Page 1
SE95018 Rev. 5
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Phone: (216) 481-4900 Fax: (216) 481-3782
Visit our web site at www.clevelandrange.com
Operators Manual
Installation, Operation & Service
Direct Steam Mixer Kettles
d
Enodis
MODELS: (T) MKDL-40-T (-CC)
(T) MKDL-60-T (-CC)
(T) MKDL-80-T (-CC))
(T) MKDL-100-T (-CC)
(T) MKDL-125-T (-CC)
(T) MKDL-150-T (-CC)
™
Clev elan
Page 2
For your safety
DANGER
Keep clear of pressure
relief discharge.
IMPORTANT
Inspect unit daily for
proper operation.
CAUTION
Surfaces may be
extremely hot! Use
protective equipment.
Keep hands away from
moving parts and pinch points.
Do not fill kettle above
recommended level
marked on outside of kettle.
Wear protective equipment
when discharging hot product.
Do not lean on or place
objects on kettle lip.
SERVICING
Shut off power at main
fuse disconnect prior
to servicing.
GAS APPLIANCES
Do not attempt to operate
this appliance during a
power failure.
Stand clear of product
discharge path when
discharging hot product.
Ensure kettle is at room
0
temperature and pressure
gauge is showing zero or less
prior to removing any fittings.
Keep appliance and area free
and clear of combustibles.
Page 3
GENERAL
Installation of the kettle must be accomplished by
qualified installation personnel working to all applicable
local and national codes. Improper installation of
product could cause injury or damage.
This unit is built to comply with applicable standards for
manufacturers. Included among those approval
agencies are: UL, NSF, ASME/Ntl.Bd., CSA, ETL, CE,
and others. Many local codes exist, and it is the
responsibility of the owner/installer to comply with these
codes.
INSPECTION
Before uncrating, visually inspect the unit for evidence
of damage during shipping. If damage is noticed, do
not unpack the unit, follow shipping damage
instructions.
SHIPPING DAMAGE
INSTRUCTIONS
If shipping damage to the unit is discovered or
suspected, observe the following guidelines in
preparing a shipping damage claim.
1. Write down a description of the damage or the
reason for suspecting damage as soon as it is
discovered. This will help in filling out the claim
forms later. If possible, take a polaroid picture.
2. As soon as damage is discovered or
suspected, notify the carrier that delivered the
shipment.
3. Arrange for the carrier's representative to
examine the damage.
4. Fill out all carrier claims forms and have the
examining carrier sign and date each form.
CLEARANCE REQUIREMENTS
This unit must be installed in accordance with the
clearances shown on the rating label which is adhered
to the unit.
FOR YOUR SAFETY. Keep the appliance area free and
clear of combustible materials.
RECOMMENDED FLOOR
DRAIN LOCATION
Recommended Floor Drain Location
INSTALLATION
12"
6"
B
A
C
WALL
18" CLEARANCE REQUIRED FOR SERVICE
DRAW-OFF
VALVE
12"
ABC
(T) MKDL-40-T(-CC) 22 1/8" 51" 31"
(T) MKDL-60-T(-CC) 22 1/8" 53" 31"
(T) MKDL-80-T(-CC) 22 1/8" 58" 31"
(T) MKDL-100-T(-CC) 21 3/4" 61" 31"
(T) MKDL-125-T(-CC) 21 3/4" 65" 31"
(T) MKDL-150-T(-CC) 21 3/4" 68" 31"
Page 4
MOVING UNIT
1. While still on skid, move unit as close to final
installation position as possible.
2. Prepare unit for lifting as shown in diagram.
3. Lift gently with a forklift or jacks and remove
skid.
4. Lower gently to ground and remove forklift
and blocking.
5. If unit has to be re-positioned, slide gently. Do
not twist or push one side of unit excessively
and cause binding on trunnions.
Shim as
LEVELING
Recommended Leveling Procedure
1. With straight-edge, line the backs of the
consoles up with each other (dotted line A)
.
2.
Level and straight-edge backs of consoles
(dotted
line B)
. Adjustments are made by turning flanges
on back feet only.
3.
Level consoles individually from front to back
(dotted lines C). Adjustments are made by turning
flanges on front feet only.
4. Re-check that the back is level (dotted line B)
and then the front (dotted line D). Adjust if
necessary.
5. Check that mixer bridge is level and
guide pins lock smoothly without
binding. If not repeat steps 1 through 4.
Guide Pins
NOTE: See Operating Instructions before
operating unit.
6. Make electrical connections (see electrical
service connections) and test mixer bridge as
follows:
⇒ A/ Raise mixer bridge.
⇒ B/ Swing bridge out over centre console.
⇒ C/ Swing bridge to the left as far as possible.
Recommended Installation Procedure
Note: Instructions reflect a more complicated twin mixer kettle - process for single mixer kettles is the same.
required
to make
level with
center
console
(front
and back)
4"x4" or larger
(front and back)
Flanged feet
Jack
Forklift tongsSkid
B
A
C
D
B
A
C
C
C
C
C
D
Page 5
⇒ D/ Lower bridge.
⇒ E/ Bridge pins should enter pin hole on kettle
perfectly, If not return to step 1 and repeat
leveling steps.
⇒ F/ Raise bridge and swing to far right (for twin
mixers only).
⇒ G/ Repeat steps D and E (for twin mixers
only).
7. Once positioned and leveled, permanently
secure the kettle's flanged feet to the floor
using 5/16 inch stainless steel lag bolts and
floor anchors (supplied by the installer).
Secure each of the flanged feet with one bolt
in each hole.
8. Connect piping as described in the "PIPING
CONNECTION" section.
ELECTRICAL SERVICE
CONNECTIONS
Install in accordance with local codes and/or the
National Electric Code ANSI/NFPA No 70-1981 (USA)
or the Canadian Electric Code CSA Standard C22.1
(Canada). A separate fused disconnect switch must
be supplied and installed. The kettle must be
electrically grounded by the installer.
The electric supply must match the power
requirements specified on the kettle's rating plate.
The copper wiring must be adequate to carry the
required current at the rated voltage. Refer to the
specification sheet for electrical specifications.
1. Ensure main power is turned off before
connecting wires.
2. Remove the screws at the rear of the center
console cover, and remove the cover. A wiring
diagram is affixed to the underside of the
console cover.
3. Feed permanent copper wiring 18" through the
cut-out in the bottom of the console. Connect
wiring in junction box in the bottom of the
console.
4. Turn main power back on.
5. Check for correct rotation of electric motor
(access by removing top front cover on center
console). If rotation is incorrect, disconnect
main power and reverse any two of the three
live lines.
6. Replace the console cover and secure it with
screws.
COMPRESSED AIR CONNECTION
Mixer Kettles with an air activated discharge valve
require a minimum of 90 PSI to operate correctly.
If the unit is also supplying air to a Metering Filling
Station then a pressure of 100 PSI at a minimum volume
of 25 CFM is required.
The air supplied to the mixer should be clean and dry.
No oil should be added to the supply air. We
recommend the compressed air system be equipped
with a drier, filter, and automatic water dump on the air
compressor receiver tank. If the distance between the
tank and the unit is less than 100 feet then a minimum
line size of 3/4" is required. A distance of 100 to 300 feet
requires a minimum 1" line.
PIPING CONNECTIONS
1. All plumbing to and from the kettle should be
thoroughly cleaned and inspected for dirt and
debris before the final connections to the kettle
are made.
2. Connect all piping according to identification
tags on unit.
3. Piping between boiler and kettle should be
sloped and a drip condensate trap installed at
lowest point.
4. Insulating steam piping is recommended for
safety and higher efficiency.
5. To determine the correct steam supply pipe
size:
⇒ A/ Find the total steam requirement using the
first chart.
⇒ B/
Use the steam requirement total in the second
chart to find the correct pipe size.
Page 6
STEAM REQUIREMENTS FOR KETTLES
Kettle Cap. Kettle 25 psi Steam 265°F 40 psi Steam 287°F 80 psi Steam 302°F
U.S. Gal. Dia. Lbs./Hr. Hp./Hr. Lbs./Hr. Hp./Hr. Lbs./Hr. Hp./Hr.
40 26" 100 3 120 4 150 4.5
60 29.5" 150 4.5 190 5.5 230 7.0
80 33" 210 6.0 260 7.5 300 9.0
100 36" 260 7.5 320 9.5 390 11.0
125 40" 320 9.5 400 11.5 470 14.0
150 40" 390 11.0 480 14.0 570 17.0
Steam requirements are maximum per hour.
If more than one unit is on the same line then add the steam usage for each one to reach a total.
STEAM PIPE SIZING
Required pipe length in feet/meters
Steam Required 200 Ft. 400 Ft. 600 Ft.
Lbs./Kg. per hour 60 Meters 125 Meters 185 Meters
100/45 Kg. 3/4" 1" 1 1/4"
200/91 Kg. 1" 1 1/4" 1 1/2"
300/136 Kg. 1" 1 1/4" 1 1/2"
400/182 Kg. 1" 1 1/2" 1 3/4"
500/227 Kg. 1 1/4" 1 1/2" 1 3/4"
700/318 Kg. 1 1/2" 1 3/4" 2"
900/409 Kg. 1 1/2" 1 3/4" 2"
PIPING SCHEMATIC
NOTES:
Pipe size in inches.
Less than 50 PSI (3.4
BAR) pressure, increase
pipe size by 1/4".
80 to 100 PSI (5.5 to 6.8
BAR), Decrease pipe
size by 1/4".
STEAM IN
PRESSURE
REDUCING
VAVLE
PVR
DUMP VALVE TO DRAIN
CONDENSATE OUT
COOLING WATER IN
COOLING WATER OUT
HOT WATER
COLD WATER
GLOBE VALVES
UNIONS
STRAINERS
Page 7
The following will be performed before the unit is connected to utilities:
1. Visual Examine unit for scratches, dents, or other defects.
2. Visual Check flanged feet all have bolts holding them.
3. General Check all accessible wiring, mechanical and plumbing connections by hand for
secure, tight and satisfactory assembly. Remove all paper.
4. Level Check unit has been leveled and squared correctly.
The following will be performed with the unit connected to utilities:
5. Raise Bridge If bridge does not raise then check motor rotation. Bridge should not raise until
speed control is turned to minimum and then adjusted back up.
6. Swing Bridge Bridge when fully raised should swing without hitting any object, i.e. control
housing, kettle lip. Check that hydraulic hoses are not being pinched by stops
on swivel assembly.
7. Tilt Kettle Kettle tilts smoothly both down and back up. If power tilt, check that micro
switches are adjusted properly (kettle is level in upright position and drains fully
when tilted) and are not being crushed by gear.
8. Lower Bridge Raise bridge. Switch to mix. Turn speed control to zero to reset micro switch then
set speed control to number four. Check that unit does not begin to mix until
bridge has lowered part way into the kettle. Check that mixer bridge pin lowers
into pin hole correctly
9. Speed Control - Main agitator arm not rotating when set at minimum but will start to move slowly on
Main one. Speed control makes positive contact with micro switch.
10. Speed Control - Set main speed control to five. Adjust secondary control from
Secondary minimum to maximum. Look for considerable speed variance.
11. Water Faucets Turn on hot water faucet. Turn off and check for leaks in piping and drips from
faucet spout. Repeat above with cold water faucet.
12. Product Discharge Add water to kettle. Check for leaks from valve. Open and close valve a few times
Valve and check for leaks again.
QUALITY ASSURANCE
CHECKLIST
Follow this list only after all other installation steps are completed.
Some steps require the use of equipment. Follow operating instructions.
Page 8
OPTIONAL CONTROLS
Some units may not have the following items to test
13. Meter Complete this test using markings on mixer arm or a measuring strip if there are no
markings on the unit. Test the meter at the following values up to capacity (Should be
approx. ±1/4"). During this test check that the (interrupt) switch stops the water flow
and the (continue/reset) when switched to "continue" resumes the flow without resetting
the meter.
GALLONS LITERS
520
20 80
40 160
80 320
100 400
When the (continue/reset) switch is turned to "reset" the displayed quantity on the
meter should be erased and the count begins at zero.
For the following test fill the kettle 3/4 full of water. Have the mixer rotating with the speed
control setting at three to five.
14. Heating Manual (Active/Bypass) switch in "Bypass" position. (Heat/Off/Cool) switch in "Heat"
position. Open manual steam valve, steam enters kettle and condensate escapes
from steam trap.
For units equipped with water cooling -
11..//
Automatic drain opens and discharges water from jacket,
22..//
Automatic drain closes when steam starts exiting,
33..//
Condensate drain opens and discharges hot water.
Close manual steam valve and you should hear steam entering kettle slow to a
stop.
15. Cooling Manual Turn (Heat/Off/Cool) switch to "Off". Open manual steam valve. Turn
(Heat/Off/Cool) switch to "Cool". Cooling water enters kettle from large console and
exits from side console.
16. Heating Automatic (Heat/Off/Cool) switch in "Off" position. Open manual steam valve. Follow
operating instructions on label to set the temperature to 180°F/ 90°C. Turn
(Active/Bypass) switch to "Active", you should hear steam entering kettle and
condensate should escape steam trap.
For units equipped with water cooling -
11..//
Automatic drain opens and discharges water from jacket,
22..//
Automatic drain closes when steam starts exiting,
33..//
Condensate drain opens and discharges hot water.
17 Chart Recorder
aa))
Seal chart recorder on the inside all around to the panel with silicone.
bb))
Seal pipe penetration where cables enters panel from console with silicone all
around.
Page 9
Operating Controls & Indicators for Standard Direct Steam Mixer Kettles
ITEM NO. DESCRIPTION FUNCTION
1. Air Quick Connect . . . . . . . . . .Connection for air to food pump.
2. Air Regulator . . . . . . . . . . . . . .Opens and closes air operated product discharge valve (Item 10).
3. Hand Wheel . . . . . . . . . . . . . .Tilts kettle for pouring. May be replaced by tilt switch if unit is power tilt.
4. Steam Valve . . . . . . . . . . . . . .Manually controls the amount of steam entering the kettle.
5. Scraper Blades . . . . . . . . . . . .Scrapes the side of the kettle and moves product away.
6. Main Agitator Arm . . . . . . . . . .Provides most of the product movement.
7. Temperature Probe . . . . . . . . .Probe holds temperature sensors for controller.
8. Secondary Arm . . . . . . . . . . . .Provides reverse agitation and product lift in kettle.
9. Drain Cock . . . . . . . . . . . . . . .Used to manually drain condensate from kettle.
10. Product Discharge Valve . . . .Discharge valve for product in the kettle.
11. Mixer Bridge . . . . . . . . . . . . . .Encloses agitator motors.
12. Secondary Speed Control . . .Controls speed of secondary agitator arm.
13. Faucet Spout . . . . . . . . . . . . . .Delivers water to the kettle.
14. Hot Water Valve . . . . . . . . . . . .Turns on hot water.
15. Cold Water Valve . . . . . . . . . . .Turns on cold water.
16. Mixer Speed Control . . . . . . . .Controls speed of agitators and mixer bridge lift mode.
17. Mix/Lift Switch . . . . . . . . . . . . .Sets hydraulics to mix or lift mode.
18. Up/Down Switch . . . . . . . . . . .When unit is in lift mode, bridge can be raised or lowered with this switch.
19. Emergency Stop . . . . . . . . . . .Stops hydraulic system.
20. On/Off Switch . . . . . . . . . . . . .Power switch to water meter.
21. Start Switch . . . . . . . . . . . . . . .Starts water flow to kettle.
22. Interrupt Switch . . . . . . . . . . . .Interrupts flow without resetting water meter.
23. Active/Bypass Switch . . . . . . .Switch to activate or bypass (manual operation) the controller.
24. Controller Switch . . . . . . . . . . .Dual function switch for auto mode or manual heat, cool or off mode.
25. Main Power Switch . . . . . . . . .Power switch for unit.
26. Water Meter Control . . . . . . . .Display and setting for water meter.
OPERATING INSTRUCTIONS
Page 10
Operating Controls & Indicators for Cook Chill Direct Steam Mixer Kettles
ITEM NO. DESCRIPTION FUNCTION
1. Air Quick Connect . . . . . . . . . .Connection for air to food pump.
2. Air Regulator . . . . . . . . . . . . . .Opens and closes air operated product discharge valve (Item 10).
3. Hand Wheel . . . . . . . . . . . . . .Tilts kettle for pouring. May be replaced by tilt switch if unit is power tilt.
4. Steam Valve . . . . . . . . . . . . . .Manually controls the amount of steam entering the kettle.
5. Scraper Blades . . . . . . . . . . . .Scrapes the side of the kettle and moves product away.
6. Main Agitator Arm . . . . . . . . . .Provides most of the product movement.
7. Temperature Probe . . . . . . . . .Probe holds temperature sensors for controller.
8. Secondary Arm . . . . . . . . . . . .Provides reverse agitation and product lift in kettle.
9. Drain Cock . . . . . . . . . . . . . . .Used to manually drain condensate from kettle.
10. Product Discharge Valve . . . .Discharge valve for product in the kettle.
11. Mixer Bridge . . . . . . . . . . . . . .Encloses agitator motors.
12. Secondary Speed Control . . .Controls speed of secondary agitator arm.
13. Faucet Spout . . . . . . . . . . . . . .Delivers water to the kettle.
14. Hot Water Valve . . . . . . . . . . . .Turns on hot water.
15. Cold Water Valve . . . . . . . . . . .Turns on cold water.
16. Mixer Speed Control . . . . . . . .Controls speed of agitators and mixer bridge lift mode.
17. Mix/Lift Switch . . . . . . . . . . . . .Sets hydraulics to mix or lift mode.
18. Up/Down Switch . . . . . . . . . . .When unit is in lift mode, bridge can be raised or lowered with this switch.
19. Emergency Stop . . . . . . . . . . .Stops hydraulic system.
20. Controller Keypad . . . . . . . . . .Used to set temperature parameters.
21. On/Off Switch . . . . . . . . . . . . .Power switch to water meter.
22. Start Switch . . . . . . . . . . . . . . .Starts water flow to kettle.
23. Interrupt Switch . . . . . . . . . . . .Interrupts flow without resetting water meter.
24. Active/Bypass Switch . . . . . . .Switch to activate or bypass (manual operation) the controller.
25. Controller Switch . . . . . . . . . . .Dual function switch for auto mode or manual heat, cool or off mode.
26. Main Power Switch . . . . . . . . .Power switch for unit.
27. Water Meter Control . . . . . . . .Display and setting for water meter.
Page 11
Tilting Kettle
1. Raise MIXER BRIDGE and
swing to side.
2. For
manual tilt:
turn
HANDWHEEL.
3. For
power tilt:
turn switch
" " to raise, or " " to tilt.
WARNING- Do not tilt kettle
when mixer agitators are in kettle
bowl.
Mixing
1. Turn MIX/LIFT SWITCH to "MIX".
2. Turn MIXER SPEED
CONTROL to "MIN" and
slowly adjust to desired
speed.
3. Adjust SECONDARY SPEED
CONTROL to desired speed.
Lifting & Lowering
Bridge
WARNING- Insure FAUCET
SPOUT is out of way before
raising or lowering bridge.
1. Turn MIX/LIFT SWITCH to "LIFT".
2. Turn MIXER SPEED
CONTROL to "MIN"
and back
up to #5.
3. Turn and hold UP/DOWN
SWITCH "UP" to raise or
"DOWN" to lower.
General Operation
1. Turn MAIN POWER SWITCH
to "ON".
Operating Suggestions
Cleveland Range Mixer Kettles are simple and
safe to operate. The following tips will allow you to
maximize the use of your new mixer.
1. To achieve optimum performance on tilting
kettles;
Before applying steam to a cold kettle, open
the DRAIN COCK to drain condensate from the
kettles jacket. Close drain cock when unit is
fully drained.
2.
Allow unit to preheat before addition of product to
kettle. However when cooking egg and milk
products, the kettle should NOT be preheated, as
products of this nature adhere to hot cooking
surfaces. These types of foods should be placed
in the kettle before heating is begun.
3. An important part of kettle cleaning is to
prevent foods from drying on. For this reason,
cleaning should be completed immediately
after cooked foods are removed. Refer to the
"Care and Cleaning" instructions for detailed
kettle washing procedures.
4. If a mixer bridge is equipped with a
temperature probe for a controller or
thermometer, the probe must be submerged a
minimum of thr
ee inches in the product for
accurate readings.
Safety
1. Close PRODUCT DISCHARGE VALVE before
filling the kettle.
2. When raising or lowering MIXER BRIDGE,
insure FAUCET SPOUT is not in the way of
MAIN AGITATOR ARM or damage to spout
will result.
3.
As a safety precaution the MIXER SPEED
CONTROL must first be turned to zero before
unit will start to mix.
4. Always remember, like a cooking pot the
kettles become very hot when cooking. Avoid
contact with bare skin.
OFF ON
OFF
MIX LIFT
OFF
UP DOWN
OFF
MIX LIFT
Page 12
Manual Heating/
Cooling
1. Turn ACTIVE/BYPASS SWITCH
to "BYPASS".
2. Turn CONTROLLER SWITCH to
"HEAT" or "COOL".
3.
For heat:
open STEAM
VALVE completely to boil, or
adjust to regulate
temperature.
For cooling:
open STEAM
VALVE completely.
Adding Water
Manually
1. Locate FAUCET SPOUT over
desired kettle.
2. Turn on HOT or COLD WATER
VALVES.
Discharge Valve
1. For
air valve:
turn AIR
REGULATOR clockwise to
open, or counterclockwise to
close.
2. For
butterfly valve:
push
handle in and pull upwards to
open.
DIGITAL WATER
METER OPERATING
INSTRUCTIONS
Note: The digital counter has been preset at the
factory and should operate satisfactory. If
installing a new counter (or the configuration
settings to your existing digital counter become
corrupted) you must configure the digital counter
as shown below (
Counter
OFF ON
Configuring a Digital
) prior to operation.
Turn POWER switch "ON".
1
Set required volume by first pushing the
2
key until the digit you want to change is
flashing in the lower display. Then use the
key to change the value of the selected digit.
When all digits are set, press the ENT key.
2000
1930
PST OUT PGM
ENT
Down
Key
Next
Key
BYPASS ACTIVE
OFF
HEAT AUTO COOL
Upper
Display
Lower
Display
Program
Indicator
RST
Enter
Key
Reset
Key
CONTINUE RESET
INTERRUPT
CONTINUE RESET
OFF ON
Locate delivery spout over
desired kettle.
3
Turn START switch to "RESET".
4
Delivery will start at "0" and stop at
preset volume.
To stop delivery at any time, turn
INTERRUPT switch to " ".
5
To complete delivery after
6
interrupting, turn START switch
to "CONTINUE"
Turn POWER switch to "OFF"
7
when meter is not in use.
Page 13
CAL 9900 Controls Drawing
MIXER KETTLE OPERATION
USING CAL 9900
Note: Temperature probe on mixer bridge must
be covered with a minimum of three inches of
product to function correctly.
5. Push (*) button on CAL 9900 to read set point
temperature. (This is the desired product
temperature).
6. To change set point temperature push and
hold (*) button while pushing ( ) or ( )
button. New set point is determined when
(*) button is released.
7. Add product to kettle.
8. Turn ACTIVE/BYPASS switch to
“ACTIVE”. If the set point
temperature is higher than the
product temperature, the kettle will start heating.
Note: For twin kettles, the CAL 9900 will control
the kettle the mixer is in.
Changing Functions & Options
The controller has been preset at the factory and should
operate satisfactory. If you wish to fine tune the unit for
your specific application consult the CAL 990O
Installation and Operation Manual. Following is a
simplified procedure for changing parameters.
1. Open STEAM VALVE completely
2. Turn mixer MAIN POWER switch to
"ON" (CAL 9900 lights up and
displays present temperatures).
3. Turn HEAT/COOL switch to
“OFF/AUTO".
4. Turn ACTIVE/BYPASS switch to
"BYPASS". The unit should not be
heating or cooling at this point.
CAL 9900 ˚C
p
*
CAL 9900 ˚C
p
*
CAL 9900 ˚C
p
*
CAL 9900 ˚C
p
*
CAL 9900 ˚C
p
*
CAL 9900 ˚C
p
*
BYPASS ACTIVE
Cleveland
Range
Factory
Settings
OPERATING FUNCTION
MODE NUMBER
0 0
0 1
5 2
0 3
4 steam
4
5 electric
0 5
5 6
0 7
0 8
1 9
0 10
0 11
0 12
0 13
0 14
0 15
9 16
0
17
0 18
1 19
2 T.A.P
20
0
0 21
0 = °C
22
1 = °F
6 23
-- -- 24
0 25
-- -- 26
1. Mixer MAIN POWER switch in the "ON"
position.
2. ACTIVE/BYPASS switch in "BYPASS" position.
3. Press button labeled (p). The display should show a
number with a decimal place in it.
Left of the decimal
place is the
OPERATING MODE
setting (this number
should be flashing).
To the right is the
FUNCTION NUMBER
.
4. To change the
OPERATING MODE
setting push the
( ) or ( )
buttons.
5. To move to the
FUNCTION NUMBER
(right of the
decimal) push
(*) button.
6. That number
should now be
flashing. To move
to another
FUNCTION
NUMBER
push the
()or ()
buttons.
7.
Push (*) button to
move to the left of the
decimal. To change
the
OPERATING MODE
setting push the
() or ()
buttons.
8.
When your changes
are complete push
the button labeled
(p) again to return
to the
Process
Temperature
.
CAL 9900 ˚C
Hi
Sp
Lo
Error
Process
Temperature
or Set Point
SP1
SP2
p
*
View Set Point
*
*
*
OFF ON
OFF
HEAT AUTO COOL
BYPASS ACTIVE
BYPASS ACTIVE
Decrease
Increase
OFF ON
Page 14
MRC 7000 Controls Drawing (1 pen)
Manual
MIXER KETTLE
OPERATION USING
MRC 7000 (1 PEN)
Note: Temperature probe on
mixer bridge must be covered
with a minimum of three inches of
product to function correctly.
1. Turn MAIN POWER switch to
"ON".
2. Turn HEAT/COOL switch to
"OFF/AUTO".
3. Turn ACTIVE/BYPASS switch to
"ACTIVE".
4.
Open steam valve completely.
5. On controller keypad push
and hold key " " or
" " until desired temperature
is set.
6. To
start
: push scroll key
" " until "
CtrL
" is displayed.
7. Push down key " ".
8. To
stop
: push scroll key
" " until "
OFF
" is displayed.
9.
Push down key " ".
NOTE: For twin kettles, the
MRC 7000 will control the kettle
the mixer is in.
If the unit is used continually it
may be simpler to control the
"
ON/OFF
" function with the
following steps:
1. Keep HEAT/COOL switch at
"OFF/AUTO".
2. To stop turn ACTIVE/BYPASS
switch to "BYPASS".
3. To change temperature
setting push and hold key
" " or " " until desired
temperature is set.
4. To start, turn ACTIVE/BYPASS
switch to "ACTIVE".
Setpoint
Minus Sign
SP
Heat
Output 1
MAN OUT1 OUT2 ALRM
MAN OUT1 OUT2 ALRM
SP
˚C
˚F
U
AUTO
MAN
Cooling
Output 2 Alarm
Pen
Display
Pen1 key AUTO/MAN
SCROLL Key
UP Key
DOWN Key
˚C
˚F
˚U
OFF ON
OFF
HEAT AUTO COOL
BYPASS ACTIVE
OFF
HEAT AUTO COOL
BYPASS ACTIVE
BYPASS ACTIVE
Page 15
CARE AND CLEANING
Cooking equipment must be cleaned regularly to
maintain its fast, efficient cooking performance and
to ensure its continued safe, reliable operation. The
best time to clean is shortly after each use (allow
unit to cool to a safe temperature).
WARNINGS
➩ Do not use detergents or
cleansers that are chloride
based or contain quaternary
salt.
➩ Do not use a metal bristle
brush or scraper.
➩ Steel wool should never be
used for cleaning the stainless
steel.
➩ Unit should never be cleaned
with a high pressure spray
hose.
➩
Do not leave water sitting in unit
when not in use.
CLEANING INSTRUCTIONS
CAUTION
SURFACES MAY
BE EXTREMELY HOT!
CLEANING INSTRUCTIONS
1. Turn unit off.
2. Remove drain screen (if applicable). Thoroughly
wash and rinse the screen either in a sink or a
dishwasher.
3. Prepare a warm water and mild detergent solution in
the unit.
4. Remove food soil using a nylon brush.
5. Loosen food which is stuck by allowing it to soak at
a low temperature setting.
6. Drain unit.
7. Rinse interior thoroughly.
8. If the unit is equipped with a
TTaannggeenntt DDrraaww--OOffff
VVaallvvee
, clean as follows:
a) Disassemble the draw-off valve first by turning
the valve knob counter-clockwise, then turning
the large hex nut counter-clockwise until the
valve stem is free of the valve body.
b) In a sink, wash and rinse the inside of the valve
body using a nylon brush.
c)
Use a nylon brush to clean tangent draw-off tube.
d) Rinse with fresh water.
e) Reassemble the draw-off valve by reversing the
procedure for disassembly. The valve's hex nut
should be hand tight only.
9. If the unit is equipped with a
BBuutttteerrffllyy VVaallvvee
, clean
as follows:
a) Place valve in open position.
b) Wash using a warm water and mild detergent
solution.
c) Remove food deposits using a nylon brush.
d) Rinse with fresh water.
e) Leave valve open when unit is not in use.
10 . Using mild soapy water and a damp sponge, wash
the exterior, rinse, and dry.
NOTES
➩ For more difficult cleaning applications one of the
following can be used: alcohol, baking soda, vinegar,
or a solution of ammonia in water.
➩ Leave the cover off when the kettle is not in use.
➩ For more detailed instructions refer to the Nafem
Stainless Steel Equipment Care and Cleaning manual
(supplied with unit).
Chloride Cleaners
Wire Brush &
Steel Pads
High Pressure
Spray Hose
Stagnant
Water
Page 16
SCRAPER BLADES
1. Remove retaining ring and slide scraper
blades off agitator arm.
2. Place parts in a pan of warm water to soak.
3. Clean in a sink, using a warm water and mild
detergent solution.
4. Rinse with fresh water.
5. Allow to dry thoroughly on a flat, clean
surface.
PRODUCT VALVE
Daily
- clean product valve as follows:
1.
Open product valve.
2.
Disconnect air hoses.
3.
Remove air cylinder.
4.
Remove valve tee.
5.
Remove all O-rings.
6.
Clean air cylinder, do not submerge in water. Wipe
clean and sanitize.
7.
Clean and sanitize tee and O-rings.
8.
Grease and reinstall O-rings.
9.
Reinstall tee to kettle outlet.
10.
Reinstall air cylinder to bottom of tee.
11.
Reconnect air hoses.
12.
Close valve and check for alignment.
KETTLE
KETTLE
OUTLET
CLAMP
0-RING
VALVE
TEE
0-RING
CLAMP
0-RING
CLOSED
POSTITION
OPEN
POSITION
AIR HOSE
AIR
CYLINDER
AIR HOSE
Page 17
STAINLESS STEEL EQUIPMENT CARE AND CLEANING
(Suppied courtesy of Nafem. For more information visit their web site at www.nafem.org)
Contrary to popular belief, stainless steels ARE susceptible to rusting.
Corrosion on metals is everywhere. It is recognized quickly on iron and
steel as unsightly yellow/orange rust. Such metals are called “active”
because they actively corrode in a natural environment when their atoms
combine with oxygen to form rust.
Stainless steels are passive metals because they contain other metals, like
chromium, nickel and manganese that stabilize the atoms. 400 series
stainless steels are called ferritic, contain chromium, and are magnetic;
300 series stainless steels are called austenitic, contain chromium and
nickel; and 200 series stainless, also austenitic, contains manganese,
nitrogen and carbon. Austenitic types of stainless are not magnetic, and
generally provide greater resistance to corrosion than ferritic types.
With 12-30 percent chromium, an invisible passive film covers the steel’s
surface acting as a shield against corrosion. As long as the film is intact
and not broken or contaminated, the metal is passive and stain-less. If the
passive film of stainless steel has been broken, equipment starts to
corrode. At its end, it rusts.
Enemies of Stainless Steel
There are three basic things which can break down stainless steel’s
passivity layer and allow corrosion to occur.
1. Mechanical abrasion
2. Deposits and water
3. Chlorides
Mechanical abrasion means those things that will scratch a steel surface.
Steel pads, wire brushes and scrapers are prime examples.
Water comes out of the faucet in varying degrees of hardness. Depending
on what part of the country you live in, you may have hard or soft water.
Hard water may leave spots, and when heated leave deposits behind that
if left to sit, will break down the passive layer and rust stainless steel. Other
deposits from food preparation and service must be properly removed.
Chlorides are found nearly everywhere. They are in water, food and table
salt. One of the worst chloride perpetrators can come from household and
industrial cleaners.
So what does all this mean? Don’t Despair!
Here are a few steps that can help prevent stainless steel rust.
1.
Use the pr
oper tools.
When cleaning stainless steel products, use non-abrasive tools. Soft
cloths and plastic scouring pads will not harm steel’s passive layer.
Stainless steel pads also can be used but the scrubbing motion must
be in the direction of the manufacturers’ polishing marks.
2.
Clean with the polish lines.
Some stainless steel comes with visible polishing lines or “grain.”
When visible lines are present, always scrub in a motion parallel to the
lines. When the grain cannot be seen, play it safe and use a soft cloth
or plastic scouring pad.
3.
Use alkaline, alkaline chlorinated or non-chloride containing cleaners.
While many traditional cleaners are loaded with chlorides, the industry
is providing an ever-increasing choice of non-chloride cleaners. If you
are not sure of chloride content in the cleaner used, contact your cleaner
supplier. If your present cleaner contains chlorides, ask your supplier if
they have an alternative. Avoid cleaners containing quaternary salts; it
also can attack stainless steel and cause pitting and rusting.
4.
Treat your water
.
Though this is not always practical, softening hard water can do much
to reduce deposits. There are certain filters that can be installed to
remove distasteful and corrosive elements. To insure proper water
treatment, call a treatment specialist.
5.
Keep your food equipment clean.
Use alkaline, alkaline chlorinated or non-chloride cleaners at
recommended strength. Clean frequently to avoid build-up of hard,
stubborn stains. If you boil water in stainless steel equipment,
remember the single most likely cause of damage is chlorides in the
water. Heating cleaners that contain chlorides have a similar effect.
6.
Rinse, rinse, rinse.
If chlorinated cleaners are used, rinse and wipe equipment and
supplies dry immediately. The sooner you wipe off standing water,
especially when it contains cleaning agents, the better. After wiping
equipment down, allow it to air dry; oxygen helps maintain the
stainless steel’s passivity film.
7.
Never use hydrochloric acid (muriatic acid) on stainless steel.
8.
Regularly restore/passivate stainless steel.
Recommended cleaners for specific situations
Job Cleaning Agent Comments
Routine cleaning Soap, ammonia, Apply with cloth or sponge
detergent, Medallion
Fingerprints & smears Arcal 20, Lac-O-Nu Provides barrier film
Ecoshine
Stubborn stains & Cameo, Talc, Zud, Rub in direction of polish lines
discoloration First Impression
Grease & fatty acids, Easy-off, De-Grease Excellent removal on all finishes
blood, burnt-on-foods It Oven Aid
Grease & oil Any good Apply with sponge or cloth
commercial detergent
Restoration/Passivation Benefit, Super Sheen
Review
1. Stainless steels rust when passivity (film-shield) breaks down as a
result of scrapes, scratches, deposits and chlorides.
2. Stainless steel rust starts with pits and cracks.
3. Use the proper tools. Do not use steel pads, wire brushes or scrapers
to clean stainless steel.
4. Use non-chlorinated cleaners at recommended concentrations. Use
only chloride- free cleaners.
5. Soften your water. Use filters and softeners whenever possible.
6. Wipe off cleaning agent(s) and standing water as soon as possible.
Prolonged contact causes eventual problems.
To learn more about chloride-stress corrosion and how to prevent it,
contact the equipment manufacturer or cleaning materials supplier.
Developed by Packer Engineering, Naperville, Ill., an independent testing
laboratory.
Page 18
WARRANTY
Our Company supports a worldwide network of
Maintenance and Repair Centers. Contact your
nearest Maintenance and Repair Centre for
replacement parts, service, or information
regarding the proper maintenance and repair of
your cooking equipment
In order to preserve the various agency safety
certification (UL, NSF, ASME/Ntl. Bd., etc.), only
factory-supplied replacement parts should be
used. The use of other than factory supplied
replacement parts will void warranty.
SERVICE PARTS
Page 19
NOTE: For Hydraulic Hoses order
Part No. RT00505 and specify
length required
Cooling Fan:
Fan . . . . . . . . KE54860
Fan Cover . . . KE601236
Fan Guard . . . KE54861
KETTLE
SIZE
GALLONS QUANTITY
40 22
60 26
80 30
100 34
125 38
150 38
Scraper
Blades:
HYDRAULIC
COMPONENTS
ITEM NO. PART NO. DESCRIPTION QTY.
1. KE51607 Flow Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2. KE54834-10 Solenoid Valve, 2 Way, 120 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50224 Coil Only 120 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. KE51608 Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE54834-11 Solenoid Valve, 3 Way, 120 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50224 Coil Only 120 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. KE51848 Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50241 Rod Gland Seal Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50242 Piston Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. KE52124 Jack Upper Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7. KE51846 Hydraulic Motor, Scraper Arm, 40 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE51938 Hydraulic Motor, Scraper Arm, 60-150 gal.
KE53004 Hydraulic Motor, Scraper Arm, 200-250 gal.
8. FA95006 Woodruff Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9. KE51845 Hydraulic Motor, Secondary Agitator, 40-150 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE53005 Hydraulic Motor, Secondary Agitator, 200-250 gal.
10. KE51715 Main Coupling, Scraper Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
11. KE51716 Secondary Coupling, Agitator Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
12. KE52114 Coupling Washer, Primary S.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13A. FA11286 Socket Head Screw, 1/4 X 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
13B. FA11346 Socket Head Screw, 5/16 X 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
14. KE52115 Coupling Washer, Secondary S. S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
15. CT50097 R.T.D Probe Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
16. KE53962 Blade Stop Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1
51
7
6
5
47
52
4
3
2
1
50
30
29
31
28
27
46
39
40
38
44
37
36
35
34
32
33
43
13B
4
8
41
10
11
12
13A
14
15
42
49
19
20
21
24
25
26
8
9
16
18
22 23
Page 20
18. KE51834 Scraper Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .as required
19. KE51875-3 Electric Motor, 3 hp., 208-230/460V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE51875-4 Electric Motor, 3 hp., 220/380/440V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE51875-5 Electric Motor, 3 hp., 575V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
20. KE51889 Filter, Tank Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
21. KE52222 Gear, 3/4" I.D. Pump, prior to 1995 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
21. KE52222-1 Gear, 3/4" I.D. Pump, after 1995 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
22. KE52223 Gear, 7/8" I.D. Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
23. KE52224 Nylon Coupling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
24. KE52190 Speed Control Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
25. KE52171 Gasket, Oil Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
26. KE51844 Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
27. FI05060 Swivel adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
28. SE50280 Hydraulic Hose, Per Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
29. FI05061 Swivel Elbow. 90 Degrees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
30. SE50094 Oil Filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
31. KE51874 Pressure Relief Valve, Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
32. KE52382 Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
33. KE00860 Speed Control Cable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
34. KE51622 Bridge Tilt Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
35. FA95022 Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
36. KE51623 Clevis Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
37. SE50353 Clevis Pin c/w Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
38. KE51624 Knuckle Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
39. KE50295 Mounting Bracket, Mercury Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
40. KE50294 Mercury Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
41. FA95055-3 Woodruff Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
42. T40527 Housing, probe, 40 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
T40528 Housing, probe, 60 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
T40529 Housing, probe, 80 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
T40530 Housing, probe, 100 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
T40531 Housing, probe, 125 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
T40532 Housing, probe, 150 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
T405321 Housing, probe, 200 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
T405322 Housing, probe, 250 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
43. KE51921 Pin, Scraper Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
44. KE51925 Pin, Secondary Agitator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
46. FA19506 Set Screw, Secondary Agitator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
47. FA19507 Set Screw, Scraper Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
48. KE00935 Secondary Agitator, 40 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE00936 Secondary Agitator, 60 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE00937 Secondary Agitator, 80 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE00938 Secondary Agitator, 100 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE00939 Secondary Agitator, 125 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE00940 Secondary Agitator, 150 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE009401 Secondary Agitator, 200 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE009402 Secondary Agitator, 250 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
49. KE00947 Primary Agitator, 40 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1
KE00948 Primary Agitator, 60 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1
KE00949 Primary Agitator, 80 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1
KE00950 Primary Agitator, 100 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . .1
KE00951 Primary Agitator, 125 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . .1
KE00952 Primary Agitator, 150 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . .1
KE009521 Primary Agitator, 200 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . .1
KE009522 Primary Agitator, 250 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . .1
KE00947-1 Primary Agitator, 40 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . . .1
KE00948-1 Primary Agitator, 60 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . . .1
KE00949-1 Primary Agitator, 80 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . . .1
KE00950-1 Primary Agitator, 100 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1
KE00951-1 Primary Agitator, 125 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1
KE00952-1 Primary Agitator, 150 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1
KE009521-1 Primary Agitator, 200 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1
KE009522-1 Primary Agitator, 250 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1
50. KE52687 Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
51. RT00505 Hydraulic Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
specify length
52. KE00715 Bridge Swivel Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Page 21
REMOTE CONTROL
ASSEMBLY
ITEM NO. PART NO. DESCRIPTION QTY.
1. KE53479 Digital Temperature Controller and Indicator . . . . . . . . . . . . . . . . . . . . .1
2. KE53257 Digital Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. KE51857 Front Cover, Digital Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE53258 Panel Mount Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. KE52710 Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. KE52835 Bracket for Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7. KE52936 Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
8. KE51139 Holder, Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9. KE54402 Mounting Bracket, Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10. KE01820 Ambient Heater Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
11. SK50370 Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
12. KE54402 Mounting Bracket, Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13. KE003209-6 Momentary Spring Return Switch Assembly . . . . . . . . . . . . . . . . . . . . .1
14. KE003209-1 Switch Assembly, On/Off - Maintained . . . . . . . . . . . . . . . . . . . . . . . . . .2
15. KE003209-7 Momentary Spring Return Switch Assembly . . . . . . . . . . . . . . . . . . . . .2
16. KE52272 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
17. KE50753-9 Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
18. Label: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE95229
English
KE95229-1
French
1
11
12
2
7
4
5
6
10
14
15
16
17
14
9
8
Cleveland
DIGITAL WATER METER
18
13
INCLUDED WITH
ALL SWITCHES.
For Standard Direct Steam Mixer Kettles
NOTE: See SWITCH
CONFIGURATIONS
for applicable contact
cartridge/capacitor
combinations and
part numbers
Page 22
REMOTE CONTROL
ASSEMBLY
ITEM NO. PART NO. DESCRIPTION QTY.
1. KE53257 Digital Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. SE50354 Pen Tip, red (pkg. of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. SE50354 Pen Tip, green (pkg. of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE01820 Ambient Heater Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. SK50370 Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. KE54402 Mounting Bracket, Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7. KE003209-1 Switch Assembly, On/Off - Maintained . . . . . . . . . . . . . . . . . . . . . . . . . .1
8. KE003209-3 Switch Assembly, On/Off/On - Maintained
(single kettle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
(twin kettle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
9. KE003209-1 Switch Assembly, On/Off - Maintained . . . . . . . . . . . . . . . . . . . . . . . . . .2
10. KE003209-6 Momentary Spring Return Switch Assembly . . . . . . . . . . . . . . . . . . . . .1
11. KE003209-7 Momentary Spring Return Switch Assembly . . . . . . . . . . . . . . . . . . . . .2
12. KE53136-1 Chart Recorder (TCR-DTCI) /Temperature Controller . . . . . . . . . . . . . .1
12. KE53136-2 Chart Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13. KE53131 Gasket, 24 1/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
14. KE53132 Gasket, 15 3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
15. FA11091 Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
16. SK50315-1 Pilot Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
17. Label: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE95438 English
KE95438-1 French
1
4
5
6
7
8
9
10
11
5
6
14
12
2
3
15
13
17
16
9
INCLUDED WITH
ALL SWITCHES.
For Cook Chill Direct Steam Mixer Kettles
NOTE: See SWITCH
CONFIGURATIONS
for applicable contact
cartridge/capacitor
combinations and
part numbers
Page 23
L
I
F
T
OFF/AUTO
OFF/AUTO
OFF
OFF
HEAT COOL
MIX LIFT
UP DOWN
OFF ON
HEAT COOL
3
6
2
1
4
14
6
7
8
6
5
9
10
11
12
13
INCLUDED WITH
ALL SWITCHES.
MAIN CONSOLE
CONTROLS
ITEM NO. PART NO. DESCRIPTION QTY.
1. KE52190 Knob, Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE00860 Cable and Bracket, Speed Control (includes items 9 - 13) . . . . . . . . . .1
3. KE53193 Emergency Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE53377 Push Button Contact Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. SK50315-1 Pilot Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. KE003209-5 Switch Assembly, On/Off/On - Maintained
(single kettle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
(twin kettle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
7. KE003209-1 Switch Assembly, On/Off - Maintained . . . . . . . . . . . . . . . . . . . . . . . . . .1
8. KE003209-7 Switch Assembly, On/Off/On - Momentary . . . . . . . . . . . . . . . . . . . . . . .1
9. KE52180 Micro Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10. FA10032 Machine Screw, #4-40 x 5/8" LG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
12. FA32002 Tooth Lock Washer #4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
13. FA20000 Hex Nut, #4-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
14. KE95230-E Label: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
For Standard Direct Steam Mixer Kettles
NOTE: See SWITCH
CONFIGURATIONS
for applicable contact
cartridge/capacitor
combinations and
part numbers
Page 24
MAIN CONSOLE
CONTROLS
ITEM NO. PART NO. DESCRIPTION QTY.
1. KE52190 Knob, Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE00860 Cable and Bracket, Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. KE53193 Emergency Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE53377 Push Button Contact Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. KE003209-8 Switch Assembly, On/Off/On - Momentary . . . . . . . . . . . . . . . . . . . . . . .1
6. KE52180 Micro Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7. FA10032 Machine Screw, #4-40 x 5/8" LG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
9. FA32002 Tooth Lock Washer, #4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
10. FA20000 Hex Nut, #4-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
11. KE003209-5 Switch Assembly, On/Off/On - Maintained . . . . . . . . . . . . . . . . . . . . . .1
12. KE95230-E Label: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
MIN.
FAST
9
8
7
6
5
4
3
2
1
SPEED CONTROL
MOTOR WILL NOT START
UNLESS CONTROL IS AT "MIN."
11
2
1
5
6
7
9
10
EMERGENCY
STOP
MIXER
LIFT
OFF
OFF
MIX LIFT
UP DOWN
3
4
12
INCLUDED WITH
ALL SWITCHES.
For Cook Chill Direct Steam Mixer Kettles
NOTE: See SWITCH
CONFIGURATIONS
for applicable contact
cartridge/capacitor
combinations and
part numbers
Page 25
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
MIN.FAST
9
8
7
6
5
4
3
2
1
SPEED CONTROL
L
I
F
T
LEFT
KETTLE
RIGHT
KETTLE
EMERGENCY
STOP
OFF/AUTO OFF/AUTO
MIXER
LIFT
OFF
OFF
HEAT COOL HEAT COOL
MIX LIFT
UP DOWN
MAIN
POWER
OFF ON
MOTOR WILL NOT START
UNLESS CONTROL IS AT "MIN."
KE95230-C
Contactor CartridgesCapacitor
INDEX
PART NO.
KE52074 KE603208-9 KE603208-8
1. Turn POWER switch ON.
2. Set required volume. Do not exceed kettle
capacity.
3. Locate delivery spout over desired kettle.
4. Press START switch downward to RESET.
Delivery will start at “0” and stop at preset volume.
5. To stop delivery any time, press INTERRUPT
switch downward.
6. To complete delivery after interrupting, press
START switch upward to CONTINUE.
7. Turn POWER switch to OFF when meter is not in use.
DIGITAL WATER METER
OPERATING INSTRUCTIONS
DISCONNECT FROM POWER
SUPPLY BEFORE SERVICING
BYPASSED ACTIVE
INTERRUPT START POWER
CONTINUE RESET OFF ON
KE95229-G
CONTROLLER
EMPTY
SWITCH
CONFIGURATION
NOTES: *For units built prior to December 2006, the complete
switch assembly must be ordered (see applicable
drawing).
Refer to Maintenance Section for Switch Disassembly
Instructions.
For Standard Direct Steam Mixer Kettles
*
Page 26
Mixing
MIX LIFT
OFF
Lifting & Lowering
Bridge
1. Turn MIX/LIFT SWITCH to "LIFT".
2. Turn MIXER SPEED CONTROL to
"MIN"
and adjust to desired speed.
3. Turn and hold UP/DOWN SWITCH
"UP" to raise or "DOWN" to lower.
WARNING- Insure FAUCET SPOUT
is out of way before raising or lowering bridge.
MIX LIFT
OFF
General Operation
1. Turn MAIN POWER SWITCH to
"ON".
OFF ON
BYPASS ACTIVE
Automatic Heating/
Cooling
NOTE: TEMPERATURE PROBE on
MIXER BRIDGE must be covered
HEAT AUTO COOL
OFF
Manual Heating/
Cooling
1. Turn ACTIVE/BYPASS SWITCH to
"BYPASS".
2. Turn CONTROLLER SWITCH to
"HEAT" or "COOL".
3.
For heat:
open STEAM VALVE
completely to boil, or adjust to
regulate temperature.
For cool:
open STEAM VALVE
completely.
BYPASS ACTIVE
Water Meter
OFF ON
Discharge Valve
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
INTERRUPT
START
CONTINUE RESET OFF ON
EMPTY
EMPTY
EMPTY
OFF ON HEAT AUTO COOL
OFF
MAIN POWER
START
WATER METER
EMPTY
EMPTY
CONTROLLER
BYPASS ACTIVEHEAT AUTO COOL
OFF
EMPTY
MIN.FAST
9
8
7
6
5
4
3
2
1
SPEED CONTROL
L
I
F
T
MOTOR WILL NOT START
UNLESS CONTROL IS AT "MIN."
EMPTY
EMPTY
MIXER
LIFT
OFF
OFF
MIX LIFT
UP DOWN
KE95230-C
EMERGENCY
STOP
Contactor CartridgesCapacitor
INDEX
PART NO.
KE52074 KE603208-9 KE603208-8
SWITCH
CONFIGURATION
NOTES: *For units built prior to December 2006, the complete
switch assembly must be ordered (see applicable
drawing).
Refer to Maintenance Section for Switch Disassembly
Instructions.
For Cook Chill Direct Steam Mixer Kettles
HEAT AUTO COOL
SPEED CONTROL
5
L
4
6
I
F
T
3
7
8
2
1
9
MIN.FAST
OFF
UP DOWN
OFF
Page 27
ELECTRICAL
COMPONENT
ASSEMBLY
ITEM
NO.
PART NO. DESCRIPTION QTY.
1. KE50343-7 Component Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE50753-10 Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
4. KE51139 Fuse Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
5. SK50445 Fuse (3 amps) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. KE52936 Fuse (1 amps) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7. KE50750-1 Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
8. KE51982 Thermal Overload Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9. Heater for Thermal Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
KE52055 200, 208, 220, 240, 380 & 415 volt
KE52051 440, 480 volt
10. SK50055-1 Terminal Block Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
11. SK50054-1 Terminal Block End Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
12. Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE53838-5 200, 208, 220, 240, 440 & 480 volt
KE53838-6 380 & 415 volt
13. FA10133 Screws #6-32x3/8" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
15. FA10239 Screws #8-32x3/8" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
16. FA12500 Screws #8-32x3/8" lg. (brass with undercut) . . . . . . . . . . . . . . . . . . . . . . . . . . .1
17. FA10245 Screws #8-32x1" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
18. FA10362 Screws #10-32x3/8" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
19. FA32005 Lockwashers #8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
20. FA32006 Lockwashers #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
21. KE02274 Capacitor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
24
2
8915 19
7 17 19 21
10 11 151619
12 18 20
4
13
1
5
6
THERMAL
OVERLOAD
RELAY
For Standard Direct Steam Mixer Kettles
Page 28
ELECTRICAL
COMPONENT
ASSEMBLY
ITEM NO. PART NO. DESCRIPTION QTY.
1. KE50343-8 Component Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE52710 Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. KE52835 Bracket for Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE50753-10 Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9
6. KE51139 Fuse Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
7. SK50445 Fuse (3 amps) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
8. KE52936 Fuse (1 amps) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9. KE50750-1 Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10. KE51982 Thermal Overload Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
11. Heater for Thermal Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
KE52055 200, 208, 220, 240, 380 & 415 volt
KE52051 440, 480 volt
12. SK50055-1 Terminal Block Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
13. SK50054-1 Terminal Block End Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
14. Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE53838-5 200, 208, 220, 240, 440 & 480 volt
KE53838-6 380 & 415 volt
15. FA10133 Screws #6-32x3/8" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
16. FA10135 Screws #6-32x1/2" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-11
17. FA10239 Screws #8-32x3/8" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
18. FA12500 Screws #8-32x3/8" lg. (brass with undercut) . . . . . . . . . . . . . . . . . . . . . . . . . . .1
19. FA10245 Screws #8-32x1" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
20. FA10362 Screws #10-32x3/8" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
21. FA32004 Lockwashers #6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
22. FA32005 Lockwashers #8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
23. FA32006 Lockwashers #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
24. FA20002 Hex Nut #6-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
25. KE02274 Capacitor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
24
1
10
2 3 2415 21 21 11
17 22
9 19 22 25
22 17 1318124
14 20 23
8 7
15 6
MAIN TERMINAL BLOCK
THERMAL
OVERLOAD
RELAY
For Cook Chill Direct Steam Mixer Kettles
Page 29
PLUMBING
ASSEMBLY 10" CONSOLE
ITEM NO. PART NO. DESCRIPTION QTY.
1. KE02055-2 Steam Valve 3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE02055-4 Steam Valve 1 1/4"
2. FI00267 Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. FI00629-31 Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. FI00179 Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. FI00629-36 Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
6. FI00152 Street Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
7. KE51653 Check Valve 3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
KE51367 Check Valve 1 1/4"
8. KE54834-3
*
Solenoid Valve, 3/4" - 50 psi.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50405 Rebuild Kit
SE50406 Replacement Coil
KE54834-4
*
Solenoid Valve, 3/4" - 100 psi.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50410 Rebuild Kit
SE50404 Replacement Coil
KE54834-8
*
Solenoid Valve, 1 1/4" - 100 psi. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50409 Rebuild Kit
SE50404 Replacement Coil
9. FI00629-30 Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10. FI00063 Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
11. KE51654 Y-Strainer 3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
. KE53008 Y-Strainer 1 1/4"
12. FI00629-29 Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13. FI0062919 Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
14. KE54834-5
*
Solenoid Valve, 3/4" - 50 psi.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50407 Rebuild Kit
SE50401 Replacement Coil
KE54834-4
*
Solenoid Valve, 3/4" - 100 psi.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50410 Rebuild Kit
SE50404 Replacement Coil
15. FI00629-4 Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
16. FI00629-7 Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
*NOTE: See SOLENOID VALVE MAINTENANCE section for further information.
100 gallons and up use the larger valves.
Page 30
PLUMBING ASSEMBLY - 18" CONSOLE
ITEM NO. PART NO. DESCRIPTION QTY.
1. FI00096 Union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. F100179 Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. F105130 Reducing Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE52702 Y-Strainer, 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. KE52701 Steam Trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. FI00151 Street Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
7. FI00441 Reducing Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
8. FI00363 Reducing Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9. KE54834-5
*
Solenoid Valve, 3/4" - 50 psi.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50407 Rebuild Kit
SE50401 Replacement Coil
KE54834-4
*
Solenoid Valve, 3/4" - 100 psi.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50410 Rebuild Kit
SE50404 Replacement Coil
10. FI00143 Street Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
11. KE51653 Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
12. KE51654 Y-Stainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13. KE52666 Thermostat Mtg. Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
14. UR50077 Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
15. FA11052 Bindinghead Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
16. FA11060 Bindinghead Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
17. FI00178 Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
18. FI05089 Reducing Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
19. KE54834-2
*
Solenoid Valve, 3/8"
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50408 Rebuild Kit
SE50404 Replacement Coil
*NOTE: See SOLENOID VALVE MAINTENANCE section for further information.
Page 31
MANUAL TILT - 10" CONSOLE
ITEM NO. PART NO. DESCRIPTION QTY.
1. KE51730 Tilt Shaft Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE50375 Tilt Shaft, Small Gear, 40 to 80 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE503751 Tilt Shaft, Small Gear, 100 gal. and up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. FA19505 Handwheel Allen Screw, Hex Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE00508 Handwheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. FA95007-1 Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. FA05002-6 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
7. FA95048 Woodruff Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
8. FA19201 Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9. KE00151 Segment Gear, Small, up to 60 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE52833 Segment Gear, Large, 80 gal. and up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10. KE00699 Trunnion Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
11. FA19177 Hex-Socket Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
12. FA20047 Jam Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13. KE52191 Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
14. KE52193 Thrust Bearing Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
15. KE50315 Worm Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
16. FA95005 Tension Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
17. FA95008 Hex Nut 3/4-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
18. FA30088 Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
19. KE52192 Thrust Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Page 32
POWER TILT - 10"/12" CONSOLE
Page 33
POWER TILT - 10"/12" CONSOLE
ITEM NO. PART NO. DESCRIPTION QTY.
1. KE50581 Bridge Rectifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE51007 Micro Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
3. KE52192 Thrust Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4. KE52193 Thrust Bearing Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
5. KE52191 Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
6. FA30088 Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
8. FA95008 Hex Nut, 3/4-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
9. SE00028 Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
11. KE50315 Worm Gear, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
12. FA95005 Tension Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13. KE51730 Tilt Shaft Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
14. KE00151 Segment Gear, Small, up to 60 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE52833 Segment Gear, Large, 80 gal. and up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
15. KE00699 Trunnion Housing, 40 to 80 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE001182 Trunnion Housing, 100 gal. and up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
16. FA95007-1 Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
17. FA05002-6 "O" Ring (40-80 gal.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 (per kettle)
FA05002-27 "O" Ring (40-80 gal.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 (per kettle)
18. FA95048 Woodruff Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
19. FA19201 Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
20. FA19177 Hex-Socket Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
21. FA20047 Jam Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
22. KE50582 Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
23. KE50583 Coupling Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
25. KE52832-1 Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
26. SK50055-1 Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
27. SK50054-1 Terminal Block End-Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
28. KE50579-1 Circuit Breaker. 1.3 Amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
FA05002-34 "O" Ring, Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE50580 Water Resistant Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
29. KE003209-11 Complete Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE603208-4 Momentary Switch Activator*** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE603208-7 Contact Section Holder, Latch*** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE603208-9 Contact Block*** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
***NOTE: for units built prior to Dec. 2006 order Complete Switch KE003209-11
Page 34
WATER METER ASSEMBLY 18" CONSOLE
Page 35
WATER METER ASSEMBLY 18" CONSOLE
ITEM NO. PART NO. DESCRIPTION QTY.
1. FI05058 3/4" Cross . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE02055-2 Steam Valve Modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
3. N0640B4.5 Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
4. FI00063 Elbow 90 degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
5. FI000356 Reducing Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. KE600812-1 Street Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7. FI05029 Hose Barb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
8. KE54834-5 *
Solenoid Valve, 3/4"
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50407 Rebuild Kit
SE50401 Replacement Coil
9. N0640B3 Nipple, Gallon Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
N0640B3.5 Nipple, Litre Meter
10. FI00363-3 Reducing Elbow 90 Degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
11. KE51861 Gallon Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE51860 Litre Meter
12. FI00062 Elbow 90 Degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13. KE52173 1/2"1.D. Hot Water Wash-up Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
14. FI05220-3 Hose Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
15. FI00179 Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
16. FI05074 Adapter, Gallon Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
KE600362 Adapter, Litre Meter
17. N0640B1.5 Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
18. FA11091 Machine Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
20. KE51369 Steam Valve Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
21. SE00028 Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
22. KE95321 Label "Hot" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
23. KE95322 Label "Cold" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
24. SD50097 Flanged Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
25. KE51585 Faucet Spout Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
26. KE50825-12 Faucet Spout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
27. FA05002-19 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
28. FA95022 Retaining Ring Carter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
29. KE51736 Long Faucet Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
*NOTE: See SOLENOID VALVE MAINTENANCE section for further information.
Page 36
FLUSH PISTON VALVE
(USED PRIOR TO 2003)
ITEM NO. PART NO. DESCRIPTION QTY.
T40430 Valve Assembly (includes parts 1 - 16) . . . . . . . . . . . . . . . . . . . . . . . . .1
1. FA05000 "O" Ring, Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE52345 Piston Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. KE52346 Air seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE52347 Sani-Clamp Seal, 4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. KE52344 Sani-Clamp, 4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. FA05002-22 "O" Ring, Cylinder Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
7. FA05002-21 "O" Ring, Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
8. KE52315 Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9. KE52335 Compression Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10.-13. SE00040 Supply Hose Assembly, Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10. KE52341 Hose Barb, 1/8” x 1/4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
11. KE52340 Supply Hose, 8” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
12. KE52342 Hose Barb, 1/4” x 1/4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13. KE52338 Quick Connect Male End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
14. KE52327 Piston Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
15. KE52328 Piston Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
16. KE52314 Bottom Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Page 37
FLUSH PISTON AIR SYSTEM, 10" CONSOLE
(USED PRIOR TO 2003)
ITEM NO. PART NO. DESCRIPTION QTY.
1. FA30512 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. FA32500 Tooth lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. KE52697 Locking nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE52931 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. FI00266 Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. FI00595-17 Nipple 1/2" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
7. FI00178 Tee 1/2" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
8. FI00595-12 Nipple 1/2" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9. FI05047 Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10. KE52342 Hose Barb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
11. FI05167 Hose Barb 90 Degree Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
12. KE52815 Airline Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13. KE52895 Air Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
14. KE52339 Female End Quick Connect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
15. KE52932 Bracket For Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
16. FA32006 Toothlock Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
17. FA21006 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
18. FA11091 Machine Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
19. KE53209 Quick Exhaust Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
20. KE53210 Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
21. KE52031 Air Line Filter c/w Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
22. KE53251 Air Line Filter Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
23. FA11144 Bindinghead Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
24. FI05166 Quick connect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
25. KE54280 Slide valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
26. KE53215 1/4" Air Hose, 65" Long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Page 38
FLUSH PISTON LUBRICATOR
(USED PRIOR TO 2003)
ITEM NO. PART NO. DESCRIPTION QTY.
1. FA30512 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.-5 KE52815 Lubricator c/w Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1. SE50418 Sight Dome Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. SE50419 Filler Cap Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. SE50420 Needle Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. SE50422 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. SE50423 Bowl/Guard Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
FLUSH PISTON FILTER
(USED PRIOR TO 2003)
ITEM NO. PART NO. DESCRIPTION QTY.
1.-5 KE52031 Filter c/w Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1. SE50425 Deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. SE50426 Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. SE50427 Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. SE50428 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. SE50429 Bowl/Guard Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Page 39
ITEM ON. PART NO. DESCRIPTION QTY.
1. KE55210 WELD RING, KETTLE BOTTOM OUTLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. FI05144-3 SANI CLAMP, 3” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. KE52154-4 GASKET, SANI CLAMP, 3” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4. KE02291 COMPLETE ACTUATOR AND DISCHARGE VALVE ASSEMBLY . . . . . . . . . . . . 1
INCLUDES P
ARTS 5. - 13.
5. KE55248 BUNA-N O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. KE55249 REPLACEABLE S.S. PLUNGER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7. KE55250 BUNA-N O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
8. KE55251 1/8 NPT S.S. HYDRAULIC CLOSE NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
9. KE55252 MALE S.S. QUICK DISCONNECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10. KE55253 AIR OPERATED CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
11. KE55254 FEMALE S.S. QUICK DISCONNECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
12. KE55255 BUNA-N O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
13. KE55256 BODY, DISCHARGE VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1
3
2
12
13
12
5
6
7
8
10
9
8
11
4
AIR VALVE
ASSEMBLY
FPVA-3
FLUSH PISTON VALVE
(USED AFTER TO 2003)
Page 40
ITEM NO. PART NO. DESCRIPTION QTY.
I KE601603 QUICK CONNECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I
2 KE601601 SLIDE VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3 FA30512 SPACER WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i
4 FA32500 TOOTH LOCK WASHER 7/8 DIA, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5 KE52697 NUT 1/2 NIPS BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .~~
6 KE601602 AIR FITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I
7 KE600814-1 TEE 1/2 NPT (FIP x FIP x FIP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I
8 FI00351 BUSHING 1/2 MIP x 1/4 FIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9 FI05318 HOSE BARB 90' ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
11 FA30090 WASHER 15/16 IDxl 3/4 ODxl/8 THK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13 KE02369 FILTER-REGULATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
14 FI05220-1 GEAR CLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
15 FA21002 #6-32 HEX NUT SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
16 KE532176 PNEUMATIC HOSE (1/4 I.D.xl2 1/2 LG.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
FLUSH PISTON AIR SYSTEM, 10" CONSOLE
(USED AFTER TO 2003)
N1
N2
Page 41
FLUSH PISTON AIR SYSTEM, 10" CONSOLE
(USED AFTER TO 2003)
17 KE532177 PNEUMATIC HOSE, (1/4 I.D.x 31 LG.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
18 FA32004 TOOTH LOCK WASHER, #6 ZINC PLATED . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
19 SEE FOLLOWING PAGE: FLUSH PISTON - AIR SOLENOID VALVE (Used after to 2003)
20 KE50555-3 GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
21 KE01812-1 SWITCH ON/OFF/ON (MAINT/MAINT/MOM) . . . . . . . . . . . . . . . . . . . . . . . . . . .1
24 KE95481-5 LABEL, PRODUCT DISCHARGE VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
25 KE55232 WIRING DIAGRAM FOR AIR VALVE (NOT SHOWN) . . . . . . . . . . . . . . . . . . . . .1
PPOOWWEERR TTIILLTT OOPPTTIIOONN
30 KE02185 COMPONENT PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
32 FA21007 #10-32 HEX NUT SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
33 FA40000-6 TOOTH LOCK WASHER, #10 ZINC PLATED . . . . . . . . . . . . . . . . . . . . . . . . . . .2
NNIIPPPPLLEESS
for MKDL-40CC
N1 FI00595-17 NIPPLE, 1/2 NPT x 11 1/8 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
N2 FI0059 5-12 NIPPLE, 1/2 NPT x 10 1/2LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
for MKDL-60CC
N1 FI00595-17 NIPPLE, 1/2 NPT x 11 1/8 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
N2 FI00595-13 NIPPLE, 1/2 NPT x B 7/8 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
for MKDL-80CC
N1 FI00595-17 NIPPLE, 1/2 NPT x 11 1/8 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
N2 FI00595-14 NIPPLE, 1/2 NPT x 8 1/2 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
for MKDL-100CC
N1 FI00595-12 NIPPLE, 1/2 NPT x 10 1/2 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
N2 FI00595-15 NIPPLE, 1/2 NPT x 6 7/8 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
for MKDL-125CC
N1 FI00595-19 NIPPLE, 1/2 NPT x 13 7/8 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
N2 FI00595-16 NIPPLE, 1/2 NPT x 7 5/8 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
for MKDL-150CC
N1 FI00595-12 NIPPLE, 1/2 NPT x 10 1/2 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
N2 FI00595-7 NIPPLE, 1/2 NPT x 4 LG.BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
for MKDL-200CC
N1 FI00595-19 NIPPLE, 1/2 NPT x 13 7/8 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
N2 FI00595-11 NIPPLE, 1/2 NPT x 6 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
for MKDL-250CC
N1 FI00595-19 NIPPLE, 1/2 NPT x 13 7/8 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
N2 FI00595-7 NIPPLE, 1/2 NPT x 4 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Page 42
ITEM ON. PART NO. DESCRIPTION QTY.
5. KE55257 MALE QUICK PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. FI05317-1 HOSE BARB, 1/8' NPT MALE TO 1/4” HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . .2
7. KE55259-1 1/4” ID X 6 FT LONG HOSE, 250 #W,P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
8. FI05317-2 HOSE BARB, 1/4” NPT MALE TO 1/4” HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . .2
9. KE55261-1 EXHAUST MUFFLER, 1/8” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10 KE55262 FEMALE QUICK PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
11. KE55263-1 5 WAY AIR SOLENOID VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
12. KE55264-1 STANDARD 1/8” MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13. FI05220-1 GEAR CLAMP FOR 1/4” I,D, HOSE (NOT SHOWN) . . . . . . . . . . . . . . . . . . . . . .5
14. FI05030-2 90° 1/4” ELBOW, MALE PIPE THREAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
15. KE55305 1/4” FLOW CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
16. KE55259-2 /4” ID X 3 FT LONG HOSE, 250 #W,P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
17. FI05318 90° ELBOW HOSE BARB/ 1/4” HOSE I,D./14” PIPE, BRASS . . . . . . . . . . . . . . .1
FLUSH PISTON AIR SOLENOID VALVE
(USED AFTER TO 2003)
Page 43
BUTTERFLY VALVE
ITEM NO. PART NO. DESCRIPTION QTY.
1. - 7. KE51603 Butterfly Valve, 2" (includes housing) . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE52286 Butterfly Valve, 3" (includes housing) . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1. FA11224 Bolt, 5/16-18x1" S.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2. FA21024 Nut, 5/16-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3. SE50433 Seat, 2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50433-1 Seat, 3" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. SE50434 Stem, 2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50434-1 Stem, 3" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. SE50435 Locking Spider, 2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50435-1 Locking Spider, 3" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. SE50436 Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7. SE50437 Allen Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Rev 1
3
4
5
6
7
1
2
Page 44
MAIN COMPONENT REFERENCE CHARTS
Valves:
Mechanical:
KETTLE PRES- STEAM SAFETY MANUAL CHECK
STRAINER
SOLENOIDS
SIZE SURE TRAP VALVE VALVE VALVE
GALLONS PSI STEAM CONDENSATE POTABLE COOLING DUMP
WATER WATER VALVE
40 50
1/2" NPT 3/4" x 3/4" 3/4" x 3/4" 3/4" 3/4" 3/4" x 3/4" 3/4" x 3/4" 3/4" x 3/4" 3/4" x 3/4" 3/8" x 3/8"
KE51248 KE51720 KE02055-2 KE51653 KE51654 KE54834-3 KE54834-5 KE54834-5 KE54834-5 KE54834-2
60-80 50
1/2" NPT 3/4" x 3/4" 3/4" x 3/4" 3/4" 3/4" 3/4" x 3/4" 3/4" x 3/4" 3/4" x 3/4" 3/4" x 3/4"" 3/8" x 3/8"
KE51248 KE51720 KE02055-2 KE51653 KE61654 KE54834-3 KE54834-5 KE54834-5 KE54834-5 KE54834-2
100-125 35
1/2" NPT 1-1/4" x 1-1/4" 1-1/4" x 1-1/4" 1-1/4" 1-1/4" 1-1/4" x 1-1/4" 3/4" x 3/4" 3/4" x 3/4" 3/4" x 3/4"" 3/8" x 3/8"
KE51248 KE53144 KE02055-4 KE51367 KE53008 KE54834-8 KE54834-5 KE54834-5 KE54834-5 KE54834-2
150 35
1/2" NPT 1-1/4" x 1-1/4" 1-1/4" x 1-1/4" 1-1/4" 1-1/4" 1-1/4" x 1-1/4" 3/4" x 3/4" 3/4" x 3/4" 3/4" x 3/4"" 3/8" x 3/8"
KE51248 KE53144 KE02055-4 KE51367 KE53008 KE54834-8 KE54834-5 KE54834-5 KE54834-5 KE54834-2
200-250 35
1/2" NPT 1-1/4" x 1-1/4" 1-1/4" x 1-1/4" 1-1/4" 1-1/4" 1-1/4" x 1-1/4" 3/4" x 3/4" 3/4" x 3/4" 3/4" x 3/4"" 3/8" x 3/8"
KE51248 KE53144 KE02055-4 KE51367 KE53008 KE54834-8 KE54834-5 KE54834-5 KE54834-5 KE54834-2
40 100
1/2" NPT 3/4" x 1" 3/4" x 3/4" 3/4" 3/4" 3/4" x 3/4" 3/4" x 3/4" 3/4" x 3/4" 3/4" x 3/4"" 3/8" x 3/8"
KE53160 KE53158 KE02055-2 KE51653 KE61654 KE54834-4 KE54834-4 KE54834-5 KE54834-4 KE54834-2
60-80 100
1/2" NPT 3/4" x 1" 3/4" x 3/4" 3/4" 3/4" 3/4" x 3/4" 3/4" x 3/4" 3/4" x 3/4" 3/4" x 3/4"" 3/8" x 3/8"
KE53160 KE53158 KE02055-2 KE51653 KE61654V KE54834-4 KE54834-4 KE54834-5 KE54834-4 KE54834-2
100-125 100
1/2" NPT 1-1/4" x 1-1/4" 1-1/4" x 1-1/4" 1-1/4" 1-1/4" 1-1/4" x 1-1/4" 1-1/4" x 1-1/4" 3/4" x 3/4" 3/4" x 3/4"" 3/8" x 3/8"
KE53160 KE53162 KE02055-4 KE51367 KE53008 KE54834-8 KE54834-8 KE54834-5 KE54834-5 KE54834-2
150 100
1/2" NPT 1-1/4" x 1-1/4" 1-1/4" x 1-1/4" 1-1/4" 1-1/4" 1-1/4" x 1-1/4" 1-1/4" x 1-1/4" 3/4" x 3/4" 1-1/4" x 1-1/4"" 3/8" x 3/8"
KE53160 KE53162 KE02055-4 KE51367 KE53008 KE54834-8 KE54834-8 KE54834-5 KE54834-8 KE54834-2
200-250 100
1/2" NPT 1-1/4" x 1-1/4" 1-1/4" x 1-1/4" 1-1/4"" 1-1/4" 1-1/4" x 1-1/4" 1-1/4" x 1-1/4" 3/4" x 3/4" 1-1/4" x 1-1/4"" 3/8" x 3/8"
KE53160 KE53162 KE02055-4 KE51367 KE53008 KE54834-8 KE54834-8 KE54834-5 KE54834-8 KE54834-2
KETTLE
PRESSURE GEAR SIZE TILT
HYDRAULIC MOTORS
GEAR SIDE CENTRE
SIZE CONSOLE CONSOLE
GALLONS PSI STANDARD PRIMARY SECONDARY
40 50 KE00151 (SMALL) MANUAL KE51846 KE51845 10 18
60-80 50 KE00151 (SMALL) MANUAL KE51938 KE51845 10 18
100-125 35 KE52833 (BIG) MANUAL KE51938 KE51845 12 18
150 35 KE52833 (BIG) POWER KE51938 KE51845 12 18
200-250 35 KE52833 (BIG) POWER KE53004 KE53005 12 20
40 100 KE00151 (SMALL) MANUAL KE51846 KE51845 10 18
60-80 100 KE00151 (SMALL) MANUAL KE51938 KE51845 10 18
120-125 100 KE52833 (BIG) MANUAL KE51938 KE51845 12 18
150 100 KE52833 (BIG) POWER KE51938 KE51845 12 18
200-250 100 KE52833 (BIG) POWER KE53004 KE53005 12 20
KETTLE
SIZE
GALLONS QUANTITY
40 22
60 26
80 30
100 34
125 38
150 38
200 44
250 48
Scraper
Blades:
Page 45
MAINTENANCE
INSPECTION AND MAINTENANCE CHECK LIST
Cleveland Range equipment requires little preventative maintenance. We do however provide the following
chart as a guide line for inspection and maintenance to keep your unit functioning at 100%.
MONTHLY INSPECTIONS
Item Inspection
Item Switches Inspect switches for damage and correct operation. Replace as required.
Pr
oduct Drain Valves
Tangent Draw-Off Valve Inspect parts for damage. Test valve for leakage. Replace as required.
Butterfly Valve. Inspect parts for damage. Test valve for leakage. Replace as required.
Air Valve Inspect parts for damage. Test valve for leakage. Check valve seals for air
leakage. Inspect supply hose and fittings. Replace as required. Inspect air
filter and replace if required.
SIX MONTH MAINTENANCE
Lubrication Grease trunnion housings.
Grease bridge swivel assembly.
Use "Never Seize" on tilt worm and gear.
Strainers Clean strainers in steam in and cooling water supply lines.
YEARLY MAINTENANCE
Lubrication Drain hydraulic oil and remove filter. Replace oil and filter (see Hydraulic
Oil Replacement Procedure.
Solenoid Valves Inspect solenoid valves for proper operation. Clean or replace as required.
WARRANTY
Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest
Maintenance and Repair Centre for replacement parts, service, or information regarding the proper
maintenance and repair of your cooking equipment
In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factorysupplied replacement parts should be used. The use of other than factory supplied replacement parts will
void warranty.
Page 46
AIR LINE LUBRICATOR OIL
FILLING PROCEDURE
1. Disconnect air supply and bleed system.
2. Remove cover on console (see PARTS LIST -
PNEUMATIC COMPONENTS).
3. Check for oiler location.
4. Inspect oil level in
bowl.
5. Remove filler cap.
6. Add mineral oil as
required.
7. Replace filler cap
and console cover.
Oiler
AIR FILTER REPLACEMENT
PROCEDURE
1. Disconnect air supply and bleed system.
2. Remove cover on console (see Parts List -
Pneumatic Components).
3. Check for filter location.
4. Push lever down
and rotate bowl/
guard assembly
1/8 turn.
5. Push down on
bowl/guard
assembly
and remove.
6. Unscrew baffle
and remove filter
element, inspect
and replace filter
if required.
7. Replace filler cap
and cover.
Air Filter
AUTOMATIC DUMP VALVE
Replacing “O” rings (8):
Automatic Dump Valve
1. Disassemble valve as per daily cleaning
instructions.
2. Holding lower valve body (6), unscrew valve
bottom (7).
3. Pull lower valve body out from cylinder body.
4. Replace "O" rings (8), as required.
5. Coat cylinder body and "O" rings with cooking
oil or food-safe grease.
6. Reassemble.
STEAM TRAP
Each kettle is equipped with a steam trap in the
line of the kettle outlet to the drain, to remove line
condensate that forms inside the steam jacket. A
good steam trap at startup releases air and wet
steam into the drain line for a few minutes, then
holds the steam jacket. During cooking, the trap
periodically releases accumulated condensate. If
the kettle's cooking performance becomes
inadequate after long use, replacement of the
steam trap with a new one may restore kettle
operation to peak efficiency.
Filler
Cap
Bowl
Deflector
Filter
Element
Baffle
Lever
Bowl/Guard
Assembly
3
5
4
2
1
6
8
7
Page 47
RE-INSTALLING SPEED
CONTROL CABLE
Speed Control Assembly
1. Turn sprocket of speed control so that wire."A"
is fully extended towards shaft "B".
2. Insert end of cable through bracket "C".
3. Insert wire so it protrudes approximately 1/2"
to 5/8" through hole in bolt "D". Tighten bolt
and bend end of wire.
4. Bring pump arm "E" up until it hits stop bolt
"F" and tighten screw "C".
5. Reassemble unit. Speed control knob will go
on pointing toward minimum setting.
6. Turn mixer on with speed control set at
minimum setting.
7. If scraper arm is turning, loosen nut "G" and
back stop bolt "F" off a few turns. Next loosen
screw "C" and slowly pull up cable until
scraper arm stops turning. Retighten screw
"C". Gently turn stop bolt "F" down until it hits
arm. Lock in place by tightening nut "G".
8. Scraper arm should now go from no rotation
to fast rotation by turning speed control knob.
NOTE: Mixer may run rough and noisy for one or
two hours if air has become trapped in the line.
HYDRAULIC OIL
REPLACEMENT PROCEDURE
One of the most important maintenance tasks is to
change the hydraulic oil yearly. Under heavy
usage the oil should be changed every nine
months. It is important to change the oil regularly
to prevent its breakdown which leads to the
damaging of components.
The oil filter should be changed at the same time
as the hydraulic oil. A clean filter prevents
particles from damaging the other components in
the system.
Replace the hydraulic fluid as follows:
⇒ Disconnect power to unit.
⇒ Remover the front top panel on the main
console.
⇒ Remove chrome vent cap from breather pipe
located beside electric motor.
⇒ Remove plug bolt from bottom left front corner
of main console to drain oil into your catch
pail.
⇒ Remove oil filter.
⇒ Replace plug bolt.
⇒ Refill unit through breather pipe using
approximately 12 U.S. gallons of Tellus 32
hydraulic oil (oil should be 6 1/2" deep in
tank).
⇒ Install new oil filter (Part# SE50094).
⇒ Replace chrome vent cap and front top panel.
⇒ Reconnect power to unit.
⇒ Run unit to remove any air in the lines.
NOTE: Mixer may run rough and noisy for one or
two hours if air has become trapped in the line.
A
B
G
C
D
F
E
Page 48
LUBRICATION
Lubricate the following parts every three months
to insure smooth operation and reduce wear.
MIXER BRIDGE
HOUSING
There are two grease
nipples on the mixer
bridge swivel housing
which are accessed
by removing the front
and back covers on
the 18" console.
Side View of 18" Console
TRUNNION
HOUSING,
WORM SCREW
AND TILT GEAR
These parts are
accessed through the
front cover on the 18"
console.
Trunnion and Tilt Mechanism Drawing
Apply grease to gear
teeth. Check for
excessive play and
adjust with adjusting
screw located on top
of cross bar.
KETTLE
TRUNNIONS
Accessed via the top
covers on the 10" and
18" consoles. Each
has two grease
nipples.
Kettle Trunnion Drawing
DISASSEMBLY OF SWITCH
ASSEMBLY
1. Place slotted
screwdriver
between contactor
cartridge and
cartridge mounting
block as shown in
Fig.1.
2. Twist screwdriver
to free cartridge.
3. Place screwdriver
under tab in the back
of the cartridge
mounting block as
shown in Fig. 3.
4. Twist screwdriver
to remove block from
the rotary switch.
3. Unscrew locking
ring to remove rotary
switch.
Switch Assembly
Front
Cover
Grease
Nipples
Adjusting
Screw
Worm
Screw and
Tilt
Gear
Back
Cover
Cross
Bar
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Locking
ring
Rotary switch
Contactor
cartridges
Cartridge
mounting
block
Trunnion Housing
Grease Nipple
Page 49
SOLENOID VALVE
MAINTENANCE
Solenoid Valve Exploded View Drawing
Ordering Information
Parts marked with an asterisk (*) in the Solenoid
Valve Exploded View Drawing are supplied in the
Rebuild Kits.
Valve# Rebuild Replacement
(Description) Kit# Coil#
KE54834-9
(2", 120V/60 Hz.)
SE50400 SE50401
KE54834-6
(1", 120V/60 Hz.)
SE50402 SE50401
KE54834-7
(1", 120V/60 Hz.)
SE50403 SE50404
KE54834-3
(3/4", 120V/60 Hz.)
SE50405 SE50406
KE54834-5
(3/4", 120V/60 Hz., HW)
SE50407 SE50401
KE54834-2
(3/8", 120V/60 Hz.)
SE50408 SE50404
KE54834-8
(1 1/4", 120V/60 Hz.)
SE50409 SE50404
KE54834-4
(3/4", 120V/60 Hz.)
SE50410 SE50404
NOTE: It is not necessary to remove the valve
from the pipeline for repairs.
WARNING: Turn off electrical power supply and
depressurize valve before making repairs.
Cleaning
All solenoid valves should be cleaned periodically.
The time between cleanings will vary depending
on the medium and service conditions. In general,
if the voltage to the coil is correct, sluggish valve
operation, excessive noise or leakage will indicate
that cleaning is required . Clean valve strainer or
filter when cleaning the valve.
Preventive Maintenance
1. Keep the medium flowing through the valve as
free from dirt and foreign material as possible.
2. While in service, the valve should be operated
at least once a month to insure proper
opening and closing.
3. Depending on the medium and service
conditions, periodic inspection of internal
valve parts for damage or excessive wear is
recommended. Thoroughly clean all parts.
Replace worn or damaged parts. However, for
best results, replace all parts as supplied with
a Rebuild Kit.
Causes of Improper Operation
1.
Faulty Control Circuits:
Check the electrical
system by energizing the solenoid. A metallic
"click" signifies that the solenoid is operating.
Absence of the "click" indicates loss of power
supply . Check for loose or blown fuses, open
circuited or grounded coil, broken lead wires
or splice connections.
2.
Burned-Out Coil:
Check for open-circuited
coil. Replace coil as necessary. Check supply
voltage; it must be the same as specified on
nameplate.
3.
Low Voltage:
Check voltage across the coil
lead. Voltage must be at least 85% of
nameplate rating.
4.
Incorrect Pressure:
Check valve pressure.
Pressure to valve must be within range
specified on nameplate.
5.
Excessive Leakage:
Disassemble valve and
clean all parts. If leakage continues, replace
all parts as supplied with a Rebuild Kit.
Page 50
Coil Replacement
WARNING: Turn off electrical power supply.
1. Disconnect coil lead wires and green
grounding wire if present.
2. Remove retaining clip, nameplate and
housing.
WARNING: When metal retaining clip
disengages, it will spring upward.
3. Slip spring washer and coil off the solenoid
base subassembly.
4. Coil is now accessible for replacement.
Reassemble in reverse order of disassembly.
Use Solenoid Valve Exploded View Drawing
for identification and placement of parts.
CAUTION: Solenoid must be fully reassembled
because the housing and internal parts complete
the magnetic circuit.
Valve Disassembly
WARNING: Depressurize valve and turn off
electrical power supply.
1. Disassemble valve in an orderly fashion. Use
exploded view for identification and
placement of parts.
2. If necessary, disconnect coil lead wires,
grounding wire (if present), and rigid conduit
from solenoid housing,
3. Remove retaining clip and slip the entire
solenoid enclosure off the solenoid base subassembly.
WARNING: When metal retaining clip
disengages, it will spring upward,
4. Unscrew solenoid base sub-assembly and
remove core assembly, core spring, and
solenoid base gasket.
5. Remove bonnet screws, valve bonnet, piston
assembly, lip seal, support, inner and outer
body gaskets.
6. All parts are now accessible to clean or
replace; Replace worn or damaged parts.
However, for best results, replace all parts as
supplied with an Rebuild Kit.
Valve Reassembly
1. Reassemble in reverse order of disassembly.
Use exploded view for identification and
placement of parts.
2. Lubricate all gaskets with DOW CORNING
111® Compound lubricant or an equivalent
high-grade silicone grease.
3. Position support and inner and outer body
gaskets in valve body.
4. Position lip seal, flanged end up, onto piston
assembly. Install piston assembly with lip seal
into support in valve body cavity.
5. Replace valve bonnet and bonnet screws.
Torque bonnet screws in a crisscross manner
to 95 ±10 inch-pounds (10,7 ±1,1 newtonmeters).
6. Replace solenoid base gasket, core
assembly, and solenoid base sub-assembly.
Torque solenoid base sub-assembly to 175
±
25 inch-pounds (19,8 ±2,8 newton-meters).
7. Replace solenoid enclosure and retaining clip.
8. Restore line pressure and electrical power
supply to valve.
9. After maintenance is completed, operate the
valve a few times to be sure of proper
opening and closing.
Page 51
MRC 7000 ENABLE MODE
PROCEDURE (1&2 PEN)
For Cook Chill Direct Steam Mixer Kettles
Reference page #36 in the MRC 7000 Installation,
Wiring, Operation Manual, Form 2877, Edition 6,
May 1994 update.
To prevent tampering, your programmer comes
from the factory with the programming modes
turned "oFF ".
If adjustment is required then the modes must be
turned "ON " before they are accessible. We
recommend that when the adjustments have been
completed you turn off the programming modes again
.
To turn on the mode required perform the
following steps:
CAL 9900 Controls Drawing
1. Turn MAIN POWER SWITCH to "ON ".
2.
Press the scroll key " " until "CtrL" is displayed.
3. Press and hold the " " and " " keys at the
same time. All the display lamps will light.
4. After 10 seconds the display lights will go out
and "EnAb" will be displayed. Release the
" " and " " keys. "EtSt " will appear.
5. Repeatedly press the " " key until the
desired mode is displayed.
6. Press the
scroll key " "
once to display the
mode’s setting ("ON " or "oFF ").
7. Press the " " key to turn the desired mode
"ON ".
8. To turn desired mode "oFF " follow steps 1-5
and then press " " key.
MRC 7000 Enable Mode Flow Chart
Note: Pressing the up key while
any of the modes are displayed will
exit you from the "EnAb" program.
Press and hold both keys until "
(about 10 seconds).
When you release the keys "
EnAb
EtSt
" will appear.
" appears
Pen1 key -
AUTO/MAN
AUTO
MAN
AUTO
MAN
SCROLL Key
UP Key
DOWN Key
EnAb
Push to turn "
Push to turn "
Test
Mode
Calibration
Mode
Program
Mode
Tune
Mode
Manual
(Stby)Mode
EtSt oFF
Factory
Setting
ECAL
EPro
Etun
ESbY
Factory
Setting
Factory
Setting
Factory
Setting
Factory
Setting
oFF
oFF
oFF
oFF
on
oFF
"
"
Pen 2 key -
MAN OUT1 OUT2 ALRM
SP
AUTO/MAN
Setpoint Select
Mode (optional)
Setpoint
Change
ESPS
ESPC
Factory
Setting
Factory
Setting
oFF
on
Page 52
WIRING DIAGRAM
SINGLE KETTLES
Page 53
WIRING DIAGRAM
TWIN KETTLES
Page 54
FLOW PATH FOR
HYDRAULIC SYSTEM
2 Way
Solenoid
Valve
DOWN
UP
Hydraulic
Cylinder
Variable
Restrictor
Valve
Secondary
Hydraulic
Motor
Primary
Hydraulic
Motor
OUT
Check
Valve
IN
To Tank
Relief Valve
set at
1000 psi
To Tank
Variable
Restrictor
Valve
MIX
LIFT
3 Way
Solenoid
Valve
Pump
Page 55
SPARE PARTS LIST
ITEM ON. DESCRIPTION QTY. QTY.
DOMESTIC OVERSEAS
S
pare Parts
SE50426 Air Filter Element 1 1
SE50428 "O" Ring for Air Filter 1 1
KE52895 Air Regulator --- 1
KE52936 Fuse 1 1
KE003209-1 Switch Assembly - On/Off - Maintained --- 1
KE003209-3 Switch Assembly - On/Off/On - Maintained --- 1
KE003209-6 Switch Assembly - Momentary Spring Return --- 1
KE003209-7 Switch Assembly - Momentary Spring Return --- 1
KE02274 Capacitor Assembly 2 2
KE603208-8 Capacitor Cartridge - NC 2 2
KE603208-9 Capacitor Cartridge - NO 2 2
KE50753-10 Relay 2 2
KE00860 Cable and Bracket Assembly - Speed Control --- 1
SE50224 Solenoid Valve Coil --- 1
KE53962 Blade Stop Ring 2 2
KE51834 Scraper Blades 2 2
SE50094 Oil Filter 1 1
KE54834-3 Solenoid Valve, 3/4" - 50 psi. --- 1
KE54834-2 Solenoid Valve, 3/8" --- 1
KE52701 Steam Trap --- 1
UR50077 Thermostat --- 1
KE50579 Circuit Breaker --- 1
FA00012 "O" Ring for Circuit Breaker 1 1
KE50580 Water Resistant Boot for Circuit Breaker 1 1
KE603208-9 Contact Block --- 1
FA00016 "O" Ring for Faucet Spout 2 2
SK50445 Fuse - 3 amps 1 1
SK52936 Fuse - 1 amps 1 1
KE50750-1 Contactor --- 1
FLUSH PISTON VALVE
Spare Parts
KE55210 WELD RING, KETTLE BOTTOM OUTLET 1 1
KE55248 BUNA-N O-RING 4 4
KE55250 BUNA-N O-RING 4 4
KE55255 BUNA-N O-RING 4 4
BUTTERFLY VALVE
Spare Parts
SE50433 Seat - 2" --- 1
SE50433-1 Seat - 2" --- 1
Loading...