Page 1
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Phone: (216) 481-4900 Fax: (216) 481-3782
Visit our web site at www.clevelandrange.com
Operators Manual
Installation, Operation & Service
Cook/Chill Direct Steam Mixer Kettles
Enodis
MODELS: MKDL-40-CC
MKDL-60-CC
MKDL-80-CC
MKDL-100-CC
MKDL-125-CC
MKDL-150-CC
SE95012 Rev. 1
Page 2
TABLE OF CONTENTS
Installation General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Shipping Damage Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Clearance Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Recommended Floor Drain Location . . . . . . . . . . . . . . . . . . . . . . 1
Moving Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Electrical Service Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Compressed Air Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Piping Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Piping Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Steam Requirements for Kettles . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Steam Pipe Sizing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Quality Assurance Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Operating Instructions Operating Controls & Indicators Drawing . . . . . . . . . . . . . . . . . . 7
Operating Suggestions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
General Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lifting & Lowering Bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Mixing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Tilting Kettle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Discharge Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Adding Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Water Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Manual Heating/Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Automatic Heating/Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Mixer Kettle Operation using Cal 9900 . . . . . . . . . . . . . . . . . . . 10
Changing Functions & Operations . . . . . . . . . . . . . . . . . . . . . . . 10
Cleaning Instructions Preproduction Sanitizing Procedure . . . . . . . . . . . . . . . . . . . . . . 11
Sanitizing Solution Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Automatic Dump Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Butterfly Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Scraper Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Page 3
Service Parts Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Remote Control Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Main Console Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Switch Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Hydraulic Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18
Plumbing Assembly - 10" Console . . . . . . . . . . . . . . . . . . . . . . . 19
Plumbing Assembly - 18" Console . . . . . . . . . . . . . . . . . . . . . . . 20
Air System - 10" Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Manual Tilt - 10" Console. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Power Tilt - 10" Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-24
Water Meter Assembly - 18" Console. . . . . . . . . . . . . . . . . . . 25-26
Electrical Component Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 27
Flush Piston Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Butterfly Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Main Component Reference Chart . . . . . . . . . . . . . . . . . . . . . . . 30
Maintenance Inspection and Maintenance Check List . . . . . . . . . . . . . . . . . . . 31
MRC 7000 Enable Mode Procedure . . . . . . . . . . . . . . . . . . . . . . 32
Airline Lubricator Oil Filling Procedure. . . . . . . . . . . . . . . . . . . 33
Air Filter Replacement Procedure. . . . . . . . . . . . . . . . . . . . . . . . 33
Automatic Dump Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Steam Trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Re-Installing Speed Control Cable . . . . . . . . . . . . . . . . . . . . . . . 34
Hydraulic Oil Replacement Procedure . . . . . . . . . . . . . . . . . . . . 34
Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Disassembly of Switch Assembly. . . . . . . . . . . . . . . . . . . . . . . . . 35
Solenoid Valve Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 36-37
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Flow Path for Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . 39
Spare Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Page 4
1
GENERAL
Installation of the kettle must be accomplished by
qualified installation personnel working to all applicable
local and national codes. Improper installation of
product could cause injury or damage.
This unit is built to comply with applicable standards for
manufacturers. Included among those approval
agencies are: UL, NSF, ASME/Ntl.Bd., CSA, ETL, CE,
and others. Many local codes exist, and it is the
responsibility of the owner/installer to comply with these
codes.
INSPECTION
Before uncrating, visually inspect the unit for evidence
of damage during shipping. If damage is noticed, do
not unpack the unit, follow shipping damage
instructions.
SHIPPING DAMAGE
INSTRUCTIONS
If shipping damage to the unit is discovered or
suspected, observe the following guidelines in
preparing a shipping damage claim.
1. Write down a description of the damage or the
reason for suspecting damage as soon as it is
discovered. This will help in filling out the claim
forms later. If possible, take a polaroid picture.
2. As soon as damage is discovered or
suspected, notify the carrier that delivered the
shipment.
3. Arrange for the carrier's representative to
examine the damage.
4. Fill out all carrier claims forms and have the
examining carrier sign and date each form.
CLEARANCE REQUIREMENTS
18” is recommended for service access on the
rear of kettle, 0” on the left side and 4" on the
right. If adjoining equipment is over 36" high allow
4" clearance on right side.
RECOMMENDED FLOOR
DRAIN LOCATION
Recommended Floor Drain Location
INSTALLATION
12"
6"
B
A
C
WALL
18" CLEARANCE REQUIRED FOR SERVICE
DRAW-OFF
VALVE
12"
A B C
MKDL-40-CC 22 1/8" 51" 31"
MKDL-60-CC 22 1/8" 53" 31"
MKDL-80-CC 22 1/8" 58" 31"
MKDL-100-CC 21 3/4" 61" 31"
MKDL-125-CC 21 3/4" 65" 31"
MKDL-150-CC 21 3/4" 68" 31"
Page 5
2
MOVING UNIT
1. While still on skid, move unit as close to final
installation position as possible.
2. Prepare unit for lifting as shown in diagram.
3. Lift gently with a forklift or jacks and remove
skid.
4. Lower gently to ground and remove forklift
and blocking.
5. If unit has to be re-positioned, slide gently. Do
not twist or push one side of unit excessively
and cause binding on trunnions.
Shim as
LEVELING
Recommended Leveling Procedure
1. With straight-edge, line the backs of the
consoles up with each other (dotted line A)
.
2.
Level and straight-edge backs of consoles
(dotted
line B)
. Adjustments are made by turning flanges
on back feet only.
3.
Level consoles individually from front to back
(dotted lines C). Adjustments are made by turning
flanges on front feet only.
4. Re-check that the back is level (dotted line B)
and then the front (dotted line D). Adjust if
necessary.
5. Check that mixer bridge is level and
guide pins lock smoothly without
binding. If not repeat steps 1 through 4.
Guide Pins
NOTE: See Operating Instructions before
operating unit.
6. Make electrical connections (see electrical
service connections) and test mixer bridge as
follows:
⇒ A/ Raise mixer bridge.
⇒ B/ Swing bridge out over centre console.
⇒ C/ Swing bridge to the left as far as possible.
Recommended Installation Procedure
Note: Instructions reflect a more complicated twin mixer kettle - process for single mixer kettles is the same.
required
to make
level with
center
console
(front
and back)
4"x4" or larger
(front and back)
Flanged feet
Jack
Forklift tongsSkid
B
A
C
D
B
A
C
C
C
C
C
D
Page 6
3
⇒ D/ Lower bridge.
⇒ E/ Bridge pins should enter pin hole on kettle
perfectly, If not return to step 1 and repeat
leveling steps.
⇒ F/ Raise bridge and swing to far right (for twin
mixers only).
⇒ G/ Repeat steps D and E (for twin mixers
only).
7. Once positioned and leveled, permanently
secure the kettle's flanged feet to the floor
using 5/16 inch stainless steel lag bolts and
floor anchors (supplied by the installer).
Secure each of the flanged feet with one bolt
in each hole.
8. Connect piping as described in the "PIPING
CONNECTION" section.
ELECTRICAL SERVICE
CONNECTIONS
Install in accordance with local codes and/or the
National Electric Code ANSI/NFPA No 70-1981 (USA)
or the Canadian Electric Code CSA Standard C22.1
(Canada). A separate fused disconnect switch must
be supplied and installed. The kettle must be
electrically grounded by the installer.
The electric supply must match the power
requirements specified on the kettle's rating plate.
The copper wiring must be adequate to carry the
required current at the rated voltage. Refer to the
specification sheet for electrical specifications.
1. Ensure main power is turned off before
connecting wires.
2. Remove the screws at the rear of the center
console cover, and remove the cover. A wiring
diagram is affixed to the underside of the
console cover.
3. Feed permanent copper wiring 18" through the
cut-out in the bottom of the console. Connect
wiring in junction box in the bottom of the
console.
4. Turn main power back on.
5. Check for correct rotation of electric motor
(access by removing top front cover on center
console). If rotation is incorrect, disconnect
main power and reverse any two of the three
live lines.
6. Replace the console cover and secure it with
screws.
COMPRESSED AIR CONNECTION
Mixer Kettles with an air activated discharge valve
require a minimum of 90 PSI to operate correctly.
If the unit is also supplying air to a Metering Filling
Station then a pressure of 100 PSI at a minimum volume
of 25 CFM is required.
The air supplied to the mixer should be clean and dry.
No oil should be added to the supply air. We
recommend the compressed air system be equipped
with a drier, filter, and automatic water dump on the air
compressor receiver tank. If the distance between the
tank and the unit is less than 100 feet then a minimum
line size of 3/4" is required. A distance of 100 to 300 feet
requires a minimum 1" line.
PIPING CONNECTIONS
1. All plumbing to and from the kettle should be
thoroughly cleaned and inspected for dirt and
debris before the final connections to the kettle
are made.
2. Connect all piping according to identification
tags on unit.
3. Piping between boiler and kettle should be
sloped and a drip condensate trap installed at
lowest point.
4. Insulating steam piping is recommended for
safety and higher efficiency.
5. To determine the correct steam supply pipe
size:
⇒ A/ Find the total steam requirement using the
first chart.
⇒ B/
Use the steam requirement total in the second
chart to find the correct pipe size.
Page 7
4
STEAM REQUIREMENTS FOR KETTLES
Kettle Cap. Kettle 25psi Steam 265°F 40psi Steam 287°F 80psi Steam 302°F
U.S. Gal. Dia. Lbs./Hr. Hp./Hr. Lbs./Hr. Hp./Hr. Lbs./Hr. Hp./Hr.
40 26" 100 3 120 4 150 4.5
60 29.5" 150 4.5 190 5.5 230 7.0
80 33" 210 6.0 260 7.5 300 9.0
100 36" 260 7.5 320 9.5 390 11.0
125 40" 320 9.5 400 11.5 470 14.0
150 40" 390 11.0 480 14.0 570 17.0
p
Steam requirements are maximum per hour.
p
If more than one unit is on the same line then add the steam usage for each one to reach a total.
STEAM PIPE SIZING
Required pipe length in feet/meters
Steam Required 200 Ft. 400 Ft. 600 Ft.
Lbs./Kg. per hour 60 Meters 125 Meters 185 Meters
100/45 Kg. 3/4" 1" 1 1/4"
200/91 Kg. 1" 1 1/4" 1 1/2"
300/136 Kg. 1" 1 1/4" 1 1/2"
400/182 Kg. 1" 1 1/2" 1 3/4"
500/227 Kg. 1 1/4" 1 1/2" 1 3/4"
700/318 Kg. 1 1/2" 1 3/4" 2"
900/409 Kg. 1 1/2" 1 3/4" 2"
PIPING SCHEMATIC
NOTES:
p Pipe size in inches.
p Less than 50 PSI (3.4
BAR) pressure, increase
pipe size by 1/4".
p 80 to 100 PSI (5.5 to 6.8
BAR), Decrease pipe
size by 1/4".
HOT WATER
COLD WATER
CONDENSATE OUT
COOLING WATER IN
COOLING WATER OUT
STEAM IN
GLOBE VALVES
UNIONS
STRAINERS
DUMP VALVE TO DRAIN
Page 8
5
The following will be performed before the unit is connected to utilities:
1. Visual Examine unit for scratches, dents, or other defects.
2. Visual Check flanged feet all have bolts holding them.
3. General Check all accessible wiring, mechanical and plumbing connections by hand for
secure, tight and satisfactory assembly. Remove all paper.
4. Level Check unit has been leveled and squared correctly.
The following will be performed with the unit connected to utilities:
5. Raise Bridge If bridge does not raise then check motor rotation. Bridge should not raise until
speed control is turned to minimum and then adjusted back up.
6. Swing Bridge Bridge when fully raised should swing without hitting any object, i.e. control
housing, kettle lip. Check that hydraulic hoses are not being pinched by stops
on swivel assembly.
7. Tilt Kettle Kettle tilts smoothly both down and back up. If power tilt, check that micro
switches are adjusted properly (kettle is level in upright position and drains fully
when tilted) and are not being crushed by gear.
8. Lower Bridge Raise bridge. Switch to mix. Turn speed control to zero to reset micro switch then
set speed control to number four. Check that unit does not begin to mix until
bridge has lowered part way into the kettle. Check that mixer bridge pin lowers
into pin hole correctly
9. Speed Control - Main agitator arm not rotating when set at minimum but will start to move slowly on
Main one. Speed control makes positive contact with micro switch.
10. Speed Control - Set main speed control to five. Adjust secondary control from
Secondary minimum to maximum. Look for considerable speed variance.
11. Water Faucets Turn on hot water faucet. Turn off and check for leaks in piping and drips from
faucet spout. Repeat above with cold water faucet.
12. Product Discharge Add water to kettle. Check for leaks from valve. Open and close valve a few times
Valve and check for leaks again.
QUALITY ASSURANCE
CHECKLIST
Follow this list only after all other installation steps are completed.
Some steps require the use of equipment. Follow operating instructions.
Page 9
6
OPTIONAL CONTROLS
Some units may not have the following items to test
13. Meter Complete this test using markings on mixer arm or a measuring strip if there are no
markings on the unit. Test the meter at the following values up to capacity (Should be
approx. ±1/4"). During this test check that the (interrupt) switch stops the water flow
and the (continue/reset) when switched to "continue" resumes the flow without resetting
the meter.
GALLONS LITERS
5 20
20 80
40 160
80 320
100 400
When the (continue/reset) switch is turned to "reset" the displayed quantity on the
meter should be erased and the count begins at zero.
For the following test fill the kettle 3/4 full of water. Have the mixer rotating with the speed
control setting at three to five.
14. Heating Manual (Active/Bypass) switch in "Bypass" position. (Heat/Off/Cool) switch in "Heat"
position. Open manual steam valve, steam enters kettle and condensate escapes
from steam trap.
For units equipped with water cooling -
11..//
Automatic drain opens and discharges water from jacket,
22..//
Automatic drain closes when steam starts exiting,
33..//
Condensate drain opens and discharges hot water.
Close manual steam valve and you should hear steam entering kettle slow to a
stop.
15. Cooling Manual Turn (Heat/Off/Cool) switch to "Off". Open manual steam valve. Turn
(Heat/Off/Cool) switch to "Cool". Cooling water enters kettle from large console and
exits from side console.
16. Heating Automatic (Heat/Off/Cool) switch in "Off" position. Open manual steam valve. Follow
operating instructions on label to set the temperature to 180°F/ 90°C. Turn
(Active/Bypass) switch to "Active", you should hear steam entering kettle and
condensate should escape steam trap.
For units equipped with water cooling -
11..//
Automatic drain opens and discharges water from jacket,
22..//
Automatic drain closes when steam starts exiting,
33..//
Condensate drain opens and discharges hot water.
17 Chart Recorder
aa))
Seal chart recorder on the inside all around to the panel with silicone.
bb))
Seal pipe penetration where cables enters panel from console with silicone all
around.
Page 10
7
Operating Controls & Indicators
ITEM NO. DESCRIPTION FUNCTION
1. Air Quick Connect . . . . . . . . .Connection for air to food pump.
2. Air Regulator . . . . . . . . . . . . .Opens and closes air operated product discharge valve (Item 10).
3. Hand Wheel . . . . . . . . . . . . . .Tilts kettle for pouring. May be replaced by tilt switch if unit is power tilt.
4. Steam Valve . . . . . . . . . . . . . .Manually controls the amount of steam entering the kettle.
5. Scraper Blades . . . . . . . . . . .Scrapes the side of the kettle and moves product away.
6. Main Agitator Arm . . . . . . . . .Provides most of the product movement.
7. Temperature Probe . . . . . . . . .Probe holds temperature sensors for controller.
8. Secondary Arm . . . . . . . . . . .Provides reverse agitation and product lift in kettle.
9. Drain Cock . . . . . . . . . . . . . . .Used to manually drain condensate from kettle.
10. Product Discharge Valve . . . .Discharge valve for product in the kettle.
11. Mixer Bridge . . . . . . . . . . . . .Encloses agitator motors.
12. Secondary Speed Control . . .Controls speed of secondary agitator arm.
13. Faucet Spout . . . . . . . . . . . . .Delivers water to the kettle.
14. Hot Water Valve . . . . . . . . . . .Turns on hot water.
15. Cold Water Valve . . . . . . . . . .Turns on cold water.
16. Mixer Speed Control . . . . . . .Controls speed of agitators and mixer bridge lift mode.
17. Mix/Lift Switch . . . . . . . . . . . .Sets hydraulics to mix or lift mode.
18. Up/Down Switch . . . . . . . . . .When unit is in lift mode, bridge can be raised or lowered with this switch.
19. Emergency Stop . . . . . . . . . .Stops hydraulic system.
20. Controller Keypad . . . . . . . . .Used to set temperature parameters.
21. On/Off Switch . . . . . . . . . . . . .Power switch to water meter.
22. Start Switch . . . . . . . . . . . . . .Starts water flow to kettle.
23. Interrupt Switch . . . . . . . . . . .Interrupts flow without resetting water meter.
24. Active/Bypass Switch . . . . . . .Switch to activate or bypass (manual operation) the controller.
25. Controller Switch . . . . . . . . . .Dual function switch for auto mode or manual heat, cool or off mode.
26. Main Power Switch . . . . . . . . .Power switch for unit.
27. Water Meter Control . . . . . . . .Display and setting for water meter.
OPERATING INSTRUCTIONS
Page 11
Tilting Kettle
1. Raise MIXER BRIDGE (11)
and swing to side.
2. For
manual tilt:
turn
HANDWHEEL (3).
3. For
power tilt:
turn switch
" " to raise, or " " to tilt.
WARNING- Do not tilt kettle
when mixer agitators are in kettle
bowl.
Mixing
1. Turn MIX/LIFT SWITCH (17) to
"MIX".
2. Turn MIXER SPEED
CONTROL (16) to "MIN" and
slowly adjust to desired
speed.
3. Adjust SECONDARY SPEED
CONTROL (12) to desired
speed.
Lifting & Lowering
Bridge
WARNING- Insure FAUCET
SPOUT (13) is out of way before
raising or lowering bridge.
1. Turn MIX/LIFT SWITCH (17) to
"LIFT".
2. Turn MIXER SPEED
CONTROL (16) to "MIN"
and
back up to #5.
3. Turn and hold UP/DOWN
SWITCH (18) "UP" to raise or
"DOWN" to lower.
General Operation
1. Turn MAIN POWER SWITCH
(26) to "ON".
Operating Suggestions
Cleveland Range Mixer Kettles are simple and
safe to operate. The following tips will allow you to
maximize the use of your new mixer.
1. To achieve optimum performance on tilting
kettles;
Before applying steam to a cold kettle, open
the DRAIN COCK (9) to drain condensate from
the kettles jacket. Close drain cock when unit is
fully drained.
2.
Allow unit to preheat before addition of product to
kettle. However when cooking egg and milk
products, the kettle should NOT be preheated, as
products of this nature adhere to hot cooking
surfaces. These types of foods should be placed
in the kettle before heating is begun.
3. An important part of kettle cleaning is to
prevent foods from drying on. For this reason,
cleaning should be completed immediately
after cooked foods are removed. Refer to the
"Care and Cleaning" instructions for detailed
kettle washing procedures.
4. If a mixer bridge is equipped with a
temperature probe for a controller or
thermometer, the probe must be submerged a
minimum of three inches in the product for
accurate readings.
Safety
1. Close PRODUCT DISCHARGE VALVE (10)
before filling the kettle.
2. When raising or lowering MIXER BRIDGE (11),
insure FAUCET SPOUT (13) is not in the way
of MAIN AGITATOR ARM (6) or damage to
spout will result.
3.
As a safety precaution the MIXER SPEED
CONTROL (16) must first be turned to zero
before unit will start to mix.
4. Always remember, like a cooking pot the
kettles become very hot when cooking. Avoid
contact with bare skin.
8
OFF ON
OFF
MIX LIFT
OFF
UP DOWN
OFF
MIX LIFT
Page 12
9
Manual Heating/
Cooling
1. Turn ACTIVE/BYPASS SWITCH
(25) to "BYPASS".
2. Turn CONTROLLER SWITCH
(25) to "HEAT" or "COOL".
3.
For heat:
open STEAM
VALVE (4) completely to boil,
or adjust to regulate
temperature.
For cooling:
open STEAM
VALVE (4) completely.
Adding Water
Manually
1. Locate FAUCET SPOUT (13)
over desired kettle.
2. Turn on HOT or COLD WATER
VALVES (14 or 15).
Discharge Valve
1. For
air valve:
turn AIR
REGULATOR (2) clockwise to
open, or counterclockwise to
close.
2. For
butterfly valve:
push
handle in and pull upwards to
open.
2
1
OFF ON
OFF ON
2000
1930
ENT
PST OUT PGM
RST
Upper
Display
Lower
Display
Program
Indicator
Reset
Key
Enter
Key
Next
Key
Down
Key
Turn POWER switch "ON".
Set required volume by first pushing the
key until the digit you want to change is
flashing in the lower display. Then use the
key to change the value of the selected digit.
When all digits are set, press the ENT key.
Note: The digital counter has been
preset at the factory and should
operate satisfactory. If installing a new
counter (or the configuration settings to
your existing digital counter become
corrupted) you must configure the
digital counter as shown in Service
Bulletin SE90036 prior to operation.
CONTINUE RESET
CONTINUE RESET
INTERRUPT
Locate delivery spout over
desired kettle.
Turn START switch to "RESET".
Delivery will start at "0" and stop at
preset volume.
To stop delivery at any time, turn
INTERRUPT switch to " ".
To complete delivery after
interrupting, turn START switch
to "CONTINUE"
Turn POWER switch to "OFF"
when meter is not in use.
3
4
5
6
7
DIGITAL WATER
METER OPERATING
INSTRUCTIONS
BYPASS ACTIVE
OFF
HEAT AUTO COOL
Page 13
10
MRC 7000 Controls Drawing (1 pen)
Manual
MIXER KETTLE
OPERATION USING
MRC 7000 (1 PEN)
Note: Temperature probe on
mixer bridge must be covered
with a minimum of three inches of
product to function correctly.
1. Turn MAIN POWER switch to
"ON".
2. Turn HEAT/COOL switch to
"OFF/AUTO".
3. Turn ACTIVE/BYPASS switch to
"ACTIVE".
4.
Open steam valve completely.
5. On controller keypad push
and hold key " " or
" " until desired temperature
is set.
6. To
start
: push scroll key
" " until "
CtrL
" is displayed.
7. Push down key " ".
8. To
stop
: push scroll key
" " until "
OFF
" is displayed.
9.
Push down key " ".
NOTE: For twin kettles, the
MRC 7000 will control the kettle
the mixer is in.
If the unit is used continually it
may be simpler to control the
"
ON/OFF
" function with the
following steps:
1. Keep HEAT/COOL switch at
"OFF/AUTO".
2. To stop turn ACTIVE/BYPASS
switch to "BYPASS".
3. To change temperature
setting push and hold key
" " or " " until desired
temperature is set.
4. To start, turn ACTIVE/BYPASS
switch to "ACTIVE".
Setpoint
Minus Sign
SP
Heat
Output 1
MAN OUT1 OUT2 ALRM
MAN OUT1 OUT2 ALRM
SP
˚C
˚F
U
AUTO
MAN
Cooling
Output 2 Alarm
Pen
Display
Pen1 key AUTO/MAN
SCROLL Key
UP Key
DOWN Key
˚C
˚F
˚U
OFF ON
OFF
HEAT AUTO COOL
BYPASS ACTIVE
OFF
HEAT AUTO COOL
BYPASS ACTIVE
BYPASS ACTIVE
Page 14
11
PRE-PRODUCTION
SANITIZING PROCEDURE
1. Fill kettle to hemisphere and start the agitator.
2. Add 5.25% bleach to make a 50 ppm solution
- refer to chart.
Amount of water
Amount (5.25%) of
in the kettle bleach to add
20 gal / 76L. . . . 5 tbsp / 75ml
30 gal / 114L. . . . 7 1/2 tbsp / 113ml
40 gal / 151L. . . . 10 tbsp (5/8 cup) / 150ml
50 gal / 190L. . . . 12 1/2 tbsp. (3/4 cup + 1 tbsp) / 188ml
60 gal / 227L. . . . 1 cup / 225ml
Sanitizing Solution Chart
3. Bring the temperature to 80°F (100°F max.) or
lukewarm.
NOTE:
Do not allow solution to get hot.
4. Drain solution by opening valve and letting
the contents of the kettle drain.
5. If you are using a metering filling station in
conjunction to the kettle attach the metering
filling station to the kettle and pump on
continuous setting for one minute. Make sure
the 3" food dia. hose from kettle to metering
filling station does not drag on the floor (when
disconnected from either the kettle or food
pump).
GENERAL
Your Cleveland kettle must be cleaned regularly to
maintain its fast, efficient cooking performance,
and to ensure its continued safe, reliable
operations.
⇒ Always turn off equipment power before
using water.
⇒ When cleaning kettle exterior, allow kettle
to cool before washing.
⇒ Never use steel wool for cleaning kettle;
particles may become embedded and rust.
⇒ Use warm water and mild detergent
solution, followed by a clear rinse and a
properly diluted sanitizing solution (see
Sanitizing Solution Chart) to sanitize kettle
after cleaning.
⇒ Do not use chloride cleaners: they may
damage stainless steel surface
⇒ For difficult cleaning applications, one of
the following can be used: alcohol, baking
soda, vinegar, or a solution of ammonia in
water.
⇒ Leave the cover and draw-off valve open
when the kettle is not in use.
NOTE:
Do not mix ammonia and chlorine
solution.
1. Fill kettle as needed with warm water and a
mild detergent solution.
⇒ To remove starch and other residue, allow
kettle to soak 5-10 minutes.
2. Using a nylon brush, remove food deposits
inside kettle.
⇒ If food is stuck, allow kettle to soak at a low
temperature setting (below 120°F).
3. Open dump valve to drain wash water.
NOTE:
Interior of tilt kettles can be cleaned more
easily when slightly tilted.
NOTE:
The kettle must be sanitized
prior to the daily production run.
CLEANING INSTRUCTIONS
Page 15
12
AUTOMATIC DUMP VALVE
Daily
- clean automatic dump valve as follows:
Automatic Dump Valve
To remove valve from kettle:
1. Place valve in open position.
2. Holding bottom of valve, loosen and remove
sani-clamp (1).
3. Lower valve, and remove from body.
4. Remove sani-clamp seal (2) and "O" ring (3).
5. With valve on its side, turn air dial
counterclockwise to extend plunger (4).
6. Disconnect air supply at valve.
7. Being careful not to submerge entire valve in
water, wash plunger (4), cylinder and "T" spout
on kettle (5), "O" ring (3) and seal (2).
⇒ Wash in a sink, using a warm water and
mild detergent solution.
⇒ Rinse with fresh water and then sanitize
using a properly diluted sanitizing solution.
⇒ Allow to air dry thoroughly on a flat, clean
surface.
To install valve on kettle:
1. Replace "O" ring (3) and seal (2) if worn.
2. Coat plunger (4) and "O" ring with cooking oil
or food safe grease.
3.
Coat kettle cylinder (5) with cooking oil.
4.
Reconnect air supply.
5.
With valve on its side, place valve in open
position (plunger (4) retracts into valve) by
turning air regulator clockwise.
6.
Put valve in place, and secure with saniclamp (1).
BUTTERFLY VALVE
1. Place valve in open position.
2. Wash using a warm water and mild detergent
solution.
3. Use a nylon brush, remove food deposits.
4. Rinse with fresh water and then sanitize using
a properly diluted sanitizing solution.
5. Leave valve open when kettle is not in use.
SCRAPER BLADES
1. Remove retaining ring and slide scraper
blades off agitator arm.
2. Place parts in a pan of warm water to soak.
3. Clean in a sink, using a warm water and mild
detergent solution.
4. Rinse with fresh water and then sanitize using
a properly diluted sanitizing solution.
5. Allow to dry thoroughly on a flat, clean
surface.
SANITIZING
Now that the kettle is completely clean, sanitize
kettle. Using a spray bottle, spray 50ppm sanitizing
solution on kettle's interior and exterior. Allow to dry
thoroughly.
⇒ When kettle is not in use, leave cover off.
⇒ Do not leave water standing in kettle
overnight.
NOTE:
Before adding product to kettle, refer to
Preproduction Sanitizing Procedure.
Air regulator
Controls air flow to
automatic dump valve,
turn clockwise to open and
counterclockwise to close
(extend plunger)
Air quick connect
Push yellow tab down to
release air pressure before
disconnecting air hose
4
4
3
1
5
2
Page 16
13
LUBRICATOR
ITEM NO. PART NO. DESCRIPTION QTY.
1.-5 KE52815 Lubricator c/w Bracket . . . .1
1. SE50418 Sight Dome . . . . . . . . . . . .1
Assembly
2. SE50419 Filler Cap . . . . . . . . . . . . . .1
Assembly
3. SE50420 Needle Valve . . . . . . . . . . .1
Assembly
4. SE50422 "O" Ring . . . . . . . . . . . . . . .1
5. SE50423 Bowl/Guard . . . . . . . . . . . .1
Assembly
FILTER
ITEM NO. PART NO. DESCRIPTION
. . . . .
QTY.
1.-5 KE52031 Filter c/w Bracket . . . . . . . .1
1. SE50425 Deflector . . . . . . . . . . . . . .1
2. SE50426 Filter Element . . . . . . . . . . .1
3. SE50427 Baffle . . . . . . . . . . . . . . . . .1
4. SE50428 "O" Ring . . . . . . . . . . . . . . .1
5. SE50429 Bowl/Guard . . . . . . . . . . . .1
Assembly
Rev 1
WARRANTY
Our Company supports a worldwide network of
Maintenance and Repair Centers. Contact your
nearest Maintenance and Repair Centre for
replacement parts, service, or information
regarding the proper maintenance and repair of
your cooking equipment
In order to preserve the various agency safety
certification (UL, NSF, ASME/Ntl. Bd., etc.), only
factory-supplied replacement parts should be
used. The use of other than factory supplied
replacement parts will void warranty.
SERVICE PARTS
Page 17
14
REMOTE CONTROL
ASSEMBLY
ITEM NO. PART NO. DESCRIPTION QTY.
1. KE53257 Digital Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. SE50354 Pen Tip, red (pkg. of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. SE50354 Pen Tip, green (pkg. of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE01820 Ambient Heater Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. SK50370 Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. KE54402 Mounting Bracket, Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7. KE01808 Switch Assembly, On/Off - Maintained . . . . . . . . . . . . . . . . . . . . . . . .1
8. KE01809 Switch Assembly, On/Off/On - Maintained
(single kettle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
(twin kettle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
9. KE01808 Switch Assembly, On/Off - Maintained . . . . . . . . . . . . . . . . . . . . . . . .2
10. KE01810 Momentary Spring Return Switch Assembly . . . . . . . . . . . . . . . . . . . .1
11. KE01811 Momentary Spring Return Switch Assembly . . . . . . . . . . . . . . . . . . . .2
12. KE53136-1 Chart Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13. KE53131 Gasket, 24 1/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
14. KE53132 Gasket, 15 3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
15. FA11091 Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
16. SK50315-1 Pilot Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
17.
Label:
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE95439 English
KE95439-1 French
1
4
5
6
7
8
9
10
11
5
6
14
12
2
3
15
13
17
16
9
INCLUDED WITH
ALL SWITCHES.
NOTE: See SWITCH
CONFIGURATIONS
for applicable contact
cartridge/capacitor
combinations and
part numbers
Page 18
15
MAIN CONSOLE
CONTROLS
ITEM NO. PART NO. DESCRIPTION QTY.
1. KE52190 Knob, Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE00860 Cable and Bracket, Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. KE53193 Emergency Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE53377 Push Button Contact Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. KE01811 Switch Assembly, On/Off - Momentary . . . . . . . . . . . . . . . . . . . . . . . .1
6. KE52180 Micro Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7. FA10032 Machine Screw, #4-40 x 5/8" LG . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
9. FA32002 Tooth Lock Washer, #4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
10. FA20000 Hex Nut, #4-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
11. KE01809 Switch Assembly, On/Off/On - Maintained . . . . . . . . . . . . . . . . . . . . .1
12.
Label:
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE95328 English
KE95328-1 French
MIN.
FAST
9
8
7
6
5
4
3
2
1
SPEED CONTROL
MOTOR WILL NOT START
UNLESS CONTROL IS AT "MIN."
11
2
1
5
6
7
9
10
EMERGENCY
STOP
MIXER
LIFT
OFF
OFF
MIX LIFT
UP DOWN
3
4
12
INCLUDED WITH
ALL SWITCHES.
NOTE: See SWITCH
CONFIGURATIONS
for applicable contact
cartridge/capacitor
combinations and
part numbers
Page 19
16
Mixing
MIX LIFT
OFF
Lifting & Lowering
Bridge
1. Turn MIX/LIFT SWITCH to "LIFT".
2. Turn MIXER SPEED CONTROL to
"MIN"
and adjust to desired speed.
3. Turn and hold UP/DOWN SWITCH
"UP" to raise or "DOWN" to lower.
WARNING- Insure FAUCET SPOUT
is out of way before raising or lowering bridge.
MIX LIFT
OFF
General Operation
1. Turn MAIN POWER SWITCH to
"ON".
OFF ON
BYPASS ACTIVE
Automatic Heating/
Cooling
NOTE: TEMPERATURE PROBE on
MIXER BRIDGE must be covered
with a minimum of three inches of
HEAT AUTO COOL
OFF
Manual Heating/
Cooling
1. Turn ACTIVE/BYPASS SWITCH to
"BYPASS".
2. Turn CONTROLLER SWITCH to
"HEAT" or "COOL".
3.
For heat:
open STEAM VALVE
completely to boil, or adjust to
regulate temperature.
For cool:
open STEAM VALVE
completely.
BYPASS ACTIVE
Water Meter
OFF ON
Discharge Valve
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
MIN.FAST
9
8
7
6
5
4
3
2
1
L
I
F
T
MOTOR WILL NOT START
UNLESS CONTROL IS AT "MIN."
EMPTY
EMPTY
Contactor CartridgesCapacitor
INDEX
PART NO.
KE52074 KE53138-1 KE53138
SWITCH
CONFIGURATION
NOTE: Refer to Maintenance Section for
Switch Disassembly Instructions.
SPEED CONTROL
5
L
4
6
I
F
T
3
7
8
2
1
9
MIN.FAST
OFF
UP DOWN
OFF
HEAT AUTO COOL
Page 20
17
16
49
48
18
10
41
42
47
46
11
12
13
14
15
19
20
21
24
25
26
22 23
29
31
27
28
30
32
39
38
37
36
40
35
34
1
2
3
4
6
5
1
7
8
9
33
43
44
HYDRAULIC
COMPONENTS
ITEM NO. PART NO. DESCRIPTION QTY.
1. KE51607 Flow Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2. KE54834-10 Solenoid Valve, 2 Way, 120 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50224 Coil Only 120 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. KE51608 Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE54834-11 Solenoid Valve, 3 Way, 120 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50224 Coil Only 120 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. KE51848 Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50241 Rod Gland Seal Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50242 Piston Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. KE52124 Jack Upper Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7. KE51846 Hydraulic Motor, Scraper Arm, 40 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE51938 Hydraulic Motor, Scraper Arm, 60-150 gal.
KE53004 Hydraulic Motor, Scraper Arm, 200-250 gal.
8. KE85006 Woodruff Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9. KE51845 Hydraulic Motor, Secondary Agitator, 40-150 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE53005 Hydraulic Motor, Secondary Agitator, 200-250 gal.
10. KE51715 Main Coupling, Scraper Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
11. KE51716 Secondary Coupling, Agitator Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
12. KE52114 Coupling Washer, Primary S.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13. FA11286 Socket Head Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Page 21
18
14. KE52115 Coupling Washer, Secondary S. S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
15. CT50097 R.T.D Probe Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
16. KE53962 Blade Stop Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
18. KE51834 Scraper Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .as required
19. KE51875 Electric Motor 3 hp., 40-150 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE52993 Electric Motor 5 hp., 200-250 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
20. KE51889 Filter, Tank Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
21. KE52222 Gear, 3/4" I.D. Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
22. KE52223 Gear, 7/8" I.D. Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
23. KE52224 Nylon Coupling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
24. KE52190 Speed Control Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
25. KE52171 Gasket, Oil Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
26. KE51844 Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
27. FI05060 Swivel adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
28. SE50280 Hydraulic Hose, Per Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
29. FI05061 Swivel Elbow. 90 Degrees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
30. SE50094 Oil Filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
31. KE51874 Pressure Relief Valve, Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
32. KE52382 Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
33. KE00860 Speed Control Cable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
34. KE51622 Bridge Tilt Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
35. FA95022 Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
36. KE51623 Clevis Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
37. SE50353 Clevis Pin c/w Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
38. KE51624 Knuckle Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
39. KE50295 Mounting Bracket, Mercury Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
40. KE50294 Mercury Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
41. FA95055-3 Woodruff Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
42. KE52304 Housing, probe, 40 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE52305 Housing, probe, 60 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE52306 Housing, probe, 80 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE52307 Housing, probe, 100 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE52308 Housing, probe, 125 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE52309 Housing, probe, 150 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE523091 Housing, probe, 200 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE523092 Housing, probe, 250 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
43. KE51925 Pin, Secondary Agitator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
44. KE51924 Pin, Scraper Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
45. KE00935 Secondary Agitator, 40 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE00937 Secondary Agitator, 80 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
46. FA19506 Set Screw, Secondary Agitator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
47. FA19507 Set Screw, Scraper Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
48. KE00935 Secondary Agitator, 40 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE00936 Secondary Agitator, 60 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE00937 Secondary Agitator, 80 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE00938 Secondary Agitator, 100 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE00939 Secondary Agitator, 125 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE00940 Secondary Agitator, 150 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE009401 Secondary Agitator, 200 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE009402 Secondary Agitator, 250 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
49. KE00941 Primary Agitator Shaft Assembly, 40 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE00942 Primary Agitator Shaft Assembly, 60 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE00943 Primary Agitator Shaft Assembly, 80 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE00944 Primary Agitator Shaft Assembly, 100 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE00945 Primary Agitator Shaft Assembly, 125 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE00946 Primary Agitator Shaft Assembly, 150 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE009461 Primary Agitator Shaft Assembly, 200 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE009462 Primary Agitator Shaft Assembly, 250 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
ITEM NO. PART NO. DESCRIPTION QTY.
Page 22
19
PLUMBING
ASSEMBLY 10" CONSOLE
ITEM NO. PART NO. DESCRIPTION QTY.
1. KE00350 Steam Valve 3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE01212 Steam Valve 1 1/4"
2. FI00267 Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. FI00629-31 Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. FI00179 Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. FI00629-36 Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
6. FI00152 Street Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
7. KE51653 Check Valve 3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
KE51367 Check Valve 1 1/4"
8. KE54834-3
*
Solenoid Valve, 3/4" - 50 psi.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50405 Rebuild Kit
SE50406 Replacement Coil
KE54834-4
*
Solenoid Valve, 3/4" - 100 psi.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50410 Rebuild Kit
SE50404 Replacement Coil
KE54834-8
*
Solenoid Valve, 1 1/4" - 100 psi. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50409 Rebuild Kit
SE50404 Replacement Coil
9. FI00629-30 Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10. FI00063 Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
11. KE51654 Y-Strainer 3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
. KE53008 Y-Strainer 1 1/4"
12. FI00629-29 Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13. FI0062919 Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
14. KE54834-5
*
Solenoid Valve, 3/4" - 50 psi.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50407 Rebuild Kit
SE50401 Replacement Coil
KE54834-4
*
Solenoid Valve, 3/4" - 100 psi.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50410 Rebuild Kit
SE50404 Replacement Coil
15. FI00629-4 Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
16. FI00629-7 Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
*NOTE: See SOLENOID VALVE MAINTENANCE section for further information.
100 gallons and up use the larger valves.
Page 23
20
PLUMBING ASSEMBLY - 18" CONSOLE
ITEM NO. PART NO. DESCRIPTION QTY.
1. FI00096 Union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. F100179 Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. F105130 Reducing Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE52702 Y-Strainer, 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. KE52701 Steam Trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. FI00151 Street Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
7. FI00441 Reducing Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
8. FI00363 Reducing Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9. KE54834-5
*
Solenoid Valve, 3/4" - 50 psi.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50407 Rebuild Kit
SE50401 Replacement Coil
KE54834-4
*
Solenoid Valve, 3/4" - 100 psi.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50410 Rebuild Kit
SE50404 Replacement Coil
10. FI00143 Street Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
11. KE51653 Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
12. KE51654 Y-Stainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13. KE52666 Thermostat Mtg. Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
14. UR50077 Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
15. FA11052 Bindinghead Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
16. FA11060 Bindinghead Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
17. FI00178 Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
18. FI05089 Reducing Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
19. KE54834-2
*
Solenoid Valve, 3/8"
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50408 Rebuild Kit
SE50404 Replacement Coil
*NOTE: See SOLENOID VALVE MAINTENANCE section for further information.
Page 24
21
AIR SYSTEM 10" CONSOLE
ITEM NO. PART NO. DESCRIPTION QTY.
1. FA30512 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. FA32500 Tooth lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. KE52697 Locking nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE52931 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. FI00266 Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. FI00595-17 Nipple 1/2" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
7. FI00178 Tee 1/2" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
8. FI00595-12 Nipple 1/2" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9. FI05047 Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10. KE52342 Hose Barb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
11. FI05167 Hose Barb 90 Degree Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
12. KE52815 Airline Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13. KE52895 Air Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
14. KE52339 Female End Quick Connect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
15. KE52932 Bracket For Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
16. FA32006 Toothlock Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
17. FA21006 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
18. FA11091 Machine Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
19. KE53209 Quick Exhaust Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
20. KE53210 Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
21. KE52031 Air Line Filter c/w Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
22. KE53251 Air Line Filter Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
23. FA11144 Bindinghead Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
24. FI05166 Quick connect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
25. KE54280 Slide valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
26. KE53215 1/4" Air Hose, 65" Long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Page 25
22
MANUAL TILT - 10" CONSOLE
ITEM NO. PART NO. DESCRIPTION QTY.
1. KE51730 Tilt Shaft Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE50375 Tilt Shaft, Small Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. FA19501 Handwheel Allen Screw, Hex Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE00508 Handwheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. FA95007 Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. FA05002-6 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
7. FA95006 Woodruff Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
8. FA19186 Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9. KE00151 Segment Gear, Small . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE52833 Segment Gear, Large . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10. KE00699 Trunnion Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
11. FA19177 Hex-Socket Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
12. FA20047 Jam Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13. KE52191 Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
14. KE52193 Thrust Bearing Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
15. KE50315 Worm Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
16. FA95005 Tension Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
17. FA95008 Hex Nut 3/4-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
18. FA30088 Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
19. KE52192 Bearing Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Page 26
23
POWER TILT - 10" CONSOLE
Page 27
24
POWER TILT - 10" CONSOLE
ITEM NO. PART NO. DESCRIPTION QTY.
1. KE51007 Micro Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2. KE50581 Bridge Rectifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. KE52192 Thrust Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4. KE52193 Thrust Bearing Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
5. KE52191 Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
6. FA30088 Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
7. FA30088 Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
8. FA95008 Hex Nut, 3/4-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
9. SE00028 Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
11. KE50315 Worm Gear, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
12. FA95005 Tension Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13. KE51730 Tilt Shaft Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
14. KE00151 Segment Gear, Small . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE52833 Segment Gear, Large . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
15. KE00699 Trunnion Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
16. FA95007 Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
17. FA05002-6 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
18. FA95006 Woodruff Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
19. FA19186 Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
20. FA19177 Hex-Socket Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
21. FA20047 Jam Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
22. KE50582 Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
23. KE50583 Coupling Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
25. KE52832 Motor 1/8 HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
26. SK50055-1 Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
27. SK50054-1 Terminal Block End-Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
28. KE50579 Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
FA05002-34 "O" Ring, Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE50580 Water Resistant Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
29. KE53137-3 Momentary Switch Activator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
30. KE53184 Contact Section Holder (Latch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
31. KE53138-1 Contact Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
*NOTE: See SOLENOID VALVE MAINTENANCE section for further information.
Page 28
25
WATER METER ASSEMBLY 18" CONSOLE
Page 29
26
WATER METER ASSEMBLY 18" CONSOLE
ITEM NO. PART NO. DESCRIPTION QTY.
1. FI05181 2" Buttweld Sanclamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE00350 Steam Valve Modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
3. Fl00629-5 Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
4. FI00063 Elbow 90 degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. FI05128 Reducing Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. F100151 Street Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7. F105029 Hose Barb Parker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
8. KE54834-5 *
Solenoid Valve, 3/4"
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50407 Rebuild Kit
SE50401 Replacement Coil
9. Fl00629-3 Nipple, Gallon Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Fl00629-4 Nipple, Litre Meter
10. FI00363 Reducing Elbow 90 Degree, Gallon Meter . . . . . . . . . . . . . . . . . . . . . . . . . . .1
FI00063 Elbow 90 Degree, Litre Meter
11. KE51861 Gallon Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE52002 Litre Meter
12. FI00062 Elbow 90 Degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13. KE52173 1/2"1.D. Hot Water Wash-up Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
14. KE51391 Hose Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
15. FI00179 Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
16. FI05074 Adapter, Gallon Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
FI05075 Adapter, Litre Meter
17. FI00629-36 Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
18. FA11091 Machine Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
19. FI05151 Adapter Nipple, Gallon Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Fl05153 Adapter Nipple and Gasket , Litre Meter
20. KE51369 Steam Valve Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
21. SE00028 Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
22. KE95321 Label "Hot" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
23. KE95322 Label "Cold" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
24. SD50097 Flanged Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
25. KE51585 Faucet Spout Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
26. KE50825-7 Faucet Spout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
27. FA05002-19 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
28. FA95022 Retaining Ring Carter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
29. KE51736 Long Faucet Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
*NOTE: See SOLENOID VALVE MAINTENANCE section for further information.
Page 30
27
ELECTRICAL
COMPONENT
ASSEMBLY
ITEM NO. PART NO. DESCRIPTION QTY.
1. KE50343-8 Component Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE52710 Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. KE52835 Bracket for Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE50753-10 Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9
6. KE51139 Fuse Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
7. SK50445 Fuse (3 amps) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
8. KE52936 Fuse (1 amps) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9. KE50750-1 Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10. KE51982 Thermal Overload Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
11.
Heater for Thermal Overload
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
KE52055 200, 208, 220, 240, 380 & 415 volt
KE52051 440, 480 volt
12. SK50055-1 Terminal Block Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
13. SK50054-1 Terminal Block End Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
14.
Transformer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE53838-5 200, 208, 220, 240, 440 & 480 volt
KE53838-6 380 & 415 volt
15. FA10133 Screws #6-32x3/8" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
16. FA10135 Screws #6-32x1/2" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-11
17. FA10239 Screws #8-32x3/8" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
18. FA12500 Screws #8-32x3/8" lg. (brass with undercut) . . . . . . . . . . . . . . . . . . . . . . . . . .1
19. FA10245 Screws #8-32x1" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
20. FA10362 Screws #10-32x3/8" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
21. FA32004 Lockwashers #6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
22. FA32005 Lockwashers #8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
23. FA32006 Lockwashers #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
24. FA20002 Hex Nut #6-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
24
1
10
2 3 2415 21 21 11
17 22
9 19 22
22 17 1318124
14 20 23
8 7
15 6
Page 31
28
FLUSH PISTON VALVE
ITEM NO. PART NO. DESCRIPTION QTY.
1. FA05000 "O" Ring, Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE52345 Piston Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. KE52346 Air seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE52347 Sani-Clamp Seal, 4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. KE52344 Sani-Clamp, 4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. FA05002-22 "O" Ring, Cylinder Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
7. FA05002-21 "O" Ring, Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
8. KE52315 Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9. KE52335 Compression Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10.-13. SE00040 Supply Hose Assembly, Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10. KE52341 Hose Barb, 1/8” x 1/4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
11. KE52340 Supply Hose, 8” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
12. KE52342 Hose Barb, 1/4” x 1/4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13. KE52338 Quick Connect Male End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
14. KE52327 Piston Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
15. KE52328 Piston Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Rev 1
Page 32
29
BUTTERFLY VALVE
ITEM NO. PART NO. DESCRIPTION QTY.
1. - 7. KE51603 Butterfly Valve, 2" (includes housing) . . . . . . . . . . . . . . . . . . . . . . . . .1
KE52286 Butterfly Valve, 3" (includes housing) . . . . . . . . . . . . . . . . . . . . . . . . .1
1. FA11224 Bolt, 5/16-18 x1" S.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2. FA21024 Nut, 5/16-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3. SE50433 Seat, 2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50433-1 Seat, 3" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. SE50434 Stem, 2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50434-1 Stem, 3" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. SE50435 Locking Spider, 2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50435-1 Locking Spider, 3" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. SE50436 Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7. SE50437 Allen Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Rev 1
3
4
5
6
7
1
2
Page 33
MAIN COMPONENT REFERENCE CHARTS
Valves:
Mechanical:
KETTLE PRES- STEAM SAFETY MANUAL CHECK
STRAINER SOLENOIDS
SIZE SURE TRAP VALVE VALVE VALVE
GALLONS PSI STEAM CONDENSATE POTABLE COOLING DUMP
WATER WATER VALVE
40 50
1/2" NPT 3/4" x 3/4" 3/4" x 3/4" 3/4" 3/4" 3/4" x 3/4" 3/4" x 3/4" 3/4" x 3/4" 3/4" x 3/4" 3/8" x 3/8"
KE51248 KE51720 KE00350 KE51653 KE51654 KE51652 KE51656 KE51656 KE51656 KE52668
60-80 50
1/2" NPT 3/4" x 3/4" 3/4" x 3/4" 3/4" 3/4" 3/4" x 3/4" 3/4" x 3/4" 3/4" x 3/4" 3/4" x 3/4"" 3/8" x 3/8"
KE51248 KE51720 KE00350 KE51653 KE61654 KE51652 KE51656 KE51656 KE51656 KE52668
100-125 35
1/2" NPT 1-1/4" x 1-1/4" 1-1/4" x 1-1/4" 1-1/4" 1-1/4" 1-1/4" x 1-1/4" 3/4" x 3/4" 3/4" x 3/4" 3/4" x 3/4"" 3/8" x 3/8"
KE51248 KE53144 KE01212 KE51367 KE53008 KE53007 KE51656 KE51656 KE51656 KE52668
150 35
1/2" NPT 1-1/4" x 1-1/4" 1-1/4" x 1-1/4" 1-1/4" 1-1/4" 1-1/4" x 1-1/4" 3/4" x 3/4" 3/4" x 3/4" 3/4" x 3/4"" 3/8" x 3/8"
KE51248 KE53144 KE01212 KE51367 KE53008 KE53007 KE51656 KE51656 KE51656 KE52668
200-250 35
1/2" NPT 1-1/4" x 1-1/4" 1-1/4" x 1-1/4" 1-1/4" 1-1/4" 1-1/4" x 1-1/4" 3/4" x 3/4" 3/4" x 3/4" 3/4" x 3/4"" 3/8" x 3/8"
KE51248 KE53144 KE01212 KE51367 KE53008 KE53007 KE51656 KE51656 KE51656 KE52668
40 100
1/2" NPT 3/4" x 1" 3/4" x 3/4" 3/4" 3/4" 3/4" x 3/4" 3/4" x 3/4" 3/4" x 3/4" 3/4" x 3/4"" 3/8" x 3/8"
KE53160 KE53158 KE00350 KE51653 KE61654 KE53159 KE53159 KE51656 KE53159 KE52668
60-80 100
1/2" NPT 3/4" x 1" 3/4" x 3/4" 3/4" 3/4" 3/4" x 3/4" 3/4" x 3/4" 3/4" x 3/4" 3/4" x 3/4"" 3/8" x 3/8"
KE53160 KE53158 KE00350 KE51653 KE61654V KE53159 KE53159 KE51656 KE53159 KE52668
100-125 100
1/2" NPT 1-1/4" x 1-1/4" 1-1/4" x 1-1/4" 1-1/4" 1-1/4" 1-1/4" x 1-1/4" 1-1/4" x 1-1/4" 3/4" x 3/4" 3/4" x 3/4"" 3/8" x 3/8"
KE53160 KE53162 KE01212 KE51367 KE53008 KE53007 KE53007 KE51656 KE51656 KE52668
150 100
1/2" NPT 1-1/4" x 1-1/4" 1-1/4" x 1-1/4" 1-1/4" 1-1/4" 1-1/4" x 1-1/4" 1-1/4" x 1-1/4" 3/4" x 3/4" 1-1/4" x 1-1/4"" 3/8" x 3/8"
KE53160 KE53162 KE01212 KE51367 KE53008 KE53007 KE53007 KE51656 KE53007 KE52668
200-250 100
1/2" NPT 1-1/4" x 1-1/4" 1-1/4" x 1-1/4" 1-1/4"" 1-1/4" 1-1/4" x 1-1/4" 1-1/4" x 1-1/4" 3/4" x 3/4" 1-1/4" x 1-1/4"" 3/8" x 3/8"
KE53160 KE53162 KE01212 KE51367 KE53008 KE53007 KE53007 KE51656 KE53007 KE52668
KETTLE
PRESSURE GEAR SIZE TILT HYDRAULIC MOTORS
GEAR SIDE CENTRE
SIZE CONSOLE CONSOLE
GALLONS PSI STANDARD PRIMARY SECONDARY
40 50 KE00151 (SMALL) MANUAL KE51846 KE51845 10 18
60-80 50 KE00151 (SMALL) MANUAL KE51938 KE51845 10 18
100-125 35 KE52833 (BIG) MANUAL KE51938 KE51845 12 18
150 35 KE52833 (BIG) POWER KE51938 KE51845 12 18
200-250 35 KE52833 (BIG) POWER KE53004 KE53005 12 20
40 100 KE00151 (SMALL) MANUAL KE51846 KE51845 10 18
60-80 100 KE00151 (SMALL) MANUAL KE51938 KE51845 10 18
120-125 100 KE52833 (BIG) MANUAL KE51938 KE51845 12 18
150 100 KE52833 (BIG) POWER KE51938 KE51845 12 18
200-250 100 KE52833 (BIG) POWER KE53004 KE53005 12 20
30
KETTLE
SIZE
GALLONS QUANTITY
40 22
60 26
80 30
100 34
125 38
150 38
200 44
250 48
Scraper
Blades:
Page 34
31
MAINTENANCE
INSPECTION AND MAINTENANCE CHECK LIST
Cleveland Range equipment requires little preventative maintenance. We do however provide the following
chart as a guide line for inspection and maintenance to keep your unit functioning at 100%.
MONTHLY INSPECTIONS
Item Inspection
Item Switches Inspect switches for damage and correct operation. Replace as required.
Pr
oduct Drain Valves
Tangent Draw-Off Valve Inspect parts for damage. Test valve for leakage. Replace as required.
Butterfly Valve. Inspect parts for damage. Test valve for leakage. Replace as required.
Air Valve Inspect parts for damage. Test valve for leakage. Check valve seals for air
leakage. Inspect supply hose and fittings. Replace as required. Inspect air
filter and replace if required.
SIX MONTH MAINTENANCE
Lubrication Grease trunnion housings.
Grease bridge swivel assembly.
Use "Never Seize" on tilt worm and gear.
Strainers Clean strainers in steam in and cooling water supply lines.
YEARLY MAINTENANCE
Lubrication Drain hydraulic oil and remove filter. Replace oil and filter (see Hydraulic
Oil Replacement Procedure.
Solenoid Valves Inspect solenoid valves for proper operation. Clean or replace as required.
WARRANTY
Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest
Maintenance and Repair Centre for replacement parts, service, or information regarding the proper
maintenance and repair of your cooking equipment
In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factorysupplied replacement parts should be used. The use of other than factory supplied replacement parts will
void warranty.
Page 35
32
MRC 7000 ENABLE MODE
PROCEDURE (1&2 PEN)
Reference page #36 in the MRC 7000 Installation,
Wiring, Operation Manual, Form 2877, Edition 6,
May 1994 update.
To prevent tampering, your programmer comes
from the factory with the programming modes
turned "
oFF
".
If adjustment is required then the modes must be
turned "ON" before they are accessible. We
recommend that when the adjustments have been
completed you turn off the programming modes again
.
To turn on the mode required perform the
following steps:
CAL 9900 Controls Drawing
1. Turn MAIN POWER SWITCH to "ON ".
2.
Press the scroll key " " until "
CtrL
" is displayed.
3. Press and hold the " " and " " keys at the
same time. All the display lamps will light.
4. After 10 seconds the display lights will go out
and "
EnAb
" will be displayed. Release the
" " and " " keys. "
EtSt
" will appear.
5. Repeatedly press the " " key until the
desired mode is displayed.
6. Press the
scroll key " "
once to display the
mode’s setting ("
ON
" or "
oFF
").
7. Press the " " key to turn the desired mode
"
ON
".
8. To turn desired mode "
oFF
" follow steps 1-5
and then press " " key.
MRC 7000 Enable Mode Flow Chart
Note: Pressing the up key while
any of the modes are displayed will
exit you from the "
EnAb
" program.
Press and hold both keys until "
(about 10 seconds).
When you release the keys "
EnAb
EtSt
" will appear.
" appears
Pen1 key AUTO/MAN
MAN OUT1 OUT2 ALRM
SP
AUTO
MAN
AUTO
MAN
SCROLL Key
UP Key
DOWN Key
Pen 2 key AUTO/MAN
EnAb
Push to turn "
Push to turn "
Test
Mode
Calibration
Mode
Program
Mode
Tune
Mode
Manual
(Stby)Mode
Setpoint Select
Mode (optional)
Setpoint
Change
EtSt oFF
Factory
Setting
ECAL
EPro
Etun
ESbY
ESPS
Factory
Setting
Factory
Setting
Factory
Setting
Factory
Setting
Factory
Setting
oFF
oFF
oFF
oFF
oFF
ESPC
Factory
Setting
on
on
oFF
"
"
Page 36
33
AIR LINE LUBRICATOR OIL
FILLING PROCEDURE
1. Disconnect air supply and bleed system.
2. Remove cover on console (see PARTS LIST -
PNEUMATIC COMPONENTS).
3. Check for oiler location.
4. Inspect oil level in
bowl.
5. Remove filler cap.
6. Add mineral oil as
required.
7. Replace filler cap
and console cover.
Oiler
AIR FILTER REPLACEMENT
PROCEDURE
1. Disconnect air supply and bleed system.
2. Remove cover on console (see Parts List -
Pneumatic Components).
3. Check for filter location.
4. Push lever down
and rotate bowl/
guard assembly
1/8 turn.
5. Push down on
bowl/guard
assembly
and remove.
6. Unscrew baffle
and remove filter
element, inspect
and replace filter
if required.
7. Replace filler cap
and cover.
Air Filter
AUTOMATIC DUMP VALVE
Replacing “O” rings (8):
Automatic Dump Valve
1. Disassemble valve as per daily cleaning
instructions.
2. Holding lower valve body (6), unscrew valve
bottom (7).
3. Pull lower valve body out from cylinder body.
4. Replace "O" rings (8), as required.
5. Coat cylinder body and "O" rings with cooking
oil or food-safe grease.
6. Reassemble.
STEAM TRAP
Each kettle is equipped with a steam trap in the
line of the kettle outlet to the drain, to remove line
condensate that forms inside the steam jacket. A
good steam trap at startup releases air and wet
steam into the drain line for a few minutes, then
holds the steam jacket. During cooking, the trap
periodically releases accumulated condensate. If
the kettle's cooking performance becomes
inadequate after long use, replacement of the
steam trap with a new one may restore kettle
operation to peak efficiency.
Filler
Cap
Bowl
Deflector
Filter
Element
Baffle
Lever
Bowl/Guard
Assembly
3
5
4
2
1
6
8
7
Page 37
34
RE-INSTALLING SPEED
CONTROL CABLE
Speed Control Assembly
1. Turn sprocket of speed control so that wire."A"
is fully extended towards shaft "B".
2. Insert end of cable through bracket "C".
3. Insert wire so it protrudes approximately 1/2"
to 5/8" through hole in bolt "D". Tighten bolt
and bend end of wire.
4. Bring pump arm "E" up until it hits stop bolt
"F" and tighten screw "C".
5. Reassemble unit. Speed control knob will go
on pointing toward minimum setting.
6. Turn mixer on with speed control set at
minimum setting.
7. If scraper arm is turning, loosen nut "G" and
back stop bolt "F" off a few turns. Next loosen
screw "C" and slowly pull up cable until
scraper arm stops turning. Retighten screw
"C". Gently turn stop bolt "F" down until it hits
arm. Lock in place by tightening nut "G".
8. Scraper arm should now go from no rotation
to fast rotation by turning speed control knob.
NOTE: Mixer may run rough and noisy for one or
two hours if air has become trapped in the line.
HYDRAULIC OIL
REPLACEMENT PROCEDURE
One of the most important maintenance tasks is to
change the hydraulic oil yearly. Under heavy
usage the oil should be changed every nine
months. It is important to change the oil regularly
to prevent its breakdown which leads to the
damaging of components.
The oil filter should be changed at the same time
as the hydraulic oil. A clean filter prevents
particles from damaging the other components in
the system.
Replace the hydraulic fluid as follows:
⇒ Disconnect power to unit.
⇒ Remover the front top panel on the main
console.
⇒ Remove chrome vent cap from breather pipe
located beside electric motor.
⇒ Remove plug bolt from bottom left front corner
of main console to drain oil into your catch
pail.
⇒ Remove oil filter.
⇒ Replace plug bolt.
⇒ Refill unit through breather pipe using
approximately 12 U.S. gallons of Tellus 32
hydraulic oil (oil should be 6 1/2" deep in
tank).
⇒ Install new oil filter (Part# SE50094).
⇒ Replace chrome vent cap and front top panel.
⇒ Reconnect power to unit.
⇒ Run unit to remove any air in the lines.
NOTE: Mixer may run rough and noisy for one or
two hours if air has become trapped in the line.
A
B
G
C
D
F
E
Page 38
35
LUBRICATION
Lubricate the following parts every three months
to insure smooth operation and reduce wear.
MIXER BRIDGE
HOUSING
There are two grease
nipples on the mixer
bridge swivel housing
which are accessed
by removing the front
and back covers on
the 18" console.
Side View of 18" Console
TRUNNION
HOUSING,
WORM SCREW
AND TILT GEAR
These parts are
accessed through the
front cover on the 18"
console.
Trunnion and Tilt Mechanism Drawing
Apply grease to gear
teeth. Check for
excessive play and
adjust with adjusting
screw located on top
of cross bar.
KETTLE
TRUNNIONS
Accessed via the top
covers on the 10" and
18" consoles. Each
has two grease
nipples.
Kettle Trunnion Drawing
DISASSEMBLY OF SWITCH
ASSEMBLY
1. Place slotted
screwdriver
between contactor
cartridge and
cartridge mounting
block as shown in
Fig.1.
2. Twist screwdriver
to free cartridge.
3. Place screwdriver
under tab in the back
of the cartridge
mounting block as
shown in Fig. 3.
4. Twist screwdriver
to remove block from
the rotary switch.
3. Unscrew locking
ring to remove rotary
switch.
Switch Assembly
Front
Cover
Grease
Nipples
Adjusting
Screw
Worm
Screw and
Tilt
Gear
Back
Cover
Cross
Bar
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Locking
ring
Rotary switch
Contactor
cartridges
Cartridge
mounting
block
Trunnion Housing
Grease Nipple
Page 39
36
SOLENOID VALVE
MAINTENANCE
Solenoid Valve Exploded View Drawing
Ordering Information
Parts marked with an asterisk (*) in the Solenoid
Valve Exploded View Drawing are supplied in the
Rebuild Kits.
Valve# Rebuild Replacement
(Description)
Kit# Coil#
CT50182
(2", 120V/60 Hz.)
SE50400 SE50401
CT50244
(1", 120V/60 Hz.)
SE50402 SE50401
CT50245
(1", 120V/60 Hz.)
SE50403 SE50404
KE51652
(3/4", 120V/60 Hz.)
SE50405 SE50406
KE51656
(3/4", 120V/60 Hz., HW)
SE50407 SE50401
KE52668
(3/8", 120V/60 Hz.)
SE50408 SE50404
KE53007
(1 1/4", 120V/60 Hz.)
SE50409 SE50404
KE53159
(3/4", 120V/60 Hz.)
SE50410 SE50404
NOTE: It is not necessary to remove the valve
from the pipeline for repairs.
WARNING: Turn off electrical power supply and
depressurize valve before making repairs.
Cleaning
All solenoid valves should be cleaned periodically.
The time between cleanings will vary depending
on the medium and service conditions. In general,
if the voltage to the coil is correct, sluggish valve
operation, excessive noise or leakage will indicate
that cleaning is required . Clean valve strainer or
filter when cleaning the valve.
Preventive Maintenance
1. Keep the medium flowing through the valve as
free from dirt and foreign material as possible.
2. While in service, the valve should be operated
at least once a month to insure proper
opening and closing.
3. Depending on the medium and service
conditions, periodic inspection of internal
valve parts for damage or excessive wear is
recommended. Thoroughly clean all parts.
Replace worn or damaged parts. However, for
best results, replace all parts as supplied with
a Rebuild Kit.
Causes of Improper Operation
1.
Faulty Control Circuits:
Check the electrical
system by energizing the solenoid. A metallic
"click" signifies that the solenoid is operating.
Absence of the "click" indicates loss of power
supply . Check for loose or blown fuses, open
circuited or grounded coil, broken lead wires
or splice connections.
2.
Burned-Out Coil:
Check for open-circuited
coil. Replace coil as necessary. Check supply
voltage; it must be the same as specified on
nameplate.
3.
Low Voltage:
Check voltage across the coil
lead. Voltage must be at least 85% of
nameplate rating.
4.
Incorrect Pressure:
Check valve pressure.
Pressure to valve must be within range
specified on nameplate.
5.
Excessive Leakage:
Disassemble valve and
clean all parts. If leakage continues, replace
all parts as supplied with a Rebuild Kit.
Page 40
37
Coil Replacement
WARNING: Turn off electrical power supply.
1. Disconnect coil lead wires and green
grounding wire if present.
2. Remove retaining clip, nameplate and
housing.
WARNING: When metal retaining clip
disengages, it will spring upward.
3. Slip spring washer and coil off the solenoid
base subassembly.
4. Coil is now accessible for replacement.
Reassemble in reverse order of disassembly.
Use Solenoid Valve Exploded View Drawing
for identification and placement of parts.
CAUTION: Solenoid must be fully reassembled
because the housing and internal parts complete
the magnetic circuit.
Valve Disassembly
WARNING: Depressurize valve and turn off
electrical power supply.
1. Disassemble valve in an orderly fashion. Use
exploded view for identification and
placement of parts.
2. If necessary, disconnect coil lead wires,
grounding wire (if present), and rigid conduit
from solenoid housing,
3. Remove retaining clip and slip the entire
solenoid enclosure off the solenoid base subassembly.
WARNING: When metal retaining clip
disengages, it will spring upward,
4. Unscrew solenoid base sub-assembly and
remove core assembly, core spring, and
solenoid base gasket.
5. Remove bonnet screws, valve bonnet, piston
assembly, lip seal, support, inner and outer
body gaskets.
6. All parts are now accessible to clean or
replace; Replace worn or damaged parts.
However, for best results, replace all parts as
supplied with an Rebuild Kit.
Valve Reassembly
1. Reassemble in reverse order of disassembly.
Use exploded view for identification and
placement of parts.
2. Lubricate all gaskets with DOW CORNING
111® Compound lubricant or an equivalent
high-grade silicone grease.
3. Position support and inner and outer body
gaskets in valve body.
4. Position lip seal, flanged end up, onto piston
assembly. Install piston assembly with lip seal
into support in valve body cavity.
5. Replace valve bonnet and bonnet screws.
Torque bonnet screws in a crisscross manner
to 95 ±10 inch-pounds (10,7 ±1,1 newtonmeters).
6. Replace solenoid base gasket, core
assembly, and solenoid base sub-assembly.
Torque solenoid base sub-assembly to 175
±
25 inch-pounds (19,8 ±2,8 newton-meters).
7. Replace solenoid enclosure and retaining clip.
8. Restore line pressure and electrical power
supply to valve.
9. After maintenance is completed, operate the
valve a few times to be sure of proper
opening and closing.
Page 41
38
WIRING
DIAGRAM
Page 42
39
FLOW PATH FOR
HYDRAULIC SYSTEM
Hydraulic
Cylinder
Variable
Restrictor
Valve
2 Way
Solenoid
Valve
To Tank
Relief Valve
set at
1000 psi
Hydraulic
Motor
OUT
Check
Valve
IN
Hydraulic
Motor
3 Way
Solenoid
Valve
To Tank
Pump
Page 43
40
SPARE PARTS LIST
ITEM ON. DESCRIPTION QTY. QTY.
DOMESTIC OVERSEAS
Spare Parts
SE50426 Air Filter Element 1 1
SE50428 "O" Ring for Air Filter 1 1
KE52895 Air Regulator --- 1
KE52936 Fuse 1 1
KE01808 Switch Assembly - On/Off - Maintained --- 1
KE01809 Switch Assembly - On/Off/On - Maintained --- 1
KE01810 Switch Assembly - Momentary Spring Return --- 1
KE01811 Switch Assembly - Momentary Spring Return --- 1
KE52074 Capacitor 2 2
KE53138 Capacitor Cartidge - NC 2 2
KE53138-1 Capacitor Catridge - NO 2 2
KE50753-10 Relay 2 2
KE00860 Cable and Bracket Assembly - Speed Control --- 1
SE50224 Solenoid Valve Coil --- 1
KE53962 Blade Stop Ring 2 2
KE51834 Scraper Blades 2 2
SE50094 Oil Filter 1 1
KE51652 Solenoid Valve, 3/4" - 50 psi. --- 1
KE52668 Solenoid Valve, 3/8" --- 1
KE52701 Steam Trap --- 1
UR50077 Thermostat --- 1
KE50579 Circuit Breaker --- 1
FA00012 "O" Ring for Circuit Breaker 1 1
KE50580 Water Resistant Boot for Circuit Breaker 1 1
KE53138-1 Contact Block --- 1
FA00016 "O" Ring for Faucet Spout 2 2
SK50445 Fuse - 3 amps 1 1
SK52936 Fuse - 1 amps 1 1
KE50750-1 Contactor --- 1
FLUSH PISTON VALVE
Spare Parts
FA05000 "O" Ring for Cylinder Head 5 5
KE52347 Sani-Clamp Seal - 4" 5 5
KE52344 Sani-Clamp 4" --- 1
FA00152 "O" Ring for Cylinder Body 4 4
FA00225 "O" Ring for Piston 4 4
BUTTERFLY VALVE
Spare Parts
SE50433 Seat - 2" --- 1
SE50433-1 Seat - 2" --- 1
Loading...