Cleveland Range MKDL-125-CC, MKDL-40-CC, MKDL-80-CC User Manual

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110

Phone: (216) 481-4900 Fax: (216) 481-3782 Visit our web site at www.clevelandrange.com

Operators Manual

Installation, Operation & Service

Cook/Chill Direct Steam Mixer Kettles

Enodis

MODELS: MKDL-40-CC

MKDL-60-CC MKDL-80-CC MKDL-100-CC MKDL-125-CC MKDL-150-CC

SE95012 Rev. 1

TABLE OF CONTENTS

Installation General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Shipping Damage Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Clearance Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Recommended Floor Drain Location . . . . . . . . . . . . . . . . . . . . . . 1

Moving Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Electrical Service Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Compressed Air Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Piping Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Piping Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Steam Requirements for Kettles . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Steam Pipe Sizing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Quality Assurance Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Operating Instructions Operating Controls & Indicators Drawing . . . . . . . . . . . . . . . . . . 7

Operating Suggestions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

General Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Lifting & Lowering Bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Mixing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Tilting Kettle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Discharge Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Adding Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Water Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Manual Heating/Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Automatic Heating/Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Mixer Kettle Operation using Cal 9900 . . . . . . . . . . . . . . . . . . . 10

Changing Functions & Operations . . . . . . . . . . . . . . . . . . . . . . . 10

Cleaning Instructions Preproduction Sanitizing Procedure . . . . . . . . . . . . . . . . . . . . . . 11

Sanitizing Solution Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Automatic Dump Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Butterfly Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Scraper Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Service Parts Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Remote Control Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Main Console Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Switch Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Hydraulic Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18

Plumbing Assembly - 10" Console . . . . . . . . . . . . . . . . . . . . . . . 19

Plumbing Assembly - 18" Console . . . . . . . . . . . . . . . . . . . . . . . 20

Air System - 10" Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Manual Tilt - 10" Console. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Power Tilt - 10" Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-24

Water Meter Assembly - 18" Console. . . . . . . . . . . . . . . . . . . 25-26

Electrical Component Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 27

Flush Piston Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Butterfly Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Main Component Reference Chart . . . . . . . . . . . . . . . . . . . . . . . 30

Maintenance Inspection and Maintenance Check List . . . . . . . . . . . . . . . . . . . 31

MRC 7000 Enable Mode Procedure . . . . . . . . . . . . . . . . . . . . . . 32

Airline Lubricator Oil Filling Procedure. . . . . . . . . . . . . . . . . . . 33

Air Filter Replacement Procedure. . . . . . . . . . . . . . . . . . . . . . . . 33

Automatic Dump Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Steam Trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Re-Installing Speed Control Cable . . . . . . . . . . . . . . . . . . . . . . . 34

Hydraulic Oil Replacement Procedure . . . . . . . . . . . . . . . . . . . . 34

Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Disassembly of Switch Assembly. . . . . . . . . . . . . . . . . . . . . . . . . 35

Solenoid Valve Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 36-37

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Flow Path for Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . 39

Spare Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

GENERAL

Installation of the kettle must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage.

This unit is built to comply with applicable standards for manufacturers. Included among those approval agencies are: UL, NSF, ASME/Ntl.Bd., CSA, ETL, CE, and others. Many local codes exist, and it is the responsibility of the owner/installer to comply with these codes.

INSPECTION

Before uncrating, visually inspect the unit for evidence of damage during shipping. If damage is noticed, do not unpack the unit, follow shipping damage instructions.

SHIPPING DAMAGE INSTRUCTIONS

If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim.

1. Write down a description of the damage or the

reason for suspecting damage as soon as it is discovered. This will help in filling out the claim forms later. If possible, take a polaroid picture.

2. As soon as damage is discovered or

suspected, notify the carrier that delivered the shipment.

3. Arrange for the carrier's representative to

examine the damage.

4. Fill out all carrier claims forms and have the

examining carrier sign and date each form.

CLEARANCE REQUIREMENTS

18” is recommended for service access on the rear of kettle, 0” on the left side and 4" on the right. If adjoining equipment is over 36" high allow 4" clearance on right side.

RECOMMENDED FLOOR DRAIN LOCATION

Recommended Floor Drain Location

INSTALLATION

12"

WALL

18" CLEARANCE REQUIRED FOR SERVICE

DRAW-OFF

VALVE

12"

A B C

MKDL-40-CC 22 1/8" 51" 31" MKDL-60-CC 22 1/8" 53" 31" MKDL-80-CC 22 1/8" 58" 31" MKDL-100-CC 21 3/4" 61" 31" MKDL-125-CC 21 3/4" 65" 31" MKDL-150-CC 21 3/4" 68" 31"

MOVING UNIT

1. While still on skid, move unit as close to final

installation position as possible.

2. Prepare unit for lifting as shown in diagram.

3. Lift gently with a forklift or jacks and remove

skid.

4. Lower gently to ground and remove forklift

and blocking.

5. If unit has to be re-positioned, slide gently. Do

not twist or push one side of unit excessively and cause binding on trunnions.

Shim as

LEVELING

Recommended Leveling Procedure

1. With straight-edge, line the backs of the consoles up with each other (dotted line A)

Level and straight-edge backs of consoles

(dotted

line B)

. Adjustments are made by turning flanges

on back feet only.

Level consoles individually from front to back (dotted lines C). Adjustments are made by turning flanges on front feet only.

4. Re-check that the back is level (dotted line B) and then the front (dotted line D). Adjust if necessary.

5. Check that mixer bridge is level and guide pins lock smoothly without binding. If not repeat steps 1 through 4.

Guide Pins

NOTE: See Operating Instructions before operating unit.

6. Make electrical connections (see electrical

service connections) and test mixer bridge as follows:

⇒ A/ Raise mixer bridge. ⇒ B/ Swing bridge out over centre console. ⇒ C/ Swing bridge to the left as far as possible.

Recommended Installation Procedure

Note: Instructions reflect a more complicated twin mixer kettle - process for single mixer kettles is the same.

required

to make

level with

center

console

(front

and back)

4"x4" or larger

(front and back)

Flanged feet

Jack

Forklift tongsSkid

B A

⇒ D/ Lower bridge. ⇒ E/ Bridge pins should enter pin hole on kettle

perfectly, If not return to step 1 and repeat leveling steps.

⇒ F/ Raise bridge and swing to far right (for twin

mixers only).

⇒ G/ Repeat steps D and E (for twin mixers

only).

7. Once positioned and leveled, permanently

secure the kettle's flanged feet to the floor using 5/16 inch stainless steel lag bolts and floor anchors (supplied by the installer). Secure each of the flanged feet with one bolt in each hole.

8. Connect piping as described in the "PIPING

CONNECTION" section.

ELECTRICAL SERVICE CONNECTIONS

Install in accordance with local codes and/or the National Electric Code ANSI/NFPA No 70-1981 (USA) or the Canadian Electric Code CSA Standard C22.1 (Canada). A separate fused disconnect switch must be supplied and installed. The kettle must be electrically grounded by the installer.

The electric supply must match the power requirements specified on the kettle's rating plate. The copper wiring must be adequate to carry the required current at the rated voltage. Refer to the specification sheet for electrical specifications.

1. Ensure main power is turned off before

connecting wires.

2. Remove the screws at the rear of the center

console cover, and remove the cover. A wiring diagram is affixed to the underside of the console cover.

3. Feed permanent copper wiring 18" through the

cut-out in the bottom of the console. Connect wiring in junction box in the bottom of the console.

4. Turn main power back on.

5. Check for correct rotation of electric motor

(access by removing top front cover on center console). If rotation is incorrect, disconnect main power and reverse any two of the three live lines.

6. Replace the console cover and secure it with

screws.

COMPRESSED AIR CONNECTION

Mixer Kettles with an air activated discharge valve require a minimum of 90 PSI to operate correctly.

If the unit is also supplying air to a Metering Filling Station then a pressure of 100 PSI at a minimum volume of 25 CFM is required.

The air supplied to the mixer should be clean and dry. No oil should be added to the supply air. We recommend the compressed air system be equipped with a drier, filter, and automatic water dump on the air compressor receiver tank. If the distance between the tank and the unit is less than 100 feet then a minimum line size of 3/4" is required. A distance of 100 to 300 feet requires a minimum 1" line.

PIPING CONNECTIONS

1. All plumbing to and from the kettle should be

thoroughly cleaned and inspected for dirt and debris before the final connections to the kettle are made.

2. Connect all piping according to identification tags on unit.

3. Piping between boiler and kettle should be sloped and a drip condensate trap installed at lowest point.

4. Insulating steam piping is recommended for safety and higher efficiency.

5. To determine the correct steam supply pipe size:

⇒ A/ Find the total steam requirement using the

first chart.

⇒ B/

Use the steam requirement total in the second

chart to find the correct pipe size.

STEAM REQUIREMENTS FOR KETTLES

Kettle Cap. Kettle 25psi Steam 265°F 40psi Steam 287°F 80psi Steam 302°F U.S. Gal. Dia. Lbs./Hr. Hp./Hr. Lbs./Hr. Hp./Hr. Lbs./Hr. Hp./Hr.

40 26" 100 3 120 4 150 4.5 60 29.5" 150 4.5 190 5.5 230 7.0 80 33" 210 6.0 260 7.5 300 9.0 100 36" 260 7.5 320 9.5 390 11.0 125 40" 320 9.5 400 11.5 470 14.0 150 40" 390 11.0 480 14.0 570 17.0

Steam requirements are maximum per hour.

If more than one unit is on the same line then add the steam usage for each one to reach a total.

STEAM PIPE SIZING

Required pipe length in feet/meters

Steam Required 200 Ft. 400 Ft. 600 Ft. Lbs./Kg. per hour 60 Meters 125 Meters 185 Meters

100/45 Kg. 3/4" 1" 1 1/4" 200/91 Kg. 1" 1 1/4" 1 1/2" 300/136 Kg. 1" 1 1/4" 1 1/2" 400/182 Kg. 1" 1 1/2" 1 3/4" 500/227 Kg. 1 1/4" 1 1/2" 1 3/4" 700/318 Kg. 1 1/2" 1 3/4" 2" 900/409 Kg. 1 1/2" 1 3/4" 2"

PIPING SCHEMATIC

NOTES:

p Pipe size in inches. p Less than 50 PSI (3.4

BAR) pressure, increase pipe size by 1/4".

p 80 to 100 PSI (5.5 to 6.8

BAR), Decrease pipe size by 1/4".

HOT WATER

COLD WATER

CONDENSATE OUT

COOLING WATER IN

COOLING WATER OUT

STEAM IN

GLOBE VALVES

UNIONS

STRAINERS

DUMP VALVE TO DRAIN

The following will be performed before the unit is connected to utilities:

1. Visual Examine unit for scratches, dents, or other defects.

2. Visual Check flanged feet all have bolts holding them.

3. General Check all accessible wiring, mechanical and plumbing connections by hand for

secure, tight and satisfactory assembly. Remove all paper.

4. Level Check unit has been leveled and squared correctly.

The following will be performed with the unit connected to utilities:

5. Raise Bridge If bridge does not raise then check motor rotation. Bridge should not raise until

speed control is turned to minimum and then adjusted back up.

6. Swing Bridge Bridge when fully raised should swing without hitting any object, i.e. control

housing, kettle lip. Check that hydraulic hoses are not being pinched by stops on swivel assembly.

7. Tilt Kettle Kettle tilts smoothly both down and back up. If power tilt, check that micro

switches are adjusted properly (kettle is level in upright position and drains fully when tilted) and are not being crushed by gear.

8. Lower Bridge Raise bridge. Switch to mix. Turn speed control to zero to reset micro switch then

set speed control to number four. Check that unit does not begin to mix until bridge has lowered part way into the kettle. Check that mixer bridge pin lowers into pin hole correctly

9. Speed Control - Main agitator arm not rotating when set at minimum but will start to move slowly on

Main one. Speed control makes positive contact with micro switch.

10. Speed Control - Set main speed control to five. Adjust secondary control from

Secondary minimum to maximum. Look for considerable speed variance.

11. Water Faucets Turn on hot water faucet. Turn off and check for leaks in piping and drips from

faucet spout. Repeat above with cold water faucet.

12. Product Discharge Add water to kettle. Check for leaks from valve. Open and close valve a few times

Valve and check for leaks again.

QUALITY ASSURANCE

CHECKLIST

Follow this list only after all other installation steps are completed.

Some steps require the use of equipment. Follow operating instructions.

OPTIONAL CONTROLS

Some units may not have the following items to test

13. Meter Complete this test using markings on mixer arm or a measuring strip if there are no

markings on the unit. Test the meter at the following values up to capacity (Should be approx. ±1/4"). During this test check that the (interrupt) switch stops the water flow and the (continue/reset) when switched to "continue" resumes the flow without resetting the meter.

GALLONS LITERS 5 20 20 80 40 160 80 320 100 400

When the (continue/reset) switch is turned to "reset" the displayed quantity on the meter should be erased and the count begins at zero.

For the following test fill the kettle 3/4 full of water. Have the mixer rotating with the speed control setting at three to five.

14. Heating Manual (Active/Bypass) switch in "Bypass" position. (Heat/Off/Cool) switch in "Heat"

position. Open manual steam valve, steam enters kettle and condensate escapes from steam trap.

For units equipped with water cooling -

11..//

Automatic drain opens and discharges water from jacket,

22..//

Automatic drain closes when steam starts exiting,

33..//

Condensate drain opens and discharges hot water.

Close manual steam valve and you should hear steam entering kettle slow to a stop.

15. Cooling Manual Turn (Heat/Off/Cool) switch to "Off". Open manual steam valve. Turn

(Heat/Off/Cool) switch to "Cool". Cooling water enters kettle from large console and exits from side console.

16. Heating Automatic (Heat/Off/Cool) switch in "Off" position. Open manual steam valve. Follow

operating instructions on label to set the temperature to 180°F/ 90°C. Turn (Active/Bypass) switch to "Active", you should hear steam entering kettle and condensate should escape steam trap.

For units equipped with water cooling -

11..//

Automatic drain opens and discharges water from jacket,

22..//

Automatic drain closes when steam starts exiting,

33..//

Condensate drain opens and discharges hot water.

17 Chart Recorder

aa))

Seal chart recorder on the inside all around to the panel with silicone.

bb))

Seal pipe penetration where cables enters panel from console with silicone all

around.

Operating Controls & Indicators

ITEM NO. DESCRIPTION FUNCTION

1. Air Quick Connect . . . . . . . . .Connection for air to food pump.

2. Air Regulator . . . . . . . . . . . . .Opens and closes air operated product discharge valve (Item 10).

3. Hand Wheel . . . . . . . . . . . . . .Tilts kettle for pouring. May be replaced by tilt switch if unit is power tilt.

4. Steam Valve . . . . . . . . . . . . . .Manually controls the amount of steam entering the kettle.

5. Scraper Blades . . . . . . . . . . .Scrapes the side of the kettle and moves product away.

6. Main Agitator Arm . . . . . . . . .Provides most of the product movement.

7. Temperature Probe . . . . . . . . .Probe holds temperature sensors for controller.

8. Secondary Arm . . . . . . . . . . .Provides reverse agitation and product lift in kettle.

9. Drain Cock . . . . . . . . . . . . . . .Used to manually drain condensate from kettle.

10. Product Discharge Valve . . . .Discharge valve for product in the kettle.

11. Mixer Bridge . . . . . . . . . . . . .Encloses agitator motors.

12. Secondary Speed Control . . .Controls speed of secondary agitator arm.

13. Faucet Spout . . . . . . . . . . . . .Delivers water to the kettle.

14. Hot Water Valve . . . . . . . . . . .Turns on hot water.

15. Cold Water Valve . . . . . . . . . .Turns on cold water.

16. Mixer Speed Control . . . . . . .Controls speed of agitators and mixer bridge lift mode.

17. Mix/Lift Switch . . . . . . . . . . . .Sets hydraulics to mix or lift mode.

18. Up/Down Switch . . . . . . . . . .When unit is in lift mode, bridge can be raised or lowered with this switch.

19. Emergency Stop . . . . . . . . . .Stops hydraulic system.

20. Controller Keypad . . . . . . . . .Used to set temperature parameters.

21. On/Off Switch . . . . . . . . . . . . .Power switch to water meter.

22. Start Switch . . . . . . . . . . . . . .Starts water flow to kettle.

23. Interrupt Switch . . . . . . . . . . .Interrupts flow without resetting water meter.

24. Active/Bypass Switch . . . . . . .Switch to activate or bypass (manual operation) the controller.

25. Controller Switch . . . . . . . . . .Dual function switch for auto mode or manual heat, cool or off mode.

26. Main Power Switch . . . . . . . . .Power switch for unit.

27. Water Meter Control . . . . . . . .Display and setting for water meter.

OPERATING INSTRUCTIONS

Tilting Kettle

1. Raise MIXER BRIDGE (11)

and swing to side.

2. For

manual tilt:

turn

HANDWHEEL (3).

3. For

power tilt:

turn switch

" " to raise, or " " to tilt.

WARNING- Do not tilt kettle

when mixer agitators are in kettle bowl.

Mixing

1. Turn MIX/LIFT SWITCH (17) to

"MIX".

2. Turn MIXER SPEED CONTROL (16) to "MIN" and slowly adjust to desired speed.

3. Adjust SECONDARY SPEED CONTROL (12) to desired speed.

Lifting & Lowering Bridge

WARNING- Insure FAUCET

SPOUT (13) is out of way before raising or lowering bridge.

1. Turn MIX/LIFT SWITCH (17) to "LIFT".

2. Turn MIXER SPEED CONTROL (16) to "MIN"

and

back up to #5.

3. Turn and hold UP/DOWN SWITCH (18) "UP" to raise or "DOWN" to lower.

General Operation

1. Turn MAIN POWER SWITCH (26) to "ON".

Operating Suggestions

Cleveland Range Mixer Kettles are simple and safe to operate. The following tips will allow you to maximize the use of your new mixer.

1. To achieve optimum performance on tilting

kettles; Before applying steam to a cold kettle, open

the DRAIN COCK (9) to drain condensate from the kettles jacket. Close drain cock when unit is fully drained.

Allow unit to preheat before addition of product to kettle. However when cooking egg and milk products, the kettle should NOT be preheated, as products of this nature adhere to hot cooking surfaces. These types of foods should be placed in the kettle before heating is begun.

3. An important part of kettle cleaning is to

prevent foods from drying on. For this reason, cleaning should be completed immediately after cooked foods are removed. Refer to the "Care and Cleaning" instructions for detailed kettle washing procedures.

4. If a mixer bridge is equipped with a

temperature probe for a controller or thermometer, the probe must be submerged a minimum of three inches in the product for accurate readings.

Safety

1. Close PRODUCT DISCHARGE VALVE (10)

before filling the kettle.

2. When raising or lowering MIXER BRIDGE (11), insure FAUCET SPOUT (13) is not in the way of MAIN AGITATOR ARM (6) or damage to spout will result.

As a safety precaution the MIXER SPEED CONTROL (16) must first be turned to zero before unit will start to mix.

4. Always remember, like a cooking pot the kettles become very hot when cooking. Avoid contact with bare skin.

OFF ON

OFF

MIX LIFT

OFF

UP DOWN

OFF

MIX LIFT

Manual Heating/ Cooling

1. Turn ACTIVE/BYPASS SWITCH (25) to "BYPASS".

2. Turn CONTROLLER SWITCH (25) to "HEAT" or "COOL".

For heat:

open STEAM

VALVE (4) completely to boil, or adjust to regulate temperature.

For cooling:

open STEAM

VALVE (4) completely.

Adding Water Manually

1. Locate FAUCET SPOUT (13)

over desired kettle.

2. Turn on HOT or COLD WATER VALVES (14 or 15).

Discharge Valve

1. For

air valve:

turn AIR

REGULATOR (2) clockwise to open, or counterclockwise to close.

2. For

butterfly valve:

push handle in and pull upwards to open.

OFF ON

2000

1930

ENT

PST OUT PGM

RST

Upper Display

Lower Display

Program Indicator

Reset Key

Enter Key

Next Key

Down Key

Turn POWER switch "ON".

Set required volume by first pushing the

key until the digit you want to change is flashing in the lower display. Then use the key to change the value of the selected digit.

When all digits are set, press the ENT key.

Note: The digital counter has been preset at the factory and should operate satisfactory. If installing a new counter (or the configuration settings to your existing digital counter become corrupted) you must configure the digital counter as shown in Service Bulletin SE90036 prior to operation.

CONTINUE RESET

INTERRUPT

Locate delivery spout over desired kettle.

Turn START switch to "RESET". Delivery will start at "0" and stop at

preset volume.

To stop delivery at any time, turn INTERRUPT switch to " ".

To complete delivery after interrupting, turn START switch to "CONTINUE"

Turn POWER switch to "OFF"

when meter is not in use.

3 4

5 6

DIGITAL WATER METER OPERATING INSTRUCTIONS

BYPASS ACTIVE

OFF

HEAT AUTO COOL

MRC 7000 Controls Drawing (1 pen)

Manual

MIXER KETTLE OPERATION USING MRC 7000 (1 PEN)

Note: Temperature probe on

mixer bridge must be covered with a minimum of three inches of product to function correctly.

1. Turn MAIN POWER switch to

"ON".

2. Turn HEAT/COOL switch to

"OFF/AUTO".

3. Turn ACTIVE/BYPASS switch to

"ACTIVE".

Open steam valve completely.

5. On controller keypad push

and hold key " " or " " until desired temperature is set.

6. To

start

: push scroll key

" " until "

CtrL

" is displayed.

7. Push down key " ".

8. To

stop

: push scroll key

" " until "

OFF

" is displayed.

Push down key " ".

NOTE: For twin kettles, the MRC 7000 will control the kettle the mixer is in.

If the unit is used continually it may be simpler to control the "

ON/OFF

" function with the

following steps:

1. Keep HEAT/COOL switch at

"OFF/AUTO".

2. To stop turn ACTIVE/BYPASS

switch to "BYPASS".

3. To change temperature

setting push and hold key " " or " " until desired temperature is set.

4. To start, turn ACTIVE/BYPASS

switch to "ACTIVE".

Setpoint

Minus Sign

Heat

Output 1

MAN OUT1 OUT2 ALRM

˚C ˚F

AUTO MAN

Cooling

Output 2 Alarm

Pen Display

Pen1 key AUTO/MAN

SCROLL Key

UP Key

DOWN Key

˚C

˚F

˚U

OFF ON

OFF

HEAT AUTO COOL

BYPASS ACTIVE

OFF

HEAT AUTO COOL

BYPASS ACTIVE

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