Climax CM6200 User Manual

CM6200 MILLING MACHINE

Portable, On-Site Machining Solutions
for Large Flange Machining

Quality Machine Design Provides Rigid,
Power-Packed Performance

• Extraordinarily rigid design ensures
consistent, high-quality machining

• Large diameter pre-loaded precision
bearing and linear guideways for the
most rigid machining platform.

• Radial and axial travel uses precision ball
screws.

• Milling head with #50 taper spindle easily
handles face mill up to 10 inches (254.0
mm) in diameter.

• Adjustable counterweight provides
precise balance in vertical applications.

• Center machine clearance designed to fit
over 24 inch (609.6 mm) diameter
kingpin.

Flexible and Versatile

• Can be configured for milling or single­point machining.

• Single point option allows user to cut
chamfers and seal ring grooves, and
machine phonographic finishes.

• Air grinder also available for fine finishes
for sealing surfaces.

• Hydraulic drive or servo drive with
touchscreen pendant and angular control
options available.

• Spindle has 8 inches (203.2 mm) of travel
and is also capable of drilling.

• Multiple mounting options including ID/
OD or face-mounted configurations.

• Swivel plate option allows milling head to
rotate 360°.

• Infinitely adjustable arm position for
limited swing clearance applications.

Rapid Setup & Operation

• Tubular rigid chucking system with
leveling feet allow machine to be leveled
after mounting in the flange for simple &
speedy setup.

• Modular design allows many of the
machine components to be removed to
facilitate easier setup and storage.

• Servo control with touchscreen pendant
allows a wide range of speed

4

adjustments from rapid advance for setup
to slow machining speeds for precise
control during machining.

• Servo angular control system with
touchscreen pendant provides precision
control of cutter placement and
positioning.

Applications include:

• Heavy construction and mining

• Crane pedestals

• Wind tower fabrication

2013
CM62

SPECIFICATIONS

US Metric

Machine Performance Ranges

ID/Face Mount Mounting range 78.9 - 177.2 inches 2004.1 - 4500.9 mm
Milling diameter range (to center of spindle) 73.5 - 189.0 inches 1866.9 - 4800.6 mm

max with 10 inch (254.0 mm) diameter mill 199 inches 5054.6 mm
Single-point machining diameter range 69.5 - 189.0 inches 1765.3 - 4800.6 mm
Grinding diameter range 73.5 - 189.0 inches 1866.9 - 4800.6 mm
Swing diameter at minimum 135.6 inches 3444.2 mm
Swing diameter at maximum 197 inches 5003.8 mm
Kingpin clearance diameter 25 inches 635.0 mm
Radial tool slide travel 24 inches 609.6 mm
Axial tool head travel, milling 8 inches 203.2 mm
Axial tool head travel, single-point machining 4 inches 101.6 mm
Depth required inside bore for ID chuck 12.31 ± 0.25 inches 312.7 ± 6.4 mm

(± 0.25 inches (± 6.4 mm) is travel of leveling foot)

OD: Mounting range (center of mounting plate) 98.4 - 209.9 inches 2499.36 - 5331.46 mm
Milling diameter range 69.5 - 184 inches 1765.3 - 4673.6 mm
Single-point machining diameter range 69.5 - 189.0 inches 1765.3 - 4800.6 mm
Grinding diameter range (center of grinder) 73.5 - 189.0 inches 1866.9 - 4800.6 mm
Depth required inside bore for chuck 0 inches 0 mm

Rotational Drive System

Drive Type Milling and single-point machining Electric Servo
with Pinion and internal ring gear
Single-point machining Air actuated feedbox engaged by machine rotation
   andinnitelyadjustableremotely
Requires air supply of 90 psi @ 1 ft³/min

(620 kPa @ 0.028 m³/min)

Electric power, input requirements:
Electric servo power 230V, 380V, 415V, 460V, or 575V

Speed Range:

Milling & grinding w/ reducer Servo: 0.001 - 1.5 RPM
Feed Rate, single-point machining (air feed) 0.002 - 0.035 in/rev 0.051 - 0.889 mm/rev

Measures

Machine height:

 Millingorsingle-pointconguration,ID  43.5±0.25inches 1104.9±6.35mm
(w/o hose tower, ± for leveling)

 Millingorsingle-pointconguration,OD  42.5inches  1079.5mm

 Grindingconguration  43.5inches  1104.9mm

Machine weight, total (approximate):

 Millingorsingle-pointconguration,ID  10,000lbs  4535.9kg
 Millingorsingle-pointconguration,OD  12,000lbs  5443.1kg
 Grindingconguration  10,030lbs  4549.5kg

Servo touchscreen 25 Hp HPU 1,200 lbs 544.3 kg

All dimensions should be considered reference. Contact your Climax Representative for precision dimensions. Specifications are subject to change without notice. There are no systems or components
on this machine that are capable of producing hazardous EMC, UV or other radiation hazards. The machine does not use lasers nor does it create hazardous materials such as gasses or dust.

page 2

Climax Portable Machining & Welding Systems Web site: climaxportable.com

Worldwide Phone: [phone] N. America Toll-Free: 1.800.333.8311 Fax: [phone] E-mail: [e-mail]

SPECIFICATIONS

Tooling Recommendations

Milling
47383 4 inch (101.6 mm) #50 Taper w/ Inserts Max RPM :382 Max depth of cut: 0.060 inches (1.524 mm)

47384 5 inch (127.0 mm) #50 Taper w/ Inserts Max RPM :306 Max depth of cut: 0.060 inches (1.524 mm)
47385 6 inch (152.4 mm) #50 Taper w/ Inserts Max RPM :255 Max depth of cut: 0.050 inches (1.270 mm)
47386 8 inch (203.2 mm) #50 Taper w/ Inserts Max RPM :191 Max depth of cut: 0.040 inches (1.016 mm)
56175 10 inch (254.0 mm) #50 Taper w/ Inserts Max RPM: 153 Max depth of cut: 0.035 inches (0.889 mm)
47229 Carbide Inserts

*Maximum Material removal rate 12 in³/min (196.6 cm³/min). When using an aggressive feed rate, it is recommended that the spindle RPM be increased to reduce the chip
load. Depth of cut may vary depending on rigidity of setup.

Single-point machining

29066*: Bit Tool HSS ¾ x 5.0 RH Finish Single SC
29067*: Bit Tool HSS ¾ x 5.0 LH Finish Single SC
60033*: Holder Insert ¾ SQ Shank Left Hand w/ 10 Inserts Seco Trigon
60034*: Holder Insert ¾ SQ Shank Right Hand w/ 10 Inserts Seco Trigon
61820: 10 Inserts Carbide WNMP 431-MF1 Seco Trigon

*Single point option comes standard with quantity one each of indicated part numbers.

Grinding

62633: Wheel Grinding 1-½ Inch Diameter (38.1 mm) CBN 130 Grit 8 mm Bore
62634: Wheel Grinding 2-¼ Inch Diameter (57.2 mm) CBN 130 Grit 8 mm Bore

MACHINING ARM

LIFTING EYES

RADIAL TRAVEL BRAKE

AXIAL TRAVEL BRAKE

MILLING HEAD

HOSE TOWER

LIFTING EYES

ROTATIONAL DRIVE ASSEMBLY

ENCODER GUARD

COUNTERWEIGHT

ASSEMBLY

ADJUSTABLE CHUCK ASSEMBLY

LEVELING FOOT

DRAG BRAKE

All dimensions should be considered reference. Contact your Climax Representative for precision dimensions. Specifications are subject to change without notice. There are no systems or components
on this machine that are capable of producing hazardous EMC, UV or other radiation hazards. The machine does not use lasers nor does it create hazardous materials such as gasses or dust.

page 3

Climax Portable Machining & Welding Systems Web site: climaxportable.com

Worldwide Phone: [phone] N. America Toll-Free: 1.800.333.8311 Fax: [phone] E-mail: [e-mail]

TOOL CONFIGURATIONS

Configure your CM6200 in 14 easy steps:

1 Select a Base Unit
2 Select a Milling Arm
3 Select a Counterweight
4 Select a Machining Configuration
5 Select a Rotary Table Drive Assembly
6 Select an Air Grinder (Optional)
7 Select a Hydraulic Power Unit
8 Select Pendant Cable and Hose Assemblies
9 Select a Milling Head
10 Select Tooling
11 Select Milling Head Hydraulic Motor
12 Select a Milling Head Swivel Plate (Optional)
13 Select a Chuck / Mounting Assembly
14 Select a Shipping Container
To generate the correct part number for the machine you require,

simply select the part number needed in each step, and contact
your Climax representative.

1 Base Unit

(Includes Rotary Table ,Tool Kit, Operator's Manual)
Base Unit 62027

2 Milling Arm

Milling Arm Assembly 72676

3 Counterweight

Counterweight Assembly 62031

4 MachiningConguration

Milling Assembly (Includes Tramming Plate) 63124
Milling and Single-Point Assembly 63125
Single-Point Assembly (Including Tool Head, 62037
Feed and Tooling

5 Rotary Table Drive Assembly

Servo Drive Assembly 62032
Servo Drive Assy with Single-Point 63679
(uses hydraulic motor for single-point drive)
Hydraulic Drive Assy, Single-Point Only 63219

6 Air Grinder Attachment (Optional)

Milling and Single-Point

Grinder Attachment (Optional)

Grinding Attachment Assy w/ Tool Head 63239
Grinding Attachment Assy for Pneumatic 62537
Grinding Attachment Assy w/ Gear Reducer 63240

Grinder Tooling - CBN 125 grit (Optional)

Grinding Wheel 1.5 inches (38.1 mm) 62633
Grinding Wheel 2.25 inches (57.2 mm) 62634

7 Hydraulic Power Unit

Servo Touchscreen Control with Air E-Stop Circuitry for
use with optional air grinder
(Includes Pendant Cable and Hose Assemblies)

HPU 230V 25 Hp Touchscreen servo 63135
with Angular Control and Air
HPU 380V 25 Hp Touchscreen Servo 63136
with Angular Control and Air
HPU 415V 25 Hp Touchscreen Servo 63137
with Angular Control and Air
HPU 460V 25 Hp Touchscreen Servo 63138
with Angular Control and Air
HPU 575V 25 Hp Touchscreen Servo 63139
with Angular Control and Air

Servo Touchscreen Control
(Includes Pendant Cable and Hose Assemblies)

HPU 230V 25 Hp Touchscreen Servo 63186
with Angular Control
HPU 380V 25 Hp Touchscreen Servo 63187
with Angular Control
HPU 415V 25 Hp Touchscreen Servo 63189
with Angular Control
HPU 460V 25 Hp Touchscreen Servo 63190
with Angular Control
HPU 575V 25 Hp Touchscreen Servo 63191
with Angular Control

Single Pump with Air E-Stop Circuitry For Use With
Optional Air Grinder or Single Point

HPU 230V, 10 HP Single Pump with Air 62759
HPU 380V, 10 HP Single Pump with Air 62760
HPU 415V, 10 HP Single Pump with Air 62761
HPU 460V, 10 HP Single Pump with Air 62762
HPU 575V, 10 HP Single Pump with Air 62763

Single Pumps For Single Point Only

HPU 230V, 10 HP Single Pump 63264
HPU 380V, 10 HP Single Pump 63265
HPU 415V, 10 HP Single Pump 63266
HPU 460V, 10 HP Single Pump 63267
HPU 575V, 10 HP Single Pump 63268

8 Pendant Cable & Hose Assemblies

Pendant Cable And Hose Assemblies (Single)

0.5 in (12.7 mm) Hose & Pendant Cable Assy 62801
50 ft (15.2 m)

0.5 in (12.7 mm) Hose & Pendant Cable Assy 62802
100 ft (30.5 m)

9 Milling Head

Milling Head Assy Inch #50 Taper NMTB 62282
Milling Head Assy Inch #50 Taper CATV 62734
Milling Head Assy Metric #50 Taper NMTB 62644
Milling Head Assy Metric #50 Taper CATV 62735

10 Tooling (for inch milling head assy only)

Tooling, Inch Tool Holder
#50, 4 in (101.6 mm) Face Mill w/ Inserts 47383
#50, 5 in (127.0 mm) Face Mill w/ Inserts 47384
#50, 6 in (145.4 mm) Face Mill w/ Inserts 47385
#50, 8 in (203.2 mm) Face Mill w/ Inserts 47386
#50, 10 in (254.0 mm) Face Mill w/ Inserts 56175
Carbide Inserts 47229

page 4

Climax Portable Machining & Welding Systems Web site: climaxportable.com

Worldwide Phone: [phone] N. America Toll-Free: 1.800.333.8311 Fax: [phone] E-mail: [e-mail]

Tool ConfiguraTions

11 Milling Head Hydraulic Motors

Hydraulic Motor Assy 6.2 in³ (101.6 cm³) 63164
Hydraulic Motor Assy 8.0 in³ (131.1 cm³) 53459
Hydraulic Motor Assy 9.6 in³ (157.3 cm³) 53458
Hydraulic Motor Assy 11.9 in³ (195.0 cm³) 46950
Hydraulic Motor Assy 14.9 in³ (244.2 cm³) 46375
Hydraulic Motor Assy 18.7 in³ (306.4 cm³) 46549
Hydraulic Motor Assy 24.0 in³ (393.3 cm³) 46550
Hydraulic Motor Assy 29.8 in³ (488.3 cm³) 48968

12 Milling Head Swivel Plate (Optional)

Milling Head Swivel Plate Assembly 63250

ID/OD Mount

Assemblies

shown below

13 Chuck / Mounting Assembly

ID Mount Assembly 62038
OD Mount Assembly 62039
ID/OD Mount Assembly 62040
Face Mount Assembly 63106

14 Shipping Containers

Wood Crate Set (Main Machine and ID Chuck) 63243
Wood Crate Set (Main Machine and ID/OD Chuck) 63244
Wood Crate (Main Machine) 63281
Steel Container (Main Machine and ID/OD Chuck) 56427

ID Mount Assembly

CENTERING PLATE

LEVELING PLATE

OD Mount Assembly

ADJUSTABLE CHUCK ASSEMBLY

MACHINING ARM

MILLING HEAD

LIFTING EYE

page 5

SAFETY SHIELD

COUNTERWEIGHT ASSEMBLY

OD Mount Milling Configuration (ID Mount Configuration Shown on Page 3)

Climax Portable Machining & Welding Systems Web site: climaxportable.com

Worldwide Phone: [phone] N. America Toll-Free: 1.800.333.8311 Fax: [phone] E-mail: [e-mail]

OPERATIONAL DIMENSIONS

73.5

[1867 mm]

MINIMUM MILLING DIAMETER

(CENTER OF MILL)

189.0

[4800 mm]

MAXIMUM MILLING DIAMETER

(CENTER OF MILL)

Dimensions in Inch (mm)

200.25

[5087 mm]
MAXIMUM SWING CLEARANCE

135.6

[3444 mm]
MINIMUM SWING CLEARANCE

67.5
[1714.5 mm]
CHUCK MOUNTING
FACE TO FACE

177.2

6.19

[4500 mm]

.25

MAXIMUM CHUCKING DIAMETER

MINIMUM CHUCKING DIAMETER

[157 ± 6 mm]

MAXIMUM CLEARANCE

WITH TOOL HEAD

FULLY RETRACTED

78.9

[2004 mm]

NOTE: ± .25 TOLERANCE IS BASED ON TRAVEL OF LEVELING FOOT

30.85 .25

[784 ± 6 mm]

MAXIMUM
ROTATING HEIGHT
W/O HOSE TOWER

12.10 .25

[307 ± 6 mm]

MINIMUM

BORE DEPTH

page 6

Climax Portable Machining & Welding Systems Web site: climaxportable.com

Worldwide Phone: [phone] N. America Toll-Free: 1.800.333.8311 Fax: [phone] E-mail: [e-mail]

OperatiOnal DimensiOns

Dimensions in Inch (mm)

199.0

[5055 mm]

MAXIMUM MACHINING

DIAMETER

67.5
[1714.5 mm]
CHUCK MOUNTING
FACE TO FACE

1.9

[48.3 mm]

5.0 [127 mm]

10.0 [254 mm]

210.4 [5344 mm] MAX

145.5 [3696 mm] MIN

69.5

[1765 mm]

MINIMUM MACHINING

DIAMETER

42.4

[1077 mm]

4.6 [117 mm]

CLEARANCE W/

TOOLHEAD FULLY

RETRACTED

page 7

Climax Portable Machining & Welding Systems Web site: climaxportable.com

Worldwide Phone: [phone] N. America Toll-Free: 1.800.333.8311 Fax: [phone] E-mail: [e-mail]

SETUP AND OPERATION

A Fast Seven-Step Process

This model is so fast and easy to set up that an experienced operator can usually mount the machine into the
flange bore, center and level it, and start cutting in less than an hour.

Measure the

1

Select the

2

Set machine

3

bore diameter.
This will be used
to determine
the leg length.

appropriate
leg length and
foot.

intoange

using setup

ngers

Level and

5

Install tooling

6

tighten Legs

and connect to
power.

Extend feet into

ange.Indicate,

4

page 8

level and tighten
leveling feet
and stationary
feet.,

You are ready

to begin

7

Climax Portable Machining & Welding Systems Web site: climaxportable.com

Worldwide Phone: [phone] N. America Toll-Free: 1.800.333.8311 Fax: [phone] E-mail: [e-mail]

machining!

Training at the Global Learning Center

Climax has been teaching the fundamentals and fine
points of portable machine tool operation for practically as
long as we’ve been inventing and building the tools.

At the Climax Global Learning Center situated in our
corporate headquarters near Portland, Oregon, we
provide training for machine tool operators on portable
machine tool safety, and machine setup and operation.
Trainees also receive technical tips and tools to improve
operational efficiencies, with the vast majority of every
program devoted to hands-on activities and skill
development.

The Climax instructional team includes specialists in shipbuilding, power generation, civil engineering, bridge re-building,
petrochemical and other industries.

Whether it’s a regularly scheduled course at the Global Learning Center, or custom curriculum conducted at your facility,
your machinists will benefit from courses developed by some of the most respected authorities in the business.

Call us today to register for a regularly scheduled class, or talk to us about how we can customize a training program for
your specialized application.

page 9

Climax Portable Machining & Welding Systems Web site: climaxportable.com

Worldwide Phone: [phone] N. America Toll-Free: 1.800.333.8311 Fax: [phone] E-mail: [e-mail]

CLIMAX GLOBAL LOCATIONS

Edmonton

World Headquarters

Portland

Houston

Monterrey

Cincinnati

European Headquarters

Manchester

Charlotte

Baton Rouge

Manchester

Cologne

Production Facilities

Rental Locations

International Distributors

Regional Sales & Technical Support Offices

Gdansk

Singapore

Perth

Call Climax for:

On-site Training

Need some refresher courses in setting up
and operating your Climax machine tool?

Special Projects

Climax has been solving complicated
on-site machining and welding problems for
our customers since 1964.

World Headquarters

2712 E. Second Street
Newberg, Oregon 97132 USA
Worldwide Telephone: [phone]
N. America Toll-Free: 1.800.333.8311
Fax: [phone]
Email: [e-mail]

Rentals

With 14 worldwide rental depot locations,
you are never far away from a Climax
portable machine tool.

Connect with us:

European Headquarters

Am Langen Graben 8
52353 Düren, Germany
Telephone:(+49) (0) 2421.9177.0
Fax: (+49) (0) 2421.9177.29
Email: [e-mail]

Copyright © 2013 Climax Portable Machining & Welding Systems. All Rights
Reserved. Climax has taken reasonable measures to ensure the accuracy of
the information contained in this document. However, Climax makes no
warranties or representations with respect to the information contained herein;
and Climax shall not be held liable for damages resulting from any errors or
omissions herein, or from the use of the information contained in this document.