Cleveland Range KGT-25, KGL-25-T, KCL-25-T, KGL-25, KGT-25-T User Manual

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Page 1

SE95052

Operators Manual

Installation, Operation & Service

Gas 25 Gallon Kettle

MODELS: KGL-25 KGL-25-T

KGT-25-T

KGT-25

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110

Phone: (216) 481-4900 Fax: (216) 481-3782

Visit our web site at www.clevelandrange.com

Enodis

Page 2

FOR THE USER

IMPOR

TANT

POST IN A PROMINENT LOCATION, INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER.

KEEP APPLIANCE AREA FREE AND CLEAR FROM COMBUSTIBLES.

DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND VENTILATION AIR.

ALL SERVICE MUST BE PERFORMED BY A QUALIFIED CLEVELAND RANGE TECHNICIAN.

RETAIN THIS MANUAL FOR YOUR REFERENCE.

WARNING: Improper installation,

adjustment, alteration, service or maintenance can cause property

damage, injury or death. Read the

installation operating and maintenance instructions

thoroughly before installing or

servicing this equipment.

FOR YOUR SAFETY

DO NOT STORE OR USE

GASOLINE OR ANY OTHER

FLAMMABLE LIQUIDS AND VAPOURS IN THE VICINITY

OF THIS OR ANY OTHER

APPLIANCE.

IMPORTANT!

ENSURE KETTLE IS AT ROOM TEMPERATURE AND

PRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE

PRIOR TO REMOVING ANY FITTINGS.

Page 3

TABLE OF CONTENTS

Installation Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Shipping Damage Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation Checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Specification Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Operating Instructions General Parts Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Operating the Kettle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Approximate Boiling Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Cleaning Instructions Care & Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Recommended Cleaners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Service Parts Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Faucet Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Component Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Burner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2" Tangent Draw-Off Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

General Assembly - Tilting Models . . . . . . . . . . . . . . . . . . . . . 12-14

- Stationary Models. . . . . . . . . . . . . . . . . . . 15-16

Console Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Hinge Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Maintenance Inspection & Maintenance Check List . . . . . . . . . . . . . . . . . . . . . 19

Safety Inspection Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21

- Safety Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

- Safety Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

- Low Water Probe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

- Operating Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Lubrication Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Hinge Adjustment Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Calibrating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Pressure Relief Valve Periodic Testing Procedure. . . . . . . . . . . . . 23

Reservoir Fill Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Kettle Jacket Filling & Draining Procedures . . . . . . . . . . . . . . . . 25

Kettle Venting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Vacuum Leak Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Repairing Leaks in Steam Jacketed Kettle Fittings . . . . . . . . . . . . 27

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Sequences of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-31

Symbol Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-33

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INSPECTION

Before unpacking visually inspect the unit for evidence of damage during shipping.

If damage is noticed, do not unpack the unit, follow shipping damage instructions.

SHIPPING DAMAGE INSTRUCTIONS

If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim.

1. Write down a description of the damage or the reason for suspecting damage as soon as it is discovered. This will help in filling out the claim forms later.

2. As soon as damage is discovered or suspected, notify the carrier that delivered the shipment.

3. Arrange for the carrier's representative to examine the damage.

4. Fill out all carrier claims forms and have the examining carrier sign and date each form.

GENERAL

Installation of the kettle must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage.

This equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are: UL, A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL, and others. Many local codes exist, and it is the responsibility of the owner/installer to comply with these codes.

Observe all clearance requirements to provide proper make-up air flow. Do not obstruct the flow of combustion and ventilation air. Check rating plate to ensure that kettle has been equipped to operate with the type of gas available at the installation.

Dimensions and clearance specifications are shown on the SPECIFICATION DRAWING (see page #3-4).

CLEARANCE REQUIREMENTS

FOR CLEARANCE REQUIREMENTS (TO COMBUSTIBLE AND NONCOMBUSTIBLE WALLS) AND ASSEMBLY DETAILS REFER TO SPECIFICATION DRAWING ON PAGE #3.

INSTALLATION

Note: For clearance requirements, suggested

drain location and assembly details refer to "SPECIFICATION DRAWING" on page #3.

1. Position the unit in it's permanent location, and level the unit by turning the adjustable feet.

2. Once positioned and leveled, permanently secure the unit's flanged feet to the floor using 5/16" lag bolts and floor anchors (supplied by the installer). Three bolts are required to secure each of the flanged feet.

3. Seal joints of flanged feet with a silicone sealant.

GAS

ENSURE THE GAS SUPPLY MATCHES THE KETTLE'S REQUIREMENTS AS STATED ON THE RATING PLATE.

It is recommended that a sediment trap (drip leg) be installed in the gas supply line. If the gas pressure exceeds 14” water column, a pressure regulator must be installed, to provide a maximum of 14” water column gas pressure to the gas control valve.

Connect the gas line to the manual valve located at the rear of the control box.

Installation must be in accordance with local codes and/or the National Fuel Gas Code ANSI Z223.1 Latest Edition (USA) or the latest Installation Codes for Gas Burning Appliances and Equipment CAN/ CGA B149.1 and CAN/ CGA B149.2 (Canada). Use a gas pipe joint compound which is resistant to L.P. gas. Test all pipe joints for leaks with soap and water solution. Ensure that the gas pressure regulator is set for the manifold pressure indicated on the gas rating plate.

The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.45 kPa). The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.45 kPa).

INSTALLATION

FLANGED FOOT DETAIL

4 7/8" (124mm)

120 120

7/16"Ø, 3 HOLES

ON 3 1/8" (80mm) B.C.D.

(REAR LEGS ONLY)

Page 5

ELECTRICAL

ENSURE THE ELECTRICAL SUPPLY MATCHES THE KETTLE'S REQUIREMENTS AS STATED ON THE RATING LABEL.

A cord and plug are supplied with the unit. Simply plug the unit into any grounded outlet rated for a minimum of 10 amps. See GENERAL ASSEMBLY (pages #12-16) drawings for location of wiring diagram.

WARNING: Electrical Grounding Instructions.

This unit is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug. Standard supply voltage is 115 volts A.C., however, optional A.C. voltages can be supplied on special order. A separate fused disconnect switch must be supplied and installed in the high voltage electrical supply line. The kettle when installed, must be electrically installed and grounded in accordance with local codes, or in the absence of local codes, with National Electrical Code, ANSI/NFPA 70-1990 (USA) or the Canadian Electrical Code, CSA C22.2, Part 1 (Canada).

VENTILATION

Gas fired kettles are only to be installed under a ventilation hood in a room which has provisions for adequate make up air. Further information can be obtained by referring to the U.S.A. National Fire Protection Associations NFPA96 regulations. These standards have also been adopted by the National Building Code in Canada.

WATER

The sealed jacket of the gas-fired kettle is precharged with the correct amount of a water-based formula, and therefore, no water connection is required to the kettle jacket. The kettle can be equipped with optional hot and cold water taps, the taps require 1/2" copper tubing as supply lines.

INSTALLATION CHECKS

Although the kettle has been thoroughly tested before leaving the factory, the installer is responsible for ensuring the proper operation of kettle once installed.

DO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWER FAILURE.

KEEP APPLIANCE AND AREA FREE AND CLEAR OF COMBUSTIBLES.

1. Before turning the kettle on, read the vacuum/pressure gauge. The gauge's needle should be in the green zone. If the needle is in the "VENT AIR" zone, follow air venting procedure.

2. Supply power to the kettle by placing the fused disconnect switch to the "ON" position.

3. Turn on main gas supply to unit. Open the kettle's shut-off valve (located at back of console).

4. Turn the temperature control knob to "1" (Min.). The green LED light should remain lit, indicating the burner is lit, until the set temperature is reached. Then the green light will cycle on and off, indicating the burner is cycling on and off to maintain temperature.

5. Tilt the kettle forward. The red "LOW WATER" light should be lit when the kettle is in a tilted position. This light indicates that the burner has automatically been shut off by the kettle's safety circuit. This is a normal condition when the kettle is in a tilted position.

6. Raise the kettle to the upright position. The red "LOW WATER" light should go out when the kettle is upright. If the red light remains lit in the upright position, it indicates a low water condition, and water must be added to the reservoir before the kettle can be operated. Refer to the "RESERVOIR FILL PROCEDURES", on page #19.

7. Turn the temperature control knob to "10" (Max.) and allow the kettle to preheat. The green light should remain on until the set temperature is reached. Then the green light will cycle ON and OFF, indicating the burner is cycling ON and OFF to maintain temperature.

CLEANING

After installation the kettle must be thoroughly cleaned and sanitized prior to cooking. See CLEANING INSTRUCTIONS (page #7) for detailed information and suggested cleaners.

Page 6

SPECIFICATION DRAWING

- TILTING MODELS

NOTES

SPECIFICATIONS

FLANGED

FOOT DETAIL

FOOT LOCATION &

FLOOR DRAIN DETAIL

OVERALL DEPTH

Page 7

SPECIFICATIONS NOTES

FOOT LOCATION &

FLOOR DRAIN DETAIL

FLANGED

FOOT DETAIL

9/16"

120º TYP

1" (25

mm)

MAX. ADJUSTMENT

1 5/8" (42 mm)

7/16" (11 mm)

3 HOLES ON

3 1/8" (80

mm)

B.C.D.

4 7/8"

124

Ø mm

SPECIFICATION DRAWING

- STATIONARY MODELS

Page 8

OPERATING INSTRUCTIONS

ITEM # DESCRIPTION FUNCTION

1. Tilt Wheel (tilting models only) Used for tilting the kettle.

2. Vacuum/Pressure Gauge Indicate steam pressure in PSI inside steam jacket as well as

vacuum in inches of mercury.

3. Pressure Relief Valve This valve is used to vent the kettle and in the unlikely event there is an excess steam build-up in the jacket, this valve opens automatically to relieve this pressure.

4. Low Water Indicator Light (Red) When lit, indicates that the kettle is low on water and will not operate in this condition (see RESERVOIR FILL PROCEDURES on page #24).

5. On-Off Switch/ Turns kettle ON/OFF and allows the operator to adjust the kettle

Solid State Temperature temperature in increments from 1 (Min.) to 10 (Max.). Control (see TEMPERATURE RANGE CHART on page #6).

6. Heat Indicator Light (Green) When lit, indicates that the kettle's burner is on. Cycles ON-OFF with burner.

7. Water Level Sight Glass Displays water level in steam jacket.

8. Ignition Failure Indicator Light Indicates failure of heating system to ignite.

(Amber)

9. Tangent Draw-Off Valve Used for draining product or wash water from kettle. It is supplied as standard equipment on stationary kettles and is optional on tilting kettles

General Parts Drawing

Page 9

OPERATING THE KETTLE

DO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWER FAILURE.

KEEP APPLIANCE AND AREA FREE AND CLEAR OF COMBUSTIBLES.

DO NOT LEAN ON OR PLACE OBJECTS ON KETTLE LIP. SERIOUS INJURY COULD RESULT IF KETTLE TIPPED OVER, SPILLING HOT CONTENTS.

1. Before turning kettle on, read the Vacuum/Pressure

Gauge (2). The gauges needle should be in the green zone. If the needle is in the "VENT AIR" zone, refer to the Kettle Venting Instructions (page #21). Any air that may be present will increase cooking times. Once heated, the kettle's normal maximum operating pressure is approximately 1012 psi while cooking a water base product.

2. Ensure that the electrical service to the kettle is

turned on at the fused disconnect switch.

Temperature Range Chart

3. Preheat the kettle by turning the

ON/OFF

Switch/Solid State Temperature Control

(5) to the desired temperature setting (see above, TEMPERATURE RANGE CHART). The Heat Indicator Light (Green) (6) will remain lit, indicating the burner is on, until the temperature setting is reached. When the green light goes off, the burners are off, and preheating is complete.

NOTE: When cooking egg and milk products, the kettle should not be preheated, as products of this nature adhere to hot cooking surfaces. These types of food should be placed in the kettle before heating is begun.

4. Place food product into the kettle. The Heat Indicator Light (Green) (6) will cycle on and off indicating the burners are cycling on and off to maintain the set temperature.

NOTE: Do not fill kettle above recommended level marked on outside of kettle.

NOTE: The Low Water Indicator Light (Red) (4) should not be lit during kettle operation. This light indicates that the burners have been automatically shut off by the kettle's safety circuit. It is normal for the red light to come on when the kettle is in a tilted position. However, the kettle cannot be operated when the red light remains lit while the kettle is in the upright position. This indicates a low water condition, and water must be added to the reservoir. Refer to Reservoir Fill Procedures on page #19 of this manual for details.

5. When cooking is completed turn

ON/OFF

Switch/Solid State Temperature Control

(5) to the

"OFF' position.

NOTE: A five minute complete shut-of period is required before relighting.

6. Pour the contents of the kettle into an appropriate container by tilting the kettle forward. Care should be taken to pour slowly enough to avoid splashing off the product.

NOTE: As with cleaning food soil from any cookware, an important part of kettle cleaning is to prevent food from drying on. For this reason, cleaning should be completed immediately after cooked foods are removed. Refer to the Cleaning Instructions (page #6) for detailed kettle washing procedures.

APPROXIMATE BOILING TIMES

The accompanying chart shows approximate times required for electric kettles of various capacities to boil water. The

ON/OFF Switch/Solid State Temperature

Control

(5) must be set at “10” (Max.) throughout the heat-up period. Water will boil about 1/3 faster if the kettle is filled only to the outer steam jacket’s welded seam resulting in a kettle filled to 2/3 capacity.

Approximate Boiling Times

Kettle Capacity Minutes

25 gallon 37

Temperature Approximate

Control Product Temperature Setting °F °C

MIN. 120 49

1. 130 54

2. 145 63

3. 160 71

4. 170 77

5. 185 85

6. 195 91

7. 210 99

8. 230 110

9. 245 118

MAX. 265 130

NOTE: Certain combinations of ingredients will

result in temperature variations

Page 10

CARE AND CLEANING

Your kettle must be cleaned regularly to maintain its fast, efficient cooking performance, and to ensure its continued safe, reliable operation.

WARNING: Do not use chloride base detergents. There is a growing number of non-chloride cleaners available. If unsure of the cleaners chlorine content consult the supplier. Also avoid cleaners containing quaternary salt as they can cause the stainless steel to pit and rust.

WARNING: If any gaskets or seals are found defective, replace or repair immediately. (See Service Parts Drawings for part identification.)

1. Place the kettle's On-Off Switch/Solid State

Temperature Control (5) to the "OFF" position.

2. Prepare a warm water and mild detergent solution

in the kettle.

Remove food soil inside the kettle using a nylon brush.

WARNING: Do not use a metal

bristle brush or scraper, as this may

permanently damage the kettle's

stainless steel surface.

4. Loosen food which is stuck to the kettle by allowing

it to soak at a low temperature setting.

5. If the kettle is equipped with a draw-off valve, it

should be cleaned as follows:

a) Remove drain screen from bottom of kettle.

Thoroughly wash and rinse the screen either in a sink or a dishwasher, then replace it into the kettle.

b) Disassemble the draw-off valve first by turning

the valve knob counter-clockwise, then turning the large hex nut counter-clockwise until the valve stem is free of the valve body.

c) In a sink, wash and rinse the inside of the

valve body using a nylon brush.

d) Reassemble the draw-off valve by reversing

the procedure for disassembly. The valve's hex nut should be hand tight only.

6. Rinse kettle interior thoroughly, then drain the rinse water. Do not leave water sitting in unit when not in use.

7. Using mild soapy water and a damp sponge, wash the exterior of the kettle, rinse, and dry.

NOTE: For more difficult cleaning applications one of the following can be used: alcohol, baking soda, vinegar, or a solution of ammonia in water.

Avoid the use of chloride cleansers, which may damage the kettle's stainless steel surface.

WARNING: Steel wool should never be used for cleaning the cooking chamber of the kettle. Particles of steel wool become embedded in the cooking surface and rust, which may corrode the stainless steel.

NOTE: Unit should not be cleaned with a water jet.

8. Leave the cover off when the kettle is not in use.

Job Cleaning Agent Comments

Routine Cleaning Soap, Ammonia Apply with cloth or

Detergent, Medallion sponge

Fingerprints Arcal 20, Lac-O-Nu Provides barrier film & Smears Ecoshine

Stubborn Stains Cameo, Talc, Zud Rub in direction & Discolouration First Impression of polish lines

Grease & Fatty Acids, Easy-Off, De-Grease It Excellent removal Blood, Burnt-On Foods Oven Aid on all finishes

Grease & Oil Any good commercial Apply with sponge

detergent or cloth

Restoration/ Benefit, Super Sheen Passivation

RECOMMENDED CLEANERS FOR SPECIFIC SITUATIONS

CLEANING INSTRUCTIONS

Chloride Cleaners

Steel Pads

Wire Brush & Scrapers

Page 11

FAUCET ASSEMBLY

(optional)

ITEM PART DESCRIPTION QTY. NO. NO.

33//44"" SSPPOOUUTT

KE50825-7 FOR STATIONARY KETTLES . . . . . . . . . . .1

KE50825-2 FOR TILTING KETTLES . . . . . . . . . . . . . . .1

2. FA95022 RETAINING RING . . . . . . . . . . . . . . . . . . . .1

3. FA05002-19 "O" RING . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE51736 LONG FAUCET NUT . . . . . . . . . . . . . . . . .1

5. SE50020 HOT WATER STEM ASSEMBLY . . . . . . . . .1

(DOUBLE PANTRY ONLY)

6. SE50021 COLD WATER STEM ASSEMBLY . . . . . . . .1

7. KE51401 SINGLE PANTRY BODY . . . . . . . . . . . . . . .1

(C/W ITEM NO. 6)

8. KE50335 ADAPTER WASHER . . . . . . . . . . . . . . . . . .1

(SINGLE PANTRY ONLY)

9. KE51403 DOUBLE PANTRY BODY . . . . . . . . . . . . . .1

(C/W ITEM NO. 5&6)

10. SK00395-1 FAUCET MOUNTING BRACKET . . . . . . . .1

11. FA11258 HEX CAP SCREW . . . . . . . . . . . . . . . . . . .2

12. FA30505-1 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . .2

13. FA21008 HEX NUT . . . . . . . . . . . . . . . . . . . . . . . . . .2

14. SE50447 WASHER HORSESHOE . . . . . . . . . . . . . . .1

SERVICE PARTS

WARRANTY

Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Centre for replacement parts, service, or information regarding the proper maintenance and repair of your cooking equipment

In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factorysupplied replacement parts should be used. The use of other than factory supplied replacement parts will void warranty.

Page 12

ITEM NO. PART NO. DESCRIPTION QTY.

1. KE01927-1 COMPONENT MOUNTING PLATE (STATIONARY MODELS) . . . . . . . . . . . . . . .1

KE01927 COMPONENT MOUNTING PLATE (TILTING MODELS) . . . . . . . . . . . . . . . . . . .1

2. KE50753-7 RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. KE00458 SSK CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE50303 ELECTRONIC BOX HOLDER (STATIONARY MODELS) . . . . . . . . . . . . . . . . . . .1

KE52548 ELECTRONIC BOX HOLDER (TILTING MODELS) . . . . . . . . . . . . . . . . . . . . . . .1

5. FA11089 SCREWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

6. FA11052 SCREWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

9. FA32004 TOOTH LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

10. FA32005 TOOTH LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

11.* KE53469-2 IGNITION CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

12.* FA10245 SCREW (8-32) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

13.* FA20004 HEX NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

FOR 120V OPTION

7. KE53838-20 TRANSFORMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

8. KE53838-27 TRANSFORMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FOR 240V OPTION

7. KE53838-18 TRANSFORMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

8. KE53838-21 TRANSFORMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

* LOCATED IN GEARBOX ON GAS MODELS

COMPONENT MOUNTING PLATES

STATIONARY MODELS

TILTING MODELS

43 5 1110 12

10 13

1 7 8

8 7 4

3 5 10

2 6 9

Page 13

ITEM NO. PART NO. DESCRIPTION QTY.

1. KE54897-1 MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE54890-1 IGNITION GUARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. FA11144 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

4. KE54881-1 BOTTOM COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. KE54894-1 HOLDER, BOTTOM COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. KE54895-3 INSULATION ON TOP OF COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. KE01500-2 BURNER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

8. KE01500-4 BURNER WITHOUT IGNITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

9. KE02195-1 BURNER PAN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

10. KE54895-2 INSULATION BETWEEN BOTTOM COVER & BURNER ASSEMBLY . . . . . . . . .2

11. KE54895-4 INSULATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

12. KE53406-21 GAS ORIFICE, NATURAL GAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

KE53406-18 GAS ORIFICE, LP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

13. FI05134-1 COMPRESSION FITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

14. FI00565-6 NIPPLE 3/8 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

15. KE53437-1 IGNITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

16. FA11145 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

17. KE54775 IGNITOR POSITION HOLDING BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

BURNER ASSEMBLY

711

2151617 3

1 4 5 6

1412

Page 14

2" TANGENT DRAW-OFF VALVE

ITEM NO. PART NO. DESCRIPTION QTY.

1. - 7. KE50972-B DRAW-OFF ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1. FA95049 WING NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE527551 KNOB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. KE52754 HEX NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE52753 RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. KE52752 PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. FA00111 "O" RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. KE52751 VALVE BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Page 15

ITEM NO. PART NO. DESCRIPTION QTY.

1. KE00099 ADJUSTABLE FOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE51723-1 SAFETY VALVE (50 PSI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. KE50429-3 PRESSURE GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE54852-1 BRACKET FOR SAFETY VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. KE529773 LID FOR GEAR BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. KE00508 HANDWHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. KE54821-8 SUPPLY CORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

8. CHS-KGL-25-T SPRING HINGE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

9. KE00351 TRUNNION BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

10. FI05321-1 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

11. KE54667-3 BURNER TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

12. FI05134-1 COMPRESSION FITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

GENERAL ASSEMBLY

- TILTING MODELS (pg. 1 of 3)

3 2

VIEW "G"

MANIFOLD & BURNER TUBE PIPING DETAIL

55 56 57

60 L5

10 13

12 11 12 14

L2 L3

161

Page 16

13. FI05198-5 COMPRESSION ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

14. FI00565-6 NIPPLE 3/8 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

15. FI05222 SWIVEL ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

16. FI05231 FLUSH BUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

17. FI05223 SPECIAL NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

18. KE02053 GAS VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

19. FI00607 CLOSE NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

20. F01518-1 GAS SHUT OFF VALVE

GAS OPTIONS

KE54618-1 PRESSURE REGULATOR (PROPANE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE54618-2 PRESSURE REGULATOR (NATURAL GAS) . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

21. F105226-12 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

22. FI00040 ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

GENERAL ASSEMBLY

- TILTING MODELS (pg. 2 of 3)

23 24

16 172221 18 19 20

3837 39 40 41 36 42 43 45 43 42

46 47 48 49 50

58 53 59

31 32 33 34 35

516052 53 54

Page 17

23. FA19177 HEX SOCKET SET SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

24. FA20047 JAM NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

25. KE50294-1 MERCURY SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

26. KE54456-1 MERCURY SWITCH BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

27. KE50295-1 CLIP FOR MERCURY SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28. FA11396 HEX HEAD BOLT (3/8-24) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

29. FA31031 SPLIT LOCK WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

30. FA15018-7 SCREW 6-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

31. KE52833 WORM GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

32. FA10772 SOCKET HEAD CAP SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

33. FA20030 JAM NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

34. FA95007-4 RETAINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

35. FA95055-1 SQUARE KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

36. KE50315 WORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

37. KE51730 TILT SHAFT BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

38. FA31010 SPLIT LOCK WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

39. FA20030 HEX NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

40. KE503752 TILT SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

41. FA95005 TENSION PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

42. KE52193 THRUST BEARING SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

43. KE52191 ROLLER BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

44. KE52192 THRUST WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

45. FA30088 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

46. FA95008 JAM NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

47. KE53469-2 IGNITION CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

48. FA10245 SCREW (8-32) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

49. FA20004 HEX NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

50. FA32005 TOOTH LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

51. KE53390 GAS VALVE MOUNTING BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

52. FA10367 BINDING HEAD SCREW (10-32) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

53. FA32006 TOOTH LOCKWASHER (J10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

54. FA20007 MACHINE SCREW NUT (10-32) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

55. KE53316 SAFETY THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

56. KE00515 THERMISTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

57. KE50556-1 LOW WATER PROBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

58. KE01928-1 COMPONENT MOUNTING PLATE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . .1

(see COMPONENT MOUNTING PLATES on page #9)

59. FA20006 MACHINE SCREW NUT (10-24) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

60. FA11145 SCREWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

61. KE54833-2 SNAP-IN BUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

62. KE54468 WATER LEVEL SIGHT GLASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

LABELS

L1. KE95555-5 OPERATING INSTRUCTION LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

L2. KE95552 RATING PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

L3. KE95551 GAS KETTLE LABEL GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

L4. KE95040 DIRECTION OF TILT LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

L5. KE90424 WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

GENERAL ASSEMBLY

- TILTING MODELS (pg. 3 of 3)

Page 18

GENERAL ASSEMBLY

- STATIONARY MODELS (pg. 1 of 2)

11 13

531

7 8 10

7 9

14 15 16

10 L1

VIEW "A"

COMPONENT MOUNTING BOX

WITH LID REMOVED

28 29 28 30

19 20

VIEW "B"

MANIFOLD & BURNER

TUBE PIPING DETAIL

322 3

17242325 18

Page 19

ITEM NO. PART NO. DESCRIPTION QTY.

1. KE00099 ADJUSTABLE FOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

2. KE01928-2 COMPONENT MOUNTING PLATE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . .1

(see COMPONENT MOUNTING PLATES on page #9)

3. FA20006 MACHINE SCREW NUT (10-24) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. FA32006 TOOTH LOCK WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. KE54991-1 LID (COMPONENT BOX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. KE54991-2 LID (SIDE BOX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. FA95074 ANCHOR NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

8. KE54846-4 GASKET (COMPONENT BOX LID) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

9. KE54846-5 GASKET (SIDEBOX LID) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

10. FA95031 PAN HEAD PHILLIPS DRIVE SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

11. KE50429-3 PRESSURE GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

12. KE54852-1 BRACKET FOR SAFETY VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

13. KE54941-6 SAFETY VALVE (50 PSI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

14. KE53316 SAFETY THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

15. KE00515 THERMISTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

16. KE50556-1 LOW WATER PROBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

17. KE02053 GAS VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

18. FA10360 SCREW PAN HEAD PHILLIPS (10-32) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

19. F01518-1 GAS SHUT OFF VALVE (OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

GAS OPTIONS

KE54618-1 PRESSURE REGULATOR (PROPANE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE54618-2 PRESSURE REGULATOR (NATURAL GAS) . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

20. FI00607 CLOSE NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

21. KE54821-8 SUPPLY CORD (OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

22. KE54833-2 SNAP IN BUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

23. FA00152 STREET ELBOW (3/4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

24. FI00355 BUSHING (3/4 X 3/8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

25. FI00565-3 NIPPLE (3/8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

26. FI05198-5 COMPRESSION ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

27. FI00265 COUPLING (3/8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

28. FI05134-1 COMPRESSION FITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

29. KE54667-4 BURNER TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

30. FI00565-6 NIPPLE (3/8 NPT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

31. KE51238 CORD CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

32. CHS-25 SPRING HINGE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

33. FA11145 SCREWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

34. KE54468 WATER LEVEL SIGHT GLASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

LABELS

L1. KE90424 WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

L2. KE95555-5 OPERATING INSTRUCTION LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

L3. KE95552 RATING PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

L4. KE95551 LABEL SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

GENERAL ASSEMBLY

- TILTING MODELS (pg. 2 of 2)

Page 20

CONSOLE CONTROLS

ITEM NO. PART NO. DESCRIPTION QTY.

1. SE00114 POTENTIOMETER WITH ON/OFF SWITCH, C/W ITEM #2 . . . . . . . . . . . . . . . . .1

2. KE51005 RUBBER BOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. KE50569-1 KNOB, POTENTIOMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE50567-1 L.E.D., RED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. KE50568-1 L.E.D., GREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. KE50567-2 L.E.D., AMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. FA05002-18 "O" RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

5 7

4 7

Page 21

HINGE ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY.

1. - 11 SE00120-1 Hinge Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1. KE50882 Hinge Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE51217 Hinge Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. KE50121-2 Hinge Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE50823-1 Hinge Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. KE50824 Hinge Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. KE50819-1 Hinge End Piece, LHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. KE50820 Hinge Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

8. KE50819 Hinge End Piece, RHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

9. FA11284 Screw, Socket Head, 1/4-20 x 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

10. FA11507 Cutting Screw, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

11. KE54907-10 Plug Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

12. KE50151-12 Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

13. Cover Handle (specify model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1312

Page 22

MAINTENANCE

ALL SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN.

Cleveland Range equipment requires little preventative maintenance. We do however provide the following

chart as a guideline for inspection and maintenance to keep your unit functioning at 100%.

INSPECTION AND MAINTENANCE CHECKLIST

The following check should be completed every six months or more frequently if unit is in a high volume facility.

WARNING: It is imperative that damaged seals be repaired immediately to prevent equipment failure and/or damage.

ITEM CHECK

HAND WHEEL

(tilting models only) Check hand wheel for tightness. If loose tighten allen screw.

LUBRICATION

(tilting models only) Check that kettle tilts smoothly. Grease trunnion housings and

gear/worm assembly every three months as recommended in LUBRICATION PROCEDURE on page #22.

GEAR/WORM Inspect for play. Tighten Allen screws if required.

PRESSURE GAUGE Check that the gauge does not have moisture on its inside face.

Replace if moisture is present.

Check that the gauge shows a vacuum (needle is well into the Green zone) when cold and shows between 25-40 psi when unit is hot. If not follow VACUUM LEAK TEST on page #26.

PRESSURE RELIEF VALVE Check pressure relief valve as described in PRESSURE RELIEF VALVE

TESTING PROCEDURE on page #22.

TEMPERATURE CHECK Following the CALIBRATING PROCEDURE on page #23, check the

inner kettle surface temperature with a digital surface thermometer and adjust if required.

ON/OFF SWITCH/ Check for damage. Replace if necessary.

TEMPERATURE CONTROL

SPRING ASSIST COVER Check cover is tightly secured to handle and insure spring is holding

cover up - adjust if required. Refer to HINGE ADJUSTMENT INSTRUCTIONS on page #22.

IMPORTANT!

ENSURE KETTLE IS AT ROOM TEMPERATURE AND

PRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE

PRIOR TO REMOVING ANY FITTINGS.

Page 23

SAFETY INSPECTION CHECKLIST

TILTING MODELS (pg. 1 of 2)

Regular inspection and maintenance of units is essential to obtain trouble free and safe operation of equipment. Inspections must include testing of the pressure relief valve and checks of the operating system to insure that it has not been altered.

No safety features designed into the equipment should ever be tampered with. Tampering with or bypassing controls is a very dangerous practice and unfortunately we have seen several cases of this. Following is a short list of the most common and the most dangerous alterations performed on kettles.

✘

Plug

✘

Tube diameter reduced

✘

Frozen, stuck, or plugged

✘

Plumbed to drain or water line

✔

Incorrect Installations

Safety valve has plug threaded into the discharge opening preventing any steam from escaping.

Safety valve’s tube diameter has been reduced.

Safety valve is sticking, frozen shut or plugged. To test, refer to page 23, PRESSURE RELIEF VALVE PERIODIC TESTING PROCEDURE.

Safety valve is plumbed to a drain or water line creating back pressure and reducing flow.

SAFETY VALVE

This illustrations show the correct configuration of a factory installed Safety Valves.

Any modifications are unacceptable.

This illustrations show the correct configuration of a factory installed Safety Valves.

Any modifications are unacceptable.

Page 24

SAFETY THERMOST

AT:

Incorrect Installations

Safety thermostat probe is not completely inserted into tubing.

Safety thermostat probe is removed from tubing.

Safety thermostat electrical connection is bypassed.

Low W

ater Level Probe:

Probe bypassed by running (A) an additional wire

Probe properly attached

260º - 270º MAXIMUM KETTLE TEMPERATURE

265º

✔

If maximum temperature is not in this range (on empty kettle), refer to the CALIBRATING PROCEDURE on page #23.

Operating Thermostat:

✔

✘

Probe bypassed by (B) grounding the connecting wire

✘

(A)

(B)

SAFETY INSPECTION CHECKLIST

TILTING MODELS (pg. 2 of 2)

✔

Probe fully inserted in tube

Wiring is properly

connected

123

✘

Probe

removed

partially

✘

Probe

removed

completely

✘

Thermostat

electrically

bypassed

Page 25

LUBRICATION PROCEDURE

Lubricate the following parts every three months to insure smooth operation and reduce wear.

TRUNNION HOUSING, WORM SCREW AND TILT GEAR

These parts are accessed through the top cover of the console.

Apply grease to gear

teeth. Check for excessive play and adjust with adjusting screw located on top of cross bar.

KETTLE TRUNNIONS

On the left hand side of the kettle there are two grease nipples on the top back portion of the trunnion housing. On the right hand side of the kettle you must remove the console cover to access the grease nipple.

HINGE ADJUSTMENT INSTRUCTIONS

1. Insert 3/8" Allen wrench.

2. Turn clockwise to relieve tension on spring.

3. While tension is released remove one of the two

slotted screws.

4. To prevent Allen wrench from springing back abruptly while the second slotted screw is removed, insert a pin (approximately 1/8") in the hole where the first slotted screw was removed from.

5. Remove second slotted screw.

6. While holding Allen wrench remove pin.

7. Turn Allen wrench clockwise to tighten or

counter-clockwise to loosen tension to produce desired effect.

8. Re-insert pin in one of the two holes.

9. Tighten one slotted screw in the other hole (it

may be necessary to turn Allen wrench slightly to align holes).

10. Remove pin and repeat step number 9. for other slotted screw.

3/8" Allen wrench

Adjusting

Screw

Worm Screw and Tilt Gear

Cross

Bar

Trunnion Housing

Grease Nipple

Page 26

CALIBRATING PROCEDURE

1. Insure the unit has a vacuum before you begin

calibrating procedures. If unit requires venting refer to Kettle VENTING INSTRUCTIONS on page #26.

Set On-Off Switch/Temperature Control to "10" (Max.).

3. Allow the unit to cycle twice.

4. Check temperature of the inner kettle surface with

a digital surface thermometer.

5. Temperature should be between 260° F and 265° F.

6. Using a screw driver adjust temperature by turning

the potentiometer on the black box. Turn very little. Turn clockwise to INCREASES and counterclockwise to DECREASE temperature.

7. Allow the unit to cycle twice.

8. Check temperature of the inner kettle surface with

a digital surface thermometer.

9. Repeat steps 4. through 8. until unit is calibrated.

Pressure Relief Valve/Gauge Assembly Drawing

PRESSURE RELIEF VALVE PERIODIC TESTING PROCEDURE

Most insurance agencies require periodic testing of pressure relief valves used on pressure vessels. This procedure will allow you to safely and quickly test your kettle's pressure relief valve. We recommend this test be performed twice a year.

NOTE: The following instruction is intended for use by qualified service personnel.

WARNING: Kettle surface will be hot and steam will be released during testing. Take necessary precautions including the use of gloves and eye protection to prevent personal injury.

1. Remove guard bracket from pressure relief valve/gauge assembly.

2. With the kettle empty, set On-Off Switch/Temperature Control to "10" (Max.). Allow the kettle to heat until the unit cycles off.

Switch On-Off Switch/Temperature Control to "0"(Off) and disconnect main power at fused disconnect switch.

4. Stand to the side of the pressure relief valve discharge tube and pull valve open for a maximum of one second. Repeat test three to four times. Each time the mechanism should move freely and be accompanied by a rapid escape of steam.

5. Replace guard bracket from pressure relief valve/gauge assembly.

If valve appears to be sticking replace pressure relief valve.

If foreign material is discharged then drain kettle (see KETTLE JACKET FILLING & DRAINING PROCEDURES on page #25) and replace pressure relief valve.

See RESERVOIR FILL PROCEDURE (page #24) for full instructions on the correct method for refilling kettle jacket.

WARNING: Improper refilling of kettle jacket will result in irreversible damage to unit.

NOTE: Rust inhibitor is purchased locally. Read directions and do not exceed manufacturer's recommendation (excessive rust inhibitor can also cause solidification).

DANGER: PRESSURE RELIEF

VALVE WILL EXHAUST HIGH TEMPERATURE STEAM. CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS. KEEP FACE,

HANDS AND BODY CLEAR OF DISCHARGE.

DANGER: WORKING ON MACHINES

WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK.

WARNING: IMPROPER REFILLING OF

KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT.

Pressure Gauge

Pressure Relief Valve

Guard Bracket

Page 27

RESERVOIR FILL PROCEDURES

The kettle's water level must be maintained at the proper level. Under normal operating conditions, the sealed water reservoir should never require the addition of water.

If the red "low water" light comes on during use (while the kettle is in an upright position), the water level has reached a critically low level. The low water protection control has automatically shut off the gas burner. The following procedure must be completed before further use:

NOTE: Have a qualified service technician repair the leakage problem and add water to the unit. Ensure that the red "low water" light is on when the kettle is upright. On tilting kettles, it is normal for the red light to come on when the kettle is in a tilted position.

CAUTION: Only distilled water should be used when adding water to a partially filled water reservoir (If unit is completely empty see KETTLE JACKET FILLING & DRAINING PROCEDURES on page #25). Local tap water conditions may cause kettle damage which is not covered under warranty. Rust inhibitor is purchased locally. Read directions and do not exceed manufacturer's recommendation (excessive rust inhibitor can also cause solidification).

DISTILLED WATER REQUIREMENTS

When red “Low When the reservoir is Kettle Water Light” comes completely empty, Capacity on, add distilled water add distilled water

25 gallon Approximately 1 gal. 4.4 gallon

1. Ensure kettle is at room

temperature and pressure gauge showing zero or less pressure.

2. Shut off power to the kettle at the fused disconnect switch.

3. Remove Guard Bracket (A).

4. Pull Pressure Relief Valve (B) open to insure vessel

is not pressurized.

5. Remove Pressure Relief Valve (B).

6. Replace Pressure Relief Valve (B) with Street

Elbow (C).

7. Add distilled water (D) through the Street Elbow (C), using a funnel if necessary. Fill the unit to the high level mark on the Sight Glass.

8. Apply a thread sealant (i.e. Teflon tape) to the Pressure Relief Valve's (B) thread and replace.

9. Replace Guard Bracket (A).

10.

Restore power to unit at the fused disconnect switch.

11.

The kettle must now be vented. (Refer to the KETTLE VENTING INSTRUCTIONS on page #26).

DANGER: PRESSURE RELIEF

VALVE WILL EXHAUST HIGH TEMPERATURE STEAM. CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS. KEEP FACE,

HANDS AND BODY CLEAR OF DISCHARGE.

DANGER: WORKING ON MACHINES

WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK.

Sight Glass

WARNING: IMPROPER REFILLING OF

KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT.

100

150

200

250

300

350

400

psi

kPa

Pressure Relief Valve/Gauge Assembly Drawing

D. Fill unit via Street Elbow

Attach Street

Elbow

A. Remove

Guard Bracket

*Important-

Pull ring on Pressure Relief Valve

prior to removal to insure vessel is not pressurized.

Remove

Pressure

Relief Valve

Page 28

Draining Procedure

1. Shut off gas supply.

2. Disconnect gas line and electrical connection.

3. Remove bolts holding kettle to table.

4. Pull ring on pressure relief valve to insure there is

no pressure within the kettle jacket.

5. Remove sight glass.

6. Tilt kettle on its side (sight glass down) and allow

to drain (pull ring on pressure relief valve to speed up draining).

7. Tilt kettle upright and refill with water. Tilt kettle again on its side and allow to drain. Repeat until water drains clear.

8. Apply a thread sealant (i.e. Teflon tape) to the sight glass threads and replace.

Refilling Unit (see RESERVOIR FILL

PROCEDURES on page #24 for details).

DANGER: PRESSURE RELIEF

VALVE WILL EXHAUST HIGH TEMPERATURE STEAM. CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS. KEEP FACE,

HANDS AND BODY CLEAR OF DISCHARGE.

DANGER: WORKING ON MACHINES

WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK.

KETTLE JACKET FILLING & DRAINING PROCEDURES

Under normal circumstances the kettle does not require the draining of all fluid. If the red “low water” light is on, follow the Reservoir Fill Procedures (page #9) in this manual.

If unit must be drained follow the procedures described on the following pages.

Use only a mixture of water and rust inhibitor to refill kettle jacket (see instructions below).

Contact your local water treatment company and purchase rust inhibitor with the specifications described below.

Recommended Corrosion Inhibitors for Closed Systems.

DESCRIPTION

Recommended for our units is a blend of SODIUM NITRITE and BORAX for corrosion inhibition of ferrous metals and axoles for copper and copper alloy corrosion protection. Product should be formulated for hot or cold closed recalculating water systems.

Source the chemicals stated above from your local water treatment company. Mix only with water and follow manufactures recommended mixing rate.

DISPOSAL OF INHIBITOR

Do not dispose of chemicals in any system which may discharge into water supplies used for drinking or washing or that could accidentally discharge into such systems, or into stream accessible to animals.

Follow all Federal, State and local codes when disposing of product.

Refill Quantities

(water and corrosion inhibitor mixture)

Kettle Size U.S. Gallons Liters

25 gallon 4.4 16.6

WARNING: IMPROPER REFILLING OF

KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT.

Sight Glass

DANGER: EXTREMELY

HOT SURFACES.

WORK ONLY ON COLD

KETTLE.

Page 29

KETTLE VENTING INSTRUCTIONS

1. Remove guard bracket from

pressure relief valve/gauge assembly.

Set On-Off Switch/Temperature Control to to "10 " (Max.), heat the empty kettle until unit cycles off.

3. Vent kettle by pulling safety valve ring 8-10 times in short 2-3 second blasts with a 5 second interval between pulls.

NOTE: If unit cycles ON, stop venting and wait for kettle to cycle OFF before continuing.

Set On-Off Switch/Temperature Control to to "0" (Max.). Add cold water to kettle until its surface temperature is below 100°F. The pressure gauge needle should be in the green zone, indicating a vacuum in the kettle’s jacket.

5. Replace guard bracket from pressure relief valve/gauge assembly.

100

150

200

250

300

350

400

psi

kPa

100

150

200

250

300

350

400

psi

kPa

The following venting procedure

should be followed when the

Vacuum/Pressure Gauge needle

is in the "VENT AIR" zone:

NOTE: Check for and eliminate leaks prior to venting (See REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS on page #27).

DANGER: PRESSURE RELIEF

VALVE WILL EXHAUST HIGH TEMPERATURE STEAM. CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS. KEEP FACE,

HANDS AND BODY CLEAR OF DISCHARGE.

DANGER: WORKING ON MACHINES

WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK.

VACUUM LEAK TEST PROCEDURE

If the kettle will not hold vacuum, test for leaks at:

A. Water Level Probe.

B. Pressure Relief Valve.

C. Pressure Gauge.

LEAK TEST PROCEDURE:

1. Heat kettle until unit cycles off.

2. Shut off power to the kettle at the fused disconnect

switch.

3. Spread Bubble Type Leak Detector over suspected areas and watch closely for bubbles.

4. Repair areas as required.

REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS

If unit will not hold a vacuum the most likely cause is a leak at one of the fittings.

Often, the easiest way to eliminate a leak is reseal the suspect areas.

1. Water Level Probe

Remove,clean threads, apply teflon thread sealant and reinstall.

2. Pressure Relief Valve

A/ Inspect for signs of leaks. Replace if required.

B/ Remove, clean threads, apply teflon thread

sealant and reinstall.

3. Pressure Gauge

A/ Inspect face of gauge. If it contains moisture

on the inside of face replace.

Pressure

Gauge

Pressure

Relief

Valve

Guard Bracket

Pressure Gauge

Pressure Relief Valve

Water Level Probe

OFF

Page 30

WIRING DIAGRAM

TABLE-TOP GAS KETTLE, 120-240 VOLTS KE90424-F

Page 31

SEQUENCE OF OPERATIONS

1. To turn the unit on, turn the switch to the on

position.

■ Power is sent to primary side of the 120vac/16vac transformer.

■ Power is sent to the normally closed high limit.

■ From the high limit power is sent to the normally

open contacts of the 12VDC relay.

2. From the secondary of the transformer 16VAC is sent to the controller.

■ Power is sent to the red LED (low water indicator light) from terminal 4 of the controller.

■ If the water probe is grounded through water the LED will go off.

■ If the water probe is not grounded the LED will remain on and the unit will not heat.

■ If the resistance of the thermistor is higher than the setting of the potentiometer( the unit is calling for heat) then 16VDC is sent to the coil of the relay and the green LED (heat indicator light)

■ The 12VDC relay will close until the unit reaches temperature

3. With the contacts of the relay closed, power is sent to the 24 VAC transformer.

■ The transformer sends 24 VAC to the ignition module.

■ Ignition module sends 24 VAC to the Amber LED

■ The ignition module will send spark to the igniter

and 24 VAC to the gas valve.

■ With 24VAC to the gas valve the valve opens and gas is sent to the burner.

■ Spark and gas together cause ignition.

■ When this happens and the module reads at

least 0.7 micro amps DC within 4 seconds, the Amber light will go out and the 24 VAC will remain on the gas valve.

■ The unit will heat causing the water to boil and steam to be generated.

■ If the module does not see the 0.7 micro-amps in 4 seconds, the module will try again in 15 seconds. It will try 3 times then lock out.

4. The kettle will heat (build pressure) until the controller is satisfied by the thermistor at the setting of the potentiometer.

■ The controller will then turn off the heat circuit until the temperature of the kettle is below the setting.

■ When the temperature drops below the setting the controller will send 12 VDC to the relay and the heat circuit will be energized again.

5. To turn the unit off, place the switch in the off position.

■ Power will be removed from the controller and the heat circuit will de-energize.

Page 32

PROBLEM: KGL-25 Kettle Won't Heat

Replace

the on/off

switch (toggle

or rotary).

Replace the transformer.

Yes

Is 16 VAC at the

secondary side of

the transformer?

Is there 115 VAC

to the primary of the transformer?

Supply115 VAC to the

kettle.

Does red light

come on when unit

is first turned on?

Is 16 VAC

measured across

Pins 9 and 10 on

the controller?

Replace the

high limit.

Replace the

transformer

relay.

ignition

Does red light go

Yes

off shortly after

unit is turned on?

potentiometer set

at 10, is 12 VDC at

Yes

the coil of the

Does the relay pull

Is there 115 VAC

to the primary of

transformer?

Is there 24 VAC to

Yes

With the

relay?

Yes

in?

Yes

the ignition

Yes

the ignition

Module?

Yes

Add water to

jacket of Kettle.

With a jumper

across pins 5 and

7 on the controller,

is there 12 VDC

across the coil of

the DC relay?

Does the

potentiomer have

a resistance of

50,000 ohms on

low and 0 ohms at

Does the probe

have a resistance

of 100,000 ohms +

10% at room temperature?

Replace Probe

Yes

high?

Yes

removed and the

probe, is 12 VDC measured across

the coil of the DC

Yes

Replace the

wire harness in

the trunion

With the jumper

probe wire

grounded at the

relay?

Yes

Add water

Replace the

potentiometer

Replace the

controller

Replace

the Ignition

module.

Is there 24 VAC to

the Gas valve for 4

Seconds?

Yes

Is there Gas to the

burner?

Yes

Is there Spark to

the ignitor for 4

seconds.

Yes

If there

is spark and gas to

the burner assmbly

there should be

flame. Check

alighnment.

Replace the

gas valve

Page 33

PROBLEM: KGL-25 Kettle Not Hot Enough

Does the kettle

heat at all?

Yes

With kettle pot

empty and

temperature knob

set at 10, is the

temperature of the

surface of the pot

260 degrees?

Yes

See Problem:

kettle won't heat.

Unit is

operating

properly

Yes

Vent the kettle per instructions in

the manual.

When unit is cold

(room temp) is the

pressure gauge in

the green?

When the unit is

calling for heat

(the green light is

on), is there flame

at the burner?

Is the resistance of

the thermister

100,000 ohms

+10% at room

temperature?

Yes

Is there 24 VAC to

Is there 115 VAC

to the primary of

Replace the

igniton

transformer

the ignition

module?

Yes

the ignition

module?

Replace the

thermister.

Replace the

high limit

Replace

controller.

Yes

ohms at low and 0

Yes

Is the

potentiometer

resistance 50,000

ohms at high?

Replace the

potentiometer.

Page 34

PROBLEM: KGL-25 Kettle Gets Too Hot

The

kettle is working

properly.

temperature set at

Yes

continue to call for

the kettle reaches

260-265 degrees?

With the kettle empty and the

10, is the surface

temp 260-265

degrees?

Does the kettle

heat (green light

stays on) when

Is the resistance of

Yes

100,000 ohms +

;the thermister

10% at room

temperature?

Yes

Replace the

thermister.

Is there 115 vac to

Replace the

gas valve.

Replace the

Relay

the primary of the

ignition

transformer?

Yes

Is there DC

voltage to the coil

of the relay?

Yes

Replace the

controller

PROBLEM: Red Add Water LED Stays On

Add the proper

amount of distilled

water and rust

inhibitor.

Does Red LED stay on after adding the proper

amount of distilled

water and rust inhibitor?

Is the resistance of

the potentiometer

50,000 ohms at

the low setting and

0 ohms at high?

Yes

Replace the

controller

Replace the

potentiometer

Clean or

replace water

probe.

Replace the

wire harness in

the trunion.

Yes

Is the red LED on

with probe

grounded?

Yes

Does the red LED

stay on with a

jumper between

pins 5 and 7 on

the controller?

Yes

Replace the

controller.

Page 35

ON MARCHE ENCENDIDO ACCESO AN

PAUSE, INTERRUPTION PAUSE, INTERRUPTION PAUSA, INTERRUPCION PAUSA, INTERRUZIONE PAUSE, UNTERBRECHUNG

RESET RÉENCLENCHER RECONECTAR RESET NULLSTELLEN

STOP OF ACTION ARRÊT DE L'ACTION PARAR FUNCIONAMIENTO ARRESTO OPERAZIONE FUNKTION STOPPEN

FAST STOP, EMERGENCY ARRÊT RAPIDE D'URGENCE PARADA RAPIDA, EMERGENCIA ARRESTO RAPIDO, EMERGENZA SCHNELLER STOPP, NOTFALL

RISK OF ELECTRICAL SHOCK DANGER DE SECOUSSE ÉLECTRIQUE PELIGRO DE ELECTROCHOQUE PERICOLO DI SCOSSA STROMSCHLAG-GEFAHR

SPLASHPROOF ANTIÉCLABOUSSURES A PRUEBA DE SALPICADURAS PROTETTO CONTRO GLI SPRUZZI SPRITZWASSERDICHT

DISCONNECT ELECTRICAL SUPPLY BEFORE WORKING ON KETTLE COUPER LE COURANT AVANT D'INTERVENIR SUR L'ÉQUIPEMENT DESCONECTAR LA ALIMENTACION ELECTRICA ANTES DE REALIZAR TRABAJOS EN EL EQUIPO DISINSERIRE LA CORRENTE PRIMA DI LAVORARE SULLA MACCHINA STROMVERSORGUNG AUSSCHALTEN, BEVOR AM GERÄT GEARBEITET WIRD

MAIN POWER ALIMENTATION ÉLECTRIQUE ALIMENTACION PRINCIPAL ALIMENTAZIONE HAUPTSTROM

OFF ARRÊT APAGADO SPENTO AUS

CONTINUE CONTINUER CONTINUAR CONTINUA WEITER

START OF ACTION DÉBUT DE L'ACTION INICIAR FUNCIONAMIENTO INIZIO OPERAZIONE FUNKTION STARTEN

FAST START DÉMARRAGE RAPIDE INICIO RAPIDO AVVIAMENTO RAPIDO SCHNELLER START

Symbol Legend

(page 1 of 2)

❐ English ❐ French ❐ Spanish ❐ Italian ❐ German ❐ Chinese-Simplified ❐ Chinese-Traditional

✔✔

Page 36

LOW WATER NIVEAU BAS DE L'EAU NIVEL DE AGUA BAJO LIVELLO BASSO WASSERSTAND NIEDRIG

IGNITION FAILURE PANNE D'ALLUMAGE FALLO DE ENCENDIDO MANCATA ACCENSIONE

ZÜNDUNGSFEHLER

COOLING REFROIDISSEMENT REFRIGERACION RAFFREDDAMENTO KÜHLUNG

MIXER BRIDGE PONT DU MÉLANGEUR PUENTE DE MEZCLADORA MENSOLA MESCOLATORE MISCHER-BRÜCKE

RIGHT KETTLE BOUILLOIRE DROITE HERVIDOR DERECHO BOLLITORE DESTRO RECHTER KOCHKESSEL

LIFT LEVER LEVANTAR SOLLEVARE HEBEN

DOWN BAS ABAJO GIÙ RUNTER

COLD WATER EAU FROIDE AGUA FRIA ACQUA FREDDA KALTES WASSER

AUTOMATIC TEMPERATURE CONTROL COMMANDE AUTOMATIQUE DE LA TEMPÉRATURE AJUSTE AUTOMATICO DE TEMPERATURA CONTROLLO AUTOMATICO TEMPERATURA AUTOMATISCHE TEMPERATURREGELUNG

BURNER AND/OR ELEMENT ENERGIZED BRÛLEUR ET/OU ÉLÉMENT ALLUMÉ QUEMADOR O ELEMENTO ENCENDIDO FIAMMA E/O ELEMENTO ATTIVATI BRENNER ODER ELEMENT EINGESCHALTET

HEATING ÉBULLITION CALEFACCION RISCALDAMENTO HEIZUNG

HEAT ADJUSTMENT RÉGLAGE DE LA CHALEUR REGULACION DE CALOR REGOLAZIONE RISCALDAMENTO WÄRMEREGULIERUNG

LEFT KETTLE BOUILLOIRE GAUCHE HERVIDOR IZQUIERDO BOLLITORE SINISTRO LINKER KOCHKESSEL

MIX MÉLANGER MEZCLAR MESCOLATURA MISCHEN

UP HAUT ARRIBA SU RAUF

HOT WATER EAU CHAUDE AGUA CALIENTE ACQUA CALDA HEISSES WASSER

✔✔

✔

✔✔

✔

✔✔

Symbol Legend

(page 2 of 2)

❐ English ❐ French ❐ Spanish ❐ Italian ❐ German ❐ Chinese-Simplified ❐ Chinese-Traditional

✔