Cleveland Range KGL-100, KGL-40-SH, KGL-40-T, KGL-60-SH, KGL-40 User Manual

...

Operators Manual

Installation, Operation & Service

Gas Floor Model Kettles

MODELS:

Stationary -

KGL-40, KGL-60, KGL-80, KGL-100

Tilting -

KGL-40-T, KGL-60-T, KGL-80-T

Short Series -

KGL-40-SH, KGL-60-SH, KGL-40-TSH

KGL-40

KGL-40-T

KGL-40SH

SE95003-1 Rev. 1

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110

Phone: (216) 481-4900 Fax: (216) 481-3782

Visit our web site at www.clevelandrange.com

Enodis

FOR THE USER

WARNING: Improper installation,

adjustment, alteration, service or maintenance can cause property

damage, injury or death. Read the

installation operating and maintenance instructions

thoroughly before installing or

servicing this equipment.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE

OR ANY OTHER FLAMMABLE LIQUIDS AND VAPOURS IN THE VICINITY

OF THIS OR ANY OTHER

APPLIANCE.

IMPORTANT!

ENSURE KETTLE IS AT ROOM TEMPERATURE AND

PRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE

PRIOR TO REMOVING ANY FITTINGS.

IMPOR

TANT

The following points are to insure the safe installation and operation of this equipment:

• Insure all gas and electrical supplies match rating plate and electrical stickers.

• Observe all clearance requirements.

• Disconnect the electrical power supply to the appliance before cleaning or servicing unit.

• All service must be performed by a qualified Cleveland Range Technician.

• Do not obstruct the flow of combustion and ventilation air.

The installation and connection must comply with current local codes, or in the absence of local codes, with CAN/CGA-B149.1 and .2 installation code or with the national fuel gas code, ANSI Z223.1-L988.

Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting your local gas supplier.

The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig. (3.45 kpa).

The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kpa).

RETAIN THIS MANUAL FOR YOUR REFERENCE.

TABLE OF CONTENTS

Installation Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Shipping Damage Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation Checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Specification Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Operating Instructions Operating Controls & Indicators Drawing . . . . . . . . . . . . . . . . . . . 7

Operating the Kettle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Approximate Boiling Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Cleaning Instructions Care & Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Recommended Cleaners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Service Parts Wrap Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Pressure Relief Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Hinge Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Electrical Component Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Trunnion Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Tangent Draw-Off Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Gas Control Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16

Gear Box Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18

Console Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Maintenance Inspection and Maintenance Checklist . . . . . . . . . . . . . . . . . . . . 20

Kettle Safety Inspection Checklist . . . . . . . . . . . . . . . . . . . . . 21-22

Lubrication Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Hinge Adjustment Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Operating Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-26

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Kettle Won't Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Kettle Not Hot Enough . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Kettle Gets too Hot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Kettle Venting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Vacuum Leak Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Repairing Leaks in Steam Jacketed Kettle Fittings . . . . . . . . . . . 27

Reservoir Fill Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Pressure Relief Valve Periodic Testing . . . . . . . . . . . . . . . . . . . . . 29

Calibrating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Kettle Jacket Filling & Draining Procedures . . . . . . . . . . . . . . . . 30

Gas Kettle Orifice Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Field Conversion Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-36

Symbols Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-38

Spare Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

INSPECTION

Before unpacking visually inspect the unit for evidence of damage during shipping.

If damage is noticed, do not unpack the unit, follow shipping damage instructions.

SHIPPING DAMAGE INSTRUCTIONS

If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim.

1. Write down a description of the damage or the reason for suspecting damage as soon as it is discovered. This will help in filling out the claim forms later.

ELECTRICAL

ENSURE THE ELECTRICAL SUPPLY MATCHES THE KETTLE'S REQUIREMENTS AS STATED ON THE RATING LABEL.

A cord and plug are supplied with the unit. Simply plug the unit into any grounded outlet rated for a minimum of 10 amps. The wiring diagram is located on the back of the console access panel.

WARNING: Electrical Grounding Instructions. This unit is equipped with a three-prong (grounding)

plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug. Standard supply voltage is 115 volts A.C., however, optional A.C. voltages can be supplied on special order. A separate fused disconnect switch must be supplied and installed in the high voltage electrical supply line. The kettle when installed, must be electrically installed and grounded in accordance with local codes, or in the absence of local codes, with National Electrical Code, ANSI/NFPA 70-1990 (USA) or the Canadian Electrical Code, CSA C22.2, Part 1 (Canada).

WATER

The sealed jacket of the gas-fired kettle is precharged with the correct amount of a water-based formula, and therefore, no water connection is required to the kettle jacket. The kettle can be equipped with optional hot and cold water taps, the taps require 1/2" copper tubing as supply lines.

CLEANING

After installation the kettle must be thoroughly cleaned and sanitized prior to cooking. See CLEANING INSTRUCTIONS (page #9) for detailed infor mation and

suggested cleaners.

INSTALLATION CHECKS

Although the kettle has been thoroughly tested before leaving the factory, the installer is responsible for ensuring the proper operation of kettle once installed.

DO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWER FAILURE.

KEEP APPLIANCE AND AREA FREE AND CLEAR OF COMBUSTIBLES.

1. Before turning the kettle on, read the vacuum/pressure gauge. The gauge's needle should be in the green zone. If the needle is in the "VENT AIR" zone, follow air venting procedure.

2. Supply power to the kettle by placing the fused disconnect switch to the "ON" position.

3. Turn on main gas supply to unit. Open the kettle's shut-off valve (located at back of console).

4. Turn the temperature control knob to "1" (Min.). The green LED light should remain lit, indicating the burner is lit, until the set temperature is reached. Then the green light will cycle on and off, indicating the burner is cycling on and off to maintain temperature.

5. Tilt the kettle forward. The red "LOW WATER" light should be lit when the kettle is in a tilted position. This light indicates that the burner has automatically been shut off by the kettle's safety circuit. This is a normal condition when the kettle is in a tilted position.

6. Raise the kettle to the upright position. The red "LOW WATER" light should go out when the kettle is upright. If the red light remains lit in the upright position, it indicates a low water condition, and water must be added to the reservoir before the kettle can be operated. Refer to the RESERVOIR FILL PROCEDURES (page #28).

7. Turn the temperature control knob to "10" (Max.) and allow the kettle to preheat. The green light should remain on until the set temperature is reached. Then the green light will cycle ON and OFF, indicating the burner is cycling ON and OFF to maintain temperature.

Specification Drawing -

Stationary, KGL-40, KGL-60, KGL-80, KGL-100

NOTES:

Cleveland Range reserves right of design improvement or modification, as warranted. Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes. Installation of backflow preventers, vacuum breakers and other specific code requirements is the responsibility of the owner and installer. Cleveland Range equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are U.L., A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL and others.

1/2" dia. Soft Copper Tubing (each) When ordered with optional faucet.

WATERELECTRIC

120V-1 Phase, 60 Hz, 10 amps

GAS CLEARANCE

RIGHT = 3" LEFT = 3" REAR = 3"

Allow 6" space minimum from rear and sides when located near combustible walls. 12" recommended on right side for service

NATURAL PROPANE

Piping: 3/4" N.P.T. Piping: 3/4" N.P.T.

Supply pressure: Supply pressure:

4.00" W.C. minimum 4.00" W.C. minimum

14.00" W.C. maximum 14.00" W.C. maximum

Manufacturer must be notified if unit will be operated above 2,000 ft. altitude.

B.T.U. RATING

40 gal. 140,000

60 gal. 80 gal. 190,000

100 gal.

DIMENSIONS

GALS./ LITERS ABCDEFGHJKLMNOPST I.D.

40 IN 35 1/8 37 32 1/4 40 1/2 9 1/4 16 71 1/2 9 9/16 17 3/4

25 15/16

10 3/8 18 5/8 26 7/8 28 1/2 4 5/8 24 1/2 26

150 mm 893 940 820 1029 235 407 1817 243 451 659 264 474 683 724 118 648 661 60 IN 38 1/4 39 34 1/4 43 1/2 8 3/4 14 1/4 75 8 15/16 19 1/8 29 5/16 10 3/8 18 5/8 27 7/8 30 1/4 5 1/4 27 29 1/2

225 mm 972 991 870 1105 223 362 1905 228 486 745 264 474 709 769 134 686 750 80 IN 41 5/8 42 3/8 35 1/2 45 1/2 8 3/4 15 1/2 79 9 1/4 20 3/4 32 1/4 10 3/8 18 5/8 29 5/8 31 1/2 6 5/8 29 33

300 mm 1058 1077 902 1156 223 394 2007 235 528 820 264 474 753 801 169 737 839 100 IN 44 43 1/2 36 1/2 47 1/2 8 3/4 15 1/2 83 1/2 9 1/8 21 7/8 34 5/8 10 3/8 18 5/8 31 1/4 32 1/2 7 1/2 30 1/2 35 1/2

375 mm 1118 1105 928 1207 22.3 394 2121 232 556 880 264 474 794 826 191 775 902

3 (77 mm)

FLOOR DRAIN 12" (305

mm) WIDE x

12" (305

75º

mm) LONG

3" (77 mm) MINIMUM CLEARANCE

(COVER

OPEN)

UNIT SHOWN WITH OPTIONAL 2" TANGENT DRAW-OFF VALVE, SPRING ASSIST COVER AND HOT & COLD WATER FAUCET.

Specification Drawing -

Tilting, KGL-40-T, KGL-60-T, KGL-80-T

NOTES:

Cleveland Range reserves right of design improvement or modification, as warranted. Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes. Installation of backflow preventers, vacuum breakers and other specific codr requirements is the responsibility of the owner and installer. Cleveland Range equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are U.L., A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL and others.

1/2" dia. Soft Copper Tubing (each)

When ordered with optional faucet.

WATERELECTRIC

120V-1 Phase, 60 Hz, 10 amps

GAS CLEARANCE

RIGHT = 0" LEFT = 0" REAR = 3"

Allow 6" space minimum from rear and sides when located near combustible walls. 12" recommended on right side for service

NATURAL PROPANE

Piping: 3/4" N.P.T. Piping: 3/4" N.P.T.

Supply pressure: Supply pressure:

4.00" W.C. minimum 4.00" W.C. minimum

14.00" W.C. maximum 14.00" W.C. maximum

Manufacturer must be notified if unit will be operated above 2,000 ft. altitude.

B.T.U. RATING

40 gal. 140,000

60 gal. 80 gal. 190,000

100 gal.

DIMENSIONS

GALS./ LITERS ABCDEFGHJKLMNOPQS I.D.

40 IN 45 3/4 42 1/2 38 35 9 42 1/4 71 40 1/2 15 1/2 23 1/4 19 35 3/4 4 3/8 24 33 63 26 150 mm 1163 108 966 889 229 1074 1804 1029 394 591 483 909 112 610 839 1601 661

60 IN 49 3/8 46 41 1/2 37 11 3/4 47 1/4 75 43 3/4 15 1/4 24 1/2 22 39 3/8 6 28 37 68 29 1/2 225 mm 1255 1169 1055 940 299 1201 1905 1112 388 623 559 1001 153 712 940 1728 750

80 IN 53 49 44 1/2 39 14 3/4 51 78 44 3/4 14 25 25 43 7 30 40 72 33 300 mm 1347 1245 1131 991 375 1296 1982 1137 356 635 635 1093 178 762 1016 1829 839

2 1/4" (57 mm) REF

2 1/2"

(64 mm)

3" (77 mm) REF

2 1/2"

(64 mm)

4 1/8"

7/16" (11 mm)

3 HOLES ON

3 1/8" (80

mm)

B.C.D.

1 5/8" (42 mm)

4 7/8"

124

Ø mm

120º TYP

(105 mm)

VALVE OPENING

HANDWHEEL REPLACED

BY SWITCH FOR

POWER TILT OPTION

1" (25

mm)

MAX. ADJUSTMENT

FLANGED FOOT DETAIL

9/16"

S I.D.

4" (102 mm)

RECOMMENDED

FLOOR SLOPE

1" (26 mm) per 4' (1220 mm)

PIPE DRAIN RECOMMENDED

min. valve size plus 1" (26 mm)

3" (77 mm) MIN.

UNIT SHOWN WITH OPTIONAL 2" TANGENT DRAW-OFF VALVE, SPRING ASSIST COVER AND HOT & COLD WATER FAUCET.

CLEARANCE

Specification Drawing -

Short Series, KGL-40-SH, KGL-60-SH,

NOTES:

DIMENSIONS

MODEL NO A B C D E F G H J K L M N P Q S T

KGL-40SH IN 33 41.6 43.3 37.5 69 15.5 7.3 6.7 11 28 35.5 8.2 21.6 11.5 20.8 43.5 23

mm 838 1056 1099 953 1752 394 185 170 279 711 902 208 549 292 528 1105 584

KGL-60SH IN 33.5 44 43.5 37.5 71 12.1 7.3 5.5 12.6 30.5 35.5 8.2 22.2 13.7 22.1 44.5 24.5

mm 850 1117 1104 953 1803 307 185 140 320 775 902 208 564 348 561 1130 622

GAS ELECTRIC WATER CLEARANCE

NATURAL PROPANE BTU RATING 120V-1Phase, 60 Hz.

1/2"

diameter RIGHT = 0"

Piping

3/4"

N.P.T. Piping

3/4"

N.P.T. 190,000 10 amps Soft Copper LEFT = 0"

Supply pressure Supply pressure Tubing each REAR = 0"

4.00" W.C. Min. 11.00" W.C. Min. When ordered Allow 6" space min.

14.00" W.C. Max. 14.00" W.C. Max. with optional from rear and sides

faucet When located near

combustible walls

RECOMMENDED

FLOOR SLOPE

1" (26 mm) per 4' (1220 mm)

PIPE DRAIN RECOMMENDED min. valve size plus 1" (26 mm)

4" (102 mm)

RECOMMENDED

mm)

4 7/8"

124

Ø mm

120º TYP

9/16"

7/16" (11 mm)

3 HOLES ON

3 1/8" (80

mm)

B.C.D.

1 5/8" (42 mm)

1" (25

MAX. ADJUSTMENT

FLANGED FOOT DETAIL

Specification Drawing -

Short Series, KGL-40-TSH

NOTES:

SPECIFICATIONS

7/16" (11 mm)

3 1/8" (80

1 5/8" (42 mm)

MAX. ADJUSTMENT

3 HOLES ON

mm)

B.C.D.

1" (25

mm)

FLANGED

FOOT DETAIL

4 7/8"

124

Ø mm

120º TYP

9/16"

FOOT LOCATION &

FLOOR DRAIN DETAIL

NOTES

OPERATING INSTRUCTIONS

3 4

9 6

ITEM # DESCRIPTION FUNCTION

1. Low Water Indicator Light (Red) When lit, indicates that the kettle is low on water and will not operate

in this condition (see RESERVOIR FILL PROCEDURES on page #28.

2. On-Off Switch/ Turns kettle ON/OFF and allows the operator to adjust the kettle Solid State temperature in increments from 1 (Min.) to 10 (Max.). Temperature Control (see the TEMPERATURE RANGE CHART on page #8).

3. Heat Indicator Light (Green) When lit, indicates that the kettle's burner is on.

Cycles ON-OFF with burner.

4. Ignition Failure Indicator Light Indicates failure of heating system to ignite. (Amber)

5. Vacuum/Pressure Gauge Indicate steam pressure in PSI inside steam jacket as well as

vacuum in inches of mercury.

6. Pressure Relief Valve This valve is used to vent the kettle and in the unlikely event there is (not shown) an excess steam build-up in the jacket, this valve opens

automatically to relieve this pressure.

7. Water Level Sight Glass Displays water level in steam jacket.

8. Tilt Wheel Used for tilting the kettle on hand tilt models. In power tilt models

there is a toggle switch in same location.

9. Flue

10. Tangent Draw-Off Valve Used for draining product or wash water from kettle. It is supplied as

standard equipment on stationary kettles and is optional on tilting kettles

Operating Controls & Indicators

OPERATING THE KETTLE

DO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWER FAILURE.

KEEP APPLIANCE AND AREA FREE AND CLEAR OF COMBUSTIBLES.

DO NOT LEAN ON OR PLACE OBJECTS ON KETTLE LIP. SERIOUS INJURY COULD RESULT IF KETTLE

TIPPED OVER, SPILLING HOT CONTENTS.

IF YOU ARE COOKING AN EGG OR MILK PRODUCT, DO NOT PRE-HEAT KETTLE.

1. Before turning kettle on, read the Vacuum/Pressure

Gauge (5). The gauges needle should be in the green zone. If the needle is in the " VENT AIR" zone, refer to the KETTLE VENTING INSTRUCTIONS (page #27). Any air that may be present will increase cooking times. Once heated, the kettle's normal maximum operating pressure is approximately 10-12 psi while cooking a water base product.

2. Ensure that the electrical service to the kettle is

turned on at the fused disconnect switch.

Temperature Range Chart

3. Preheat the kettle by turning the

ON/OFF

Switch/Solid State Temperature Control

(2) to the desired temperature setting (see above "Temperature Range Chart"). The Heat Indicator Light (Green) (3) will remain lit, indicating the burner is on, until the temperature setting is reached. When the green light goes off, the burners are off, and preheating is complete.

NOTE: When cooking egg and milk products, the kettle should not be preheated, as products of this nature adhere to hot cooking surfaces. These types of food should be placed in the kettle before heating is begun.

4. Place food product into the kettle. The green Heat Indicator Light (3) will cycle on and off indicating the burners are cycling on and off to maintain the set temperature.

NOTE: Do not fill kettle above recommended level marked on outside of kettle.

NOTE: The red Low Water Indicator Light (1) should not be lit during kettle operation. This light indicates that the burners have been automatically shut off by the kettle's safety circuit. It is normal for the red light to come on when the kettle is in a tilted position. However, the kettle cannot be operated when the red light remains lit while the kettle is in the upright position. This indicates a low water condition, and water must be added to the reservoir. Refer to Reservoir Fill Procedures on page #28 for details.

5. When cooking is completed tur n

On/Off Switch/Solid

State Temperature Control

(2) to the "OFF' position.

NOTE: A five minute complete shut-of period is required before relighting.

6. Pour the contents of the kettle into an appropriate container by tilting the kettle forward. Care should be taken to pour slowly enough to avoid splashing off the product.

NOTE: As with cleaning food soil from any cookware, an important part of kettle cleaning is to prevent food from drying on. For this reason, cleaning should be completed immediately after cooked foods are removed. Refer to the Cleaning Instructions (page #9) for detailed kettle washing procedures.

APPROXIMATE BOILING TIMES

The accompanying chart shows approximate times required for gas kettles of various capacities to boil water with the lid open. The

ON/OFF Switch/Solid State

Temperature Control

(2) must be set at “10” throughout the heat-up period. Water will boil about 1/3 faster if the kettle is filled only to the outer steam jacket’s welded seam resulting in a kettle filled to 2/3 capacity.

Approximate Boiling Times

Kettle Capacity Minutes

KGL, KGL-T

40 gallon 35 60 gallon 47 80 gallon 60 100 gallon 75

KGL-SH, KGL-TSH

60 gallon 27 80 gallon 34

Temperature Approximate

Control Product Temperature Setting °F °C

1. 120 49

2. 135 57

3. 150 66

4. 165 74

5. 180 82

6. 195 91

7. 210 99

8. 225 107

9. 245 118

10. 265 130

NOTE: Certain combinations of ingredients will

result in temperature variations

CARE AND CLEANING

Your kettle must be cleaned regularly to maintain its fast, efficient cooking performance, and to ensure its continued safe, reliable operation.

WARNING: Do not use chloride base detergents. There is a growing number of non-chloride cleaners available. If unsure of the cleaners chlorine content consult the supplier. Also avoid cleaners containing quaternary salt as they can cause the stainless steel to pit and rust.

WARNING: If any gaskets or seals are found defective, replace or repair immediately. (See Service Parts Drawings for part identification.)

1. Place the kettle's On-Off Switch/Solid State Temperature Control (2) to the "OFF" position.

2. Prepare a warm water and mild detergent solution in the kettle.

3. Remove food soil inside the kettle using a nylon brush.

WARNING: Do not use a metal bristle brush or scraper, as this may permanently damage the kettle's stainless steel surface.

4. Loosen food which is stuck to the kettle by allowing it to soak at a low temperature setting.

5. If the kettle is equipped with a draw-off valve, it should be cleaned as follows:

a) Remove drain screen from bottom of

kettle. Thoroughly wash and rinse the screen either in a sink or a dishwasher, then replace it into the kettle.

b) Disassemble the draw-off valve first by

turning the valve knob counter-clockwise, then turning the large hex nut counterclockwise until the valve stem is free of the valve body.

c) In a sink, wash and rinse the inside of the

valve body using a nylon brush.

d) Reassemble the draw-off valve by

reversing the procedure for disassembly. The valve's hex nut should be hand tight only.

6. Rinse kettle interior thoroughly, then drain the rinse water. Do not leave water sitting in unit when not in use.

7. Using mild soapy water and a damp sponge, wash the exterior of the kettle, rinse, and dry.

NOTE: For more difficult cleaning applications one of the following can be used: alcohol, baking soda, vinegar, or a solution of ammonia in water.

Avoid the use of chloride cleansers, which may damage the kettle's stainless steel surface.

WARNING: Steel wool should never be used for cleaning the cooking chamber of the kettle. Particles of steel wool become embedded in the cooking surface and rust, which may corrode the stainless steel.

NOTE: Unit should not be cleaned with a water jet.

8. Leave the cover off when the kettle is not in

use.

CLEANING INSTRUCTIONS

WRAP COVERS

KETTLE TOP FRONT LEFT SIDE RIGHT SIDE BACK

KGL-40 KE01479-X KE53483-4 KE54253-X KE01432-X KE02186-1 KGL-60 KE01479-1 KE53483-5 KE54253-1 KE01432-1 KE02186-2 KGL-80 KE01479-2 KE53483-6 KE54253-2 KE01432-2 KE02186-3 KGL-100 KE01479-3 KE53483-7 KE54253-3 KE01432-3 KE02186-4 KGL-40-T KE01479-X KE53483-X KE54253-X KE01432-X KE02186-1 KGL-60-T KE01479-1 KE53483-1 KE54253-1 KE01432-1 KE02186-2 KGL-80-T KE01479-2 KE53483-2 KE54253-2 KE01432-2 KE02186-3 KGL-40-SH KE01479-4 KE53483-6 KE54253-2 KE01432-2 KE02186-3 KGL-60-SH KE01479-5 KE53483-7 KE54253-3 KE01432-3 KE02186-4 KGL-40-TSH KE01479-4 KE53483-2 KE54253-2 KE01432-2 KE02186-3

SERVICE PARTS

BACK

TOP

LEFT SIDE

FRONT

RIGHT SIDE

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