Cleveland Range KET-3-T User Manual
SE95004 Rev. 4
Operators Manual
Installation, Operation & Service
Electric Table Top Kettles
For units built after August 1999
MODELS:
Single Kettles
KET-3-T
KET-6-T
KET-12-T
KET-20-T*
Twin Kettles
TKET-3-T
TKET-6-T
TKET-12-T
*Floor Type Leg Mount
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Phone: (216) 481-4900 Fax: (216) 481-3782
Visit our web site at www.clevelandrange.com
Enodis
TABLE OF CONTENTS
Installation General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Shipping Damage Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Pour Paths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Wire Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operating Instructions General Parts Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operating the Kettle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Temperature Range Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Approximate Boiling Times. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Marine Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cleaning Instructions Care & Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Marine Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Service Parts Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Faucet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Kettle Bottom & Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cord & Plug Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Console Components & Marine Lock. . . . . . . . . . . . . . . . . . . 11-12
Tilting Gearbox Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Electrical Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Maintenance Inspection & Maintenance Check List . . . . . . . . . . . . . . . . . . . . . 15
Bearing Lubrication Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . 16
Calibrating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Pressure Relief Valve Periodic Testing Procedure . . . . . . . . . . . . 17
Reservoir Fill Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Kettle Venting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Vacuum Leak Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Repairing Leaks in Steam Jacketed Kettle Fittings . . . . . . . . . . . 19
Marine Lock Testing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 19
Diagnostic Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-22
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-24
Symbol Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-26
1
GENERAL
Installation of the kettle must be accomplished by
qualified electrical installation personnel working
to all applicable local and national codes.
Improper installation of product could cause injury
or damage.
This equipment is built to comply with applicable
standards for manufacturers. Included among
those approval agencies are: UL, NSF, ASME/Ntl.
Bd., CSA, CGA, ETL, and others. Many local
codes exist, and it is the responsibility of the
owner/installer to comply with these codes.
Note: Maximum voltage for LVD (low volt
directive for Europe) to be 440 volts for CE
marked appliances.
INSPECTION
Before unpacking visually inspect the unit for
evidence of damage during shipping.
If damage is noticed, do not unpack the unit, follow
Shipping Damage Instructions shown below.
SHIPPING DAMAGE
INSTRUCTIONS
If shipping damage to the unit is discovered or
suspected, observe the following guidelines in
preparing a shipping damage claim.
1. Write down a description of the damage or the
reason for suspecting damage as soon as it is
discovered. This will help in filling out the claim
forms later.
2. As soon as damage is discovered or
suspected, notify the carrier that delivered the
shipment.
3. Arrange for the carrier's representative to
examine the damage.
4. Fill out all carrier claims forms and have the
examining carrier sign and date each form.
INSTALLATION
The first installation step is to refer to the
Specification Sheets or Specification Drawings for
detailed clearance requirements of the kettle.
Next, carefully cut open the shipping carton for
easy removal of the kettle.
CLEARANCE REQUIREMENTS
* From back of mounting base.
POUR PATH
Kettle Size Min. Max.
3 Gallon 2” 12”
6 Gallon 3.5” 18”
12 Gallon 4” 24”
20 Gallon 6” 28”
Model # Back* Left Side Right Side
KET-3-T 2 1/4” 0 0
KET-6-T 2 3/4” 0 0
KET-12-T 5 1/2” 0 0
KET-20-T 8” 0 0
TKET-3-T 6 5/8” 0 0
TKET-6-T 7 1/8” 0 0
TKET-12-T 9 7/8” 0 0
INSTALLATION
Min.
Max.
2
ASSEMBLY
Table-Top Models (3, 6 & 12 gallon)
Base Mounting Diagram
Table-top models (3, 6 & 12 gallon - single and twin)
must be positioned on a firm, level stand, or existing
counter top, and bolted in place. These models are
supplied with four threaded mounting bushings
welded to the underside of the base. An optional
support stand with level adjustable legs is available.
Once the kettle is secure, screw tilt handle into the
threaded hole provided at the right side of kettle.
Floor Type Leg Mount Models (20 gallon)
Base Mounting Diagram
Position on a firm, level surface, and bolt two
flange feet in place. Once the kettle is secure,
screw tilt handle into the threaded hole provided
at the right of kettle.
ELECTRICAL
ENSURE THE ELECTRICAL SUPPLY MATCHES
THE KETTLE'S REQUIREMENTS AS STATED
ON THE RATING LABEL.
This kettle is built to comply with applicable
standards of manufacturers. Included among
these approval agencies are UL, NSF, ASME/Ntl.
Bd., CSA, ETL, and others. Many local codes
exist, and it is the responsibility of the owner and
installer to comply with these codes.
The electrical supply must match the power
requirements specified on the kettle’s rating plate.
The copper wiring must be adequate to carry the
required current at the rated voltage. Refer to the
Specification Sheet for all electrical specifications.
Note: Maximum voltage for LVD (low volt
directive for Europe) to be 440 volts for CE
marked appliances.
WIRE CONNECTION
If unit does not have cord and plug option, remove
the four screws securing the console cover and
remove the cover. A wiring diagram is affixed to
the underside of the cover. Feed permanent
copper wiring through the cut-out in the rear or
bottom of the console, and fasten to the three
connection terminal block, which is mounted on
the top of the console’s control panel. Be sure to
connect the ground wire to the separate ground
terminal connector (ground lug). Replace console
cover and secure it with the four screws.
The kettle is wired for 3-phase operation at the
factory. For single phase operation, rewire the
terminal block to that shown in the above diagram.
Model # ABC
TKET-3-T 18" 2.25" 1.25"
TKET-6-T 24" 4.63" 4.63"
TKET-12-T 30" 7.75" 7.75
"
5/16" - 18
threaded
bushings
1.25"
1.25"
10"
1.25"
1.25 "
10"
1 1/4"
14.5" 1.25"
KET-3-T
KET-6-T
KET-12-T
18"
BC
TKET-3-T
TKET-6-T
TKET-12-T
12.5"
12.5"
A
1.25"
1.25"
12"
1.25"
28.5"
KET-20-T
32"
2.25"
14.5"
THREE
PHASE
RED
YELLOW
BLACK
BLACK
BLUE
L1 L2 L3
RED
SINGLE
PHASE
RED
YELLOW
BLACK
BLACK
BLUE
L1 L2
RED
3
WATER
The sealed jacket of the electric kettle is
precharged with the correct amount of a water
based formula, and therefore, no water connection
is required to the kettle jacket. The kettle can be
equipped with optional hot and/or cold water
faucet, requiring 1/2" copper tubing as supply
lines.
INSTALLATION CHECKS
Although the kettle has been thoroughly tested
before leaving the factory, the installer is responsible
for ensuring the proper operation of kettle once
installed.
Visual Checks
1.
Check Marine Lock. See Marine Lock Testing
Procedure (page 19).
2. Check Tilting:
A/ Handle is in place and firmly tightened.
B/ Kettle tilts smoothly and freely.
3. Insure there are:
A/ Four screws securely holding the console
cover.
B/
The bottom cover is in place and held with a
nut.
Performance Checks
1. Supply power to the kettle by placing the fused
disconnect switch to the "ON" position.
2. Before turning the kettle on, read the
Vacuum/Pressure Gauge
(2)
. The gauge's
needle should be in the green zone. If the
needle is in the "VENT AIR" zone, follow Kettle
Venting Procedure on page 18 of this manual.
3. Turn the kettle's ON/OFF Switch/Solid State
Temperature Control
(5)
to "1" (Min.). The
Heat
Indicator Light (Green) (6)
should remain lit,
indicating the element is on, until the set
temperature is reached (130°F/54°C). Then the
green light will cycle on and off, indicating the
element is cycling on and off to maintain
temperature.
4. Tilt the kettle forward. The
Low Water Indicator
Light (Red) (4)
should be lit when the kettle is in
a tilted position. This light indicates that the
element has automatically been shut off by the
kettle's safety circuit. This is a normal condition
when the kettle is in a tilted position.
5. Raise the kettle to the upright position. The
Low
Water Indicator Light (Red) (4)
should go out
when the kettle is upright. If the red light remains
lit in the upright position, it indicates a low water
condition, and water must be added to the
reservoir before the kettle can be operated.
Refer to the Reservoir Fill Procedures on page
18 of this manual.
6. Turn the ON/OFF Switch/Solid State Temperature
Control
(5)
to "10" (Max.) and allow the kettle to
preheat. The green light should remain on until
the set temperature (260°F/127°C) is reached.
Then the green light will cycle ON and OFF,
indicating the element is cycling ON and OFF to
maintain temperature. Fill the kettle with cold
water to the steam jacket’s welded seam. Refer
to the Temperature Range Chart on page 5 for
the time required to bring the water to a boil.
7. When all testing is complete, empty the kettle
and turn the
ON/OFF Switch/Solid State
Temperature Control
(5) to the “OFF” position.
CLEANING
After installation the kettle must be thoroughly
cleaned and sanitized prior to cooking. See
complete cleaning instructions on page 6 of this
manual.
150
200
100
50
10
0
0
R
I
A
T
N
E
V
250
20
30
300
40
50
350
60
400
psi
kPa
4
OPERATING INSTRUCTIONS
General Parts Drawing
ITEM # DESCRIPTION FUNCTION
1. Tilting Handle Used for tilting the kettle.
2. Vacuum/Pressure Gauge Indicate steam pressure in PSI inside steam jacket as well as
vacuum in inches of mercury.
3. Pressure Relief Valve This valve is used to vent the kettle and in the unlikely event there is
(not shown) an excess steam build-up in the jacket, this valve opens
automatically to relieve this pressure.
4. Low Water Indicator Light (Red) When lit, indicates that the kettle is low on water and will not operate
in this condition (see Reservoir Fill Procedures on page 18 of this
manual).
5. On-Off Switch/ Turns kettle ON/OFF and allows the operator to adjust the kettle
Solid State Temperature temperature in increments from 1 (Min.) to 10 (Max.).
Control (see Temperature Range Chart in the Operating Instructions
section on page 5 of this manual).
6. Heat Indicator Light (Green) When lit, indicates that the kettle's element is on.
Cycles ON-OFF with element.
7. Marine Lock Prevents unit from accidental tilting.
1
2
3
4
5
6
7
5
OPERATING THE KETTLE
DO NOT LEAN ON OR PLACE OBJECTS ON
KETTLE LIP. SERIOUS INJURY COULD RESULT
IF KETTLE TIPPED OVER, SPILLING HOT
CONTENTS.
1. Before turning kettle on, read the
Vacuum/Pressure Gauge (2). The gauges
needle should be in the green zone. If the
needle is in the "VENT AIR" zone, refer to the
Kettle Venting Instructions (page 18). Any air
that may be present will increase cooking
times. Once heated, the kettle's normal
maximum operating pressure is approximately
10-12 psi, while cooking a water base product.
2. Ensure that the electrical service to the kettle
is turned on at the fused disconnect switch.
Temperature Range Chart
3. Preheat the kettle by turning the
ON/OFF
Switch/Solid State Temperature Control
(5) to
the desired temperature setting (see above
"Temperature Range Chart"). The Heat
Indicator Light (Green) (6) will remain lit,
indicating the element is on, until the
temperature setting is reached. When the
green light goes off, the elements are off, and
preheating is complete.
NOTE: When cooking egg and milk products, the
kettle should not be preheated, as products of this
nature adhere to hot cooking surfaces. These types of
food should be placed in the kettle before heating is
begun.
4. Place food product into the kettle. The Heat
Indicator Light (Green) (6) will cycle on and
off indicating the elements are cycling on and
off to maintain the set temperature.
NOTE: Do not fill kettle above
recommended level marked on
outside of kettle.
NOTE: The Low Water Indicator Light (Red) (4)
should not be lit during kettle operation. This light
indicates that the elements have been automatically
shut off by the kettle's safety circuit. It is normal for
the red light to come on when the kettle is in a tilted
position. However, the kettle cannot be operated
when the red light remains lit while the kettle is in
the upright position. This indicates a low water
condition, and water must be added to the
reservoir. Refer to Reservoir Fill Procedures on
page 18 of this manual for details.
5. When cooking is completed turn
ON/OFF
Switch/Solid State Temperature Control
(5) to
the "OFF' position.
6. Pour the contents of the kettle into an
appropriate container by tilting the kettle
forward. Care should be taken to pour slowly
enough to avoid splashing off the product.
NOTE: As with cleaning food soil from any
cookware, an important part of kettle cleaning is to
prevent food from drying on. For this reason, cleaning
should be completed immediately after cooked foods
are removed. Refer to the Cleaning Instructions (page
6) for detailed kettle washing procedures.
APPROXIMATE BOILING
TIMES
The accompanying chart shows approximate
times required for electric kettles of various
capacities to boil water. The
ON/OFF Switch/Solid
State Temperature Control
must be set at “10”
(Max.) throughout the heat-up period. Water will
boil about 1/3 faster if the kettle is filled only to the
outer steam jacket’s welded seam resulting in a
kettle filled to 2/3 capacity.
Approximate Boiling Times
Kettle Capacity Minutes
3 gallon/11 litre 15
6 gallon/23 litre 20
12 gallon/45 litre 25
20 gallon/80 litre 40
Temperature Approximate
Control Product Temperature
Setting °F °C
1. (Min.) 130 54
2. 145 63
3. 160 71
4. 170 77
5. 185 85
6. 195 91
7. 210 99
8. 230 110
9. 245 118
10. (Max.) 260 127
NOTE: Certain combinations of ingredients will
result in temperature variations
6
MARINE LOCK
Your unit is equipped with a
marine lock to prevent
accidental tilting. The following
procedure should be used to tilt
the kettle.
1. Grasp the tilt handle.
2. Hold the latch down to unlock tilting mechanism.
3. Pull the handle to tilt kettle.
4. To lock, return the kettle to its upright position
and push handle back.
NOTE: Inspect lock daily to ensure it is free
moving and does not bind or stick. Clean lock
if necessary (see Cleaning Instructions below
for details).
LATCH
CARE AND CLEANING
Your kettle must be cleaned regularly to maintain
its fast, efficient cooking performance, and to
ensure its continued safe, reliable operation.
WARNING: Do not use
chloride base detergents.
There is a growing number of
non-chloride cleaners
available. If unsure of the
cleaners chlorine content
consult the supplier. Also
avoid cleaners containing
quaternary salt as they can
cause the stainless steel to pit and rust.
WARNING: If any gaskets or seals are found
defective, replace or repair immediately. (See
Service Parts Drawings for part identification.)
1. Place the kettle's On-Off Switch/Solid State
Temperature Control (5) to the "OFF" position.
2. Prepare a warm water and mild detergent
solution in the kettle.
3. Remove food soil inside the kettle using a
nylon brush.
WARNING: Do not use a
metal bristle brush or scraper,
as this may permanently
damage the kettle's stainless
steel surface.
4. Loosen food which is stuck to the kettle by
allowing it to soak at a low temperature
setting.
5. If the kettle is equipped with a draw-off valve,
it should be cleaned as follows:
a) Remove drain screen from bottom of
kettle. Thoroughly wash and rinse the
screen either in a sink or a dishwasher,
then replace it into the kettle.
b) Disassemble the draw-off valve first by
turning the valve knob counter-clockwise,
then turning the large hex nut counterclockwise until the valve stem is free of
the valve body.
c) In a sink, wash and rinse the inside of the
valve body using a nylon brush.
d) Reassemble the draw-off valve by
reversing the procedure for disassembly.
The valve's hex nut should be hand tight
only.
6. Rinse kettle interior thoroughly, then drain the
rinse water. Do not leave water sitting in unit
when not in use.
7. Using mild soapy water and a damp sponge,
wash the exterior of the kettle, rinse, and dry.
NOTE: For more difficult cleaning applications
one of the following can be used: alcohol, baking
soda, vinegar, or a solution of ammonia in water.
Avoid the use of chloride cleansers, which may
damage the kettle's stainless steel surface.
WARNING: Steel wool
should never be used for
cleaning the cooking chamber
of the kettle. Particles of steel
wool become embedded in
the cooking surface and rust,
which may corrode the
stainless steel.
NOTE: Unit should not be cleaned with a water jet.
8. Leave the cover off when the kettle is not in
use.
CLEANING INSTRUCTIONS
Chloride Cleaners
Wire Brush & Scrapers
Steel Pads
7
MARINE LOCK
Use a small nylon bristle brush to remove food
and debris from pivot point. If lock is still sticking
have maintenance disassemble and clean pieces
individually and reassemble.
Disassembly
1. Disconnect power from kettle.
2. Remove console cover from top of kettle's
console.
3. Remove locknut and lockwasher from inside
console.
4. Remove shoulder bold from latch.
5. Clean all parts.
Re-Assembly
6. Apply locktight to
shoulderbolt where
illustrated. Replace
shoulder bolt and latch
and tighten firmly.
7. Replace lockwasher and locknut inside the
console and tighten firmly.
8. Test Marine Lock. See Marine Lock Testing
Procedure (page 19).
9. Replace console cover.
Latch
Shoulder Bolt
Carefully apply
locktight to the
final two threads.
Lockwasher
Locknut
Job Cleaning Agent Comments
Routine Cleaning Soap, Ammonia Apply with cloth or
Detergent, Medallion sponge
Fingerprints Arcal 20, Lac-O-Nu Provides barrier film
& Smears Ecoshine
Stubborn Stains Cameo, Talc, Zud Rub in direction
& Discolouration First Impression of polish lines
Grease & Fatty Acids, Easy-Off, De-Grease It Excellent removal
Blood, Burnt-On Foods Oven Aid on all finishes
Grease & Oil Any good commercial Apply with sponge
detergent or cloth
Restoration/ Benefit, Super Sheen
Passivation
RECOMMENDED CLEANERS
FOR SPECIFIC SITUATIONS
Loading...