 6/8/12

2 – Hazards Identification
Emergency Overview:

DANGER! Flammable aerosol. Contents under pressure. Harmful or fatal if swallowed. If swallowed, may

be aspirated and cause lung damage. May cause eye irritation. Avoid eye contact. Use with adequate
ventilation. Keep away from heat, sparks and all other sources of ignition.

Symptoms of Overexposure:
Inhalation: High concentrations may cause nasal and respiratory irritation and central nervous system effects

such as headache, dizziness and nausea. Intentional abuse may be harmful or fatal.
Skin Contact: Prolonged and/or repeated contact may produce mild irritation and defatting with possible
dermatitis.

Eye Contact: Contact may be irritating to eyes. May cause redness and tearing.
Ingestion: This product has low oral toxicity. Swallowing may cause gastrointestinal irritation, nausea,

vomiting and diarrhea. This product is an aspiration hazard. If swallowed, can enter the lungs and may
cause chemical pneumonitis, severe lung damage and death.

Chronic Effects: None expected.
Medical Conditions Aggravated by Exposure: Preexisting eye, skin and respiratory conditions may be

aggravated by exposure.

Suspected Cancer Agent:

Yes No X

3 - Composition/Information on Ingredients

Ingredient

CAS #

Weight Percent

Aliphatic Hydrocarbon

64742-47-8

45-50

Petroleum Base Oil

64742-58-1
64742-53-6
64742-56-9
64742-65-0

<25

LVP Aliphatic Hydrocarbon

64742-47-8

12-18

Carbon Dioxide

124-38-9

2-3

Non-Hazardous Ingredients

Mixture

<10

4 – First Aid Measures
Ingestion (Swallowed): Aspiration Hazard. DO NOT induce vomiting. Call physician, poison control center

or the WD-40 Safety Hotline at 1-888-324-7596 immediately.
Eye Contact: Flush thoroughly with water. Remove contact lenses if present after the first 5 minutes and
continue flushing for several more minutes. Get medical attention if irritation persists.
Skin Contact: Wash with soap and water. If irritation develops and persists, get medical attention.

Page 76

Page 2 of 4

Inhalation (Breathing): If irritation is experienced, move to fresh air. Get medical attention if irritation or
other symptoms develop and persist.

5 – Fire Fighting Measures
Extinguishing Media: Use water fog, dry chemical, carbon dioxide or foam. Do not use water jet or flooding

amounts of water. Burning product will float on the surface and spread fire.
Special Fire Fighting Procedures: Firefighters should always wear positive pressure self-contained
breathing apparatus and full protective clothing. Cool fire-exposed containers with water. Use shielding to
protect against bursting containers.
Unusual Fire and Explosion Hazards: Contents under pressure. Keep away from ignition sources and
open flames. Exposure of containers to extreme heat and flames can cause them to rupture often with violent
force. Vapors are heavier than air and may travel along surfaces to remote ignition sources and flash back.

6 – Accidental Release Measures

Wear appropriate protective clothing (see Section 8). Eliminate all sources of ignition and ventilate area.
Leaking cans should be placed in a plastic bag or open pail until the pressure has dissipated. Contain and
collect liquid with an inert absorbent and place in a container for disposal. Clean spill area thoroughly.
Report spills to authorities as required.

7 – Handling and Storage
Handling: Avoid contact with eyes. Avoid prolonged contact with skin. Avoid breathing vapors or aerosols.

Use only with adequate ventilation. Keep away from heat, sparks, pilot lights, hot surfaces and open flames.
Unplug electrical tools, motors and appliances before spraying or bringing the can near any source of
electricity. Electricity can burn a hole in the can and cause contents to burst into flames. To avoid serious
burn injury, do not let the can touch battery terminals, electrical connections on motors or appliances or any
other source of electricity. Wash thoroughly with soap and water after handling. Keep containers closed when
not in use. Keep out of the reach of children. Do not puncture, crush or incinerate containers, even when
empty.
Storage: Store in a cool, well-ventilated area, away from incompatible materials. Do not store above 120F
or in direct sunlight. U.F.C (NFPA 30B) Level 3 Aerosol.

8 – Exposure Controls/Personal Protection

Chemical

Occupational Exposure Limits

Aliphatic Hydrocarbon

1200 mg/m3 TWA (manufacturer recommended)

Petroleum Base Oil

5 mg/m3 TWA, 10 mg/m3 STEL ACGIH TLV
5 mg/m3 TWA OSHA PEL

LVP Aliphatic Hydrocarbon

1200 mg/m3 TWA (manufacturer recommended)

Carbon Dioxide

5000 ppm TWA (OSHA/ACGIH), 30,000 ppm STEL (ACGIH)

Non-Hazardous Ingredients

None Established

The Following Controls are Recommended for Normal Consumer Use of this Product
Engineering Controls: Use in a well-ventilated area.
Personal Protection:
Eye Protection: Avoid eye contact. Always spray away from your face.
Skin Protection: Avoid prolonged skin contact. Chemical resistant gloves recommended for operations

where skin contact is likely.

Respiratory Protection: None needed for normal use with adequate ventilation.
For Bulk Processing or Workplace Use the Following Controls are Recommended

Engineering Controls: Use adequate general and local exhaust ventilation to maintain exposure levels

below that occupational exposure limits.

Personal Protection:
Eye Protection: Safety goggles recommended where eye contact is possible.

P/N 100242, Rev. 1

Page 77

Page 3 of 4

Skin Protection: Wear chemical resistant gloves.
Respiratory Protection: None required if ventilation is adequate. If the occupational exposure limits are

exceeded, wear a NIOSH approved respirator. Respirator selection and use should be based on contaminant
type, form and concentration. Follow OSHA 1910.134, ANSI Z88.2 and good Industrial Hygiene practice.

Work/Hygiene Practices: Wash with soap and water after handling.

9 – Physical and Chemical Properties

Boiling Point:

361 - 369F (183 ­187°C)

Specific Gravity:

0.8 – 0.82 @ 60F
Solubility in Water:

Insoluble

pH:

Not Applicable

Vapor Pressure:

95-115 PSI @ 70F

Vapor Density:

Greater than 1

Percent Volatile:

70-75%

VOC:

412 grams/liter
(49.5%)

Coefficient of Water/Oil
Distribution:

Not Determined

Appearance/Odor

Light amber liquid/mild
odor

Flash Point:

122F (49°C) Tag Open
Cup (concentrate)

Flammable Limits:
(Solvent Portion)

LEL: 0.6% UEL: 8.0%

Pour Point:

-63C (-81.4F ) ASTM
D-97

Kinematic Viscosity:

2.79-2.96cSt @ 100F

10 – Stability and Reactivity
Stability: Stable

Hazardous Polymerization: Will not occur.
Conditions to Avoid: Avoid heat, sparks, flames and other sources of ignition. Do not puncture or

incinerate containers.

Incompatibilities: Strong oxidizing agents.
Hazardous Decomposition Products: Carbon monoxide and carbon dioxide.

11 – Toxicological Information

The oral toxicity of this product is estimated to be greater than 5,000 mg/kg based on an assessment of the
ingredients. This product is not classified as toxic by established criteria. It is an aspiration hazard.
None of the components of this product is listed as a carcinogen or suspected carcinogen or is considered a
reproductive hazard.

12 – Ecological Information

No data is currently available.

13 - Disposal Considerations

If this product becomes a waste, it would be expected to meet the criteria of a RCRA ignitable hazardous
waste (D001). However, it is the responsibility of the generator to determine at the time of disposal the proper
classification and method of disposal. Dispose in accordance with federal, state, and local regulations.

14 – Transportation Information_
DOT Surface Shipping Description: Consumer Commodity, ORM-D

After 1/1/2014 UN1950, Aerosols, 2.1 Ltd. Qty (Note: Shipping Papers are not required for Limited
Quantities unless transported by air or vessel – each package must be marked with the Limited

Quantity Mark)
IMDG Shipping Description: UN1950, Aerosols, 2.1, LTD QTY
ICAO Shipping Description: UN1950, Aerosols, flammable, 2.1 NOTE: WD-40 does not test aerosol cans to
assure that they meet the pressure and other requirements for transport by air. We do not recommend tha t
our aerosol products be transported by air.

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age 4 of 4

15 – Regulatory Information

U.S. Federal Regulations:
CERCLA 103 Reportable Quantity: This product is not subject to CERCLA reporting requirements,

however, oil spills are reportable to the National Response Center under the Clean Water Act and many
states have more stringent release reporting requirements. Report spills required under federal, state and
local regulations.

SARA TITLE III:
Hazard Category For Section 311/312: Acute Health, Fire Hazard, Sudden Release of Pressure
Section 313 Toxic Chemicals: This product contains the following chemicals subject to SARA Title III

Section 313 Reporting requirements: None
Section 302 Extremely Hazardous Substances (TPQ): None
EPA Toxic Substances Control Act (TSCA) Status: All of the components of this product are listed on the
TSCA inventory.
California Safe Drinking Water and Toxic Enforcement Act (Proposition 65): This product does not
contain chemicals regulated under California Proposition 65.
VOC Regulations: This product complies with the consumer product VOC limits of CARB, the US EPA and
states adopting the OTC VOC rules.
Canadian Environmental Protection Act: One of the components is listed on the NDSL. All of the other
ingredients are listed on the Canadian Domestic Substances List or exempt from notification.
Canadian WHMIS Classification: Class B-5 (Flammable Aerosol)
This MSDS has been prepared according to the criteria of the Controlled Products Regulation (CPR) and the
MSDS contains all of the information required by the CPR.

16 – Other Information:
HMIS Hazard Rating:

Health – 1 (slight hazard), Fire Hazard – 4 (severe hazard), Reactivity – 0 (minimal hazard)

S

IGNATURE:

TITLE: Adm. Scientific Manager

REVISION DATE: June 2012 SUPERSEDES: March 2010

P/N 100242, Rev. 1

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