Cleveland OEB10.20 Installation Manual

Installation Manual

Installation and Maintenance Instructions

CONVOTHERM BY CLEVELAND

COMBI ELECTRIC MODELS

1333 East 179th Street

Cleveland, Ohio 44110

Phone: (216) 481-4900

Fax: (216) 481 3782

www.clevelandrange.com

Part No. COMBI-OE-INM REV. A, 8/05

FOR THE INSTALLER

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

WARNING

Disconnect power before

servicing.

Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.

WARNING

ALL SERVICE MUST BE PERFORMED BY A QUALIFIED

CLEVELAND RANGE AUTHORIZED TECHNICIAN.

Do not connect Combi steamer-oven drain connection to any drain material

that cannot sustain 140o Fahrenheit.

WARNING

This Installation Manual is a part of your new Convotherm by Cleveland

combination oven steamer. You must keep and maintain it for the entire life span

of your Combi and pass it on to the next owner of the unit.

RETAIN THIS MANUAL FOR REFERENCE

KEEP IT WHERE YOU CAN USE IT

This manual may be subject to new technical developments, modifications, and unforeseen errors.

DO NOT OPERATE OR ATTEMPT TO OPERATE THIS APPLIANCE OR ANY ACCESSORIES WITHOUT

READING COMPLETELY AND FULLY UNDERSTANDING THIS MANUAL

Cleveland STATEMENT OF POLICIES

L I M I T E D W A R R A N T Y

CLEVELAND RANGE products are warranted to the original purchaser to be free from defects in materials and workmanship under normal use and service for the standard warranty period of one year from date of installation or 18 months from date of shipment, which ever comes first.

CLEVELAND RANGE agrees to repair or replace, at its option, f.o.b. factory, any part which proves t o be defective due to defects in material or workmanship during the warranty period, providing the equipment has been unaltered, and has been PROPERLY INSTALLED, MAINTAINED, AND OPERATED IN ACCORDANCE WITH THE CLEVELAND RANGE OWNER’S MANUAL.

CLEVELAND RANGE agrees to pay any FACTORY AUTHORIZED EQUIPMENT SERVICE AGENCY (within the continental United States, and Hawaii) for reasonable labor required to repair or replace, at our option, f.o.b. factory, any part which proves to be defective due to defects in material or workmanship, during the labo r warranty period. This warranty includes travel time not to exceed two hours and mileage not to exceed 50 mile s (100 miles round-trip), BUT DOES NOT INCLUDE POST STARTUP, TIGHTENING LOOSE FITTINGS, MINOR ADJUSTMENTS, MAINTENANCE, CLEANING OR DESCALING.

The standard labor warranty allows factory payment of reasonable labor required to repair or replace such defective parts. Cleveland Range will not reimburse the expense of labor required for the repair or replacement of parts after the standard warranty period, unless an Extended Labor W arranty Contract has been purchased to cover the equipment for the balance of the warranty period from the date of equipment installation, start-up, or demonstration.

PROPER INSTALLATION IS THE RESPONSIBILITY OF THE DEALER, THE OWNER-USER, OR INSTALLING CONTRACTOR, AND IS NOT COVERED BY THIS WARRANTY. Many local codes exist, and it is the responsibility of the owner and installer to comply with these codes. Clev eland Range equipment is built to comply with applicable standards f or manufacturers, including UL, ANSI, NSF, ASME/Ntl. Bd., CSA, and others.

BOILER (Steam Generator) MAINTENANCE IS THE RESPONSIBILITY OF THE OWNER-USER AND IS NOT COVERED BY THIS WARRANTY. The use of good quality feed water is the responsibility of the Owner-User (see Water Quality Recommendations below). THE USE OF POOR QUALITY FEED WATER WILL VOID EQUIPMENT WARRANTIES. Boiler maintenance supplies, including boiler hand hole gaskets, are not warranted beyond the first 90 days after the date the equipment is placed into service. Preventive maintenance records must be available showing descaling per applicable Cleveland Operator Manual for Boiler Proration Program considerations.

WATER QUALITY RECOMMENDATIONS

TOTAL DISSOLVED SOLIDS less than 60 parts per million TOTAL ALKALINITY less than 20 parts per million SILICA less than 13 parts per million CHLORIDE less than 30 parts per million pH FACTOR greater than 7.5

The foregoing shall constitute the sole and exclusive remedy of or iginal purchaser and the full liabilit y of Cleveland Range fo r any breach of warranty. THE FOREGOING IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER WRITTEN, ORAL, OR IMPLIED, INCLUDING ANY WARRANTY OF PERFORMANCE, MERCHANTABILITY, OR FITNESS FOR PURPOSE, AND SUPERSEDES AND EXCLUDES ANY ORAL WARRANTIES OR REPRESENTATIONS, OR WRITTEN WARRANTIES OR REPRESENTATIONS, NOT EXPRESSLY DESIGNATED IN WRITING AS A “WARRANTY” OR “GUARANTEE” OF CLEVELAND RANGE MADE OR IMPLIED IN ANY MANUAL, LITERATURE, ADVERTISING BROCHURE OR OTHER MATERIALS.

CLEVELAND RANGE’S liability on any claim of any kind, inclu ding negligence, with respect to the goods or services covered hereunder, shall in no case exceed the price of the goods or services, or part thereof, which gives rise to the claim. IN NO EVENT SHALL CLEVELAND RANGE BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, OR ANY DAMAGES IN THE NATURE OF PENALTIES.

Free Start-Up Program

Get the most from your Cleveland Range equipment with

Cleveland Range’s “Free Start-Up.”

Performance Check-Out: Contact your Cleveland Range maintenance and

repair center for your Performance Check-Out before starting your new Convotherm by Cleveland Combination Oven-Steamer. The Performance CheckOut includes: inspection of installation, review of cleaning and maintenance instructions, and start of warranty protection.

Equipment Demonstration: After your Performance Check-Out, contact your Cleveland Range sales representative for your free demonstration of proper operation, optimal use, and correct care of your new equipment.

Use and Care Video: After your Equipment Demonstration, your sales representative will present and explain your free copy of the Cleveland Range Use and Care Video. (Combi video release expected in September 2005.)

Consult your Customer Service Directory or call Cleveland Range at 216-4814900 to begin your free Start-Up Program.

Your “Combi” in Action

You can cook a variety of foods in your Convotherm by Cleveland Combination Oven-Steamer, or “Combi,” using hot air, steam, and Combi hot air and superheated steam.

Your Combi is extremely versatile and can cook sous-vide as well as steam, blanch, poach, stew, boil, roast, braise, bake, grill, “fry,” gratinate, rethermalize and defrost. Just place food in containers or on wire racks, select the cooking program, and time, or core temperature and start cooking with your Combi.

NOTICE: Cleveland Range CONVOTHERM by Cleveland Combi Oven-Steamers (Combis) are intended for commercial use only.

NOTICE: The ambient temperature must be between 40°F and 95°F.

Chapter

INSTALLATION AND MAINTENANCE

Table of Contents

Page

1 GENERAL INFORMATION ABOUT CONVOTHERM BY CLEVELAND 1

GENERAL SAFETY GUIDELINES FOR INSTALLERS, USERS, AND

SERVICE TECHNICIANS PRODUCT INFORMATION 2 PRODUCT VIEWS 3 CONTROL PANELS 4

2 INSTALLATION INSTRUCTIONS 6 GENERAL 6 INSTALLATION OF THE COMBI – Overview and General Instructions 7 INSTALLATION OF THE COMBI – Selecting a Location for the Combi 8 UTILITIES CONNECTIONS 9 Install Electric Power Lines 9 Electrical Connection Data 10 Install Water Supply 11 Install Free Air Vented Drain Lines 14 Exhaust Hood Requirements 16 Moving a Combi to its Operating Location 17 For ALL Combis 18 For Stand Mounted Combis 18 CHECKOUT and STARTUP 20

3 STARTUP PROCEDURE AND OPERATIONAL TESTS 21

STARTUP PROCEDURE 22 SET CONTROL PANEL OPTIONS 22

4 TROUBLESHOOTING 28

Error Messages and Remedies 29 These operating irregularities do not have error messages 31

5 Emergency Operation 32

Operating Instructions for Emergency Operation 32 The Combi will operate if these errors occur 33

CHAPTER 1 GENERAL INFORMATION ABOUT CONVOTHERM BY CLEVELAND

A. GENERAL SAFETY GUIDELINES FOR INSTALLERS, USERS, AND SERVICE TECHNICIANS

1. Read, understand, and follow the instructions, and heed and obey the warnings of the

Installation Manual, the Operator’s Manual, and the labels on the Combi, accessories, and supporting products.

2. Improper installation, maintenance, cleaning, or modifications to the Combi can lead to injury

or death of the operator(s), and equipment and property damage.

3. STEAM – To avoid steam burns, open the Combi door by turning the han dle to the horizontal

(“airing”) position and waiting for the steam and condensate to clear. Then stand back and to the hinge side of the door and slowly open the door. Never breathe steam, superheated steam, or hot air. Note: The cooking program is interrupted whenever the door is opened.

4. HEAT – The Combi, cooking containers, shelves, and inner door and anythin g else inside the

cooking compartment are HOT, as are many of the component parts. Wear DRY heatproof gloves or mitts.

5. EXHAUST VENTS – The top of the Combi, and the gas and steam exhaust vents are very

hot during operation and remain hot for some time. Never breathe gas or steam from the exhaust vents. Use extreme caution when working on or near this area and component parts.

6. SCALDS – Do not place containers with liquid contents or contents that become liquid on

oven racks higher than you can see into the containers. Cover containers (individual or on trolleys) containing hot or hot liquid items to help prevent spills during transport. Observe and heed and obey and obey the additional warnings and warning labels posted on the Combi

7. GREASE SPATTER – Hot grease will spatter and cause burns if sprayed with water. Locate

fryers and similar appliances outside the range of the Combi hand shower.

8. ELECTRIC SHOCK – Use the hand shower only on the inside of the oven. Use of the hand

shower, hoses, power cleaners, or pressure washers on the outside of the Combi can cause electric shock and / or damage electrical and electronic components.

9. CLEANING AND DAILY MAINTENANCE – Wait for the Combi to cool before cleaning and

performing daily maintenance. Do NOT spray water in a hot cooking compartment. Do not use hoses, power cleaners or pressure washers, or harsh or a brasive cleaning agents inside OR outside the cooking compartment.

10. CLEANING AGENTS – Use only Convotherm by Cleveland cleaning and descaling products.

Follow the instructions and heed and obey the warnings on the labels. Other products can damage the Combi, cause injury, or present heath hazards.

11. Wear BOOTS appropriate to the work area to help protect feet, and to help prevent slips and falls.

12. Use non-slip, draining, anti-fatigue FLOOR MATS (not included) rated for use in wet, greasy,

and dry work areas to help prevent slipping and / or falling injuries. Obtain the best mats for your needs from your local supplier.

B. PRODUCT INFORMATION

Cleveland Range, LLC assigns two product identification numbers to each Combi: a model number and a serial number. The model number identifies the product characteristics. The serial number identifies the individual unit.

1. Model Number

This manual covers installation of the OEB and OES model electric Combis.

2. Serial Number and Equipment Record

During manufacture, Combis are assigned individual serial numbers. Please provide the following information when you contact Cleveland Range or a qualified Cleveland Range authorized service representative:

Serial Number____________________________________ ____________________________ Model Number________________________________________________________________

3. Product Information Plate

The Product Information Plate on the left side of the unit lists the model and serial number as well as the power and wiring requirements of the steamer. Refer to Figures 1-2 and 1-3 for the location of the plate. Figure 1-1 illustrates a typical Product Information Plate.

Figure 1-1

Typical Product Information Plate

C. PRODUCT VIEWS

Figures 1-2 and 1-3

1. Control Panel

2. Disappearing Door with Double Glass Panel

3. Door Handle

• Vertical: closed.

• Horizontal: open.

• To open the Combi door: turn the handle

to the horizontal (airing) position.

4. Combi Supports

Adjustable height legs. (6” minimum.)

5. Hand Shower

Adjustable flow. Convenient hanger.

6. Shut-off Valve

Close when Hand Shower is not in use.

7. Low-Pressure Failsafe Device

8. Infeed Assist Mechanism (floor models)

9. Rating Plate

• Contains the following information:

• Power Consumption.

• Voltage.

• Number of Phases.

• Frequency.

• Model Number.

• Serial Number.

10. Side Wall

• Removable for service by qualified

Cleveland Range authorized service representatives.

• Disconnect power before servicing.

• Electrical Diagrams located on the inside of

the Side Wall.

11. Door Drip Tray (behind door)

Built-in, self-emptying. (Not available on 12.20, 20.10, or 20.20.)

12. Door Switch

13. Oven Light

Anything in the path of the door will be crushed.

WARNING

KEEP HANDS CLEAR!

CAUTION

HOT!

CAUTION

HOT!

Oven stand: Always set up

tabletop appliances on an oven stand or work table (minimum height 24.4”).

D. Control Panel

ON/OFF (1)

• When Combi is turned ON:

• Self-diagnosis is performed.

• Oven light comes on.

• Steam generator fills and heats (OEB

and OGB models).

“Steam” cooking mode (2)

• Oven temperature is continuously variable

between 86°F and 248°F.

“Combi Hot Air and Superheated St eam”

cooking mode (3)

• Oven temperature is continuously

between 212°F and 482°F.

“Hot Air” cooking mode (4)

• Oven temperature is continuously variable

between 86°F and 482°F.

Figure 1-4

variable

Control Panel

“Retherm” cooking mode (5)

• Oven temperature is continuously

between 248°F and 320°F.

Start/Stop (6)

•

Start cooking modes, cooking ideas, and recipes

from the Cookbook.

• Stop:

• Stops the cooking activity.

• Signal Tone sounds confirming

interruption of cooking activity.

•

Escape or Exit Smart Key functions.

Cookbook (7)

• Call-up or Exit cookbook.

• View a list of stored recipes in the display.

Smart Key (8)

• Set extra functions.

• Set-up the Combi.

• Enter Sub-Menus.

variable

Write/Edit (9)

•

Create, change, copy, and delete recipes.

Function and Operation Icons (10-16)

• Icons light when function or activity is

engaged:

Reduced Power (10) (optional feature

for ELECTRIC models OEB & OES).

Burner or Electric Heating ON (11). Reduced Fan Speed (12 ). Cooking Mode Engaged (13). Key Lock (14). Crisp & Tasty (demoisturizing)

Engaged (15).

Program Protection (16).

Display (17)

• Display in normal mode:

• Date.

• Time.

• Oven Temperature.

• Cooking Time.

• Core Probe Temperature.

• Display in programming mode:

• Clear text.

• Memory.

• Symbols.

Oven Temperature (18)

• Set the nominal oven temperature.

• View the actual or nominal oven temperature.

Cooking Time (19)

• Set the cooking time from 1 min to 9 hrs 59 min.

• Set Continuous Mode

1. At 9:59 or 0:01, release the

Selector Dial.

2. Turn the Selector Dial again

to the left or right.

• See the actual or nominal cooking time.

• Pre-set start time.

• See elapsed cooking time when

using Core Temperature mode.

Core Temperature (20)

• Set the nominal core temperature.

• See the actual or nominal core temperature.

• See the actual core temperature during cooking in time mode.

Paging / Scrolling to left or right (21/22).

• Page / Scroll one step forwards or back in programming mode.

6019002_00

Selector Dial (23)

• Set:

• Oven temperature.

• Cooking time.

• Core temperature.

• Program name.

• Program number.

• Select Smart Key functions

and editing functions as well as recipes in the Cookbook.

Press & Go (symbol) (24)

• Start saved recipes with one key.

• LED below key lights up when corresponding recipe is started.

Notes: Magnetic door switch

If the oven door is opened during a program, the magnetic door switch automatically interrupts the cooking program. The timer stops. After closing the oven door, the Combi automatically continues the cooking program. If the oven door is opened when the Signal Tone sounds at the end of a program, the Signal Tone will stop.

• Operate controls with hands only!

CHAPTER 2 INSTALLATION INSTRUCTIONS

A. GENERAL

This equipment should be installed only by qualified, professional plumbers, pipe fitters, and electricians.

1. The installation of this Combi must conform with: a. The Basic Plumbing Code of the Building Officials and Code Administrators International, Inc. (BOCA). b. The National Electrical Code, ANSI/NFPA 70 (latest edition), or the Canadian Electrical Code,

CSA C22.2 as applicable. c. The Food Service Sanitation Manual of the Food and Drug Administration (FDA). d. All applicable national, state, and local laws, codes, and regulations.

2. Installation instructions must be read in their entirety before starting installation of a Combi.

DANGER

DEATH, INJURY, AND EQUIPMENT DAMAGE will result from the improper installation, adjustment, alteration, service, or maintenance of a Combi, or installation of a Combi damaged during shipment or storage. Also, any of these actions void the warranty.

DO NOT install a damaged Combi. INSTALL the Combi according to the policies and procedures outlined

in this manual.

3. Inspect the Combi for shipping damage. a. Check carton and packing for shipping damage. b. Note any damage on the shipping paperwork as soon as the carton arrives. c. Unpack the Combi and check for shipping damage. d. If the Combi is damaged or damage is suspected:

1) Inform your dealer at once.

2) Inform Cleveland Range in writing within 3 days.

3) Submit a Damage Claim to the shipper.

4. General Safety a. The Combi must be used only to cook food b. Do not cook or reheat products in packages not specifically designed for this purpose. c. Read, understand, and follow the instructions and heed and obey the warnings of the Installation

Manual and Operator’s Manual.

d. Read, understand, and follow the instructions and heed and obey the warnings of the labels on the

Combi, accessories, and supporting products. e. NEVER install or operate a damaged Combi. f. Observe all local regulations, requirements, and standards.

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