Climax FF6000 User Manual
FF6000 PORTABLE FLANGE FACER
FEATURES • SETUP & OPERATION
COMPONENTS & ACCESSORIES • TECHNICAL DATA
Cut your dismantling & downtime costs by re-facing flanges and
repairing seal & bearing fits at the work site
This flange facer will substantially
reduce your costs and maintenance
downtime by allowing you to quickly
repair your flanges, seals, and bearing
fits in place without resorting to costly
disassembly and transportation to a
machine shop. This versatile on-site
flange facing machine will also help
to eliminate expensive and timeconsuming recertification procedures
which may be required when critical
valves and flanges are removed for
repair and then re-installed. The job
can be done quickly to get back in
operation with minimum downtime.
An experienced operator can usually
mount the machine in the flange
bore, align it, and start cutting in 30
minutes.
Solid
Single plane chuck provides rigid •
clamping in the bore.
3 inch (76 mm) diameter turning •
bar ensures a rigid tool platform,
even at maximum extension.
A combination of precision ball •
bearings and heavy-duty Timken
Tapered roller bearings for smooth,
chatter-free machining
Effective
• 9.73:1 gear reduction provides 550
ft•lbs (798 N•m) of torque at the
cutter to remove metal fast.
• Radial feed is 0.003 - 0.032 inch
(0.076 - 0.813 mm) per revolution,
infinitely variable, reversible, rack and
pinion system.
• Down feed rates from 0.003 - 0.010
inch (0.076 - 0.0254 mm) per
revolution are provided by the downfeed actuator system.
• Tool holder accepts 1/2 inch or 12
mm square tool bits.
Versatile
Sealed lubrication allows inverted •
operation.
Standard tool head swivels 360 •
degrees in either direction to cut
angles, grooves, chamfers, RTJ, and
weld preps. Use the optional Low
Angle tool holder to cut angles less
than 45 degrees to the flange face.
Down-feed allows turning flange •
edges, and dressing inside flange/
pipe joints,
Optional large bore chuck and •
bar assembly for flanges up to 60
inches (1524 mm) in diameter.
Other options include:•
-
Grinding attachment
- Back facing attachment
- Low-angle tool holder
Portable Machine Tools, Inc.
®
Bringing the solution to you.
FF6000 Specifications
Specifications
US Metric
Machine height overall 19.5 inches 495.3 mm
Minimum bore diameter:
with standard single plane chuck
with optional large bore chuck 32.0 inches 812.8 mm
Maximum bore diameter:
with standard single plane chuck
with optional large bore chuck 60.0 inches 1524.0 mm
Minimum flange diameter:
with standard single plane chuck
with optional large bore chuck 32.0 inches 812.8 mm
Maximum flange diameter:
with standard single plane chuck
with optional large bore chuck 60.0 inches 1524.0 mm
Minimum space required inside bore to set up chuck assembly 3.5 inches 88.9 mm
Air motor 1.45 Hp 1.09 kW
Air motor requirements (at maximum power) 90 psi @ 620 kPa @
32 ft
Torque at cutter (at rated Hp) 550 ft-lb 748 N•m
Gear reduction 9.73:1 9.73:1
14.0 inches 355.6 mm
32.0 inches 812.8 mm
14.0 inches 355.6 mm
42.0 inches 1066.8 mm
3
/min 0.91 m3/min
All dimensions
should be considered
reference. Contact
your Climax
Representative for
precision dimensions.
Specifications are
subject to change
without notice.
Turning bar length 25.5 inches 647.7 mm
RPM (Turning Bar) 0 - 22.5 free speed 0 - 22.5 free speed
Shipping weight 634 lbs 289 kg
Shipping Dimensions (Metal Crate) 39 x 26 x 29 inches
991 x 660 x 737 mm
Standard mounting Single plane removable chuck
Cutter One (1) 0.5 inch sq HSS lathe tool bit, furnished
with the machine. NOTE: 12 mm square tool bits
can also be used.
Radial Feed Automatic, infinitely variable reversible 0.003 -
0.032 inch (0.08 - 0.81 mm) per revolution.
Tool down feed Automatic, infinitely variable 0.003 - 0.010 inch
(0.08 - 0.25 mm) per revolution.
page 2
Climax Portable Machine Tools, Inc. 2712 E. Second Street, Newberg, OR 97132 USA Web site: www.cpmt.com
Worldwide Phone: 1.503.538.2185 N. America Toll-Free: 1.800.333.8311 Fax: 1.503.538.7600 E-mail: Info@cpmt.com
FF6000 Operational Dimensions
Top View
Dimensions in Inch (mm)
19.7 (500)
Side View
10.6 (269)
2.6 (66)
14 (356) min.
32 (813) max.
page 3
Climax Portable Machine Tools, Inc. 2712 E. Second Street, Newberg, OR 97132 USA Web site: www.cpmt.com
Worldwide Phone: 1.503.538.2185 N. America Toll-Free: 1.800.333.8311 Fax: 1.503.538.7600 E-mail: Info@cpmt.com
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