Cleveland Range inverter User Manual

CMC AC Variable Speed Drive

Series G

.5 –––– 5.

.5 .5

Installation, Operation and

Maintenance Instruction

5.4444 HP

5.5.

HP 230

HP HP

230V

230V230

Read this manual carefully before installing, wiring, operating, servicing or inspecting the drive. Keep this manual within easy reach for quick reference.

Thank you for purchasing CMC Variable Frequency Drives!

SAFETY INSTRUCTIONS

 Always follow safety instructions to prevent accidents and potential hazards from occurring.

 In this manual, safety messages are classified as follows:

Improper operation may result in serious personal injury or death.

WARNING

CAUTION

 Throughout this manual we use the following two illustrations to make you aware of safety

considerations:

Identifies potential hazards under certain conditions. Read the message and follow the instructions carefully.

Identifies shock hazards under certain conditions.

Particular attention should be directed because dangerous voltage may be present.

 Keep operating instructions handy for quick reference.

 Read this manual carefully to maximize the performance of SV-ACtionMaster series inverter and

ensure its safe use.

Improper operation may result in slight to medium personal injury or property damage.

WARNING

Do not remove the cover while power is applied or the unit is in operation.



Otherwise, electric shock could occur.



Do not run the inverter with the front cover removed.

Otherwise, you may get an electric shock due to high voltage terminals or charged capacitor exposure.



Do not remove the cover except for periodic inspections or wiring, even if

the input power is not applied.

Otherwise, you may access the charged circuits and get an electric shock.

 Wiring and periodic inspections should be performed at least 10 minutes

after disconnecting the input power and after checking the DC link voltage is discharged with a meter (below DC 30V).

Otherwise, you may get an electric shock.



Operate the switches with dry hands.

Otherwise, you may get an electric shock.



Do not use the cable when its insulating tube is damaged.

Otherwise, you may get an electric shock.



Do not subject the cables to scratches, excessive stress, heavy loads or

pinching.

Otherwise, you may get an electric shock.

CAUTION

Install the inverter on a non-flammable surface. Do not place flammable



material nearby.

Otherwise, fire could occur.



Disconnect the input power if the inverter gets damaged.

Otherwise, it could result in a secondary accident and fire.



After the input power is applied or removed, the inverter will remain hot for

a couple of minutes.

Otherwise, you may get bodily injuries such as skin-burn or damage.



Do not apply power to a damaged inverter or to an inverter with parts

missing even if the installation is complete.

Otherwise, electric shock could occur.

Do not allow lint, paper, wood chips, dust, metallic chips or other foreign



matter into the drive.

Otherwise, fire or accident could occur.

OPERATING PRECAUTIONS

(1) Handling and installation

 Handle according to the weight of the product.  Do not stack the inverter boxes higher than the number recommended.  Install according to instructions specified in this manual.  Do not open the cover during delivery.  Do not place heavy items on the inverter.  Check the inverter mounting orientation is correct.  Do not drop the inverter, or subject it to impact.

 Follow your national electrical code for grounding. Recommended Ground impedance for

200 V Class is below 100 ohm and for 400V class is below 10 ohm.

 ACTIONMASTER series contains ESD (Electrostatic Discharge) sensitive parts. Take

protective measures against ESD (Electrostatic Discharge) before touching the pcb for inspection or installation.

 Use the inverter under the following environmental conditions:

Ambient temperature

Relative humidity Storage temperature

Location

Environment

Altitude, Vibration Atmospheric

pressure

(2) Wiring

 Do not connect a power factor correction capacitor, surge suppressor, or RFI filter to the

output of the inverter.

 The connection orientation of the output cables U, V, W to the motor will affect the

direction of rotation of the motor.

 Incorrect terminal wiring could result in the equipment damage.  Reversing the polarity (+/-) of the terminals could damage the inverter.  Only authorized personnel familiar with CMC inverter should perform wiring and

inspections.

 Always install the inverter before wiring. Otherwise, you may get an electric shock or have

bodily injury.

- 10 ~ 40 ℃ (non-freezing)

90% RH or less (non-condensing)

- 20 ~ 65 ℃

Protected from corrosive gas, combustible gas, oil mist or dust Max. 1,000m above sea level, Max. 5.9m/sec2 (0.6G) or less

70 ~ 106 kPa

(3) Trial run

 Check all parameters during operation. Changing parameter values might be required

depending on the load.

 Always apply permissible range of voltage to the each terminal as indicated in this manual.

Otherwise, it could lead to inverter damage.

(4) Operation precautions

 When the Auto restart function is selected, stay away from the equipment as a motor will

restart suddenly after an alarm stop.

 The Stop key on the keypad is valid only when the appropriate function setting has been

made. Prepare an emergency stop switch separately.

 If an alarm reset is made with the reference signal present, a sudden start will occur.

Check that the reference signal is turned off in advance. Otherwise an accident could occur.

 Do not modify or alter anything inside the inverter.  Motor might not be protected by electronic thermal function of inverter.  Do not use a magnetic contactor on the inverter input for frequent starting/stopping of the

inverter.

 Use a noise filter to reduce the effect of electromagnetic interference. Otherwise nearby

electronic equipment may be affected.

 In case of input voltage unbalance, install AC reactor. Power Factor capacitors and

generators may become overheated and damaged due to potential high frequency noise transmitted from inverter.

 Use an insulation-rectified motor or take measures to suppress the micro surge voltage

when driving 400V class motor with inverter. A micro surge voltage attributable to wiring constant is generated at motor terminals, and may deteriorate insulation and damage motor.

 Before operating unit and prior to user programming, reset user parameters to default

settings.

 Inverter can easily be set to high-speed operations, Verify capability of motor or machinery

prior to operating unit.

 Stopping torque is not produced when using the DC-Break function. Install separate

equipment when stopping torque is needed.

(5) Fault prevention precautions

 Provide a safety backup such as an emergency brake which will prevent the machine and

equipment from hazardous conditions if the inverter fails.

(6) Maintenance, inspection and parts replacement

 Do not conduct a megger (insulation resistance) test on the control circuit of the inverter.  Refer to Chapter 6 for periodic inspection (parts replacement).

(7) Disposal

 Handle the inverter as an industrial waste when disposing of it.

(8) General instructions

 Many of the diagrams and drawings in this instruction manual show the inverter without a

circuit breaker, a cover or partially open. Never run the inverter like this. Always place the cover with circuit breakers and follow this instruction manual when operating the inverter.

CONTENTS

USER SELECTION GUIDE (ACTIONMASTER SPECIFICATIONS).......................................... 3

CHAPTER 1 - INSTALLATION ................................................................................................. 5

1.1 Inspection........................................................................................................................................5

1.2 Environmental Conditions................................................................................................................ 5

1.3 Mounting ......................................................................................................................................... 5

1.4

Other Precautions ...........................................................................................................................6

Dimensions ..................................................................................................................................... 7

1.5

1.6 Basic Wiring .................................................................................................................................... 9

1.7 Power Terminals ........................................................................................................................... 10

1.8 Control Terminals.......................................................................................................................... 13

CHAPTER 2 - OPERATION .................................................................................................... 16

2.1 Keypad and Parameter Group Setting........................................................................................... 16

2.2 Parameter Setting and Change ..................................................................................................... 17

2.3 Parameter Group...........................................................................................................................19

2.4 Operation ......................................................................................................................................22

CHAPTER 3 - PARAMETER LIST ..........................................................................................24

3.1 Drive Group [DRV].........................................................................................................................24

3.2 Function Group 1 [FU1] .................................................................................................................25

3.3 Function Group 2 [FU2] .................................................................................................................27

3.4 Input/Output Group [I/O] ................................................................................................................30

CHAPTER 4 - PARAMETER DESCRIPTION .........................................................................34

4.1 Drive Group [DRV].........................................................................................................................34

4.2 Function 1 Group [FU1] .................................................................................................................39

4.3 Function 2 Group [FU2] .................................................................................................................50

4.4 Input/Output Group [I/O] ................................................................................................................62

CHAPTER 5 - MODBUS-RTU COMMUNICATION .................................................................74

5.1 Introduction....................................................................................................................................74

5.2 Specifications ................................................................................................................................74

5.3 Installation .....................................................................................................................................75

5.4 Operating ......................................................................................................................................76

5.5 Communication Protocol (Modbus-RTU) ....................................................................................... 76

5.6 Communication Protocol (CMC-BUS ASCII).................................................................................. 77

5.7 Parameter Code List...................................................................................................................... 81

5.8 Troubleshooting............................................................................................................................. 87

5.9 ASCII Code List............................................................................................................................. 89

CHAPTER 6 - TROUBLESHOOTING & MAINTENANCE ......................................................90

6.1 Fault Display................................................................................................................................. 90

6.2 Fault (Inverter Fault) Reset ........................................................................................................... 92

6.3 Fault Remedy................................................................................................................................ 93

6.4 Troubleshooting ............................................................................................................................ 94

6.5 How to Check Power Components................................................................................................ 95

6.6 Maintenance ................................................................................................................................. 96

6.7 Daily and Periodic Inspection Items .............................................................................................. 97

CHAPTER 7 - OPTIONS........................................................................................................100

7.1 Braking Resistor...........................................................................................................................100

7.2 DIN Rail Base ..............................................................................................................................102

APPENDIX A - FUNCTIONS BASED ON THE USE................................................................104

APPENDIX B- PERIPHERAL DEVICES ..................................................................................105

DECLARATION OF CONFORMITY.........................................................................................106

USER SELECTION GUIDE (ACTIONMASTER SPECIFICATIONS)

230V Class (0.5~5.4HP)

Inverter Type

(SVxxxACtionMaster -x)

HP 0.5 1 2 0.5 1 2 3 5 5.4 Motor

Rating

kW 0.37 0.75 1.5 0.37 0.75 1.5 2.2 3.7 4.0

Capacity2 [kVA] 1.1 1.9 3.0 1.1 1.9 3.0 4.5 6.1 6.5 Output Ratings

FLA [A] 3 5 8 3 5 8 12 16 17

Frequency 0.1 ~ 400 Hz

Voltage 200 ~ 230 V Input

Voltage 1 Phase Ratings

Frequency 50 ~ 60 Hz (±5 %)

Braking Circuit On Board

Dynamic Braking

Average Braking Torque 20 % (Optional External DB Resistor: 100%, 150%)

Max. Continuous Baking

Time

Duty 0 ~ 30 % ED

Weight [lbs] 2.65 3.97 4.63 2.65 2.65 3.97 4.63 4.85 4.85

460V Class (0.5~ 5.4HP)

Inverter Type

(SVxxxACtionMaster -x)

HP 0.5 1 2 3 5 5.4 Motor

Rating

Output Ratings

Ratings

Dynamic Braking

kW 0.37 0.75 1.5 2.2 3.7 4.0

Capacity2 [kVA] 1.1 1.9 3.0 4.5 6.1 6.5

FLA [A] 1.5 2.5 4 6 8 9

Frequency 0.1 ~ 400 Hz

Voltage 380 ~ 460 V

Voltage 3 Phase, 380 ~ 460 V (± 10 %) Input

Frequency 50 ~ 60 Hz (±5 %)

Braking Circuit On Board

Average Braking Torque 20 % (Optional External DB Resistor: 100%, 150%)

Max. Continuous Braking

Time

Duty 0 ~ 30 % ED

Weight [lbs] 3.75 3.75 3.97 4.63 4.85 4.85

004-1 008-1 015-1 004-2 008-2 015-2 022-2 037-2 040-2

3 Phase

200 ~ 230 V (± 10 %)

15 seconds

004-4 008-4 015-4 022-4 037-4 040-4

15 seconds

Indicates the maximum applicable capacity when using a 4 pole motor.

Rated capacity (√ 3*V*I) is based on 220V for 200V class and 440V for 400V class.

Maximum output voltage will not be greater than input voltage. Output voltage less than input voltage may be programmed.

Control Method V/F Control

Frequency Setting Resolution

Digital Reference: 0.01 Hz (Below 100 Hz), 0.1 Hz (Over 100 Hz)

Analog Reference: 0.03 Hz / 50 Hz Frequency Accuracy Digital: 0.01 % of Max. Output Frequency, Analog: 0.1 % of Max. Output Frequency V/F Ratio Linear, Square Patter, User V/F

CONTROL

Overload Capacity 150 % of Rated Current for 1 Min. (Characteristic is inversely Proportional to Time) Torque Boost Manual Torque Boost (0 ~ 15 %), Auto Torque Boost

Operation Method Key / Terminal / Communication Operation Frequency Setting Analog: 0 ~ 10V / 4 ~ 20 mA Digital: Keypad Start Signal Forward, Reverse Multi-Step Speed Up to 8 Speeds Can Be Set (Use Multi-Function Terminal)

Multi Step Accel/Decel Time

Input Signal

0 ~ 9,999 sec, Up to 4 Types Can Be Set and Selected for Each Setting (Use Multi-

Function Terminal), Accel/Decel Pattern: Linear Pattern, U Pattern, S Pattern

Emergency Stop Interrupts the Output of Inverter Jog Jog Operation Fault Reset Reset Faults When Protective Function is Active

OPERATION

Operating Status

Frequency Level Detection, Overload Alarm, Stalling, Over Voltage, Under Voltage,

Inverter Overheating, Running, Stop, Constant Speed, Speed Searching

Fault Output Contact Output (A, C, B) – AC250V 1A, DC30V 1A

Indicator

Output Signal

Operation Function

Choose One From Output Frequency, Output Current, Output Voltage, DC Voltage

(Output Voltage: 0 ~ 10V)

DC Braking, Frequency Limit, Frequency Jump, Second Function, Slip

Compensation, Reverse Rotation Prevention, Auto Restart, PID Control

Over Voltage, Under Voltage, Over Current, Inverter Overheating, Motor Over Inverter Trip

heating, Input/Output Phase Loss, Overload Protection, Communication Error, Loss

of Speed Command, Hardware Fault Inverter Alarm Stall Prevention, Overload Alarm

Protection

Momentary Power Loss

Keypad

Display

Operation Information

Trip Information Indicates Fault when Protection Function Activated, Memorizes Up to 5 Faults Ambient Temperature Storage Temperature

Ambient Humidity

Altitude / Vibration

Environment

Less than 15 msec: Continuous Operation, More than 15 msec: Auto Restart (Programmable) Output Frequency, Output Current, Output Voltage, Frequency Value Setting, Operating Speed, DC Voltage

-10 °C ~ 40 °C (14 ° F ~ 104 °F),

CE Certification: 41 °F ~ 104 °F (5 °C ~ 40 °C)

-20 °C ~ 65 °C (-4 °F ~ 149 °F) Less Than 90 % RH Max. (Non-Condensing),

CE Certification: 5 ~85% (Non-Condensing)

Below 1,000 m · Below 5.9m/sec² (=0.6g)

Application Site No Corrosive Gas, Combustible Gas, Oil Mist, or Dust Atmospheric Pressure 70 ~ 106kPa

Cooling Method Forced Air Cooling4

‘Self-cooling’ for model SV004ACtionMaster -4, SV008ACtionMaster -4.

CHAPTER 1 - INSTALLATION

1.1 Inspection

 Inspect the inverter for any damage that may have occurred during shipping.  Check the nameplate on the ACtionMaster inverter. Verify the inverter unit is the correct one for the

application. The numbering system of the inverter is as shown below.

CMC Inverter Applicable motor capacity Series name of inverter Input voltage

004: 0.5 HP ACtionMaster : 0.5 ~ 5.4 HP 1: 200 ~ 230V (1 Phase) 008: 1 HP iG: 1 ~ 5 HP 2: 200 ~ 230V (3 Phase)

015: 2 HP iS5: 1 ~ 30 HP 4: 380 ~ 460V (3 Phase) 022: 3 HP iS3: 1 ~ 30 HP 037: 5.0 HP iH: 40 ~ 290 HP 040: 5.4 Hp

1.2 Environmental Conditions

 Verify the ambient condition for the mounting location.

- Ambient temperature should not be below 14ºF (-10ºC) or exceed 104ºF (40ºC).

- Relative humidity should be less than 90% (non-condensing).

- Altitude should be below 3,300ft (1,000m).

 Do not mount the inverter in direct sunlight and isolate it from excessive vibration.  If the inverter is going to be installed in an environment with high probability of penetration of dust, it

must be located inside watertight electrical boxes, in order to get the suitable IP degree.

1.3 Mounting

 The inverter must be mounted vertically with sufficient horizontal and vertical space between

adjacent equipment (A= Over 6" (150mm), B= Over 2"(50mm)).

008SV AC 2

Chapter 1 - Installation

1.4 Other Precautions

 Do not carry the inverter by the front cover.

 Do not install the inverter in a location where excessive vibration is present. Be cautious when

installing on presses or moving equipment.

 The life span of the inverter is greatly affected by the ambient temperature. Install in a location where

temperature are within permissible limits (-10 ~ 40°C) (14~104°F).

 The inverter operates at high-temperatures - install on a non-combustible surface.

 Do not install the inverter in high-temperature or high-humidity locations.

 Do not install the inverter in a location where oil mist, combustible gas, or dust is present. Install the

inverter in a clean location or in an enclosed panel, free of foreign substance.

 When installing the inverter inside a panel with multiple inverters or a ventilation fan, use caution.

If installed incorrectly, the ambient temperature may exceed specified limits.

 Install the inverter using screws or bolts to insure the inverter is firmly fastened.

 If Carrier Frequency (FU2-39) must be set higher than 3 kHz, derate the load current by 5% per

1 kHz.

Panel Panel

Inverter

[When installing several inverters in a panel]

Inverter

Cooling fan

GOOD (O)

Inverter

BAD (X)

Ventilating fan

GOOD (O)

[When installing a ventilating fan in a panel]

BAD (X)

1.5 Dimensions

Unit: mm (inch)

Inverter HP W1 W2 H1 H2 D1

SV004ACtionMaster

-1

SV008ACtionMaster

-1

SV015ACtionMaster

-1

SV004ACtionMaster

-2

SV008ACtionMaster

-2

SV015ACtionMaster

-2

SV022ACtionMaster

-2

0.5

Chapter 1 - Installation

100 (3.94) 88 (3.46) 128 (5.04) 117.5 (4.63) 130.9 (5.15)

130 (5.12) 118 (4.65) 128 (5.04) 117.5 (4.63) 152.9 (6.02)

150 (5.90) 138 (5.43) 128 (5.04) 117.5 (4.63) 155.0 (6.10)

100 (3.94) 88 (3.46) 128 (5.04) 117.5 (4.63) 130.9 (5.15)

130 (5.12) 118 (4.65) 128 (5.04) 117.5 (4.63) 152.9 (6.02)

150 (5.90) 138 (5.43) 128 (5.04) 117.5 (4.63) 155.0 (6.10)

Chapter 1 - Installation

SV037ACtionMaster

-2

SV040ACtionMaster

-2

SV004ACtionMaster

-4

SV008ACtionMaster

-4

SV015ACtionMaster

-4

SV022ACtionMaster

-4

SV037ACtionMaster

-4

SV040ACtionMaster

-4

5.0

5.4

0.5

5.0

5.4

150 (5.90) 138 (5.43) 128 (5.04) 117.5 (4.63) 155.0 (6.10)

130 (5.12) 118 (4.65) 128 (5.04) 117.5 (4.63) 152.9 (6.02)

150 (5.90) 138 (5.43) 128 (5.04) 117.5 (4.63) 155.0 (6.10)

1.6 Basic Wiring

DB Resistor

Chapter 1 - Installation

1Φ,

230V

Φ,

30/460V

50/60Hz

Forward Run/Stop

Reverse Run/Stop

Inverter Disable

Fault Reset

Jog

Multi-function Input 1

Multi-function Input 2

Multi-function Input 3

Common Terminal

MCCB

B2B1

R S

U V

MOTOR

Output Frequency Meter (0~10V Analog)

Fault output relay Less than AC250V, 1A Less than DC30V, 1A

RST

JOG

Factory Setting: ‘Speed-L’ ‘Speed-M’ ‘Speed-H’

30A

30C

30B

Potentiometer

(1 kohm, 1/2W)

Speed signal Input

Shield

Power supply for

speed signal: + 12V, 10mA

Speed signal input:

0 ~ 10V

Speed signal input:

4 ~20mA (250ohm)

Common for

Note) display main circuit terminals, display control circuit terminals.

1. Analog speed command can be set by Voltage, Current and both of them.

2. DB resistor is opti onal.

VR, V1, I

Less than DC24V, 50mA Factory setting: ‘Run’

S+

RS485 & MODBUS-RTU Communication port

S-

Chapter 1 - Installation

1.7 Power Terminals

R S T B1 B2 U V W

Symbols Functions

U V

B1 B2

“Suitable for use on a circuit capable of delivering not more than 10,000 rms symmetrical amperes, 240 volts maximum for 230V class models and 480 volts maximum for 460V class models.”

3 Phase Power Input: R, S, T

1 Phase Power Input: R, T

DB Resistor

AC Line Input Terminals 3(1) phase, 200 ~ 230V AC for 200V Class Units and 380 ~ 460V AC for 400V Class Units. 1 Phase Input Terminals: R and T

3 Phase Output Terminals to Motor (3 Phase, 200 ~ 230VAC or 380 ~ 460VAC)

Dynamic Braking Resistor Connection Terminals

Moto

WARNING

Normal stray capacitance between the inverter chassis and the power devices inside the

inverter and AC line can provide a high impedance shock hazard. Do not apply power to the

inverter if the inverter frame (Power terminal G) is not grounded.

1.7.1 Wiring Power Terminals

 Precautions on Wiring  The internal circuits of the inverter will be damaged if the incoming power is connected and applied to

output terminals (U, V, W).

 Use ring terminals with insulated caps when wiring the input power and motor wiring.  Do not leave wire fragments inside the inverter. Wire fragments can cause faults, breakdowns, and

malfunctions.

WARNING

Chapter 1 - Installation

 For input and output, use wires with sufficient size to ensure voltage drop of less than 2%.

Motor torque may drop if operating at low frequencies and a long wire run between inverter and motor.

 When more than one motor is connected to one inverter, total wiring length should be less than 500m

(1,640ft). Do not use a 3-wire cable for long distances. Due to increased leakage capacitance between wires, over-current protective feature may operate or equipment connected to the output side may malfunction.

 Connect only recommended braking resistor between the B1 and B2 terminals. Never short B1 and

B2 terminals. Shorting terminals may cause internal damage to inverter.

 The main circuit of the inverter contains high frequency noise, and can hinder communication

equipment near the inverter. To reduce noise, install RFI filters or line noise filters on the input side of the inverter.

 Do not use power factor capacitor, surge suppressors, or RFI filters on the output side of the inverter.

Doing so may damage these components.

 Always insure the LED and charge lamp for the power terminal are OFF before wiring terminals. The

charge capacitor may hold high-voltage even after the power is disconnected. Use caution to prevent the possibility of personal injury.

 Grounding  The inverter is a high switching device, and leakage current may flow. Ground the inverter to avoid

electrical shock. Use caution to prevent the possibility of personal injury.

 Connect only to the dedicated ground terminal on the inverter. Do not use the enclosure or a chassis

screw for grounding.

 The protective earth conductor must be the first one in being connected and the last one in being

disconnected.

 As a minimum, grounding wire should meet the specifications listed below. Grounding wire should be

as short as possible and should be connected to the ground point as near as possible to the inverter.

Motor Capacity

0.5 ~ 5.4 HP 12 (3.5) 14 (2)

WARNING

Grounding Wire Sizes, AWG (mm²)

200V class 400V class

Ground Screw

Chapter 1 - Installation

 Wires and Terminal Lugs

Refer to the following table for wires, terminal lugs and screws used to connect the inverter power input (R, S, T) and output (U, V, W).

Terminal

Inverter

Screw

Size

0.5 HP M 3.5 10 / 7 2-3.5 2-3.5 2 2 14 14 200V Class

(1 Phase)

200V Class (3 Phase)

400V Class

(3 Phase)

1 ~ 2 HP M 4.0 15 / 10 2-4 2-4 2 2 14 14

0.5 ~ 1 HP M 3.5 10 / 7 2-3.5 2-3.5 2 2 14 14 2 ~ 3 HP M 4.0 15 / 10 2-4 2-4 2 2 14 14 5 ~ 5.4 HP M 4.0 15 / 10 5.5-4 5.5-4 3.5 3.5 12 12

0.5 ~ 5.4 HP M 4.0 15 / 10 2-4 2-4 2 2 14 14

 Power and Motor Connection

3 Phase Power Input: R, S, T

1 Phase Power Input: R, T

Power supply must be connected to the R, S, and T Terminals.

Connecting it to the U, V, W terminals causes internal damages to the inverter. Arranging the phase sequence is not necessary.

WARNING WARNING

Screw

Torque

(Kgf·cm)/lb-in

Ring Terminals

R,S,T U,V,W R,S,T U,V,W R,S,T U,V,W

R S T B1 B2 U V W

Motor

Motor should be connected to the U, V, and W Terminals.

If the forward command (FX) is on, the motor should rotate counter clockwise when viewed from the load side of the motor. If the motor rotates in the reverse, switch the U and V terminals.

mm2 AWG

Wire

Apply the rated torque to terminal screws. Loosen screws can cause of short circuit and malfunction. Tightening the screws too much can

damage the terminals and cause short circuit and malfunction.

Use copper wires with 600V, 75℃ratings for wiring only.

Chapter 1 - Installation

1.8 Control Terminals

30A 30C 30B

MO 2 MG 3 CM 4 FX 5 RX 6 CM 7 BX 8 JOG9 RST

Terminal Name

30A, 30C, 30B M3 5 / 3.6 2.5 1.5 7

MO, MG, CM, FX, RX ~ S- M2 4 / 2.9 1.5 1.0 5.5

Terminal

Screw Size

Screw Torque

(Kgf·cm/lb-in)

Type Symbol Name Description

P1, P2, P3 Multi-Function Input 1, 2, 3 Used for Multi-Function Input. Default is set to “Step Frequency 1, 2, 3”.

FX Forward Run Command Forward Run When Closed and Stop When Open.

RX Reverse Run Command Reverse Run When Closed and Stop When Open.

JOG Jog Frequency Reference Runs at Jog Frequency. The Direction is set by the FX (or RX) Signal.

BX Emergency Stop

RST Fault Reset Used for Fault Reset.

Starting Contact Function Select

Input signal

Output signal

RS-485 S+, S- Communication Port Communication Port for MODBUS-RTU Communication

CM Sequence Common Common Terminal for Contact Inputs.

Analog frequency setting

FM-CM

Analog

30A 30C 30B

Contact

MO - MG

Frequency Setting Power (+10V)

Frequency Reference (Voltage) Frequency Reference (Current)

Frequency Setting Common Terminal

Analog Output (For External Monitoring)

Fault Contact Output

Multi-Function Output (Open Collector Output)

CM 1 P1 2 P2 3 P3 4 VR 5 V1 6 CM 7 I 8 FM 9 S+

Solid Wire (mm

When the BX Signal is ON Output of Inverter is Turned Off. When Motor uses an Electrical Brake to Stop, BX is used to Turn Off the Output Signal. When BX Signal is OFF (Not Turned Off by Latching) and FX Signal (or RX Signal) is ON, Motor continues to Run.

Used as Power for Analog Frequency Setting. Maximum Output is +12V, 10mA.

Used for 0-10V Input Frequency Reference. Input Resistance is 20 KΩ

Used for 4-20mA Input Frequency Reference. Input Resistance is 250 Ω

Common Terminal for Analog Frequency Reference Signal and FM (For Monitoring). Outputs One of the Following: Output Frequency, Output Current, Output Voltage, DC Link Voltage. Default is set to Output Frequency. Maximum Output Voltage and Output Current are 0-12V and 1mA.

Activates when Protective Function is Operating. AC250V, 1A or less; DC30V, 1A or less. Fault: 30A-30C Short (30B-30C Open), Normal: 30B-30C Short (30A-30C Open) Use After Defining Multi-Function Output Terminal.

DC24V, 50mA or less.

Wire Size

) Stranded Wire (mm2)

Length (mm)

10 S-

Stripped

Chapter 1 - Installation

1.8.1 Wiring Control Terminals

 Precautions on Wiring  Use shielded wires or twisted wires for control circuit wiring, and separate these wires from the main

power circuits and other high voltage circuits.

 Control Circuit Terminal  The input terminals can be selected for either NPN or PNP type logic by changing switch J1. CM

terminal is the common terminal for the input signals.

SW J1

Resistor

Inside Inverter

NPN

24 V

DC24V

SW J1

PNP

24 V

Resistor

Inside Inverter

CAUTION

Do not apply voltage to any control input terminals (FX, RX, P1, P2, P3, JOG, BX, CM, etc).

Chapter 1 - Installation

1.8.2 Keypad

 Wiring the Keypad

Keypad is installed before shipping for standard type models as shown below. When using an optional remote cable, install the buffer cover and connect the remote cable. If the keypad is not connected properly, the letters will not be displayed.

☞ Note: Do not connect the keypad and remote cable while the inverter is under power. ☞ Note: Do not touch the live part of the keypad connector. Doing this may cause an electric shock or

personal injury.

 Keypad Connector Pin Configuration (Inverter Side)

2 4 6 8 10

(Top View)

1 3 5 7 9

Pin No. Pin Name Keypad Description

1 5V Used 5V DC Power Supply (Isolated from VR, V1, I of Control Terminal) 2 GND Used 5V DC Power Ground (Isolated from CM of Control Terminal) 3 RES Used 4 VPP Used

Used for Writing Flash ROM Inside Inverter.

5 LAT Used Latch Signal for Transmitting/Receiving 6 TXD Used Transmitting Signal Pin 7 CLK Used Clock Signal Pin 8 RXD Used Receiving Signal Pin 9 Not Used

10 Not Used

Keypad

(Detachable)

CHAPTER 2 - OPERATION

2.1 Keypad and Parameter Group Setting

2.1.1 Keypad Description

7-Segment keypad displays up to 4 letters and numbers, and the user can directly check various settings of the inverter. The following is an illustration of the keypad and the functions of each part.

Class Display Name Description

SET LED

RUN LED

FUNC Key

RUN Key

FUNC Program Key Press to Change Parameter Setting. ▲ (Up) Up Key Press to Move Through Codes or To Increase Parameter Values.

Key

LED

▼ (Down) Down Key Press to Move Through Codes or To Decrease Parameter Values. RUN Run Key Use to Operate Inverter.

STOP/RESET

REV

FWD

SET Setting Lit When User is Setting Parameters Using FUNC Key

RUN Operating

SET

RUN

FUNC

RUN

STOP/RESET Key Reverse Run Display Forward Run Display

DISPLAY

(7-Segment)

FWD LED

REV LED

FWD

REV

STOP/RESET

LE-100

STOP

RESET

Key

UP/DOWN

Key

Press to Stop Inverter During Operation. Press to Reset When a Fault Has Occurred.

Lit During Reverse Run.

Lit During Forward Run.

Lit When at Constant Speed and Blinks When Accelerating or Decelerating.

Chapter 2 - Operation

2.2 Parameter Setting and Change

Numerous parameters are built into the inverter. The keypad allows the operator to operate the inverter by setting the required parameters, and enter the proper value according to the load and operating conditions. Refer to Chapter 4 ‘PARAMETER DESCRIPTION’ for detailed description of the functions.

 Procedures

First move to the group code that needs changing. Press [FUNC] key. The keypad LED (SET) will turn ON. Use the Press [FUNC] key again. The data display will blink and the data will be stored in the inverter.

☞ Note: If the data does not changed, determine if:

- Inverter is running (Refer to the function table in Chapter 3)

- Function is locked in H 94 [Parameter Lock]

 Setting the DRV Group Data

Example) Change the acceleration time from 60 sec to 40 sec:

Data will blink when the data setting is finished. Indicates data programming is complete.

 To Monitor Current Output from the DRV Group

Example) Monitor current output from inverter (Data cannot be set):

[▲ (Up)], [▼ (Down)] keys to set the data to the desired value.

FUNC

SET

RUN

SET

RUN

SET

RUN

FWD

REV

FWD

REV

FWD

REV

FUNC

SET

RUN

SET

RUN

FWD

REV

FUNC

FWD

REV

FUNC

SET

RUN

SET

FWD

REV

FWD

REV

Chapter 2 - Operation

 To Monitor Fault Type when a Fault Occurs (Data cannot be set)

REV

FUNC

FWD

REV

FWD

REV

FWD

REV

FUNC

SET

RUN

SET

RUN

FUNC

FWD

REV

FWD

REV

RUN

SET

RUN

SET

RUN

FUNC

FWD

REV

FWD

REV

Frequency

Trip Current

During Accel

FWD

REV

FWD

REV

The fault type is displayed on the DRV group when a fault occurs. Frequency, current and operating status (accelerating, decelerating, in constant speeds) may be monitored by using the UP, DOWN arrow keys. (Ex: Fault occurred when the inverter was accelerating at 40.28 Hz, 20.5A) 4 LED is blinking in this situation. Fault status can be removed by using the STOP/RESET Key, and the LED turns OFF. (The inverter must be turned OFF and turned ON again to remove HW fault status.)

 Adjusting Function and I/O Group Data

Example) Changing the F5 data to 1:

SET

RUN

SET

FUNC

RUN

SET

RUN

Chapter 2 - Operation

 Setting Jump Code in Function Group Example) Jump to code FU1-12 from FU1-0 (F 0):

FWD

FUNC

FWD

FUNC

RUN

REV

FUNC

RUN

REV

2.3 Parameter Group

The ACtionMaster series offers a 7-segment (LED) keypad for the user. Parameters are separated into 4 function groups according to their application fields. The groups’ names and the descriptions are as follows.

Group Name Description

Drive group Basic Parameters: Command Frequency, Accel/Decel Time, etc.

Function 1 group Basic Parameters: Max. Frequency, Torque Boost, etc.

Function 2 Group Application Parameters: Frequency Jump, Frequency Limit, etc.

Input/Output group Multi-Function Terminal Setting and Sequence Operation Parameters

Refer to the parameter description in Chapter 4 for detailed description of each group.

Chapter 2 - Operation

 Moving Through DRV Group Codes

SET

RUN

FWD

REV

SET

RUN

SET

RUN

SET

RUN

SET

RUN

SET

RUN

FWD

REV

FWD

REV

FWD

REV

FWD

REV

FWD

REV

SET

RUN

SET

FWD

REV

FWD

REV

FWD

REV

FWD

REV

FWD

REV

SET

RUN

SET

RUN

SET

RUN

FWD

REV

FWD

REV

FWD

REV

SET

RUN

SET

RUN

SET

RUN

FWD

REV

FWD

REV

FWD

REV

 Moving Through Function Group Codes

Chapter 2 - Operation

SET

RUN

SET

RUN

SET

RUN

SET

RUN

 Moving Through I/O Group Codes

SET

RUN

FUNC

FUNCFUNC

FUNC

FUNCFUNC

FWD

REV

FWD

REV

FWD

REV

FWD

REV

FWD

REV

SET

RUN

SET

RUN

SET

RUN

FUNC

FUNCFUNC

FUNC

FUNCFUNC

FWD

REV

FWD

REV

FWD

REV

Chapter 2 - Operation

2.4 Operation

2.4.1 Operation From Keypad and Control Terminal

When the operation reference signal is given to the control terminal and the frequency setpoint is given by the keypad, set the DRV-03 (drv) to 1 (Fx/Rx-1), and set the DRV-04 (Frq) to 0 (Keypad-1). The frequency reference signal is set from the control terminal, and the forward, reverse, stop key of the keypad is invalid.

1. Turn the power ON and set the operation and the frequency parameters.

2. Set the DRV-03 (drv) to 1 (Fx/Rx-1), and the DRV-04 (Frq) to 0 (Keypad-1).

3. Turn ON the operation reference signal FX (or RX). Keypad LED (FWD key or REV key) will turn ON.

4. Set the operating frequency with the keypad. Use the FUNC, ▲ (Up), FUNC keys and set the frequency to 50.00Hz. The motor will rotate at 50Hz. The LED (RUN) of the keypad will blink when the inverter is accelerating or decelerating.

5. Turn the operation reference signal FX (or RX) OFF. The LED (FWD of REV) of the keypad will turn OFF.

Note: The user may also operate the inverter by setting the operation reference signal from the Keypad, and setting

the frequency reference signal to the control terminal. (Set DRV-03 (drv) to 0 (Keypad), and the DRV-04 (Frq) to 2

(V1)).

2.4.2 Operation From Control Terminal

1. Turn the power ON and set the operation and the frequency reference to the control terminal mode.

2. Set the DRV-03 (drv) to 1 (Fx/Rx-1), and the DRV-04 (Frq) to 2 (V1).

3. Set the analog frequency reference by turning the potentiometer (frequency reference) slowly to the right. The keypad will display the output frequency (50.00 Hz).

4. Slowly turning the potentiometer (frequency reference) to the left will decrease the output frequency. The inverter will stop operating and the motor will come to a halt when the frequency reaches 0.00Hz.

5. Turn OFF the operation reference signal FX (or RX).

Note: FU1-20, FU1-21, FU1-25, FU1-36, FU2-54, FU2-83, I/O-05, I/O-10 are set at 50Hz for Standard (EU) types

and 60Hz for US types.

Chapter 2 - Operation

2.4.3 Operation From Keypad

1. Turn the power ON and set the operation and frequency reference to ‘keypad operating mode’.

2. Set the DRV-03 (drv) to 0 (Keypad), and the Frq [Frequency Reference Source Selection] to Keypad-1.

3. Use FUNC, ▲ (Up) key to set the operating frequency to 50.00Hz. When the inverter is not running the command frequency is displayed.

4. Press the RUN key. The motor will rotate and the keypad will display the output frequency.

5. Press the STOP/RESET key. The motor will decelerate and come to a halt, and the keypad will display the command frequency.

CHAPTER 3 - PARAMETER LIST

3.1 Drive Group [DRV]

Code Description

DRV-00

DRV-01 Acceleration Time DRV-02 Deceleration Time

DRV-03

DRV-04

DRV-05 Step Frequency 1 DRV-06 Step Frequency 2 DRV-07 Step Frequency 3 DRV-08 Output Current DRV-09 Motor Speed DRV-10 DC link Voltage

DRV-11 User Display Selection

DRV-12 Fault Display

DRV-13 Motor Direction Set

Output Frequency during running, Reference Frequency during stop

Drive Mode (Run/Stop Method)

Frequency Mode (Freq. Setting Method)

Keypad Display

0.00

ACC DEC

Drv

Frq

St1 St2 St3 Cur

RPM

DCL vOL, Por,

tOr

nOn -

drc

0.00 to (FU1-20) 0.01 00.00 [Hz] Yes 34

0.0 to 999.9 [sec] 0.1 10.0 [sec] Yes 34

0.0 to 999.9 [sec] 0.1 20.0 [sec] Yes 34

0 (keypad) 1 (Fx/Rx-1) 2 (Fx/Rx-2) 3 (RS485) 0 [Keypad-1] 1 (Keypad-2) 2 (V1) 3 (I) 4 (V1+I) 5 (RS485)

0.00 to (FU1-20) 0.01

* [A] - - [A] - 36 * [rpm] - - [rpm] - 36 * [V] - - [V] - 37

Selected in FU2-73 (User disp)

F (Forward) r (Reverse)

Setting Range Units

- 1 (Fx/Rx-1) No 35

- 0 [Keypad-1] No 35

- - - 37

- F (Forward) Yes 37

Factory

Default

10.00 [Hz]

20.00 [Hz]

30.00 [Hz]

None

nOn

Adj.

During

Run

Yes 36

Page

- 37

DRV-20 FU1 Group Selection

DRV-21 FU2 Group Selection

DRV-22 I/O Group Selection

FU1

FU2

I O

+ 89 hidden pages