FF8000 PORTABLE FLANGE FACER
Bringing the solution to you.
FEATURES • SETUP & OPERATION
COMPONENTS & ACCESSORIES • TECHNICAL DATA
Versatile
•
Available in ID or OD mount styles.
•
Options include grinding heads, flat
surface mounting, and a mounting
and facing range of up to 10 feet
(3048.0 mm) in diameter.
•
Power supply hoses attach to the top
or bottom of the machine with a
rotary union for operation in
horizontal, vertical, or inverted
positions.
Rugged and powerful
•
Large volume hydraulic motor, or
two rotational drive air motors.
•
Produces accurate machining even
at the maximum turning arm
extension.
•
Large diameter, heavy-duty Timken
bearings support the turntable section. The turning arms are large
cross-section tubes that provide rigid,
lightweight mounting for the tool
head.
•
Smooth rotation is ensured by the
adjustable counterbalance arm and
a set of weights provided with the
machine. Properly adjusted, the
FF8000 rotates at a uniform rate,
even when mounted in vertical
flanges.
•
Precise finishes with HSS or
carbide tool bits, even on stainless
steel. Finishes as fine as RMS 16 can
be produced with the optional
grinding head.
•
The turning arms mount on the
machine turntable in dovetail ways
for easy positioning.
•
The 8.0 inch (203.2 mm) travel radial
feed is pneumatically actuated.
•
The tool head/radial feed
mechanism mounts on dovetail ways
at the end of the turning arm, to
re-face to the edge of flanges that
have very little clearance around
them, or cut right up to a shoulder.
Rotating diameter is easily adjustable
in limited clearance applications.
•
The four-inch (101.6 mm) travel
vertical feed is manually controlled
during automatic radial cutting
operations, or may be pneumatically
controlled when cutting grooves or
cutting down vertical surfaces.
•
The tool holder also rotates up to
45° in either direction for cutting
chamfers or J-weld preps.
Get big flange faces back
in working condition - FAST!
Set up fingers
Jacking bolts
Leg assembly
Main body
Vertical slide
Swivel tool
holder
Radial
slide
Feed box
Turning arm
Counterweight
and arm
Portable Machine Tools, Inc.
®
FF8000 Specifications
Specifications
US Metric
General Specifications
Tool slide:
Radial travel 10 inches 254.0 mm
Vertical Travel 4 inches 101.6 mm
Swivel -45° to 0 to 45° -45° to 0 to 45°
Tool Feed System:
Automatic feed: pneumatic, reversible 0.003 to 0.20 inches per rev. 0.08 to 0.5 mm per rev.
Manual setup feed (setup only) 0.100 inches per turn of hand wheel 2.5 mm per turn of hand wheel
Tool cutter
3
/4 inch standard square lathe tool bits 20 mm standard square lathe tool bits
Rotational drive assembly:
Final drive reduction 8:1 helical gear 8:1 helical gear
Machining speed 13 rpm at 2.9 Hp 13 rpm at 2.18 kW
Power source:
Pneumatic (standard) 2 motors, 2.9 Hp total 2 motors, 2.18 kW total
Requires 96 ft3/min at 90 psi min. Requires 2.72 m3/min at 620 kPa min.
Hydraulic (optional) 10 Hp hydraulic power unit. 7.46 kW hydraulic power unit
(Hydraulic Power Unit information available upon request. Please contact your Climax representative.)
Machine shipping dimensions:
Main machine (W x D x H) 60 x 34 x 32 inches 1524 x 864 x 813 mm
ID Chuck arm assembly 65 x 43 x 35 inches 1651 x 1092 x 889 mm
(shipped in two crates) 69 x 37 x 32 inches 1753 x 940 x 813 mm
OD chuck arm assembly 65 x 43 x 35 inches 1651 x 1092 x 889 mm
(shipped in two crates) 69 x 37 x 32 inches 1753 x 940 x 813 mm
Hydraulic power unit - 10 Hp 48 x 27 x 36 inches 1219 x 686 x 914 mm
FF8000 Shipping Weights:
Main machine 2,500 lbs 1,134 kg
ID chuck arm assembly 1,695 lbs 769 kg
OD Chuck arm assembly 2,413 lbs 1,095 kg
Hydraulic power unit - 10 Hp 575 lbs 261 kg
ID Mount Machine Specifications
Standard ID mounting diameter 30 - 96 inches 762.0 - 2438.4 mm
Optional ID mounting chuck
extension kit mounting diameter 96 - 120 inches 2438.4 - 3048.0 mm
Standard facing diameter 30 - 96 inches 762.0 - 2438.4 mm
Optional turning extension kit
facing diameter 96 - 120 inches 2438.4 - 3048.0 mm
OD Mount Machine Specifications
Standard OD mounting diameter 42.5 - 109.5 inches 1079.5 - 2781.3 mm
Optional OD mounting extension
kit mounting diameter 96 - 133 inches 2438.4 - 3378.2 mm
Standard facing diameter 30 - 96 inches 762.0 - 2438.4 mm
Optional turning extension kit
facing diameter 96 - 105 inches 2438.4 - 2667.0 mm
All dimensions should be
considered reference.
Please contact your
Climax representative for
precision dimensions.
Specifications subject to change without notice
For help contact: Climax Portable Machine Tools, Inc., 2712 E. 2nd St, Newberg, OR 97132 USA Web: www.cpmt.com
Worldwide Phone: 1.503.538.2185 USA/Canada Toll-Free: 1.800.333.8311 Fax: 1.503.538.7600 Email: info@cpmt.com
page 2
FF8000 Tool Configuration, Application Photos
Basic ID-mount machines
Mounts in 30 - 96 inch (762.0 - 2438.4 mm) ID,
faces 30 - 96 inch diameter.
Pneumatic drive/feed 18447
Hydraulic drive/pneumatic feed 41995
Extensions and Conversions
Extend ID mounting to 120 inches
(3048.0 mm) diameter add 19753
Extend machining to 120 inches
(3048.0 mm) diamete add 33807
Convert ID mount to OD mount,
42.5 - 109.5 inch diameter
(1079.5 - 2781.3 mm) add 17801
Basic OD-mount machines
Mounts on 42.5 - 109.5 inch (1079.5 -
2781.3 mm) outside diameter, faces 30 96 inches (762.0 - 2438.4 mm) diameter.
Pneumatic drive/feed 19581
Hydraulic drive/pneumatic feed 41986
Extensions and Conversions
Extend OD mounting to 133 inches
(3378.2 mm) diameter add 28451
Extend machining to 120 inches
(3048.0 mm) diameter add 33807
Convert OD mount to ID mount,
30 - 96 inch diameter
(762.0 - 2438.4 mm) add 17423
Extend ID mount conversion to
96 0 120 inch diameter
(2438.4 - 3048.0 mm) add 24421
Extend machining to 120 inches
(3048.0 mm) diameter add 33807
Accessories ID or OD
Grinding head 19060
Large steel storage boxes 20213
Tool Kit 17757
Grinding stones
4.0 inch (101.6 mm) dia, 16 grit 19498
4.0 inch (101.6 mm) dia, 60 grit 28295
Tool holder, RH 33996
Tool holder, LH 33997
Carbide insert for tool holder 33998
HSS tool bit, RH 29067
HSS tool bit, LH 29066
Tool Configuration:
Application Photos:
For help contact: Climax Portable Machine Tools, Inc., 2712 E. 2nd St, Newberg, OR 97132 USA Web: www.cpmt.com
Worldwide Phone: 1.503.538.2185 USA/Canada Toll-Free: 1.800.333.8311 Fax: 1.503.538.7600 Email: info@cpmt.com
page 3
FF8000 Operational Dimensions
Standard ID-Mount
Flange Facer
Side view
Dimensions in Inch (mm)
3.32 (84.3)
30 (762.0) min
96 (2438.4) max
Top view
2.5 (63.5)
26.5 (673.1)
4.38 (111.2)
26.57
(674.9)
9.38
(238.2)
Tool arm length:
Long Std. 40.5 (1028.7)
Short Std. 58.0 (1473.2)
Optional extension arm
71.0 (1803.4)
Turning arm facing diameters:
Optional: 96 - 120
(2038.4 - 3048.0)
Long std.: 47 - 96
(1193.8 - 2438.4)
Short std.: 30 - 61
(762.0 - 1549.4)
For help contact: Climax Portable Machine Tools, Inc., 2712 E. 2nd St, Newberg, OR 97132 USA Web: www.cpmt.com
Worldwide Phone: 1.503.538.2185 USA/Canada Toll-Free: 1.800.333.8311 Fax: 1.503.538.7600 Email: info@cpmt.com
page 4
FF8000 Operational Dimensions
Standard OD-Mount
Flange Facer
Dimensions in Inch (mm)
Top View
Side View
92.5 (2349.5) without spacers
130.5 (3314.7) with spacers
Spacer
33.25
(844.6)
13.2 (335.3)
42.5 (1079.5) min diameter
109.5 (2781.3) max diameter
15 (381.0) min R
48 (1219.2) max R
4.2 (106.7)
4.0 (101.6)
max travel
For help contact: Climax Portable Machine Tools, Inc., 2712 E. 2nd St, Newberg, OR 97132 USA Web: www.cpmt.com
Worldwide Phone: 1.503.538.2185 USA/Canada Toll-Free: 1.800.333.8311 Fax: 1.503.538.7600 Email: info@cpmt.com
page 5
Spacer
92.5 (2349.5) without spacers
130.5 (3314.7) with spacers
33.25
(844.6)
13.2 (335.3)
4.2 (106.7)
42.5 (1079.5) min. diameter
109.5 (2781.3) max. diameter
15 (381) min R
48 (1219) max R
4.0 (101.6)
max. travel
FF8000 Components and Accessories
No. Description
18447 FF8000 pneumatic ID-mount flange facer
Complete flange facing machine. Mounts inside 30 - 96 inch (762.0 -
2438.4 mm) diameter bores. Faces 30 - 96 inch (762.0 - 2438.4 mm)
diameter flanges. Machine comes complete with main body, two air
motors (2.9 hp/2.18 kW total), pneumatic conditioning unit, chuck
arms for 30 - 96 inch (762.0 - 2438.4 mm) diameter bores, short and
long tool arm supports, swivel tool holder, radial and vertical slide
assemblies, short and long counterweight arms with weights, tool kit,
instruction manual, and wooden storage crate.
41995 FF8000 230V hydraulic/pneumatic ID-mount flange facer
Complete flange facing machine. Mounts inside 30 - 96 inch (762.0 -
2438.4 mm) diameter bores. Faces 30 - 96 inch (762.0 - 2438.4 mm)
diameter flanges. Machine comes complete with main body, hydraulic
motor, pneumatic feed box, chuck arms for 30 - 96 inch (762.0 -
2438.4 mm) diameter bores, short and long tool arm supports, swivel
tool holder, radial and vertical slide assemblies, short and long
counterweight arms with weights, tool kit, instruction manual, and
wooden storage crate.
Hydraulic power unit available separately. Contact your Climax
representative for details.
19753 Extended range ID-mount chuck assembly for 96 - 120 inch
(2438.4 to 3048.0 mm) diameters
Includes hub, upper, lower, and formed leg assemblies.
Use with p/n 18447 or 41995 (FF8000 ID-mount flange facers) to
extend its mounting range to bore diameters from 96 - 120 inches
(2438.4 - 3048.0 mm).
Turning extension kit (33807) must be purchased separately to face
diameters up to 120 inches (3048.4 mm).
17801 OD-mount chuck assembly (OD-mount conversion kit)
Includes OD hub, formed legs, leg tubes, leg clamps and instructions.
Convert part number 18447 or 41995 ID-mount machines to OD
mounting for outside diameters of 42.5 - 109.5 inches (1079.5 -
2781.3 mm). Machine faces 30 - 96 inch (762.0 - 2438.4 mm)
diameter flanges.
28451 OD chuck extension kit (OD-mount extension kit) for 96 - 133
inch (2438.4 - 3378.2 mm) diameters (not shown)
Kit includes leg extensions and mounting hardware only. Use with
part numbers 17801 or 19581 to extend OD mounting range to
96 - 133 inches (2438.4 to 3378.2 mm) in diameter.
Turning extension kit (p/n 33807) must be purchased separately to
face diameters up to 120 inches (3048.4 mm).
NOTE: Drawings are for reference only, are not
to scale, and may not represent actual product.
For help contact: Climax Portable Machine Tools, Inc., 2712 E. 2nd St, Newberg, OR 97132 USA Web: www.cpmt.com
Worldwide Phone: 1.503.538.2185 USA/Canada Toll-Free: 1.800.333.8311 Fax: 1.503.538.7600 Email: info@cpmt.com
page 6
FF8000 Components and Accessories
No. Description
19581 FF8000 pneumatic OD-mount flange facer
Complete flange facing machine. Mounts on work pieces with outside
diameters from 42.5 - 109.5 inches (1079.5 - 2781.3 mm). Faces 30 96 inch (762.0 to 2438.4 mm) diameter flanges. Machine comes
complete with main body, two air motors (2.9 hp/2.18 kW total),
pneumatic conditioning unit, chuck arms for 42.5 - 109.5 inches
(1079.5 to 2781.3 mm) ODs, short and long tool arm supports, swivel
tool holder, radial and vertical slide assemblies, short and long
counterweight arms with weights, tool kit, instruction manual, and
wooden storage crate.
41986 FF8000 hydraulic/pneumatic flange facer
As above with hydraulic drive/pneumatic feed.
17423 Chuck leg assembly (ID-mount conversion kit)
Includes short, medium, and long leg assemblies, leg end spacers,
short and long setup fingers, short and long jacking bolts, and
instructions.
Convert p/n 19581 & 41986 (FF8000 OD-mount flange facer
assembly) to an ID-mount machine for bore diameters from 30 - 96
inches (762.0 to 2438.4 mm).
This assembly is included with ID-mount machines (p/n 18447 or
41995).
39947 OD mount small diameter kit
Allows mounting down to 24.0 inch (609.6 mm) diameter.
OD mount only.
24421 ID chuck extension kit (ID-mount conversion extension kit) for
96 - 120 inch (2438.4 to 3048.0 mm) diameters (not shown)
Includes upper and lower leg assemblies only.
Use with part number 17423 (ID-mount conversion kit) to extend its
mounting range to 96 - 120 inches (2438.4 to 3048.0 mm).
Turning extension kit (p/n 33807) must be purchased separately to
face diameters up to 120 inches (3048.4 mm).
33807 Turning extension kit for 96 - 120 inches (2438.4 to 3048.0
mm) diameters.
Extension kit allows the flange facer to machine larger diameter.
Mounting chuck extension must be purchased separately to mount
inside 120 inch (3048.0 mm) diameter bores.
NOTE: Drawings are for reference only, are not
to scale, and may not represent actual product.
For help contact: Climax Portable Machine Tools, Inc., 2712 E. 2nd St, Newberg, OR 97132 USA Web: www.cpmt.com
Worldwide Phone: 1.503.538.2185 USA/Canada Toll-Free: 1.800.333.8311 Fax: 1.503.538.7600 Email: info@cpmt.com
page 7
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Cologne
Chicago
Toronto
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Houston
Rental Depot
Manufacturing / Sales Facility
International Distributor
World Headquarters
Edmonton
Manchester
Charlotte
Mexico
FF8000 Accessories
No. Description
19060 Grinding and polishing head assembly
Grinding attachment mounts to the vertical slide to smooth
the flange face to a fine finish after machining. Assembly includes
mounting bracket, air grinder, hose for connection to the main
machine air supply, disk pad, and disks.
19498 4.0 inch (101.6 mm) diameter, 16 grit grinding cup
28295 4.0 inch (101.6 mm) diameter, 60 grit grinding cup
20213 Large steel storage container set
For the ID-mount flange facer only.
Large steel storage containers to ship or store the extended-reach
ID-mount flange facer. Set includes one container for the main
machine and one container for accessories. Both containers have steel
construction. lids with full-length piano hinges, latches, and handles.
FF8-.5M1107
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Corporate Headquarters
Climax Portable Machine Tools, Inc.
2712 E. Second Street
Newberg, Oregon 97132 USA
Worldwide Telephone: 503.538.2185
N. America Toll-Free: 800.333.8311
Fax: 503.538.7600
Email: info@cpmt.com
European Headquarters
Climax GmbH
Am Langen Graben 8
Düren, 52353 Germany
Telephone: (+49) (0) 2421.9177.0
Fax: (+49) (0) 2421.9177.29
Email: cpmt.de@t-online.de
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