Climax CM6200 User Manual

CM6200 MILLING MACHINE

Portable, On-Site Machining Solutions
for Large Flange Machining

Quality Machine Design Provides Rigid,
Power-Packed Performance

• Extraordinarily rigid design ensures
consistent, high-quality machining

• Large diameter pre-loaded precision
bearing and linear guideways for the
most rigid machining platform.

• Radial and axial travel uses precision ball
screws.

• Milling head with #50 taper spindle easily
handles face mill up to 10 inches (254.0
mm) in diameter.

• Adjustable counterweight provides
precise balance in vertical applications.

• Center machine clearance designed to fit
over 24 inch (609.6 mm) diameter
kingpin.

Flexible and Versatile

• Can be configured for milling or single­point machining.

• Single point option allows user to cut
chamfers and seal ring grooves, and
machine phonographic finishes.

• Air grinder also available for fine finishes
for sealing surfaces.

• Hydraulic drive or servo drive with
touchscreen pendant and angular control
options available.

• Spindle has 8 inches (203.2 mm) of travel
and is also capable of drilling.

• Multiple mounting options including ID/
OD or face-mounted configurations.

• Swivel plate option allows milling head to
rotate 360°.

• Infinitely adjustable arm position for
limited swing clearance applications.

Rapid Setup & Operation

• Tubular rigid chucking system with
leveling feet allow machine to be leveled
after mounting in the flange for simple &
speedy setup.

• Modular design allows many of the
machine components to be removed to
facilitate easier setup and storage.

• Servo control with touchscreen pendant
allows a wide range of speed

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adjustments from rapid advance for setup
to slow machining speeds for precise
control during machining.

• Servo angular control system with
touchscreen pendant provides precision
control of cutter placement and
positioning.

Applications include:

• Heavy construction and mining

• Crane pedestals

• Wind tower fabrication

2013
CM62

SPECIFICATIONS

US Metric

Machine Performance Ranges

ID/Face Mount Mounting range 78.9 - 177.2 inches 2004.1 - 4500.9 mm
Milling diameter range (to center of spindle) 73.5 - 189.0 inches 1866.9 - 4800.6 mm

max with 10 inch (254.0 mm) diameter mill 199 inches 5054.6 mm
Single-point machining diameter range 69.5 - 189.0 inches 1765.3 - 4800.6 mm
Grinding diameter range 73.5 - 189.0 inches 1866.9 - 4800.6 mm
Swing diameter at minimum 135.6 inches 3444.2 mm
Swing diameter at maximum 197 inches 5003.8 mm
Kingpin clearance diameter 25 inches 635.0 mm
Radial tool slide travel 24 inches 609.6 mm
Axial tool head travel, milling 8 inches 203.2 mm
Axial tool head travel, single-point machining 4 inches 101.6 mm
Depth required inside bore for ID chuck 12.31 ± 0.25 inches 312.7 ± 6.4 mm

(± 0.25 inches (± 6.4 mm) is travel of leveling foot)

OD: Mounting range (center of mounting plate) 98.4 - 209.9 inches 2499.36 - 5331.46 mm
Milling diameter range 69.5 - 184 inches 1765.3 - 4673.6 mm
Single-point machining diameter range 69.5 - 189.0 inches 1765.3 - 4800.6 mm
Grinding diameter range (center of grinder) 73.5 - 189.0 inches 1866.9 - 4800.6 mm
Depth required inside bore for chuck 0 inches 0 mm

Rotational Drive System

Drive Type Milling and single-point machining Electric Servo
with Pinion and internal ring gear
Single-point machining Air actuated feedbox engaged by machine rotation
   andinnitelyadjustableremotely
Requires air supply of 90 psi @ 1 ft³/min

(620 kPa @ 0.028 m³/min)

Electric power, input requirements:
Electric servo power 230V, 380V, 415V, 460V, or 575V

Speed Range:

Milling & grinding w/ reducer Servo: 0.001 - 1.5 RPM
Feed Rate, single-point machining (air feed) 0.002 - 0.035 in/rev 0.051 - 0.889 mm/rev

Measures

Machine height:

 Millingorsingle-pointconguration,ID  43.5±0.25inches 1104.9±6.35mm
(w/o hose tower, ± for leveling)

 Millingorsingle-pointconguration,OD  42.5inches  1079.5mm

 Grindingconguration  43.5inches  1104.9mm

Machine weight, total (approximate):

 Millingorsingle-pointconguration,ID  10,000lbs  4535.9kg
 Millingorsingle-pointconguration,OD  12,000lbs  5443.1kg
 Grindingconguration  10,030lbs  4549.5kg

Servo touchscreen 25 Hp HPU 1,200 lbs 544.3 kg

All dimensions should be considered reference. Contact your Climax Representative for precision dimensions. Specifications are subject to change without notice. There are no systems or components
on this machine that are capable of producing hazardous EMC, UV or other radiation hazards. The machine does not use lasers nor does it create hazardous materials such as gasses or dust.

page 2

Climax Portable Machining & Welding Systems Web site: climaxportable.com

Worldwide Phone: [phone] N. America Toll-Free: 1.800.333.8311 Fax: [phone] E-mail: [e-mail]

SPECIFICATIONS

Tooling Recommendations

Milling
47383 4 inch (101.6 mm) #50 Taper w/ Inserts Max RPM :382 Max depth of cut: 0.060 inches (1.524 mm)

47384 5 inch (127.0 mm) #50 Taper w/ Inserts Max RPM :306 Max depth of cut: 0.060 inches (1.524 mm)
47385 6 inch (152.4 mm) #50 Taper w/ Inserts Max RPM :255 Max depth of cut: 0.050 inches (1.270 mm)
47386 8 inch (203.2 mm) #50 Taper w/ Inserts Max RPM :191 Max depth of cut: 0.040 inches (1.016 mm)
56175 10 inch (254.0 mm) #50 Taper w/ Inserts Max RPM: 153 Max depth of cut: 0.035 inches (0.889 mm)
47229 Carbide Inserts

*Maximum Material removal rate 12 in³/min (196.6 cm³/min). When using an aggressive feed rate, it is recommended that the spindle RPM be increased to reduce the chip
load. Depth of cut may vary depending on rigidity of setup.

Single-point machining

29066*: Bit Tool HSS ¾ x 5.0 RH Finish Single SC
29067*: Bit Tool HSS ¾ x 5.0 LH Finish Single SC
60033*: Holder Insert ¾ SQ Shank Left Hand w/ 10 Inserts Seco Trigon
60034*: Holder Insert ¾ SQ Shank Right Hand w/ 10 Inserts Seco Trigon
61820: 10 Inserts Carbide WNMP 431-MF1 Seco Trigon

*Single point option comes standard with quantity one each of indicated part numbers.

Grinding

62633: Wheel Grinding 1-½ Inch Diameter (38.1 mm) CBN 130 Grit 8 mm Bore
62634: Wheel Grinding 2-¼ Inch Diameter (57.2 mm) CBN 130 Grit 8 mm Bore

MACHINING ARM

LIFTING EYES

RADIAL TRAVEL BRAKE

AXIAL TRAVEL BRAKE

MILLING HEAD

HOSE TOWER

LIFTING EYES

ROTATIONAL DRIVE ASSEMBLY

ENCODER GUARD

COUNTERWEIGHT

ASSEMBLY

ADJUSTABLE CHUCK ASSEMBLY

LEVELING FOOT

DRAG BRAKE

All dimensions should be considered reference. Contact your Climax Representative for precision dimensions. Specifications are subject to change without notice. There are no systems or components
on this machine that are capable of producing hazardous EMC, UV or other radiation hazards. The machine does not use lasers nor does it create hazardous materials such as gasses or dust.

page 3

Climax Portable Machining & Welding Systems Web site: climaxportable.com

Worldwide Phone: [phone] N. America Toll-Free: 1.800.333.8311 Fax: [phone] E-mail: [e-mail]