Climax AC5000 User Manual

AC5000 AUTOCLAD - INTEGRATION PACKAGE

Modular, Automated Cladding in either a full machine conguration or

as an integration package to incorporate into your existing setup.

The CLIMAX AC5000 AutoClad is a
great way to add automated cladding
to your arsenal. Modular options allow
you to configure either a full AutoClad
machine, or select just the components
you need to integrate automated
cladding into your existing setup.

This document contains information specific
to the Integration Package.
Please ask your salesperson about
configuring a complete machine.

Flexible & Versatile

• Select the level of integration you
need by selecting the appropriate
components to add automated
cladding to your existing setup.

• Select MIG or TIG options

• Weld diameters as small as 1.2
inches (30.5 mm) for MIG, and 2
inches (50.8 mm) for TIG, and up to
24 inches (609.6 mm) deep. And
with over 3 inches of bore size,
reach increases to 48 inches
(1219.2 mm) on certain models.

High Quality Welds:

• Achieve high-quality welds with
difficult-to-weld materials like Nickel

Alloys, (Inconel™, Monel™,
Hastelloy™) and Stainless Steels.

• Water-Cooled Torch keeps the torch
cool, allowing long weld times,
maximizing productivity and
increasing consumable life.

• Optional wire feeding system
configurations:
Use the CLIMAX Shop Style wire
feeder and the quill mounted push
pull feeder for best wire-feeding
performance, or choose the
"feederless" version, allowing use
of the advanced MIG synergic
systems already in place at your
facility.

Simple, Safe Setup & Operation

• Cross slide provides variable torch
diameter settings. Also allows fine
adjustment of MIG stickout and TIG
arc length control. (Automatic
voltage control available for TIG
systems.)

• Use the Cross Slide Mounting Plate
to quickly mount the AC5000 Quill
Assembly to your existing setup.
Optional Offset Block provides
additional flexibility for setup.

• Optional Remote Control keeps
operator safely away from fumes,
flash, and heat, and allows operator
to make immediate changes to
welding & positioning, increasing
quality while saving time.

• Encoder allows operator to
precisely position weld start and
resume location, even when the
weld tip can not be seen.

2

2014

AC5IP

SPECIFICATIONS, OPERATIONAL DIMENSIONS

16.0 (406.4mm)

4.4 (112mm)

.50 (12.7mm)

3.5 (89mm)

18" QUILL - 29.8" (757mm)
24" QUILL - 35.8" (910mm)
36" QUILL - 47.8" (1214mm)
48" QUILL - 59.8" (1519mm)

22.0" (559mm) MIN

26.5" (673mm) MAX

AC5000 Integration Package

Machine Performance Range

Minimum bore diameter, MIG 1.2 inches 30.5 mm

Minimum bore diameter, TIG 2.0 inches 50.8 mm

Crosslide stroke (radial adjustment) 2.9 inches 73.7 mm

Available stroke lengths 18, 24, 36 and 48 inches 457, 609, 914 and 1,219 mm

Amperage at 100% duty cycle 200 Amp 200 Amp

Torch type MIG or TIG water cooled MIG or TIG water cooled

Wire size 0.035 or 0.045 0.9 mm or 1.2 mm

Dimensions in Inch (mm)

9.0"

(229mm)

4.4 (112mm)

4X .688 (Ø17.5mm)
MOUNTING HOLES

2.875 (73.02mm)

2.4± 1.4

(61mm± 36mm)

CROSS SLIDE TRAVEL

.50 (12.7mm)

2.625 (66.67mm)

18" QUILL - 29.8" (757mm)
24" QUILL - 35.8" (910mm)
36" QUILL - 47.8" (1214mm)
48" QUILL - 59.8" (1519mm)

16.0 (406.4mm)

10.1 (257mm)

9.0 (229mm)

22.0" (559mm) MIN

26.5" (673mm) MAX

3.5 (89mm)

15.0

(381mm)

11.3

(539mm)

All dimensions should be considered reference. Contact your Climax Representative for precision dimensions. Specifications are subject to change without notice. There are no systems or components
on this machine that are capable of producing hazardous EMC, UV or other radiation hazards. The machine does not use lasers nor does it create hazardous materials such as gasses or dust.

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Climax Portable Machining & Welding Systems Web site: climaxportable.com

Worldwide Phone: [phone] N. America Toll-Free: 1.800.333.8311 Fax: [phone] E-mail: [e-mail]